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Mechanical Aptitude
Simple
Machines
Levers
Wheels
Pulleys
Screws
Wedges
Inclined Planes
Gears/Belt Drives
Lever
Pulley
Wedge
Screw
Inclined Plane
Wheel
Fig. 1
Levers
Levers:
Have 3 parts:
o Fulcrum
o Weight or Resistance
o Effort or Force
Fig. 2
Resistance or
Effort or
Force
Weight
Fulcrum
MA-2
Mechanical Aptitude
Levers
A 2nd class lever does not change the direction of the effort
Fig. 3
Resistance or
Weight
Effort or
Force
Fulcrum
i
o 3rd Class The effort is applied between the fulcrum and the
g
weight (see Fig 4).
.
Fig. 4
Effort or
Force
3
Resistance or
Weight
Fulcrum
MA-3
Mechanical Aptitude
Levers Cont.
A 3rd class lever does not change the direction of the effort.
3rd class levers are not for heavy jobs they are used to gain speed
Fig. 5
Load
Effort
MA =
90 lbs
30 lbs
Fulcrum
F
The table below can be used to determine any unknown component
i
(X) in this formula
g
.
If x is:
Then:
MA
Effort
Resistance or weight of
the load
MA-4
Mechanical Aptitude
Levers Cont.
Practice Problem 1:
What is the mechanical advantage (MA) for the data shown
MA =
Resistance
Effort
90
30
=3
MA = 3
2nd Class Lever:
Practice Problem 2:
In the example below (see Fig. 6), the effort distance, the
Effort Distance = 4
Effort
If x is:
First:
Then:
Effort needed
MA-5
Load
Effort
to determine MA
Mechanical Aptitude
Now answer the following questions using the figures in Fig. 6.
Levers Cont.
o
n
100 lb
50 lb
MA = 2
= MA
Effort Distance
2
20
Resistance Distance
Effort distance
Wheels and
Axles
Resistance Distance =
20
MA =
1
10
MA-6
Mechanical Aptitude
Wheels and
Axles Cont.
Used in concert, wheels and axles make moving a load easier and more
efficient. As the larger wheel turns, it engages the smaller wheel (axle)
and together, they move the load with a minimum of effort (see Fig 8).
When the larger wheel is turned it causes rotation in the smaller wheel or
torque. The amount of torque is proportionate to the amount of force
placed on the larger wheel (see Fig 8).
Fig. 8
Wheel radius = 5
Axle radius = 1
The formula for finding the MA for a wheel and axle is:
MA=
Wheel Radius
Axle Radius
5
In Fig. 8, MA =
or 5
1
The larger the wheel, the more force it can apply to the axle.
MA-7
Mechanical Aptitude
A pulley is simply a lever in disguise. A pulley is a wheel and axle with a
Pulleys
channel around the circumference. A rope, belt, chain, or cable is fed into
the channel placing the effort on one side of the pulley, and the resistance
or weight on the other (see Fig. 9).
Fig. 9
Channel
Weight
Effort
Single Pulley
Single (Fixed)
Moveable
Compound (A system of fixed and moveable pulleys)
The single pulley (see Fig. 9) is attached to a single, fixed location such
as a wall or beam. Because the rope or cable is just fed around the wheel,
you have a 1 to 1 result when you expend effort (i.e., if you pull the rope
down 2 feet, your load will move up 2 feet; if the rope is pulled down 7
feet, the load will be lifted 7 feet.)
The moveable pulley does what the name impliesit moves with the
effort expended. The effort necessary to move a load with any pulley
is dictated by the number of ropes deployed around the wheels.
MA-8
Mechanical Aptitude
A single pulley uses one wheel, and therefore employs a single rope. The
Pulleys Cont.
rope that displaces the weight of the load. In other words, the resistance
oforce caused by the weight of the load is more evenly distributed over the
nlength of the rope making the load easier to lift (see Fig. 10).
Fig. 10
t
Effort
Resistance
Force
Moveable Pulley
Weight
MA-9
Mechanical Aptitude
The compound pulley changes the direction of the effort,
Pulleys Cont.
C
o
20 kg
Fig.
n12
effort
m
Input force
distance
4 m
2 m
u
Practice Problem 3:
t
Using the four pulley system in Fig. 12, what is the mechanical
p
advantage?
u
Load
200 kg
t
MA
=
or
so
Effort
50 kg
MA = 4
f
o find the efficiency of a pulley system, you must first find mechanical
To
r
advantage)
and the velocity ratio (see note). Then divide the MA by the
c and multiply the result by 100% to arrive at the efficiency rating.
VR
e
Note: Velocity ratio is the ratio of the distance moved by the effort applied,
to the distance moved where the load or resistance is applied. Velocity
d
ratio is sometimes called distance ratio.
i
s
t
a
n
c
e
MA-10
Mechanical Aptitude
Pulleys Cont.
Practice Problem 4:
MA =
Use the data in Fig. 12 (previous page) for the following formula:
Effort (force)
200 kg
n
Velocity Ratio =
t
.
Efficiency =
MA
Load distance
=
=4
50 kg
4
2
=2
Efficiency = 2
VR
A screw is a simple machine with an incline that wraps around the shaft
Screws
(threads). The distance between the threads equals the pitch of the screw
(see Fig. 13). The pitch determines the distance the screw will advance
with each rotation.
To find the mechanical advantage of a screw use:
MA =
MAR=
Practice problem 5:
If you have a screw with 8 threads per inch, and a screwdriver
MA-11
Mechanical Aptitude
Screws Cont.
Steps:
Formula:
o Find the
Example:
C=2r
2 x 3.14 x 1 = 6.28
circumference of the
n screwdriver handle
1 8 = 0.125
Find the MA
circumference / pitch
Inclined Plane
Practice Problem 6:
Using data from Fig. 14, compute the MA for this inclined plane.
