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Productivityactionplan
8/1/2016
Productivityactionplan
We need special TOT for PIC team , follow by intense practical session by them Training material needs to
be provided to PIC ( video, presentation soft copy ) for further implementation. PIC team have to develop
own module based on that training for factory implementation UNIDO Productivity Improvement
Cell,BGMEA
14.PIC Team Standing PHASE -1 1. Work Measurement 2. Method Engineering 3. Motion analysis 4.
Production system design 5. Quality control 6. Cutting fabric optimization 7. Inventory planning PHASE-2 8.
LEAN Manufacturing 9. Flexible Manufacturing system 10. RFID & Barcode based production 11. Six sigma
approach 12. KPI benchmarking Professional training ERP Software training ( Fast react or similar software)
GSD training Marker software( Lectra, Garber) Professional Excel training( VBA, Macro) Cost benefit
analysis AfterPSES&BBWprogram Productivity Improvement Cell,BGMEA
15.TOT training team Consultant Full project PIC team Out source trainer LEAN Transformation project
Productivity Improvement Cell,BGMEA
16.PIC Cell Factory consultation Set Assessment Diagnose improvement scope Develop factory PL team
OJT-1 for PL Action plan Factory implementation( PIC team with PL ) OJT-2 Set pilot line & global change
Follow up 1 day 3 day 7 day 4 day 15 day 3 month In house mini workshop-1 In house mini workshop-2 In
house mini workshop-3 4 days 1 month 6 month development plan for each factory Cost benefit analysis
Productivity Improvement Cell,BGMEA
17.Systematic approach of Implementation Floor Data collection Analysis the data Standardize the data
PMTS format development Optimize layout design WIP analysis Bottleneck Balance line Set standard
production system Productivity Improvement Cell, BGMEA Productivity Improvement Cell,BGMEA
18.Factory setup stage Capacity & layout planning Labor planning Item knowledge ROI Analysis
Productivity Improvement Cell,BGMEA
19.Productivity Improvement Cell,BGMEA
20. Competitive cost High Quality Smooth production run Right delivery time Flexibility CSR, safety &
compliance Profit Sustainable business growth repeat business Buyer FactoryOwner PIP productivity
improvement program Cost optimization system development Factory productivity system development
Productivity Improvement Cell,BGMEA
21.Awareness seminar with owner & buyer Pre Setup Engineered planning Short training program with
factory side Short term strategy Productivity Improvement Cell,BGMEA
22.PIP strategy Collaboration with International buyer Collaboration with Donor agencies Collaboration with
Top management by means of short seminar Productivity Improvement Cell,BGMEA
23.Branding strategy Productivity Improvement Cell,BGMEA
24.Suggestion for further Improvement Productivity Improvement Cell,BGMEA
25.Towards Competitive RMG Sector Productivity Improvement Cell,BGMEA