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Bachelor of Technology
In
Department of MECHANICAL Engineering
Submitted To:
Submitted By:
Department of Mechanical
Group H
Engineering
CERTIFICATE
This is to certify that Nimitesh Kumar, Ashok Saini, Yash Kandera, Sumit
Yadav, Hemant Kumar, Sudhanshu Bhattnagar of VIII Semester, B.Tech in
Mechanical Engineering is the bonafide presentation of his work done by him
under my supervision and guidance. He has submitted this project report towards
partial fulfillment for the award of degree of Bachelor of technology From
Government Engineering College, Jhalawar during the academic year (20152016). Its further certified that this work has not been submitted elsewhere for the
award of any other degree or diploma.
Project Guide
HOD Dept. of
Mechanical Engg.
ACKNOWLEDGMENT
I take this opportunity to express my gratitude to all those people who have been
directly and indirectly with me during the completion of this project report.
I pay thank to Mr. Mahaveer Meghvanshi who has given guidance and a light to
me during this project. His versatile knowledge about Automated Systems has
eased me in the critical times during the span of this seminar making.
I acknowledge here out debt to those who contributed significantly to one or more
steps. I take full responsibility for any remaining sins of omission and commission.
Nimitesh Kumar
Sudhanshu Bhattnagar
Yash Kandera
Sumit Yadav
Ashok Saini
Hemant Kumar
B.Tech 4th Year
(Mechanical Engineering)
ABSTRACT
Traditional Wheelchairs though have certain limitations with the flexibility, heavy
weight of the chair and limited functions. Tremendous developments have been
made in the field of wheelchair technology. However, even these significant
developments couldnt aid the quadriplegics to navigate wheelchair independently.
Medical devices designed to help the Paraplegic and Quadriplegic patients are very
complicated, rarely available and expensive. We aim at designing a simple cost
effective automatic wheelchair using MEMS technology for quadriplegics with
head and neck mobility. The control system translates the position of the user s
head into speed and directional control of the wheelchair. The system is divided
into two main units: MEMS Sensor and programmed PIC Controller. The MEMS
sensor senses the change in direction of head and accordingly the signal is given to
microcontroller. Depending on the direction of the Acceleration, microcontroller
controls the wheel chair directions like LEFT, RIGHT, FRONT, and BACK with
the aid of DC motors.
Table of Contents
INTRODUCTION.......................................................................................................... 6
USER GROUP............................................................................................................... 8
Categorization of Injury............................................................................................... 8
DESIGN SPECIFICATIONS.......................................................................................... 10
PROPOSED MODEL................................................................................................... 12
BLOCK DIAGRAM..................................................................................................... 13
HARDWARE USED..................................................................................................... 14
MEMS Accelerometer Sensor:..................................................................................... 14
PIC Microcontroller:................................................................................................. 14
Regulated Power Supply:............................................................................................ 14
DC Motor Driver:...................................................................................................... 15
DC Motor:............................................................................................................... 15
INNOVATION............................................................................................................. 16
Need and Inspiration................................................................................................. 16
CONCEPTUAL DESIGN.............................................................................................. 17
Concept configurations............................................................................................... 17
Selection of Concepts................................................................................................. 19
SENSOR..................................................................................................................... 21
MMA7660FC 3-AXIS MOTION DETECTION SENSOR....................................................21
PRINCIPLE OF OPERATION.................................................................................... 23
MODES OF OPERATION.......................................................................................... 24
TESTING THE LOGIC CHAIN.................................................................................. 26
FEATURES.............................................................................................................. 26
DRIVER..................................................................................................................... 32
DC MOTOR................................................................................................................ 34
SERIAL INTERFACE.................................................................................................. 36
MAX232.................................................................................................................. 36
ADVANTAGES............................................................................................................ 37
DISADVANTAGES...................................................................................................... 38
FUTURE IMPROVEMENTS......................................................................................... 39
CONCLUSION............................................................................................................ 39
REFERENCES............................................................................................................ 40
INTRODUCTION
According to a study conducted by Christopher & Dana Reeve Foundation, nearly
every 1 person in 50 is suffering from paralysis due to damaging of nervous
system. This figure approximates to 6 million people worldwide and has increased
by 33 percent from previous estimation. Quadriplegics are persons who are not
able to move their body except head. The reasons for such decreased motion
possibilities can be different: stroke, arthritis, high blood pressure, degenerative
diseases of bones and joints and cases of paralysis and birth defects. In this project
we intend to construct a cost effective design to build wheel chair for quadriplegic
people who find it difficult to move independently. Another significant requirement
is that a wheelchair has to respond rapidly and operate efficiently to the commands
of the user, independently of the method used for giving these commands. For
human-machine interaction human motion recognition is also used. In this paper, a
microcontroller system that enables standard electric wheelchair control by head
motion is developed. The project describes a wheelchair for physically disabled
people developed using head motion and MEMS motion sensor which is interfaced
with DC motors. The prototype of the wheelchair is built using a PIC microController, chosen for its low cost, in addition to its features of easy erasing and
programming. Automation is the most often spelled term in the field of electronics.
