Академический Документы
Профессиональный Документы
Культура Документы
The cocoa tree (Theobroma cacao) is a native of the dense tropical forests of the
Amazon. The term Theobroma means food of the Gods. The word cocoa has
originated from the Aztec word Cacahuati. Cocoadescribes the bulk commercially
dried, fermented beans, as well as powder from cocoa beans. The main procedures
and exporters of the cocoa bean are West Africa (74% of the world production),
North, Central and South Africa (21%) and Asia and Australia (3%). However the
processing of the bean into chocolate is done in several other countries and some of
the best chocolate is produced in Belgium,Switzerland and France.
The Cocoa Plant
The cocoa plant is a small tropical tree, originally grown in South and Central
America; but now commercially grown in West Africa. The cocoa tree requires a good
soil, a huge rainfall and a low altitude. The part of the plant that is processed and
used for the making of cocoa and chocolate is the fruit that grows on the main trunk
of the tree, as well as on the branches. The fruit is a large pod 4 to 12 in length
and about 4in diameter and has a hard leathery rind containing 25-75 seeds in
distinct rows, embedded in a soft pulp.
Classification
Cocoa may be classified under the following headings:
1. By the country of origin (Zambia/Mozambique).
2. By the species of the bean (Criollo/Forastero).
3. By the method of manufacture (For drinking chocolate/for milk chocolate).
4. By their particular use (Vending machines/Icings/Chocolate moulding).
Processing of Cocoa
The processing of cocoa bean into cocoa powder is done in seven stages, as
mentioned under:
1. Fermentation of the Beans
The ripe cocoa pods are collected and split open and the beans and the pulp
surrounding them are scooped out and put into a fermentation chamber, also called
the sweat boxes, where the temperature is allowed to rise to 40 to 50C (104 to
122F). Fermentation will kill the germs and prevent germination and decomposition
of the bean. It will also encourage enzyme reaction reducing the bitterness and
developing flavour. The beans absorb the liquid from the fermenting sugary pulp
which will then turn into alcohol and finally into acetic acid. As soon as the mass
turns into the acid state, the fermentation is stopped. Otherwise unpleasant flavours
and odours will develop.
evaporate volatile substances and also develop the flavour. Additional flavourings
may also be added at this stage and the mixture is standardized. The chocolate is
then set in moulds such as bars, slabs and is also known as courverture.
A chocolate in block has a tendency to collect moisture from the air and this can be
seen in the form of beads of perspiration. This could be wiped carefully and well
scraped before being used for dipping.
Milk Chocolate
The processing of milk chocolate is the same as Plain Chocolate(courverture), except
that milk crumb is added at the refining stage and the conching is done at a lower
temperature, but for a longer time. Milk crumb is a mixture of condensed milk and
chocolate mass, reduced to a powder form.
Cocoa Powder
It is a product obtained by grinding roasted cocoa beans to an oily liquid, pressing
this in a cocoa-butter press, to remove about half cocoa butter and then grinding the
residual press cake to a powder. Chocolate powderis a blend of true cocoa powder,
sugar and starch.
Drinking Chocolate
It is a modern beverage drink, prepared from the chocolate powder or chocolate
flakes and made in similar manner to the cocoa drink, by adding hot water or milk.
White Chocolate
It is a product composed of pure cocoa butter, full of cream milk powder and sugar,
milled together and passed through refining rolls. As pure cocoa butter has a strong
taste and odour of chocolate, the product is similar in flavour to chocolate. It can be
tempered and molded. Provided fat-soluble edible colours are used, white chocolate
can be coloured pink, orange, yellow or green.
Chocolate Spread
It is permanently soft, pasty or semi-liquid product, which can be used in bakery as
flavouring and colouring material for fillings, butter creams and fondants. To make it,
add warmed golden syrup to melted chocolate courverture in the proportion of two
parts of syrup to one part of courverture, mixing them thoroughly and adding the
warm syrup into glass or glazed earthen ware jars and kept for use as needed.
Panache
It is the name given to a blend of chocolate and cream. Boiling fresh cream is mixed
with grated or melted courverture and stirred occasionally till cooled.
Composition of Cocoa and Chocolate
Theobromine is the stimulant in cocoa and chocolate, along with somecaffeine. The
other major constituents of cocoa and chocolate include colour and flavour
compounds, lipids and carbohydrate. The purple colour is due to the presence of
anthocyanins. The chocolate flavour is contributed by the phenolic compounds.
