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Biomass and Bioenergy Vol. 14, No. 5/6, pp. 415423, 1998
# 1998 Published by Elsevier Science Ltd. All rights reserved
Printed in Great Britain
0961-9534/98 $19.00 + 0.00
S0961-9534(98)00003-8
1. INTRODUCTION
416
K. S. JAGADISH et al.
Fig. 1. Sketch of the masonry vault based 5 m3 biogas/day leaf biomass plug ow biogas plant; longitudinal section (1a) and cross section (1b).
Plug ow digestors
as in a plug ow reactor and (b) the gas storage and digestor need to be reasonably separated if a continuous biogas plant is to be
designed for biomass feed stock.
1.3. Plug ow digestor designs
1.3.1. Evolution of digestor design and design
features. These early experiences clearly
showed that owing to the oating tendencies
of most biomass feedstocks, a biogas plant
using leaf biomass feedstocks must be
designed for horizontal movement of digesting
biomass. Plug ow reactors, rectangular in
plan, are ideal for the situation. Most leafy
biomass feedstocks quickly stratify into oating solids and a dilute digestor liquid, unless
the digestor contents are continuously agitated. It must, therefore, be noted that in
these digestors the major substrate is not a
homogenous liquid or slurry (which is the normal situation for plug ow reactors32) and
plug ow is to be achieved only for these partially oating solids. The horizontal movement
of the biomass during daily feeding may then
be considered analogous to the displacement
of uid in the plug ow reactor. Such plug
ow digestors for oating biomass feedstocks
may have a length:width ratio in the range of
22.5, although liquid-based plug ow reactors
may need larger length:width ratios to avoid
mixing.
1.3.2. Field scale plug ow digestor with
masonry vaulted cover. A biogas plant to produce 5 m3 gas/day was designed and constructed in 1992. The essential features of this
biogas plant are shown in Figs 1 and 2. Brick
417
K. S. JAGADISH et al.
418
Fig. 3. The 0.5 m3 biogas/day, pilot scale experimental plug ow biogas plant operated on leaf biomass
feedstocks showing its cross section (all dimensions in metres).
2. Synedrella nodiora
4. Parthenium hysterophorus
6. Melia azadirach
8. Eupatorium sp.
10. Tabebuia rosea
12. Tecoma sp.
Plug ow digestors
419
420
K. S. JAGADISH et al.
Fig. 4. Long term performance of the 5 m3 gas/day leaf biomass based plug ow biogas plant showing
specic gas yields (SGY) with various feedstock addition rates and ambient and digestor liquid (slurry)
temperatures.
rate was increased to 100 kg/day. The feedstock was invariably a mixture of green leaf
biomass from several species of plants and
trees (Table 1). The rst four plant species
listed constituted about 80% w/w of the biomass fed. The performance of the biogas plant
as measured by parameters such as gas production, yield, liquid temperature, etc. are
shown in Fig. 4. When the feed rate was
50 kg/day, the gas yield varied between 45 and
100 l/kg biomass (fresh). The high value was
noticed once in April 1993, but the average
value hovered around 50 l/kg (fresh biomass).
When the feeding rate was increased to
100 kg/day, the gas yield was lower and ranged between 30 and 45 l/kg (fresh biomass).
The reduction in gas yield with the higher
feeding rate may be attributed to two factors:
(a) The average residence time of the biomass
would now be approximately 35 day. (b) Since
the spent biomass removal is carried out at
intervals of 715 day, some of the fermenting
biomass might have been removed prematurely leading to an eectively lower feed rate.
The trial with this higher feed rate also
showed a good response to increases in slurry
Plug ow digestors
421
Fig. 5. Long term performance of the pilot scale plug ow biogas plant (0.5 m3 gas/day) showing
specic gas yields (SGY) under various feed rates and ambient and digestor (slurry) temperatures
(weekly average).
K. S. JAGADISH et al.
422
4. CONCLUDING REMARKS
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