Академический Документы
Профессиональный Документы
Культура Документы
MULTIPHASE BIOREACTOR
Multiphase bioreactors include, for instance, gas-liquid-solid and gasliquid-liquid reactions. In many important cases, reactions between gases
and liquids occur in the presence of a porous solid catalyst. The reaction
typically occurs at a catalytic site on the solid surface. The kinetics and
transport steps include dissolution of gas into the liquid, transport of
dissolved gas to the catalyst particle surface, and diffusion and reaction in
the catalyst particle.
Packed beds can either be run in the submerged mode (with or without
aeration) or in the trickle flow mode.
A variety of packings are available for this purpose, both polymer,
ceramic, glass and natural (wood or bark) in dumped and structured forms,
porous or non-porous in a variety of shapes and sizes. These give very high
surfaces for cell immobilization and thin films with minimal mass transfer
limitations can be formed. The flow velocities in the channels can be high to
eliminate external mass transfer limitation in the adjacent liquid film as well.
Simultaneously, plugging can be avoided, albeit at the cost of high pressure
drop.
with gas absorbers or other packed bed operations any maldistribution of the
liquid flow will result in poor performance (e.g. channeling). Plugging of the
beds may occur as rapidly as every 1 or 2 days and this makes periodic
cleaning necessary. Injecting air and using a higher liquid flow rate for a
short period will normally dislodge excess biomass. This sudden burst of
biomass in the effluent has to be separated (e.g. by sedimentation) and
collected for further treatment.
Where ss and ps are the substrate and product concentrations at the exterior
pellet surface at that position inside the reactor. In general, the effectiveness
factor n, which accounts for intraparticle diffusion, and the rate expression v
depend upon both ss and ps, as indicated.
If mass transfer resistance between the bulk liquid phase and the pellet
surface is next examined, a steady state material balance on substrate over
the pellet gives for a spherical catalyst pellet of radius R:
Rate of substrate diffusion out of bulk liquid = rate of substrate
disappearance by reaction within pellet
Or
the given equation then gives the total rate of substrate disappearance per
unit volume of catalysts in terms of the bulk fluid substrate concentration.
In writing the material balance on a differential slice of the plug flow packed
bed reactor, the bulk fluid exists only in a fraction of this volume and
catalysts particles occupy a fraction 1- of this volume. The substrate
concentration s
Where, as noted above, the quantities on the right hand side can be
evaluated in terms of s, allowing integration of the equation for given values
of feed substrate and product concentration.
The situation is greatly simplified in intraparticle and external mass transfer
resistances are negligible, since these conditions imply n 1 and ss s,
this may cause excessive foaming and requires more energy for their
generation at porous distributors.
Special designs for immobilized cells have been proposed, that avoid
the problems associated with separation of particles at the reactor outlet
Bubble column and air lift reactors: (a) bubble column; (b) air lift reactor; (c) air
lift with particle separator; (d) packed bed air lift
the liquid. Reactors of this type have been used for so many years in the
chemical industry because of the advantages of relatively low capital cost,
their simple mechanical configuration and reduced operating costs based on
the lower energy requirements. While relatively unfamiliar in the biological
processing industries, tower bioreactors have been used on a large scale for
beer production and for vinegar manufacture. Also, related tower designs are
essential elements of very large scale processes which have emerged for
cultivation of microorganisms for use as animal feed.
