JKPM TPM

Jishu Hozen Pillar

KNOW YOUR EQUIPMENT (KYE)

Equipment Photograph

NAME

: R N R Srinivas

EQUIPMENT

: DM Feed Pump-2

DEPARTMENT : Power Block

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JKPM TPM

Jishu Hozen Pillar

I Understanding Purpose
i) Why Jishu-Hozen (Autonomous (a) To achieve OEE of equipment
Maintenance) now?
100%.
(b) To bring back the equipment in its
original condition

ii) Why maintenance

conditions?

of

basic For increasing the Life cycle of the

equipment

iii) Observation of equipment in

operation (Specify areas /
components etc. and what type
of abnormalities should be
observed).

(a)
(b)
(c)
(d)
(e)
(f)
(g)
(h)

(i)

Suction Pressure, Discharge pressure,

Suction DP
Bearing Temp.
Oil Level
Coupling guard in position
Temp. & Vibration
Water leakage from mechanical seal.
Amps Load
Abnormal sound

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Jishu Hozen Pillar

SKILLS (SKILL REQUIREMENT)

Item to be cleaned
(a) Pump Casing

Tools to be used
(a) Paint Brush

(b) Motor

(b) Cotton Waste

Safety Points
(a) Rotating
equipment.

(c) Base frames

(b) Slippery floor

(a) Suction Strainer (b) Ring/D-spanner

24MM

(a) Contact with

water

(b) Manual
handling

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Jishu Hozen Pillar

For Lubrication
Item
Pump

Motor

Purpose
Avoid forced
deterioration
Avoid forced
deterioration

Type
Oil
ISO VG
68
Grease
EP3

Method
Oil Can/
Oil
Leveler
Grease
Gun

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Quantity

Period

400 ml

1 Month

35 gm

3 Month

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Jishu Hozen Pillar

Retightening of Fasteners
Item

Purpose

Correct
Fastener
Method

Usage of Tool

Avoid looseness

M16 Hex Head

Bolts
M 6 Hex Head
Bolt
M 12 Hex
Head Bolt

Ring Spanner 24
DEE Spanner - 24
Ring Spanner 10/11
DEE Spanner 10/11
Ring Spanner 18/19
DEE Spanner 18/19

Screw

Screw Driver

A. Static Part
Motor Base bolts

Coupling Guard Avoid looseness

base bolts
Pump Base bolts Avoid looseness
B. Rotating Part
Coupling Cover

Avoid Looseness

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Jishu Hozen Pillar

List the Activity and Functions

Process

Supply Feed water from

Clarifier to DM Plant

Critical
Hi/M/L

Critical
Hi

Activity
Suction Valve opening

Critical
Hi/M/L
Hi

Discharge valve open

Hi

Running of the motor

Hi

DMF in service

Hi

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Jishu Hozen Pillar

Understanding Equipment
Sketch the Equipment Structure

Specification
Flow

153 m3/h

Head

60 m

RPM
2900
Motor 45 kw

Quality Parameters
Suction DP
Dicharge
Pr.
Water
Temp

0-0.2 kg/cm2
3-6 Kg/cm2
(g)
40 deg C
(max)

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Safety
Rotating
Equip.
Slippery Floor

JKPM TPM

Jishu Hozen Pillar

Highly Critical Spares

(a)
(b)
(c)
(d)
(e)
(f)

Motor Bearing DE- 6313 C3 -1120063138 Bearing Bank 1/11

Motor Bearing NDE-6213 C3 1120062130 Bearing Back 1/24
Pump Bearing DE 6308 1120063086 Bearing Bank 2/26
Pump Bearing NDE- 6308 1120063086 Bearing Bank 2/26
Mechanical Seal 5196050160 Location - WG2 032 015
Oil Seal 60 X 40 X 8 1227040398 - WG1A 15 053

(g) Coupling Spider - TYPE: RRS 225 (140) Location - WG2 015 007
Critical Spares
1. Shaft with Key
2. Coupling Half
3. Oil Leveler

Non-Critical Spares
1.
2.
3.
4.
5.
6.

Impeller
Pump Casing
Gaskets
Pressure Guage
Differential Pressure Guage
Recirculation Valve

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Jishu Hozen Pillar

History of Past Maintenance

Major

Minor

(a) Mechanical seal replaced on

26.05.15
Seal type: SSBC-V3(J028)Size : 0444
Mat C/SIC/HFKM/SS316

(a)Suction
on11.05.16.

strainer

cleaned

(b)Suction
on23.07.16.

strainer

cleaned

(b) Impeller replaced for reducing

flow rate. Bef OD- 214.5 mm, Aft
OD -199MM

(c) Motor overhauling on

11.02.15 and DE, NDE side
bearings replaced due to
abnormal sound.

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Jishu Hozen Pillar

TPM POLICY
In our continuous pursuit for organizational excellence we are
committed to :
Customer Delight by providing World Class Products &
Services.
Be a dynamic benchmark and leader in Pulp & Paper
industry through process innovation in the entire
Business Chain.
Develop pride for all Stake Holders including society
around.
Build a culture of Intellectual Honesty and Professional
Integrity.

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