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Rolf Jebasinski
J. Eberspcher
73730 Esslingen
Germany
ABSTRACT
In the past the calculation of exhaust systems tailpipe noise was a problem which was only
unsatisfactorily solved. The following paper shows the
possibilities of engine simulation programs based on
one-dimensional Computational Fluid Dynamics
codes, such as WAVE, to calculate the tail-pipe noise
of exhaust systems. Comparison of simulation and
measurement show that it is possible to accurately
predict tail-pipe noise if the muffler, with all interior
piping systems, is correctly modeled. Even 3dimensional effects can be simulated with a special
modeling approach. In addition the backpressure can
be calculated so that the whole exhaust system can be
optimized with respect to tail-pipe noise and
backpressure.
With the new preprocessor KADOS for WAVE,
which significantly reduces the time for modeling
exhaust systems with WAVE, new potentials arise for
the development and optimization of exhaust systems.
INTRODUCTION
The time-to-market time for new automobiles has
decreased in the last years considerably. For this rea-
a)
x
b)
s o u n d p re s s u re le v e l [d B (A )]
115
110
105
100
95
90
measurement
WAVE calculation
85
80
1000
2000
3000
4000
s p e e d [re v /m in ]
5000
6000
Results
Measurement and calculation of the tail-pipe noise
were done on a Mercedes Benz C200 (4 cylinder 2
liter SI engine) with the series exhaust system. The
exhaust system consists of a catalyst with two
monoliths, middle muffler (simple concentric
resonator with two chambers) and rear muffler 1 (see
Fig. 2). The engine data (Combustion profile, valve
timing etc.) were taken from Ref. [11].
Tail-pipe noise was measured and calculated at a
distance of 22 cm. The experimental conditions were
full load acceleration. Since WAVE is not able to
simulate absorption material, the absorption material
in both mufflers was removed.
110
ressure level [dB(A)]
2. engine order
100
90
meas urement
80
s o u n d p re s s u re le v e l [d B (A )]
W A V E c alc ulation
70
90
80
110
100
4. engine order
90
80
70
110
100
6. engine order
90
80
70
1000
2000
3000
4000
5000
6000
s p e e d [re v /m in ]
0
-4
-8
-1 2
-1 6
meas urement
2. engine order
W A V E c alc ulation
0
-4
-8
-1 2
-1 6
4. engine order
-2 0
0
-4
-8
-1 2
-1 6
-2 0
-2 4 6. engine order
-2 8
1000
2000
3000
4000
5000
s p e e d [re v /m in ]
le v e l d iffe re n c e [d B ]
-2 0
W A V E c alc ulation
-1
-2
-3
-4
-5
900
Table 1:
WAVE - calculation
measurement
rear muffler 1
115 mbar
95 mbar
rear muffler 2
102 mbar
87 mbar
50
m eas urem ent
B E M c alc ulation
40
W A V E with x = 31 m m
30
20
10
500
1000
1500
2000
2500
3000
Frequenc y [Hz ]
FIGURE 10: Transmission Loss measurement, 3dimensional BEM calculation and 1-dimensional
WAVE-calculation of the expansion chamber from
Fig. 9.
50
m eas urem ent
W A V E x = 31 m m , r = 30 m m
40
W A V E x = 15 m m , r = 30 m m
W A V E x = 31 m m , r = 15 m m
W A V E x = 15 m m , r = 15 m m
30
20
10
500
1000
1500
2000
2500
3000
Frequency [dB]
20
W A V E 3-D x = 31 m m , r= 30 m m
W A V E 3-D x = 15 m m , r= 15 m m
15
10
500
1000
1500
2000
2500
3000
Frequenc y [Hz ]
New possibilities are offered by adapting the 3dimensional modeling approach, presented in the last
paragraph, into KADOS, which might extend the
frequency resolution into the kHz range.
References
[1] M.L. Munjal, Acoustics of Ducts and Mufflers,
John Wiley & Sons, Inc., 1987
[2] K. Lehringer, Automobil Industrie, 1988, 6
[3] J.W. Sullivan and M.J. Crocker, Journal of the
Acoustical Society of America 64, 1978, 207
[4] J.W. Sullivan, , Journal of the Acoustical Society
of America 66, 1979, 772
[5] K. Jayaraman and K. Yam, Journal of the
Acoustical Society of America 69, 1981, 390
[6] K.N. Rao and M.L. Munjal, Proceedings of the
1984 Nelson Acoustics Conference,
Madison WC
[7] K.S. Peat, Journal of Sound and Vibration 123,
1988, 199
[8] J.W. Sullivan, , Journal of the Acoustical Society
of America 66, 1979, 779
[9] H. Seifert, Motortechnische Zeitschrift 51,
1990, 11
[10] T. Morel, M.F. Fleming and L. LaPointe,
SAE 900679
[11] J. Abthoff, D. Httebrucker, W. Zahn and H.
Bockel, Motortechnische Zeitschrift 53,
1992, 496
[12] A.J. Green and P.N. Smith, IMechE 1988,
C17/88, 47
[13] A. Selamet and P.M. Radavich,
SAE 950544