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MAINTENANCE
MAINTENANCE
MAINTENANCE SCHEDULE
MA2
SCHEDULE A
Maintenance operations: A = Check and adjust if necessary;
CONDITIONS:
R = Replace, change or lubricate;
Towing a trailer, using a camper or car top carrier.
I = Inspect and correct or replace if necessary
Repeated short trips less than 5 miles (8 km) and outside temperatures remain below freezing.
Extensive idling and/or low speed driving for a long distance such as police, taxi or doortodoor delivery use.
Operating on dusty, rough, muddy or salt spread roads.
System
ENGINE
Service interval
(Odometer reading or
months, whichever
comes first)
Maintenance items
Maintenance services beyond 60,000 miles (96,000 km) should continue to be performed at the same intervals shown for each
maintenance schedule.
Timing belt
Valve clearance
Drive belts
Engine oil and oil filter
Engine coolant
Exhaust pipes and mountings
MA4 (item 1)
MA7 (item 12)
MA4 (item 2)
MA6 (item 6)
AAA6 (item 7)
MA7 (item 11
MA5 (item 3,4)
MA7 (item 10)
MA6 (item 9)
IGNITION
Spark plugs
Spark plugs (platinum tipped)
MA5 (item 5)
EVAP
BRAKES
Charcoal canister
MA8 (item 8)
MA8 (item 14)
MA8 (item 151
Maintenance services indicated by a star (*) or asterisk (*) are required under the terms of the Emission Control Systems Warranty. See Owners Guide or Warranty Booklet
for complete warranty information.
* For vehicles sold in California
* For vehicles sold outside California
(1) Applicable to vehicles operated under conditions of extensive idling and /or low speed driving for long distances such as police, taxi or doortodoor delivery use.
(2) Applicable when operating mainly on dusty roads. If not, follow SCHEDULE B.
(3) Includes inspection of fuel tank band and vapor vent system.
(4) Also applicable to lining drum for parking brake.
(5) Check for leakage.
(6) Check for oil leaks from steering gear housing.
(7) Applicable only when operating mainly on rough, muddy roads. The applicable parts are listed below. For other usage conditions, refer to SCHEDULE B.
Maintenance Schedule
CHASSIS
Air filter21*
Fuel lines and connections
Fuel tank cap gasket
MAINTENANCE
FUEL
See page
(item No.)
SCHEDULE B
CONDITIONS: Conditions other than those listed for SCHEDULE A.
Service interval
Maintenance service beyond 60,000 miles (96,000 km) should continue to be performed at the same intervals shown
(Odometer reading or for each maintenance schedule.
months, whichever
System comes first)
Maintenance items
Valve clearance
Drive belts
ENGINE Engine oil and oil filter
Engine coolant
Exhaust pipes and mountings
Air filter
FUEL
Maintenance Schedule
MA6 (item 8)
MA8 (item 14)
MA8 (item 15)
MA7 (item 13)
MA8 (item 16)
MA9 (item 18)
Charcoal canister
EVAP
BRAKES Brake linings and drums (4)
Brake pads and discs (Front and rear
Brake line pipes and hoses
CHASSIS Steering linkage
Drive shaft boots
MAINTENANCE
IGNITION
See page
(item No.)
MA3
MA16
MAINTENANCE
GENERAL MAINTENANCE
These are the maintenance and inspection items
which are considered to be the owners responsibility,
They can be performed by the owner or he
can have then done at a service shop. These items
include those which should be checked on a daily basis, those which, in most cases, do not require
(special) tools and those which are considered to be
reasonable for the owner to perform.
Items and procedures for general maintenance are as
follows:
OUTSIDE VEHICLE
1. TIRES
(a) Check the pressure with a gauge. Adjust
if necessary.
(b) Check for cuts, damage or excessive wear.
2. WHEEL NUTS
When checking the tires, check the nuts for looseness
or for missing nuts. If necessary,
tighten them.
3. TIRE ROTATION
It is recommended that tires be rotated every
7,500 miles (12,000 km).
4. WINDSHIELD WIPER BLADES
Check for wear or cracks whenever they do not wipe
clean. Replace if necessary.
