GT Check List - Generating Transformer

MP-5121-E001
NUCLEAR POWER CORPORATION OF INDIA LIMITED

KAIGA-3&4
MAINTENANCE PROCEDURE CUM CHECK LIST
FOR
GENERATOR TRANSFORMER
REV-0 NOV-05
PAGE
1 OF 45
ANNEXURE-2
PREVENTIVE MAINTENANCE CHECKLIST
1. PREREQUISITES
UNIT NO :
EQUIPMENT TAG NO:
LOCATION :
DATE:
CATEGORY:
FREQUENCY:EVRY TWO YEARS
EQUIPMENT SERIAL NO:
RUN/SHUTDOWN:NO S/D REQUIRED

CONDITION
WORK PERMIT NO:

MAINTENANCE CREW:
LAST DATE OF CM
DURATION OF JOB:
2 PRE-JOB BRIEFING
MP-5121-E001

KAIGA-3&4
FOR
SL.NO.
Description
REV-0 NOV-05
PAGE
2 OF 45
Remarks
Review knowledge and experience of the performing

technicians and supervisors.
Review the critical steps of the procedure
Review the error like situations that may arise during the
maintenance activities.
Review the worst-case scenario that may arise during the

maintenance activity.
Review the defenses and precautions that are required to

be adopted during the maintenance activity.
3. PM PROCEDURE
3.1 TRANSFORMER OIL AND BODY CHECKS
S
L.
N
O
DESCRIPTION / CHECKS
Check for any oil leak from the

transformer (Indicate location
EXPECTED
CONDITION
No oil leak.
AS FOUND
CONDITION
AS LEFT
CONDITION
MP-5121-E001

KAIGA-3&4
FOR
of leak, if observed)
2
Check condition of silica gel in

breather and oil in oil Cup.
Replace, if required.
Blue
Carry
out
transformer
month)
on
six
Within
permissible
limit
Carry out chemical and physical

test on transformer oil.
Within
permissible
limit
Calibrate
temperature
indicators (WTI/OTI)
OK
Terminal
tightness
marshalling box wiring
inspect
visually
for
abnormality.
of
and
any
Tight
Check the neutral earthing and

transformer body earthing.
Tight
Check CT terminal tightness.
Tight
Check for any corrosion

transformer body.
1
0
Check for any gas collection is

existing in relay.
No gas
collection
1
1
Note down conservator oil level
Level at =
35 deg C
mark.
1
2
Check
sampling
valve
is
operable and passing do no
exist.
DGA
test
oil(ones in
on
(Top up oil when level is below

red mark)
No corrosion
No leakage
REV-0 NOV-05
PAGE
3 OF 45
MP-5121-E001

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REV-0 NOV-05
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3.2 HV BUSHING CHECKS
S
L.
N
O
EXPECTED
CONDITION
Check bushing oil leak and its

level.
Above red
mark and no
leakage.
Check the tightness of clamps.
Tight.
Check the surface polishing and

note the location of loss of
polishing and do thorough
cleaning.
No damage
and clean.
Check tightness of CT terminals

and links.
Tight.
Inspect the conductor strands

for any snapping.
No
snapping.
Check
the
healthiness
gaskets of CT turrets JB.
No damage.
of
AS FOUND
CONDITION
AS LEFT
CONDITION
AS FOUND
CONDITION
AS LEFT
CONDITION
3.3 LV BUSHING CHECKS:
S
L.
N
O
Check LV terminal tightness. By
EXPECTED
CONDITION
Tight.
MP-5121-E001

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FOR
REV-0 NOV-05
PAGE
5 OF 45
opening the IPBD

2
Close back IPBD enclosures
Properly
sealed.
Check for LV CT JB. for
No moisture
and perfect
sealing.
a) Moisture collection.
b) Gasket healthiness.
4
Close back the LV CT JB.
Properly
sealed.
3.4 OFF CIRCUIT TAP CHANGER (OCTC) CHECKS:
S
L.
N
O
EXPECTED
CONDITION
BDV of oil (50KV min. expected)

(ones in six month)
Min. 50KV.
Moisture content (25 ppm max.

expected) (ones in six month)
Max.
25ppm.
Gaskets joints oil leak.
No leakage
Oil leak in `O rings in bevel
No leakage
AS FOUND
CONDITION
AS LEFT
CONDITION
MP-5121-E001

