STANDARD OPRATING PROCEDURE

Doc No:
TITLE : STANDARD
Date of
OPERATING PROCEDURE
Issue:
FOR DAILY SHUTDOWN
Revision No:
PROCEDURE
No of pages

:
:
:
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1 of 2

PURPOSE: To lay down the procedure to avoid the fire incident of our
plant (materials and machines)
SCOPE: This SOP shall be applicable for safety purposes only.
1.0

RESPONSIBILITY: Manager, Asst Manager Production, operator and

safety officer

2.0

ABBREVIATION AND DEFINITION

A.ABBREVIATION

2.1 SOP

: Standard operating procedure

B. DEFINITION

After completion of shift we should switched off the all

machinery electrical connection and process related gate valve
also. This is only for to prevent the fire accident/incident of our
plant.
3.0 PROCESS DESCRIPTION AND PROCEDURE
3.1SAFETY PRECAUTION
3.1.1
Each and every power source switch off time ensure solvent
level conditions of mixer and solvent storage tanks
4.1 For stop the power source.

4.1.1. Make sure switched off the Mixer-1 (Emergency push button,
selector switch, VFD
incomer MCB/Outgoing MCB/Control MCB)
4.1.2. Make sure switched off the Mixer-2 (Emergency push button,
selector switch, VFD
incomer MCB/Outgoing MCB/Control MCB)
4.1.3. Make sure switched off the Mixer-3 (Emergency push button,
selector switch, VFD
incomer MCB/Outgoing MCB/Control MCB)
4.1.4. Ensure disconnect the Mixer area Ground detector.
4.1.5. Ensure disconnect the Solvent transfer pump area Ground
detector.
4.1.6. Ensure main power switched off the Tin filling machine.
4.1.7. Ensure main power switched off the Tube filling machine.
4.1.8. Ensure to close the AOD pump manual valves.
Prepared By:
Date:

Approved By:
Date:

Issued By:
Date:

STANDARD OPRATING PROCEDURE

Doc No:
TITLE : STANDARD
Date of
OPERATING PROCEDURE
Issue:
FOR DAILY SHUTDOWN
Revision No:
PROCEDURE
No of pages

:
:
:
:

1 of 2

4.1.9. Ensure all transfer pumps in OFF condition (VFD Incomer MCB, Outgoing MCB,
and Control MCB with selector switch).

5.1 For stop the Mechanical source.

5.1.1 Ensure all mixers bottom and side valves are closed.
5.1.2. Ensure all solvent inlet valves (from solvent yard) are closed.
5.1.3 Ensure all storage tank bottom and side valves are closed.
5.1.4 Ensure all mixers and storage tank ventilation valves are closed.
5.1.5 Ensure solvent yard all storage tanks side valve are closed.
5.1.6 Ensure Tin filling machine Air supply are closed.
5.1.7 Ensure Tube filling machine Air supply are closed.
5.1.8 Ensure AOD pump manual valve are closed.
6.0 PERIODICAL MAINTENANCE

6.1.1 On daily basis should be check the all power source switch
condition and valve condition.
7.0

DOCOMANTS/REFERANCE:
8.1.1 Daily shutdown check sheet.

8.0 DEPLOYMENT PROCEDURE FOR THE TRAINER

8.1.1 Explain this procedure theoretically to the trainee. (New

Operator)
8.1.2 Demonstrate the procedure to the trainee practically.
8.1.3

Once the trainer is satisfied with his performance

allow/authorize him to carry out the operation under the

supervision of Senior Executive.
9.0

REVISION HISTORY

SOP No:

Revision
No:

Changes
incorporate
d

Date
Issue

of

supersedes

New SOP

Prepared By:
Date:

Approved By:
Date:

Issued By:
Date:

STANDARD OPRATING PROCEDURE

Doc No:
TITLE : STANDARD
Date of
OPERATING PROCEDURE
Issue:
FOR DAILY SHUTDOWN
Revision No:
PROCEDURE
No of pages

Prepared By:
Date:

Approved By:
Date:

:
:

Issued By:
Date:

:
:

1 of 2