Starch is the chief carbohydrate in cocoa and chocolate and functions as a thickening
agent. Cocoa contains 11% starch while chocolate contains 8%. Cocoa has more
thickening power than chocolate because of its high starch content. For this very
reason, cocoa is not substituted on a direct weight basis for chocolate. Usually 3-3.5
tablespoon of cocoa powder plus table spoon of fat are considered equivalent to
30 Gms of chocolate.
Fat constituent of cocoa and chocolate is cocoa butter. Cocoa varies in fat content
from 10-22%. Chocolate contains 50% fat. The low melting temperature of chocolate
(near 32C) imparts a smooth texture and readily releases flavour components.
Uses of Chocolate
Cocoa powder and Chocolate powder are used:
1. As a hot beverage.
2. AS a flavouring agent.
3. As a colouring agent.
4. For hot and cold sauces.
Courverture is used:
1. As a coating.
2. As a decoration (Piping).
3. Formoulding into Easter eggs etc.
4. For sauces.
5. For ice-creams.
Storage
Cocoa and chocolate deteriorate quickly in the presence of moisture and
heat. Cocoa becomes grayish in colour and lumpy when stored at temperature above
16-21C and in high humidity.
A mottled or grey surface known as bloom may develop on the chocolate when it is
exposed to high heat and moisture. The melting fat and re-crystallizing in a different
pattern on the surface contribute to the formation of bloom.
Appropriate tempering procedures during processing and the use of stabilizers
retards the development of bloom. Sugar bloom, a rough greyish layer, may develop
on sweet chocolate due to moisture; the dissolved sugar re-crystallizes on the
surface.
The chocolate flavour appears not to be altered by the development of bloom or
lumping of cocoa products, but the texture may be grainy. Milk chocolates also
absorb flavours and odours when stored improperly. The quality of cocoa and
chocolate is best when high temperature and humidity is avoided. The best
protection is tightly sealed containers kept in a cool, dry place.
Nutritional Aspect
Cocoa powder and milk chocolate are rich in fats and carbohydrates. Being a highly
palatable and energy concentrated food, it was used extensively in emergency
situations such as wars and during rescue and evacuation situations.
Chocolate Tempering
Chocolate tempering is a process used to prepare pure chocolate liquor for cooking
purposes. During tempering, it is essential that not one drop of water should come
into contact with the chocolate
Procedure
Break chocolate into small pieces and place it in a bowl over hot water. Stir
occasionally until it is melted and the temperature is 46-48C If this temperature is
exceeded, the chocolate is ruined.
Remove the bowl from saucepan and set in iced water, stirring carefully until the
chocolate begins to set on the bottom. Then warm the chocolate carefully over hot
water until the temperature is dark chocolate to 31C, in milk chocolate to 29C and
in white chocolate to 29C. If the temperatures are exceeded, the tempering process
should begin again.
It is only necessary to temper chocolate when using it for moulding or dipping. For
any fillings, pure chocolate or cooking chocolate can be used without tempering.
Butter is the fat of cream that is separated more or less completely from the
other milk constituents by agitation or churning. The mechanical rupture of the
protein film around the fat globules allows the fat globules to clump together. Butter
formation is an example of breaking of an oil-in-water emulsion by agitation. The
resulting emulsion that forms in butter itself is a water-in-oil emulsion, with about
18% water being dispersed in 80% fat and a small amount of protein acting as an
emulsifier.
Butter is made from either sweet or sour cream. Butter from sour cream has a more
pronounced flavour. The cream may be allowed to sour naturally or may be acidified
by the addition of pure culture of lactic acid bacteria to sweet cream, which produces
a butter of better flavour and keeping quality.
It consists of more than 80% butterfat and small amounts of protein, vitamin A and
D, minerals, lactose and water. Butter must have a minimum of 80% fat content, a
non-fat solid content of 2% and a maximum of 16% moisture (water).
Composition
Fat
Protein (Casein)
Lactose
Salt
Water
This group includes some butter that are not commonly available and those which
are not true butters. These include:
1. Whey Butter
Whey is the liquid which separates from the curd while making cheese. The butterfat
obtained from the whey may be used to produce butter, or it may be added to fresh
cream/milk prior to it being processed into butter. Due to its origin, this butter has a
faint cheesy flavour.
2. Milk blended Butter
Quantities of milk are blended into butter, thereby increasing the moisture content to
24% (max.).
3. Powdered Butter
This is spray-dried butter containing 80% milk fat and non-fatty solids. It is produced
on a large scale in Australia and is used mainly in the Bakery trade.
4. Compound Butters
These are made by adding a particular natural flavour or colour to butter, depending
on the type of food with which it is served. It is generally used as an accompaniment
e.g. Lobster Butter, Parsley Butter etc.
5. Cocoa Butter
This is not a true butter, rather obtained by crushing the cocoa beans. It is the most
expensive ingredient used in chocolate making. Cocoa butter substitutes, using palm
oil, are also available.