5. FLUID LEAKS
(a) Check underneath for leaking fuel, oil, water or
other fluid.
(b) If you smell gasoline fumes or notice any leak,
have the cause found and corrected.
6. DOORS AND ENGINE HOOD
(a) Check that all doors including the trunk lid and
back door operate smoothly, and that all
latches lock securely.
(b) Check that the engine hood secondary latch secures the hood from opening when the primary latch is released.
INSIDE VEHICLE
7. LIGHTS
(a) Check that the headlights, stop lights, taillights,
turn signal lights, and other
lights are all working.
(b) Check the headlight aiming.
General Maintenance
MA17
MAINTENANCE
General Maintenance
MA4
MAINTENANCE
Maintenance Operations
MAINTENANCE OPERATIONS
ENGINE
Cold Engine Operations
1. REPLACE TIMING BELT
(a) Remove the timing belt.
3SFE (See pages EM23 to 26)
2VZFE (See pages EM34 to 39)
(b) Install the timing belt.
3SFE (See pages EM29 to 33)
2VZFE (See pages EM42 to 47)
2. INSPECT DRIVE BELTS
(a) Visually check the belt for excessive wear, frayed
cords etc.
If necessary, replace the drive belt.
HINT: Cracks on the rib side of a belt are considered acceptable. If the belt has chunks missing from the ribs, it
should be replaced.
(b) Using a belt tension gauge, measure the drive
belt tension.
Belt tension gauge:
Nippondenso BTG20 (9550600020)
Borroughs NO.BT3373F
Drive belt tension:
Alternator (3SFE)
w/ A/C New belt 175 5lb
Used belt 130 10 lb
w/o A/C New belt 125 25 Ib
Used belt 95 20 Ib
Alternator (2vZFE) New belt 175 5 Ib
Used belt 115 20 Ib
PS pump New belt 125 25 Ib
Used belt 80 20 lb
MA5
MAINTENANCE
Maintenance Operations
(c) PSFE)
Adjust the electrode gap of new spark plugs.
Correct electrode gap:
1.1 mm (0.043 in.)
Recommended spark plugs: ND Q1 6RU1 1
NGK BCPR5EY11
(d) 2VZFE)
Check the electrode gap of new spark plugs.
Correct electrode gap:
1.1 mm (0.043 in.)
Recommended spark plugs: ND PQ20R
NGK BCPR6EP11
MA6
MAINTENANCE
Maintenance Operations
MA7
MAINTENANCE
Maintenance Operations
BRAKES
13. INSPECT BRAKE LINE PIPES AND HOSES
HINT: Check in a well lighted area. Check the entire circumference and length of the brake hoses using a mirror
as required. Turn the front wheels fully right or left before
checking the front brake.
(a) Check all brake lines and hoses for:
Damage
Wear
Deformation
Cracks
Corrosion
Leaks
Bends
Twists
(b) Check all clamps for tightness and connections for
leakage.
(c) Check that the hoses and lines are clear of sharp
edges, moving parts and the exhaust system.
(d) Check that the lines installed in grommets pass through
the center of the grommets.
MA8
MAINTENANCE
Maintenance Operations
CHASSIS
16. INSPECT STEERING LINKAGE
(a) Check the steering wheel freeplay.
Maximum steering wheel freeplay: 30 mm (1.18 in.)
MA9
MAINTENANCE
Maintenance Operations
MA10
MAINTENANCE
Maintenance Operations
B. (A/T)
Check automatic transaxle fluid
(a) Visually check the transaxle for fluid leakage.
If leakage is found, check for cause and repair.
(b) (Transmission (2WD))
Check the fluid level
If the level is low, add fluid.
Transmission fluid: See step 21 (D)
(c) (Transaxle (4WD))
Check the fluid level
If the level is low, add fluid.
Transaxle fluid: See step 21 (E)
(d) (Front Differential (2WD))
Remove the filler plug and feel inside the hole with
your finger. Check that the fluid comes to within 5 mm
(0.20 in.) of the bottom edge of the filler hole.
If the level is low, add fluid until it begins to run out the
filler hole.