MA =
MA =
Length of slope
Height of slope
15
3
MA = 5
15
200 lbs
Fig. 14
MA-12
Mechanical Aptitude
Inclined Plane
Cont.
Note: The height of a slope will never be greater than the length
of the inclined plane. That means that the MA will never be less
than 1.
o
n
Practice Problem 7:
Using the data in Fig 15, determine the effort required to move a
box to the top of the incline.
200 lbs
20
Using the formula:
Effort x Effort Distance = Resistance Force x Resistance Distance
F
i
g
.
OR
Force x Length of Inclined Plane = Load x Height
Solve for X
1
5
X (effort) x 20 = 5 x 200
1000
Effort =
So Effort = 50 pounds
20
Wedges
MA-13
Mechanical Aptitude
Wedges
Cont.
Can you think of a common object that is an exception to the normal force
distribution of a wedge?
t
MA =
Height of slope
Practice Problem 8:
Using the data in Fig. 16, what is the MA for the double
wedge shown?
MA =
4 cm
18 cm (effort distance)
4 cm (resistance force distance
MA = 4.5 cm
18 cm
MA-14
Mechanical Aptitude
Gears and
Belt Drives
. to generate
Gears are wheels with teeth or cogs that mesh together
torque and motion. Their advantage over a pulley is that they dont slip.
1
Gears either turn a shaft, or they are turned by a shaft.6
Gears may:
Improve force
Limit force
Change the direction of the force
Spur gears (see Fig 17) are the most common gears. They are designed
with the teeth mounted on a parallel shaft or axle.
Fig. 17
The configuration of these gears causes each gear to rotate in an opposite
direction (see Fig 18). In this figure, one gear acts as the driver, the other
is driven.
A
B
Fig. 18
MA-15
Mechanical Aptitude
Gears and
Belt Drives
Cont.
C
o
nWhen figuring gear ratio, one rotation of the larger gear is always the
basis for the comparisonregardless of which
t
Driven = 60
teeth
30 teeth
60 teeth
Driver = 30
teeth
The ratio is expressed as 2:1 meaning the small gear has to turn two
times for every revolution of the large gear. If the large gear were the
driver, it would be 1:2
Think of a ratio as a comparison rather than a division problemthat is,
how many times the small wheel has to rotate in proportion to the large
one. The result is always expressed with the driver number first.
MA-16
Mechanical Aptitude
Practice Problem 9:
Gears and
Belt Drives
Cont.
30 teeth
or 2:1
20 teeth
2. What is the MA if the large gear is the driver?
MA =
20 teeth
or 1:2
30 teeth
In a gear train3 or more gears working in concertthe driver sets the
rotation sequence for the rest of the gears.
In Fig 20, gear A is the driver and it is rotating clockwise. Gears B and C
both touch A so both rotate counter clockwise. Gear D touches B and C so
it rotates clockwise.
A
D
Pedal and sprocket gears are most commonly found in bicycles. They
have longer teeth than a typical gear, and interact with a chain. When the
large gear at the front (pedal) rotates, it turns the chain around the smaller
(sprocket) gear in the rear to propel the bicycle.
MA-17
Mechanical Aptitude
Belt Drives are pulley wheels connected by flat flexible bands. Like the
Gears and
Belt Drives
Cont.
pedal and sprocket, the belt drive wheels rotate in the same direction.
Conveyor belts are large industrial belt drives used to move materials from
Positive
Characteristics:
Teeth in the belt interlock with teeth in the wheel to
limit slipping.
.Non-positive
Use the formula for gears for the Belt Drive MA.
When the driver is smaller than the driven wheel, there will be a
mechanical advantage.
Use the bubble sheet on pg. MA-25 to answer the questions on the
following pages.
MA-18
Mechanical Aptitude
Review
Questions
b. Pulley
c. Inclined plane
d. Platform
MA-19
100
lb
25
lbs
Mechanical Aptitude
Review
Questions
MA-20
Mechanical Aptitude
Review
Questions
12
a. 3
b. 50
c. 4
9
100 lbs
d. 5
12. Which of the following statements about a wedge is true?
a. A wedge has no mechanical advantage
b. A wedge does not change the direction of the force
c. The mechanical advantage of a wedge can be increased
by sharpening the tapered edge
d. Wedges are only made with a single face
13. When the teeth in the belt interlock with teeth in the
wheel to limit slipping this is referred to as what kind
of belt drive?
a. Class 1
b. Class 2
c. Positive
d. Non-positive
14. Pedal and sprocket gears are most common in:
a. Cars
b. Bicycles
c. Wishing wells
d. Skates
MA-21
Mechanical Aptitude
Review
Questions
5m
d. 4
18. In the figure at the right, what
is the gear ratio if A is the driver?
a. 1:3
b. 1:2
c. 3:1
d. 2:1
MA-22
Mechanical Aptitude
Review
Questions
MA-23
Mechanical Aptitude
Answer Key
1. C
2. C
3. A
4. A
5. D 100 lbs/25 lbs = an MA of 4
6. C
7. A
8. D
9. A
10. D
11. C - 12' (length of the incline) / 3' (height of platform) = MA of 4
12. C
13. C
14. B
15. D
16. D
17. B
18. B A (the large gear) is the driver and has 24 teeth, divide that by
the 12 teeth in B (the small gear). The small gear has to turn twice
for every single revolution of the large gear (24/12 = 2). Since the
large gear is the driver, its revolution is expressed first in the ratio
19. A
20. C
MA-24
Mechanical Aptitude
Answer Sheet
MA-25
Mechanical Aptitude
Answer Sheet