6. Peanut Butter
It is a paste-like substance obtained by grinding roasted peanuts that may be further
emulsified and flavoured.
Uses of Butter
1. As a spread for bread, toast and scones.
2. As a basic ingredient in pastry-making and cake-making.
3. Used as an accompaniment (compound butter).
4. To enhance the taste and flavour of soups and sauces.
5. As a cooking medium (The smoke point of butter fat is only 127-130C; so a
vegetable oil should be used when high cooking temperatures are required).
6. For butter sculptures.
Butter is available in 10 Gms, 100 Gms and 500 Gms packs in the market.
Storage
Butter is a perishable product and tends to loose flavour and go rancid on prolonged
storage. Exposure to sunlight can make it go rancid faster.
It must be stored at refrigerated temperatures (2C), well wrapped and away from
strong flavoured foods, for it absorbs odours and flavours easily. If purchased in bulk,
it can be frozen at -25 to -35C.
A good quality butter should have a clean flavour and aroma characteristic of the
type of butter, have a close body, a waxy texture, be of uniform colour, have a
uniform distribution of salt (if added), be clean in appearance and have an absence
of any free moisture.
Ghee is obtained by clarifying butter. Butter is heated to evaporate water. Pure ghee
has a higher keeping quality and is a good cooking medium and a shortening agent
used in Indian Cuisine.
Cream is the fat separated from milk. It is the lighter portion of milk containing all
the main constituents of milk, but in which fat content is high and the solid (non fat)
content is lower.
Cream is commercially separated from milk in a creamery, by means of a mechanical
separator. The milk is first heated to between 32-49C (90-120F) before being run
into the separator which operates like centrifugal machine, rotating at very high
speed and forcing the milk, which is heavier, to the outside; while the cream, which
is lighter, remains at the centre. The cream and the skimmed milk are drained out
through separate outlets and by means of a control valve, the fat content is
adjusted. The skimmed milk is then heated to 79.5C (175F) to kill off any harmful
bacteria before being further processed into dried milk etc.
Types of Cream
There are a variety of creams available in the market, each having a different fat
content:
Type of Cream
Single Cream
Whipping Cream
Double Cream
Double Thick Cream
Sterilized Half Cream
Sterilized Cream
Clotted Cream
Fat Content
18%
35%
48%
50%
12%
23%
55%
catering and baking trade, but which is very easily contaminated and liable to cause
food-poisoning.
Uses of Cream
1. To serve with hot or cold coffee and chocolate.
2. To serve as an accompaniment (fruit based salad).
3. To be used fro decorative purposes in cakes and gateaux and for garnishes in
soups and desserts.
4. As a main ingredient in certain desserts such as ice-cream and custards.
Storage of Cream
Fresh cream must be treated in the same way as fresh milk, as far as storage is
concerned. Whipped cream must be covered and stored in sterilized containers in
the refrigerator and used in the same day. Reconstituted and intimation cream must
be refrigerated and only small quantities be whipped, when required for immediate
use.
The whipping of Cream
Whipping cream is a product that results from the agitation of cream. During
whipping, air is incorporated, thus forming foam, and fat particles are clumped
together, producing the characteristic stiffness or rigidity of whipped cream. If
whipping is continued too long, the emulsion breaks and butter gets separated. The
air bubbles formed in whipped cream are surrounded by protein films in which
clumps of fat globules offer structural support, which increases the rigidity of the
foam and permits the formation of more air bubbles and the extension of the protein
film to surround them. Homogenized cream is not suitable for whipping.
Points to be considered while whipping Cream
1. Use cream with minimum 30% fat for ease in whipping and for a stiff product.
Increased fat upto 38% improves the whipping quality of cream.
2. Hold cream at low temperature (7C) whips well. Lower temperature increases
viscosity, which increases the whipping property. The beater and the bowl used
should be cold.
3. Whipping property improves with the aging of cream, as viscosity increases.
4. Homogenized cream will not whip satisfactorily. When whipping cream, tiny air
bubbles are trapped and surrounded by the fat globules in the cream. Homogenized
cream will have had the majority of the fat globules broken down and they will not be
sufficient and strong enough to trap and hold the air cells.
5. The utensils must be sterilized. Glass or stainless steel containers are ideal for
whipping cream. Avoid using aluminum as it tends to discolour the cream, turning it
a dull grey.
6. Increased acidity upto the concentration required to give a sour taste (0.3%) has
no effect on whipping quality.
7. Addition of sugar decreases both volume and stiffness and increases time required
to whip cream if it is added before whipping. If sugar is to be added, it is best added
after the cream is stiff or just before service.