Differential fluid: See step 21 (D)
C. (4WD A/T) .
Check transfer oil
(a) Visually check the transaxle for oil leakage.
If leakage is found, check for cause and repair.
(b) Check the oil level
If the level is low, add oil.
Transfer oil: See step 21 (F)
MA11
MAINTENANCE
Maintenance operations
D. (4WD)
Check Rear differential oil
(a) Visually check the differential for oil leakage.
If leakage is found, check for cause and repair.
(b) Remove the filler plug and feel inside the hole with your
finger. Check that the oil comes to within 5 mm
(0.20 in.) of the bottom edge of the filler hole.
If the level is low, add oil until it begins to run out the
filler hole.
Differential oil: See step 21 (G)
21. REPLACE TRANSAXLE, TRANSFER AND
DIFFERENTIAL OIL (FLUID)
A. (2WD M/T (3SFE))
Replace transaxle fluid
(a) Remove the engine under cover.
(b) Remove the filler and drain plugs, and drain the fluid.
(c) Reinstall the drain plug securely.
(d) Add new fluid until it beings to run out of the filler hole.
Transaxle fluid: ATF DEXRONII
Capacity: 2.6 liters (2.7 US qts, 2.3 Imp. qts)
(e) Reinstall the filler plug securely.
(f) Reinstall the engine under cover.
MA12
MAINTENANCE
Maintenance Operations
D. (2WD A/T)
Replace transaxle fluid
(Transmission)
(a) Remove the engine under cover.
(b) Using a 10 mm hexagon wrench, remove the drain
plug and drain the fluid.
(e) Reinstall the drain plug securely.
(d) with the engine OFF, add new fluid through the
dipstick tube.
Transmission fluid:
ATF DEXRONII
Drain and refill capacity: 2.5 liters
(2.6 us qts, 2.2 Imp. qts)
(e) Start the engine and shift the selector into all positions from f through L, and then shift into P.
(f) With the engine idling, check the fluid level. Add
fluid up to the COOL level on the dipstick.
NOTICE: Do not overfill. The transmission and differential are separate units.
(g) Recheck the fluid level with the normal temperature (70 80C (158 176F)) and add as necessary.
MA13
MAINTENANCE
Maintenance Operations
(Front Differential)
(a) Remove the engine under cover.
(b) Using a 10 mm hexagon wrench, remove the
drain plug and drain the fluid.
(c) Reinstall the drain plug securely.
(d) Add new fluid until it beings to run out of the filler
hole.
Transaxle fluid: ATF DEXRONII
Capacity:
3SFE 1.6 liters
(1.7 US qts, 1.4 Imp. qts)
2VZFE 1.0 liters
(1.1 US qts, 0.9 Imp. qts)
(d) With the engine OFF, add new fluid through the dipstick tube.
Transaxle fluid: ATF Type T (O888608405) or equiva
lent
Drain and refill capacity:
3.5 liters (3.7 US dts, 3.0 Imp. qts)
(e) Start the engine and shift the selector into all
positions from P through L, and then shift
into P.
(f) With the engine idling, check the fluid level. Add
fluid up to the COOL level on the dipstick.
NOTICE: Do not overfill.
(g) Recheck the fluid level with the normal temperature (70 80C (158 176F)) and add as necessary.
(h) Reinstall the engine under cover.
MA14
MAINTENANCE
Maintenance Operations
F. (4WD A/T)
Replace transfer oil
(a) Remove the engine under cover.
(b) Using a 10 mm hexagon wrench, remove the drain plug
and drain the oil.
(c) Reinstall the drain plug securely.
G. (4WD)
Replace rear differential oil
(a) Remove the filler and drain plugs, and drain the oil.
(b) Reinstall the drain plug securely.
(c) Add new oil until it beings to run out of the filler hole.
Rear differential oil:
Oil grade API GL5 hypoid gear oil
Viscosity Above 18C (0F) SAE 90
Below 18C (0F) SAE 80W90
Capacity: 1.1 liters (1.2 U S qts, 1.0 Imp. qts)
MA15
MAINTENANCE
Maintenance Operations