The anxiety for automation brought much advancement in the existing
technologies. One among the technologies, which had greater developments, is the
MEMS ACCELEROMETER SENSOR. These had greater importance than any
other technologies due its user- friendly nature. MEMS ACCELEROMETER
SENSOR is a Micro Electro Mechanical Sensor can be used to effectively translate
head movement into computer interpreted signals. For motion recognition the
accelerometer data is calibrated and filtered.
The accelerometers can measure the magnitude and direction of gravity in addition
to movement induced acceleration.
This project utilizes two DC Motors. The DC motor generates torque directly from
DC power supplied to the motor by using internal commutation, stationary
permanent magnets, and rotating electrical magnets, battery. The Microcontroller is
programmed with the help of embedded C instructions. This Microcontroller is
capable of communicating with input and output modules.
USER GROUP
Categorization of Injury
When designing a new product it is important to understand the target user group,
particularly with a product designed for a disabled user, as an awareness of abilities
and limitations is essential to come up with a suitable design. An understanding of
different types of disability that would require the use of a wheelchair first needed
to be gained. Basic research was carried out on the area using medical sources on
the internet, as only a level of understanding of what types of disability there are
was required and what limitations they result in. From the Brain and Spine
Foundation website, paralysis is the term given to loss of power to move a body
part, as a result of injury or disease to the nerves supplying the muscles. When
used in its correct context, would imply the complete loss of ability to move and
use the effected limbs. There are two main sub types of paralysis that could lead to
the need to use a wheelchair, paraplegia and tetraplegia. These both come in
different levels of severity dependent on the area of the spine that is injured.
Paraplegia refers to paralysis of the lower body, i.e. the legs, and tetraplegia refers
to paralysis of the lower body and the upper body with varying degrees of severity.
Paraplegia refers to spinal injuries in the trunk region with the classification T-1 to
T-12 (Figure 11). These refer to the region of the spinal cord injured and directly
relate to the level of paraplegia. For all levels of the paraplegia there is use of the
hands and arms, with trunk movement increasing towards T-12, with those at the
latter end of the scale potentially able to walk assisted.
Tetraplegia relates to injuries in the cervical (neck) region, classified C-1 to C-8
(Figure 1). Lower cervical injuries C-7 and C-8 are the only ones that would allow
DESIGN SPECIFICATIONS
Using the information gathered a design specification was established to give a
guide in the generation of ideas and to keep the design focused. Some aspects of
the design were to be more important than others and would get greater focus. The
design aims to provide a performance wheelchair that can easily be controlled
using head gesture. The wheelchair should also save the occupant in any case of
bumps. The wheelchair should be suitable, in normal configuration, for everyday
use.
Ergonomics: The aspects of ergonomics that need consideration are physiological
and anthropometrics. The physiological restrictions on a disabled user will affect
their ability to use the chair and any devices associated with it. Anthropometrics
will need to be considered to ensure the chair is a suitable size for most users.
Features: Ability to be used in stairs.
Manufacturing: Manufacturing processes considered in workshop.
Materials: As a performance orientated project with a focus on composite
materials due to their good strength to weight ratios and ability to tailor their makeup to optimize performance, these should be should where appropriate in the
design.