We consume the eggs of birds like consume the eggs of birds like hen, goose, turkey,
fowls etc. The eggs of only those birds whose meat is eaten are used for cooking
purposes. But in India, eggs of hen and ducks are used. Eggs serve a versatile and
basic function in diet and in food preparation. They are a pre-packaged container of
nutrients in their own disposable shell.
Grading of eggs
(U.S. weight classes for eggs, minimum weight per dozen for each size)
Jumbo
30 oz/
Medium
Small
Peewee
75 Gms/egg
(900 Gms per dozen)27oz/
68.5 Gms/egg
(810 Gms per dozen)24oz/
60 Gms/egg
(720 Gms per dozen)21oz/
52.5 Gms/egg
(630 Gms per dozen)18oz/
45 Gms/egg
(540 Gms per dozen)15oz/
37.5 Gms/egg
(450 Gms per dozen)
N.B.:1 oz=30 Gms approx.
Structure of eggs
4. Egg white
It has 1/8th part of the protein, which is called albumin; the remaining being water.
The egg white consists of three parts the outer thin albumen, the middle thick
albumin and the inner thin albumin.
5. Egg yolk
The yolk is separated from the white by a membrane called vitelline membrane. This
membrane prevents the mix of both yolk and white. 1/6th parts of the egg yolk
contains proteins, 1/3rd fat and the rest water, Vitamins and minerals like Calcium,
Phosphorus, Iron etc.
6. Chalaza
The egg is kept in position at the centre of the egg with the help of the chalaza. It
has a thick-cord like appearance and is composed of proteins. This chord-like
structure may have to be strained while making custards.
Composition of an Egg
Parts
Whole egg
Egg white
Egg yolk
Number
1
1
1
Weight
50 Gms
33 Gms
17 Gms
H2O
74%
88%
51%
Proteins
13%
11%
16%
Fats
12%
Traces
31%
Selection of Eggs+
Colour
The Colour has no direct effect on the quality of the egg. It depends on the breed,
the type of bird and the food consumed. However avoid any eggs with patches
formed on the surface as they indicate deterioration of eggs.
Size and Weight
It again depends on the type of bird. An average hens egg weighs around 50 gms.
The weight should be proportional to the size of the egg. If the size is big and the
weight is less, the air cell is big, which indicates that the egg is old.
Egg white
It should not be watery but firm. Firm albumen is a sign of freshness.
Egg yolk
Its colour again depends on the type & feed of the bird. The pigment contained is
different feeds are different. Birds that feed on green grass or yellow corn will have a
dark yellow colour because of the carotinoidspresent in the grass. However, avoid
eggs which have blood spots (meat spots). The blood spot means that the egg is
fertilized and nearing hatching (the blood spots caused by the rupture of a blood
vessel during egg formation).
Approximately 1% of all eggs will have these spots which are detected and removed
during grading. Electronic blood detectors are sometimes used for grading. Although
the blood spot may be objectionable to the consumer, the eggs are chemically and
nutritionally fit to eat. In fact, the blood spot is an indicator that the egg is fresh. As
the egg ages, the yolk removes H2O from the albumen and dilutes the blood spot.
Free from cracks
The egg must be free from cracks. If the egg is cracked, there are chances that the
egg is spoilt, since the micro-organisms have an easy access into the egg.
In the Shell
Out of the Shell
Soft cooked
Medium cooked
Hard cooked
Unmixed
Mixed
Coddled Egg
1. Poached
2. Fried (Single or Double)
3. Shirred eggs (Baked in individual dishes and served garnished in the same)
4. Cocottes (Eggs steamed in cocotte dishes on a water bath )1. Scrambled eggs
2. Omelets (Plain and foamy)
Poaching
The aim is to keep eggs in compact form, rather than spread out over the pan. This is
done on a shallow pan because the water is simmering and not boiling, as boiling
disintegrates the egg. 5 gms of salt and 10 ml of vinegar for 1 l of water is
advisable. Vinegar helps to increase the coagulation, while salt increases the
coagulation temperature. Ideal time for poaching is 3-5 minutes.
Frittata
Frittata is a flat omelet that originated in Italy. Flat omelets are made by mixing
beaten eggs with a variety of ingredients such as vegetables, meat or cheese and
cooking the mixture over low heat without stirring. To finish, it is either flipped over
or flashed under the broiler until the top is set.
Souffls
Souffls are similar to foamy omelets except that they have a white sauce basis and
have some foods such as grated cheese, vegetable pulp or ground meats used for
flavour. The heat coagulated protein of both yolk and white give structure to souffls.
The expansion of air in the egg foam as these products bake causes them to rise and
appear puffed. Souffls are baked in special oven-proof moulds at 117C and served
immediately in the moulds in which they are baked. All souffls regardless of
flavour should be light, tender, well blended, of good volume, slightly moist and
delicately browned.