KAIGA-3&4
FOR
gear box.
5
Inspect universal joints

other driving shaft parts.
and
Tight
Gas vent on the conservator

inspection.
Leak proof
Function checks of gas and oil

operated relay.
Operable
Calibrate OCTC control relays

and timers.
Calibrated
Add or replace lubricant oil in

gear box.
OK
REV-0 NOV-05
PAGE
6 OF 45
MP-5121-E001

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FOR
REV-0 NOV-05
PAGE
7 OF 45
3.5 GT INSULATION RESISTANCE & POLARIZATION INDEX CHECKS
TEST INSTRUMENT DETAILS:

S no
Instrument description
Range
Calibration status
1. Date of test:
2. Transformer Description
3. Test voltage: 2000/5000V
4. Ambient temperature:
5. Oil temperature:
S
NO
1
2
3
IR
MEASURE
D
BETWEEN
TERMINA
LS
HVE
(short LV to
ground)
LVE
(short HV
to ground)
LV-HV
IR VALUE
IN MEGA
OHMS
AFTER 15
SECONDS
IR VALUE
IN
MEGA
OHMS
AFTER
1
MINUTE
IR
PI
VALUE
VALUE
IN MEGA
OHMS
AFTER
10
MINUTE
EXPECTED PI
VALUE
>=2
>=2
>=2
REM
ARKS
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REV-0 NOV-05
PAGE
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3.6 TRANSFORMER CAPACITANCE & TAN DELTA CHECKS
Date
Transformer:
Instrument Used: Make
Ambient Temp.
Oil Temp.
Winding Temp.
Test Voltage : 2kV.
SL.
MEASURED BETWEEN
EXPECTED
NO.
WINDING
VALUE
TAN D (%)
3.6.1For transformer winding

1
HV to Earth (short LV to
Should be
Comparable
OBSERVED VALUE
REMAKR
S
CAPACITANCE
Tan
(pf)
(%)
MP-5121-E001

KAIGA-3&4
FOR
ground)
with Previous
value
LV to Earth (short HV to
Should be
Comparable
with Previous
value
ground)
HV to LV
REV-0 NOV-05
PAGE
9 OF 45
Should be
Comparable
with Previous
value
3.6.2For transformer Bushings

1
U to Test Point
Should be
Comparable
with Previous
value
V to Test Point
Should be
Comparable
with Previous
value
W to Test Point
Should be
Comparable
with Previous
value
3.7 CHECKS ON COOLER CONTROL CUBICLE PUMPS AND FAN MOTORS
DATE:

S no
Range
Calibration status
MP-5121-E001

KAIGA-3&4
FOR
S.
NO.
3.7
Motor Name Plate details for all
.1
fans:
a) Rating in KW
REV-0 NOV-05
PAGE
10 OF 45
Expected
As found
As left
condition
condition
condition
3.5KW for
Pump motor)
0.372KW for
fan motor
b) Phase & Voltage
3-Phase,
415V
c) Full load current.

3.7
.2
Electrical checks:
a. Check for cleanliness of
terminal box and sealing.
b. Check all fuse are healthy & of
proper rating.
c. Check the foundation bolt
2.5 Amp
Clean and
perfect
sealing
Healthy &
rating 10A
Tight
tightness of motor.
d. Check electrical wiring
Tight
tightness.
e. Calibrate the O/L relay
As per setting
3.7.3 Measurement of Winding Resistance, Inductance and IR value of

fans:
MP-5121-E001

KAIGA-3&4
FOR
BETWEEN
WINDING
EXPECTED VALUE
Resistan
Inductan
ce in
ce
ohms
R-Y
IR
value
in M
REV-0 NOV-05
PAGE
11 OF 45
MEASURED VALUE (/mH/M )

FAN-1
FAN-2
FAN-3
in mH
Resistan
ce
Inductan
ce
IR value
Y-B
Resistan
ce
Inductan
ce
IR value
B-R
Resistan
ce
Inductan
ce
IR value
BETWEEN
WINDING
2
EXPECTED VALUE
Resistan
Inductan
ce in
ce
ohms
R-Y
Resistan
ce
in mH
IR
value
in M

FAN-4
FAN-5
FAN-6
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PAGE
12 OF 45
Inductan
ce
IR value
Y-B
Resistan
ce
Inductan
ce
IR value
B-R
Resistan
ce
Inductan
ce
IR value
BETWEEN
WINDING
2
EXPECTED VALUE
Resistan
Inductan
ce in
ce
ohms
R-Y
IR
value
in M
in mH
Resistan
ce
Inductan
ce
IR value
Y-B
Resistan
ce
Inductan
ce