Size: The overall wheelchair size will be constrained by the environmental aspects
such as doorway widths, and are completely based on American Disability Act
Dimensions.
Safety: American Standards relating to wheel chairs will need to be considered and
accounted for. The chair must be able to cope with the static load of the user and
also any repeated loadings from its everyday use.
Aesthetics: The aesthetics are not to be a main focus point, but the chair should
look appropriate and be appealing.
Cost: Costing to be carried out for workshop prototype and commercial production
(material costs) if possible. Use of off the shelf components where suitable.
PROPOSED MODEL
The Wheelchair operates with head or hand movement, taking motion as an input
signal for the movement of wheelchair in a particular direction. An Accelerometer
(Motion Sensor) is used to track these motions. This sensor is fitted to cap on head.
The variations of the sensor are trapped and those signals are fed as inputs to the
micro -controller.
Now based on these variations the micro-controller is programmed to take
decisions which in turn control the movement of wheelchair.
When person tilt his head in forward direction, chair will move in forward
direction.
If person tilt his head in backward direction above, chair will move in
backward direction.
If person tilt his head in left direction above, chair will move in left
direction.
If person tilt his head in right direction above, chair will move in right
direction.
POSITION
FORWARD
REVERSE
LEFT
RIGHT
MOTOR- 1
CLOCKWISE
ANTI-CLOCKWISE
CLOCKWISE
ANTI-CLOCKWISE
MOTOR- 2
CLOCKWISE
ANTI-CLOCKWISE
ANTI-CLOCKWISE
CLOCKWISE
BLOCK DIAGRAM
MOTION
DC
SENSOR
MOTOR 1
MICRO
CONTROLL
ER
DRIVER
SERIAL
INTERFAC
E
DC
MOTOR-2
HARDWARE USED
MEMS Accelerometer Sensor:
In this project wheelchair is operated using head motion and to sense the head
motion MEMS accelerometer is being used. Micro Electro Mechanical Systems
(MEMS) is the integration of mechanical elements, sensors, actuators, and
electronics on a common silicon substrate through micro fabrication technology.
Because of their small size and weight, accelerometers are fixed in the cap to sense
the head movement. In this model we are using MMA7260Q accelerometer, which
is 3axis accelerometer. The MMA7260Q operates on 2.2 to 3.6VDC, and uses very
less current (500uA). It has three analog outputs, one for each axis. Acceleration on
each axis generates a voltage from 0 to approximately 3.3V.
PIC Microcontroller:
The PIC16F73 CMOS FLASH-based 8-bit
microcontroller is upward
rectifier (diodes), capacitor filter, voltage regulator(IC 7805), resistor, LED (light
emitting diode).
DC Motor Driver:
Relay Driver Circuit is designed to control the load. The load here is motor to drive
the wheels of the wheel chair. The motor is turned ON and OFF through the
relay. A relay is nothing but electromagnetic switching device which consists of
three pins namely common, normally closed and normally open.
DC Motor:
Here the Motor used for driving the wheel-chair is Johnson Motor. The advantage
of these kind of motor is they are light in weight, consumes less power and is
highly efficient to drive loads of minimum 5Kgs. These also can be easily driven
using solar energy (Photo-Voltaic Panels).
INNOVATION
Need and Inspiration
Liaison with the Irish Wheelchair association, Health Research Board and
Amputees Ireland provided an invaluable insight into living with disability issues.
In particular, significant wheelchair mobility issues in relation to mounting of steps
/Krebs affecting the independence of the disabled community were identified,
including:
Accessibility Ramp location, Crossing roads, Single steps
Users Individual Strength
Ability to Balance during Climb
The apprehension experienced by some wheelchairs in road crossing and
overcoming the obstacle of a kerb on opposite side can barely be appreciated by
the non-wheelchair user. The loss of independence and mobility due to inability to
mount Krebs/ steps can be severely restricting.
CONCEPTUAL DESIGN
Concept configurations
Concept 1
At the front of the wheel chair this auxiliary wheel assembly will be mounted.
These auxiliary wheels will save the person, in any case of sudden bumps and
down stairs, from falling off. All the 6 wheels shown can rotate on their axes
while the triangular star shaped member on which these wheels are mounted
could also rotate on the axis of the circular beam on which they are adjoined.