Factors affecting the whipping quality of eggs
Season of egg production (Mid-summer eggs beat to lesser volume).
Quality of egg white (Thick whites give more stable foam).
Temperature (Eggs at room temperature whip more quickly and to large volume).
Type of beater (Fine wires divided egg whites easily and air cells remain smaller).
Container (Bowls with small rounded bottoms and sloping sides are preferable as
the beater can more easily be pick up the egg mixture. The size of the bowl depends
on the quantity of whites to be whipped).
Effect of added substances
Milk prevents foam formation due to the presence of fat. Skimmed milk may be
used.
Presence of fat from the yolk, container or beaters may affect the whipping quality.
Salt decreases the volume and stability of the foam and increases the whipping
time.
Acids decrease the alkalinity and increase the stability of the foam. Acid may be
added after the white has started to get stiff foam of good volume.
Sugar retards denaturation of egg proteins. Add sugar only after the whites are
beaten to peaks. Egg white is denatured by beating and heat.
Uses of eggs
Raising agents as in cakes.
Binding agents as in koftas and cutlets.
Flavouring agent (improves taste) as in cakes.
Emulsifying agent helps in mixing of emulsions.
Enrichment in childs feed.
Rich in nutrients.
3. Fancy Pastas
This group contains cut macaroni, which may be straight or slant out and a large
variety of fancy shaped pastas.
Pastas may be classified according to their size and shapes as:
1. Long Pasta
This group includes smooth, solid rod forms e.g. spaghetti, vermicelli, tubular forms
of which the outer surface may be smooth or corrugated like macaroni and flat from
inside.
2. Short pieces of Pasta
e.g. Farafallette (Butterfly shaped Pasta).
3. Pasta suitable for stuffing
These are of two types:
a. Those that are stuffed, while the pasta is in raw stage and then cooked e.g. ravioli,
tortellini.
b. Those that are partially cooked before being stuffed and then cooking is
completed e.g. cannelloni.
4. Small Fancy Pastas
This group consists of a large variety of small pastas which are used almost
exclusively for garnishing. E.g. Capellini (Fine hair-like vermicelli), Alfabeto (Letters
and numbers), Stellette (Small stars).
Cooking of Pastas
All pastas should be cooked in boiling salted water, allowing at least 1 liter of water
and 10 Gms of salt per 100 Gms of raw pasta. They should be gently stirred with a
wooden spoon to prevent sticking together and allowed to simmer gently.
Stuffed pastas like ravioli require very gentle simmering only to prevent breaking.
The actual cooking time is determined by the size or thickness of the pasta, but in all
cases, it should not be overcooked. Cook all pastas to al-dente stage, drain well
and use immediately.
If not served immediately, the cooked pasta can be refreshed and kept in a basin of
cold water or tossed with oil and kept in the refrigerator. Where possible, pasts
should always be freshly cooked and used immediately.
In addition to the standard finishing of butter, cream and grated Parmesan cheese,
there are a number of sauces like Bchamel sauce, Crme, Jus-lie, Demi-glace, Sauce
Italienne, Sauce Champignon, Sauce Tomate, Pesto and Provenoale. Besides these,
there are a few sauces which are special to pasta dishes, as well as some of which
become an integral part of the dish e.g. Bolognaise, Sauce Nicoise or Tomato and
Basil Sauce.
Noodles
The word Noodle is derived from the German word for dumplings Nudeln.
Dumplings seem to have originated from the practice of putting uncooked dough or
bread pieces into soups or stews. Noodles are defined as food paste made of flour,
water and eggs, which may be either dried or fresh. Noodles are also referred to as
vermicelli, regardless of whether they come from Italy or Hong Kong. The main
areas of production are Central Europe, America and the Far East.
The Germans are the first to make noodle dough with eggs. Egg noodles are also
popular with the Italians and the Chinese. Asian noodles may be based on a number
of different flour pastes, with or without eggs, including the flour of mung, soy beans,
sea weed, corn, chick peas, rice and durum wheat. The Japanese have an impressive
range of noodle made of golden buckwheat. Japan shares China for a fondness for
cellophane noodles called in Japan as Harusame.
Dumplings
Dumplings are starch products made from soft dough or batter and are cooked by
simmering or steaming. They are served as side dishes and in soups and stews.
Different National cuisines have their own kind of dumplings e.g. Potato dumplings
and Caraway dumplings.
Spaetzle
Spaetzle are small dumplings or noodles made from a thin egg and flour batter.
Yield
450 Gms of uncooked pasta yields about 1.4 kg of cooked pasta. This is enough for
4-5 portions of main course or 8-10 side dish or first course portions.
Milk is the natural food for mammals in the first stages of life. It is thenearperfect single food containing protein, carbohydrate, fat, minerals and vitamins.