FAN-7
FAN-8
FAN-9
MP-5121-E001

KAIGA-3&4
FOR
IR value
B-R
REV-0 NOV-05
PAGE
13 OF 45
Resistan
ce
Inductan
ce
IR value
BETWEEN
WINDING
2
EXPECTED VALUE
Resistan
Inductan
ce in
ce
ohms
R-Y
IR
value
in M
in mH
Resistan
ce
Inductan
ce
IR value
Y-B
Resistan
ce
Inductan
ce
IR value
B-R
Resistan
ce
Inductan
ce
IR value

FAN-10
FAN-11
FAN-12
MP-5121-E001

KAIGA-3&4
FOR
BETWEEN
WINDING
EXPECTED VALUE
Resistan
Inductan
ce in
ce
ohms
R-Y
IR
value
in M
REV-0 NOV-05
PAGE
14 OF 45

FAN-13
FAN-14
FAN-15
in mH
Resistan
ce
Inductan
ce
IR value
Y-B
Resistan
ce
Inductan
ce
IR value
B-R
Resistan
ce
Inductan
ce
IR value
BETWEEN
WINDING
2
EXPECTED VALUE
Resistan
Inductan
ce in
ce
ohms
R-Y
Resistan
ce
in mH
IR
value
in M

FAN-16
FAN-17
FAN-18
MP-5121-E001

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FOR
REV-0 NOV-05
PAGE
15 OF 45
Inductan
ce
IR value
Y-B
Resistan
ce
Inductan
ce
IR value
B-R
Resistan
ce
Inductan
ce
IR value
3.7.4 WINDING RESISTANCE, INDUCTANCE AND IR VALUE FOR PUMPS
BETWEEN
WINDING
EXPECTED VALUE
Resistan
Inductan
ce in
ce
ohms
R-Y
Resistan
ce
Inductan
ce
in mH
IR
value
in M

Pump1
Pump
Pump
-2
-3
Pump4
MP-5121-E001

KAIGA-3&4
FOR
IR value
Y-B
REV-0 NOV-05
PAGE
16 OF 45
Resistan
ce
Inductan
ce
IR value
B-R
Resistan
ce
Inductan
ce
IR value
3.8 MEASUREMENT OF MAGNETISATION CURRENT AT LOW VOLTAGE
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REV-0 NOV-05
PAGE
17 OF 45

S no
Range
Calibration status
Criteria: Current in V phase is less than the current in U & W phases
3.8.1
Apply 3-phase, 415AC, 50 Hz supply on HV terminals and keep LV open and

measure the current in HV
Tap
position
Voltage applied
Current measured
1U1-N
1U1
1V1-N
1V1
1W1-N
1W1
1U1-N
1U1
1V1-N
1V1
1W1-N
1W1
Remarks
MP-5121-E001

KAIGA-3&4
FOR
1U1-N
1U1
1V1-N
1V1
1W1-N
1W1
REV-0 NOV-05
PAGE
18 OF 45
3.8.2 Apply 3-phase, 415AC, 50 Hz supply on LV terminals and keep HV open and
measure current in LV
Tap
position
Voltage applied
Current measured
2U1-N
2U1
2V1-N
2V1
2W1-N
2W1
2U1-N
2U1
2V1-N
2V1
2W1-N
2W1
2U1-N
2U1
Remarks
MP-5121-E001

KAIGA-3&4
FOR
2V1-N
2V1
2W1-N
2W1
REV-0 NOV-05
PAGE
19 OF 45
3.9 MAIN OUTPUT SYSTEM PROTECTION PANEL RELAYS CHECKS (MOSP):
S
L.
N
O
Clean all the panels on MOSP.
Carry out tightness check

terminal blocks and relay.
Carry out following protection relay testing

in RT lab as per approved settings.
EXPECTED
CONDITIO
N
Clean
on all the
Tight
As per
setting
AS
FOUND
CONDITI
ON
AS LEFT
CONDITIO
N
MP-5121-E001

KAIGA-3&4
FOR
a. Restricted earth fault protection 64
GT.
b. Instantaneous IDMT/INST O/C relay
(50/51).
a) Main
protection
supply
supervision
(Switch OFF MCB-1 in panel (GT3A,
GT4A) and install fuse after testing.
b) Back
up
protection
supply
supervision (Switch OFF MCB-2 in

panel (GT3A, GT4A) and install
fuse after testing.
Healthy &
80M
drops.
Healthy &
80B drops
REV-0 NOV-05
PAGE
20 OF 45
MP-5121-E001