In some cases a single columns, which may contain internal plates or
even agitators in some or all stages, is used. The rector may be used in a
batch mode or operated continuously with cocurrent or countercurrent flow
of liquid relative to the rising gas. In several recent designs, called air lift or
Air-water experiments reveal that the gas bubbles rising through the liquid
will coalesce into slugs if the gas volume fraction exceeds a critical value
max ,which is roughly 0.3. The requirement that the gas volume fraction
remain less than max can be translated into a design specification for column
diameter by noting that any point in the tower:
Where FG and UG are the gas volumetric flow rate and linear velocity,
respectively. It can be reasonably assume U G is the terminal velocity Ut of a
single gas bubble in a stagnant liquid and that F G is roughly the same as the
feed gas flow rate FGf. The latter assumption is rationalized on the grounds
One of the major problems with stirred tank reactors is the attrition of
the matrix resulting from the vigorous stirring required for proper suspension
of particles, and this becomes more problematic if the particles are heavier,
larger and fragile matrices such as gels are used. When high volume
fractions of biomass particles are preferred, and this obviously enhances the
reactor efficiency, fluidized bed technology offers many possibilities. Such
reactors are not very different from bubble columns, except maybe for the
higher biomass fraction.
Fluidized bed reactors (a) fluidized bed (b) tapered fluidized bed
and consequently the minimum fluidization velocity is much lower than the
settling velocity of a single particle. Design of such systems in terms of
adequate fluid velocities is not very difficult, but in bioreactors of this type
the size and density of the aggregates or particles will depend on the growth
and hydrodynamic conditions and these are very difficult to predict
accurately. The expansion or minimum fluidization velocities are very
sensitive to these two parameters. This results in a complex coupled system
which is not easily accurately described. If, however, the supporting particles
are rather heavy and measures are taken for a stable film thickness, stable
operation and easy design will be possible. Excess biomass detached from
the particles is entrained by the fluid and can be separated from the effluent.
Since the requirements of fluidization flow rate will seldom match the
throughput for complete conversion in continuous systems, recycling is
necessary to obtain good fluidization. Using some bed expansion and higher
flow rates will give higher mass transfer rates from the liquid to the particles.
Clogging and dead zones will also be avoided and attrition may help in
controlling the particle film thickness.
Depending on particle size and density, liquid and gas flow rates, the
use of recycle and bed geometry, several mixing patterns may be obtained
in which the liquid phase and the solid phase are mixed or not. This is
important for the micro-organisms as in non-mixed solid systems they will
see rather steady conditions, but will rapidly face different conditions of pH,
temperature and concentrations of substrate, oxygen and product in the
case of mixing. If the liquid is well mixed, the concentrations are equal in all
points and if complete conversion is desired, the resulting conversion rates
may be low.
forces exerted by the rising liquid. Entrained catalyst pellet are release at the
top of the tower by the reduced liquid drag at the expanding cross section
and fed back into the tower. Thus, by careful balance between operating
conditions and organisms characteristics, the biocatalyst is retained in the
reactor while the medium flows through it continuously.
For Stokes flow, the concentration of the suspended biomass can be related
to the liquid flow velocity in a fluidized bed by:
Where po is the microbial density on a dry weight basis and ut is the terminal
velocity of a sphere in Stokes flow. In the context of the fluidized bed it is
assume that the local biomass concentration is dictated entirely by
hydrodynamic factors rather that the biochemical reaction metabolism
features.
To cast the model in standard form suitable for numerical integration, the
first two equations as simultaneous algebraic equations in the unknowns
ds/dz and du/dz. Solving this algebraic set, gives ds/dz and du/dz in terms of
Where Af is the tower cross section at the bottom. The effluent substrate
concentration se is s(z=L).
All this is much simplified if we assume that whatever fluid density changes
occur do not affect u significantly. With u independent of position, integration
of first equation results:
Trickle bed reactors are three phase systems containing a packed bed of
heterogenous catalyst and flowing gas and liquid phases. One (or more)
reactant is provided in each feed liquid and gas phase, so that biochemical
reactions depends on contacting of liquid, containing the sparingly soluble
reactant from the gas phase, with the catalyst surface. Accordingly, the
performance of such reactors is substantially influenced by the physical state
of gas-liquid flow through the fixed bed and by the associated mass transfer
processes.
The important physical characteristics of such a reactor are the surface area
of the packing, the efficiency of wetting of the catalyst by the flowing liquid
phase, the gas liquid flow patter, mass transfer of sparingly soluble reactants
from the gas to the liquid phase, mass transfer of both reactants to the