However, it is lacking in iron, vitamin C and D. It is one of the most complete foods,
because it contains the nutrients required for growth and development. Milk
obtained from several species of animals is used for human consumption, but the
most popular are cows, buffaloes and goats milk.
Composition
Components
Water
Carbohydrate
Protein
Fat
Vitamins and Minerals
Cows milk
85-87%
5%
3%
4%
1%
Buffalos milk
80%
5%
4.5%
9%
1.5%
However, the composition doesnt always remain the same. This will vary slightly,
depending upon the species, the age and the feed of the animal. It will also depend
upon the lactation period and as animal advances in age, the fat content will also
increase. Animals who feed on grass pastures produce a high yield of milk, richer in
Vitamin A.
Nutritive Value
Protein
Some of the most complete forms of protein are found in milk. Casein is the main
milk protein. It is insoluble in water and is very easily precipitated by acids. This
results in the curdling of milk. Lactoglobulinand Lactalbumin are the other two
proteins that are found in milk. They coagulate easily on heating and are responsible
for the precipitate found at the bottom and the sides of the pan used for the heating
of milk. They are not easily precipitated by acid.
Carbohydrates
The main carbohydrate found in milk is Lactose or milk sugar. Lactose is not very
soluble in water and it is responsible for the sweet taste in milk. Lactose also tends
to crystallize in milk powder during storage and results in lump formation and caking.
It isnt water soluble and is responsible for the sandy or gritty texture in condensed
milk and ice-cream. In the souring of milk, lactic acid bacteria converts lactose into
lactic acid, giving sour milk its characteristic flavour.
Fat
The fat constituent of milk is present in the form of cream. It is dispersed as fine
globules. When heated, it rises to the surface, where it forms a layer. It contains fatsoluble vitamin A and D. Together with lactose, fat provides the energy in the diet.
Minerals and Vitamins
Milk is rich in calcium, phosphorus, sodium, potassium and all the vitamins known to
be essential for human nutrition are present in milk. Milk is rich in Vitamin A, S,
E and K.
Since milk contains a great deal of water, it is a very dilute food. Because of this, it is
easy to consume and digest. Milk is an ideal food for all, especially infants and young
children. There is no evidence that it is an indispensable constituent of the adult diet.
Processing
From the time it is milked from the animal to the time of sale, milk has to undergo
processing to improve the keeping quality and to make it fit for consumption. The
various stages are:
1. Collection
Milk is brought to the dairy in clean sterilized vessels, preferably stainless steel.
2. Holding tanks
The milk is immediately transferred to holding tanks and is held at 10C to keep it
safe. Cooling is done either in a tank, jacketed with pipes in which runs a brine
solution. Else the milk is run over very cold water pipes.
3. Filtration
The milk is passed through a series screens and filters to remove sediment and
floating particles.
4. Pasteurization
It is the process of heating milk to 63.7C and holding it at that temperature for 30
minutes. This is known as the Holder Process of Pasteurization. Nowadays,
the Flash Pasteurization is more commonly used. It is also called the HTST or High
Temperature Short Time method, where the milk is heated to 71.6C for only 15
seconds. Pasteurization makes milk safe for human consumption by destroying
pathogenic germs (pathogens). It also helps to increase the shelf life. Flavour of the
milk remains unaffected at pasteurization temperature.
5. Homogenization
At temperature of 60C, milk is passed under high pressure through small opening of
a machine called homogenizer. The main purpose is to subdivide the fat globules in
milk and disperse them evenly in the entire mass. Fat has a low density and tends to
rise to the surface during heating. Homogenization prevents this by first breaking up
the fat into tiny particles and then dispersing them throughout the milk. This adds to
the flavour and results in a better body.
6. Bottling
The bottles of selected and uniform size have to be sterilized by steam and hot water
and then they are filled with milk, which are capped automatically. Nowadays milk is
filled in plastic pouches and these are more economical, easily transported and save
storage space. Plastic pouches are easily disposed and are safe to handle.
7. Sterilization
The sealed bottles are now heated for 30 to 40 minutes at temperatures ranging
from 104-110C in steam chambers calledautoclaves and then allowed to cool. Milk
can also be sterilized before bottling. It is subjected to temperatures of 135-150C
for just 1 second. This is called the UHT or Ultra Heat Treatment. This process kills off
all microorganisms and the very short holding temperature reduces the changes in
colour and lined with aluminum foil. Milk is then distributed through various outlets.
Effect of heat on Milk
Digestibility is slightly improved in the heated milk as it tends to form smaller,
tenderer curds in the stomach than are formed from raw milk. Heating to higher
temperatures than those used in pasteurization effects a greater variety of changes
in milk. The tendency of milk to curdle is diminished by the use of low or moderate
temperatures. Casein is not coagulated at the usual temperatures. It coagulates
when heated at too high temperatures or for long period of time at boiling
temperature.