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REV-0 NOV-05
PAGE
21 OF 45
3.10 FUNCTIONAL CHECKS ON COOLER CONTROL CUBICLE
SL.NO
EXPECTED
CONDITIO
N
3.10.
1
Ensure the following position of

various hard switches and isolators
in CCC (cooler control cubicle):
a) Main-1/Main-2 MCCB.
ON
b) Control supply switch (MCB).
ON
c) Illumination supply and switch
ON
(HB).
d) Cooler control selector
ON
switch
(ON/OFF).
e) Fan
Auto
1,2,4,5,7,8,10,11,13,14,16,&17
control switch (43.1 , 43.2,43.4,
43.5
43.7,43.8,43.10,43.1143.13,43.1
4,43.16,&43.17)Auto/Off/manual
AS
FOUND
CONDITI
ON
AS LEFT
CONDITIO
N
MP-5121-E001

KAIGA-3&4
FOR
f) Fan-3,6,9,12,15,&18
control
Standby
switch
(43.3,43.6,43.9,43.12,43.15,&43.
18
Standby /Off/manual
g) Pump
1&3
control
switch(43-
Auto
P1,43-P3) Auto/Off/manual
h) Pump
2&4
control
switch(43-
Standby
P2,43-P4) Standby /Off/manual

3.10.
2
Carry
out
functional
checks
on
cooler fans and pumps and power

supply:
a) Put off main supply isolator and
check
that
standby
supply
contactor pickup after 10 secs.

b) Ensure cooler control switch in
ON position and change fan 1 to
Supply
changeove
r OK
All 18 fans
will start
18 switches to manual position.

Ensure cooler control switch in ON
position
and
fan
1,2,4,5,7,8,10,11,13,14,16,&17
in
Auto
position
6,9,12,15,&18
and
switch
switch
fan
in
standby
position.
i)
Raise
winding
temp.
by
1,2,4,5,7,8
rotating WTI knob up to 85
,10,11,13,
deg. C.
14,16,&17
will start
REV-0 NOV-05
PAGE
22 OF 45
MP-5121-E001

KAIGA-3&4
FOR
iii)
In case any fan do not start
Fan 3 or 6
standby fan should start as
or 9 or 12
per as 3,6,9,12,15,18
or 15 or
18 start
3.10.
3
Carry
out
functional
testing
of
following protection relays:

Protection lockout relay, 86A1-2/86C
operation through (GCB-3,GCB-4,CB-3A
&CB-4A are in open condition and check
by pressing relay)
3.10.
4
i)
HV REF (64 HV)
ii)
Buchholz trip (BRT)
iii)
PRD trip
iv)
50/51 IDMT/INST O/C trip
v)
Winding temp high (WTT)
86A1-2
Pickup
86C
vi)
Oil temp high (OTT)
CB tripping check through.
a) 3C/86M Relay.
b) 86B Relay.
3.10.
5
CB
closing
3C(Remotely)
CB Trip.
check
through
CB
close(clos
e when
the HS
position in
Remote
position)
REV-0 NOV-05
PAGE
23 OF 45
MP-5121-E001

KAIGA-3&4
FOR
3.10.
6
REV-0 NOV-05
PAGE
24 OF 45
Circuit breaker and DS operation

checks.
a) CB close.
b) CB Open.
c) DA A Close.
d) DS A open.
e) DS B close.
f) DS B open
g) DS C close
h) DS C open
Close
when HS
position
close and
open when
HS
position
open.
3.11 FUNCTIONAL CHECKS FOR WINDOW ANNUNCIATION

Check by pressing relay flag or simulating from field:
SL.
NO.
3.11.
1
521-GT Transformer Trouble
(Ann-233)
EXPECTED
CONDITION / VALUE
No alarm should exist
when relay is reset
but hen condition is
OBSERVATION
MP-5121-E001

KAIGA-3&4
FOR
Following relay picked up:
a) Buchholz trip BRT.
b) Buchholz alarm BRA.
c) Oil temperature trip OTT.
d) Oil
temperature
alarm
OTA.
e) Winding temperature trip
WTT.
f) Winding
temperature
alarm WTA.
g) Pressure relief device trip
PRD.
h) Low oil level transformer
alarm LOL-T.
i) Cooler power supply auto
changeover 42CX.
j) Loss
of
normal
cooler
power supply to BUS-A.