The coagulation of milk protein by heat is accelerated by an increase in acidity.
Heating milk brings about an increase in acidity. The addition of acid foods to milk
may also result in coagulation.
The browning reaction, non-enzymatic browning or Millard reaction occurs when
sugars and proteins are heated together. The prolonged heating of condensed milk in
the can results in a product of brown colour, caramel flavour and thickened
consistency.
Minerals like calcium phosphate is precipitated by heat and sometimes gets collected
at the bottom of the pan with coagulated albumin and some of it gets entangled in
the scum on the top surface of the milk.
Skin formation is one of the most troublesome of reactions that occurs during the
heating of milk. It may be prevented by covering the pan, by diluting the milk, or by
presence of fat floating on the surface. As the temperature is increased, a tough
scum forms, which is insoluble and can be removed from the surface. The scum is
composed of coagulated albumin with some precipitated salts and fat globules.
Scum formation can be prevented by beating the cooked milk with a beater. The
formation of scum on boiled milk is the principal reason for the behaviour of milk in
boiling over. A certain amount of pressure develops under the scum, which later
forces the scum upward and the milk flow over the sides of the pan i.e. spill.
The flavour of milk that has been heated to boiling temperatures or above is
described as Flat. It is due to the loss of dissolved gases, carbon dioxide and oxygen.
Some change that occurs in the protein also influences the flavour of the cooked
milk.
The layer of fat that may form on milk that is boiled is the result of the breaking of
the films of protein that surround the fat globules in unheated milk. The breaking of
the films of emulsifying agent permits the firm coalescence of fat globules.
The scorching of milk placed over direct heat is due in part to the film of coagulated
albumin that collects on the bottom and sides of the pan. Stirring the milk while
heating lessens the thickness of the film, but may not prevent scorching, particularly
if large quantity of milk is heated. Millard reaction is responsible for the brown colour
of the scorched milk. Heating milk over hot water will retard or completely prevent
scorching.
Acid coagulation of milk
Acid either that which is formed by bacterial action in milk, or by added acid
precipitates casein as curd. The acid curdling the milk is a desired reaction in the
making of some cheese and curd, but is undesirable in food products such as
curdling of tomato soup, fruit cream and causes the casein to precipitate.
Rennin is an enzyme present in the stomach of man and animals which helps to clot
milk during digestion. Commercially the enzyme is available in the form
of rennet tablets or extract, which are prepared from the inner lining of the stomach
of calves and lambs.
The action of vegetable enzyme bromelin from pineapple also clots milk, but later
digests the clot. Other enzymes in fruits are responsible for some of the curdling
action that occurs when milk or cream and certain fruits are combined. All fruits and
vegetables contain some organic acids but not always in sufficient concentration to
cause the curdling of milk. Destroying the enzymes before combining the fruit with
the milk will prevent curdling caused by enzyme action. Curdling of milk may occur if
tannin containing foods, such as potatoes are cooked in milk. Tannins are also
present in brown sugar and in cocoa product.
Besides enzymes, acids and tannins, salts present in the milk, in the food combined
with the milk, or added sodium chloride may also influence coagulation of the casein.
Of the meats commonly cooked in milk, ham usually causes more coagulation than
chicken, veal or pork. The high sodium content of ham may be responsible for the
excessive curdling that occurs when cooked with milk.
Type of Milk
A. Fluid Milk
1. Whole milk
Milk that has none of its fat removed. It generally contains 3.25% fat. This fat is not
homogenized so that the milk will have cream line.
2. Skimmed Milk
This type of milk became popular because of the emphasis on low-fat diet. Cream is
separated by machine. Skimmed milk resembles fresh whole milk, except that the fat
content is less than 0.5%, but rest of the nutrients remains the same, except for fat
soluble vitamins. It is often fortified with vitamin D and minerals. Skimmed milk is
usually pasteurized and may also be homogenized.
3. Homogenized Milk
It has the same composition as the whole fluid milk, but the fat content is dispersed
throughout the mass through the process of halogenations. There wont be any
cream line when the milk is heated.
4. Toned Milk
Toning is done to make buffalo milk resemble in appearance and flavour to cows
milk. It is done by dilution and addition of skimmed milk powder. 40 % of skimmed
milk is added to 60% of buffalo milk. The addition of skimmed milk powder makes up
for the dilution of the nutrients, the fat content remains diluted and equal to that of
cows milk.
5. Fortified Milk
Additional nutrients such as Vitamin D may be added to milk to improve the quality.
6. Flavoured Milk
Addition of flavouring agents such as essences like vanilla, strawberry and masalas
to improve the flavour, appearance and to add more variety.
B. Concentrated Milk
1. Evaporated Milk
This is unsweetened concentrated milk. After pasteurization. The milk is evaporated
under reduced pressure in steam heated vacuum pans, till the volume has been
reduced to 60%. It is then homogenized, cooled and canned.
2. Condensed Milk
The term usually implies whole milk, which has been partially evaporated and to
which sugar has been added. This is sweetened concentrated milk. 27% moisture
remains out of 80%. It has a 62% sugar concentration. The milk is cooled very
carefully, so that the crystallization of the lactose is in very fine crystals before being
canned.
3. Dried Milk or Milk Powder
In this case, the water content is removed completely and thereby the bulk is
reduced. It requires no special storage facilities and is an outlet for the skimmed milk
from cream and butter production. There are two processes for drying milk:
a. Roller Drying
The milk is usually concentrated in an evaporator until it has 97% total solids as
against 11.5% in normal fluid milk. The milk is then fed into the very smooth surface
of single or twin heated drums, operating at temperatures of 150C (303F). The
water content of the milk evaporates very quickly, leaving behind a thin film of dried
milk, which is then scraped off by a blade that is attached to the drums. This is then
cooled before being ground into a very fine powder. It is then sieved and packed into
airtight containers. Milk powder is hydroscopic and will quickly absorb moisture from
the air and the powder will deteriorate, becoming stale in flavour and less soluble in
reconstitution. Although roller drying is cheaper and produces a product that is
practically free from bacteria owing to the severe heat treatment it receives, it does
develop a cooked flavour and will not reconstitute easily. The structure of the fat
globules in milk is destroyed, causing an oily layer on the surface when reconstituted
in warm water.
b. Spray Drying
The milk is pre-heated to 80-90C for 10 seconds. It is homogenized and
concentrated at 43C to about 40% total solids. The milk is then atomized to a fine
mist in a drying chamber containing hot air at 165C (330F). The very minute milk
particles give off their moisture content almost instantaneously and drop to the
bottom of the drying chamber as tiny grains of dried milk. The powder is removed to
cool as quickly as possible, before being packed into airtight containers. This method
is more expensive than Roller drying, but has 98% solubility with less pronounced
flavour changes than Roller dried milk.
c. Instant Milk Powder
This type of powder will dissolve easily and completely when added to water, tea or
coffee. The process is a modified spray-drying method in which the dried milk
powder is moistened with steam to give a lumpy porous structure; the lumps of
powder are being dried, cooled and then reduced to a more standard size. When
added to a liquid, they quickly absorb it and dissolve completely. The cost of this
type of milk powder is high and it is mainly used in hot beverages
The concentration of milk serves three main purposes:
1. It reduces bulk by the reduction of the water content.
2. The heat treatment and high sugar content in condensed milk gives the product a
good shelf life.
3. It is convenient outlet for skimmed milk from the production of butter and cream.
Substitute milk powder
It doesnt contain any milk constituent at all, but are especially processed from
products such as dried glucose, syrup and vegetable fat.
Imitation milk
Also known as Substitute milk, it is a recent development. The products dont contain
any milk constituent, but contain glucose syrup and vegetable fat. It has a very low
calorific value. Another substitute being promoted as a healthier alternative to milk
is Soya milk. Soya milk is much cheaper, but leaves an unpleasant after-taste and
flavour. Imitation and substitute milk are ideal for those who are lactose intolerant
i.e. allergic to milk.
C. Cultured Milk
The process consists of deliberately souring the milk by adding specific harmless
bacteria, which will then produce an acid and so control the growth of possible
harmful bacteria. The process originated by mans attempts to prevent milk from
being totally unusable and develops into a variety of products, which are nutritious
and easily digestible. Cultured milk can be classified into three groups, as listed:
1. Butter Culture
These include butter-milk and cultured cream.
Butter-milk is a byproduct from the manufacture of butter. It is made from
pasteurized skimmed milk, which is incubated with an acid producing butter culture.
Cultured cream is prepared from pasteurized single cream, which is incubated with
an acid producing butter culture. It is often marketed as fresh soured cream to
never be mixed. Leftover milk can be easily converted into curds. Fresh milk should
be stored at refrigerated temperatures of 2C after boiling and cooling. Milk should
never be stored near strong smelling foods such as cut onions and peeled garlic as
milk readily absorbs flavours and odour. Milk must never be exposed to direct
sunlight as riboflavin is very easily lost. UTH and canned (evaporated and
condensed) milk must be stored at slightly lower than room temperatures. When
opened, they must be refrigerated immediately and used within two days. Dried milk
must be stored in airtight containers in a cool and dry area of the storeroom.