k) Loss
of
normal
cooler
power supply to BUS-B.

l) Fan or pump motor O/L
trip. .
m) Stand by fan or pump
3.11.
2
motor O/L
521-GT OTI/WTI Temp. high (Ann210):
i) WTA winding temp. high.
ii) OTA oil temp. high.
3.11.
521-GT gas collection (Ann.207):
simulated,
should appear
alarm
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PAGE
25 OF 45
MP-5121-E001

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FOR
REV-0 NOV-05
PAGE
26 OF 45
i) BTA Buchholz alarm.
4. MODIFICATION SUGGESTED FOR JOB SIMPLIFICATION

SL.N
O.
Existing
Step (No.)
Suggested modification along with justification
5. DIFFICULTIES FACED DURING JOB EXECUTION
SL.N
O.
1
Difficulties Faced
MP-5121-E001

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FOR
REV-0 NOV-05
PAGE
27 OF 45
6. CONSUMABLES/SPARES CONSUMED
SL.N
O.
Spares consumed
Reason for consumption
7. POST-JOB REVIEW
S.N
o.
Description
Observati
on
Procedure is strictly followed
YES/NO
Quality improving suggestion, if any
YES/NO
Remarks
MP-5121-E001

KAIGA-3&4
FOR
3
Permit surrendered and informed to control

room
YES/NO
Post maintenance test conducted &

performance
YES/NO
REV-0 NOV-05
PAGE
28 OF 45
Verified
MAINTENANCE CARRIED OUT BY

SIGNATURE :
Date :
NAME :
CHECKED BY

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MP-5121-E001

NUCLEAR POWER CORPORATION OF INDIA LIMITED

FREQUENCY:EVRY TWO YEARS

EQUIPMENT SERIAL NO:

RUN/SHUTDOWN:NO S/D REQUIRED

WORK PERMIT NO:

NUCLEAR POWER CORPORATION OF INDIA LIMITED

Review knowledge and experience of the performing

Review the critical steps of the procedure

Review the worst-case scenario that may arise during the

Review the defenses and precautions that are required to

3.1 TRANSFORMER OIL AND BODY CHECKS

Check for any oil leak from the

NUCLEAR POWER CORPORATION OF INDIA LIMITED

Check condition of silica gel in

Carry out chemical and physical

Check the neutral earthing and

Check CT terminal tightness.

Check for any corrosion

Check for any gas collection is

Note down conservator oil level

(Top up oil when level is below

NUCLEAR POWER CORPORATION OF INDIA LIMITED

3.2 HV BUSHING CHECKS

Check bushing oil leak and its

Check the tightness of clamps.

Check the surface polishing and

Check tightness of CT terminals

Inspect the conductor strands

3.3 LV BUSHING CHECKS:

Check LV terminal tightness. By

NUCLEAR POWER CORPORATION OF INDIA LIMITED

opening the IPBD

Close back IPBD enclosures

Check for LV CT JB. for

Close back the LV CT JB.

3.4 OFF CIRCUIT TAP CHANGER (OCTC) CHECKS:

BDV of oil (50KV min. expected)

Moisture content (25 ppm max.

Gaskets joints oil leak.

Oil leak in `O rings in bevel

NUCLEAR POWER CORPORATION OF INDIA LIMITED

Inspect universal joints

Gas vent on the conservator

Function checks of gas and oil

Calibrate OCTC control relays

Add or replace lubricant oil in

NUCLEAR POWER CORPORATION OF INDIA LIMITED

3.5 GT INSULATION RESISTANCE & POLARIZATION INDEX CHECKS

TEST INSTRUMENT DETAILS:

NUCLEAR POWER CORPORATION OF INDIA LIMITED

3.6 TRANSFORMER CAPACITANCE & TAN DELTA CHECKS

Instrument Used: Make

Test Voltage : 2kV.

3.6.1For transformer winding

NUCLEAR POWER CORPORATION OF INDIA LIMITED

3.6.2For transformer Bushings

3.7 CHECKS ON COOLER CONTROL CUBICLE PUMPS AND FAN MOTORS

TEST INSTRUMENT DETAILS:

NUCLEAR POWER CORPORATION OF INDIA LIMITED

Motor Name Plate details for all

b) Phase & Voltage

c) Full load current.