Advantages
Does not affect the maneuverability of the wheelchair as it is positioned just
above the surface but is still very effective when coming into contact with
kerb.
Little maintenance needed.
Low cost.
Durable and robust.
Can be used on kerbs of different sizes.
Selection of Concepts
Both the concepts were designed with using Computer Aided Designing software
i.e., Solidworks. Further is was simulated for stress analysis and deformation
occurred during test conditions.
A total force of 4800 N was applied on the star shaped pyramid longitudinally. It
was calculated accordingly with
4m*v = 4*120*10
=4800 N
Where,
M= total static weight (120kgs)
V= Velocity during fall (10m/s)
Concept configurations 1 was discarded as being unsuitable as they could not cater
for both rigid and foldable chairs. Concept 2 overcame this universality
requirement through side structure support configuration - leading to design
optimization and fabrication of the project.
SENSOR
Here the sensor used is MMA7660FC 3-axis accelerometer.
MMA7660FC 3-AXIS MOTION DETECTION SENSOR
Features
Digital Output (I2C)
3mm x 3mm x 0.9mm DFN Package
Low Power Current Consumption: Off Mode: 0.4 A,
Standby Mode: 2 A, Active Mode: 47 A at 1 ODR
Configurable Samples per Second from 1 to 120 samples a second.
Low Voltage Operation:
Analog Voltage: 2.4 V - 3.6 V
Digital Voltage: 1.71 V - 3.6 V
Auto-Wake/Sleep Feature for Low Power Consumption
Tilt Orientation Detection for Portrait/Landscape Capability
Gesture Detection Including Shake Detection and Tap Detection
Robust Design, High Shocks Survivability (10,000 g)
RoHS Compliant
Halogen Free
Environmentally Preferred Product
Low Cost
Typical Applications
Mobile Phone/ PMP/PDA: Orientation Detection (Portrait/Landscape), Image
Stability, Text Scroll, Motion Dialing, Tap to Mute
Laptop PC: Anti-Theft
Gaming: Motion Detection, Auto-Wake/Sleep For Low Power Consumption
Digital Still Camera: Image Stability
digital analysis for any of these functions is done. The user can configure the
samples per second to any of the following: 1 sample/second, 2 samples/second, 4
samples/second, 8 samples/second, 16 samples/second, 32 samples/second, 64
samples/second, and 120 samples/second, for the Auto-Sleep state. If the user is
configuring the Auto-Wake feature, the selectable ranges are: 1 sample/second, 8
samples/second, 16 samples/seconds and 32 samples/second. Depending on the
samples per second selected the power consumption will vary.
measurements used for orientation detection and updated in the XOUT (0x00),
YOUT (0x01), and ZOUT (0x02) registers. The filtering method used is to
oversample each axis by taking 32 readings, and then calculate the average for the
output measurement data as a finite impulse response filter.
Orientation Detection
Orientation Detection Logic
MMA7660FC gives the customer the capability to do
orientation detection for such applications as Portrait/Landscape in Mobile
Phone/PDA/ PMP. The tilt orientation of the device is in 3 dimensions and is
identified in its last known static position. This enables a product to set its display
orientation appropriately to either portrait/landscape mode, or to turn off the
display if the product is placed upside down. The sensor provides six different
positions including: Left, Right, Up, Down, Back, and Front, shown in Table 7. In
Active Mode the data is processed and updates the orientation positions in the
TILT (0x03) register. At each measurement interval, it computes new values for
Left, Right, Up, Down, Back, and Front but it does not automatically update these
bits in the TILT (0x03) register. These values are updated depending on the
debounce filter settings (SR Register 0x08) configured by the customer. In order to
give the customer the ability to configure the debounce filter, specific to there
application, they can change the following bits in the SR (0x08) register, FILT
[2:0]. Please see below for a more detailed explanation of how the FILT [2:0]
works in conjunction with updating the TILT (0x03) register:
If FILT [2:0] = 000, then the new values for Left, Right, Up, Down, Back, and
Front are updated in the TILT (0x03) register (PoLa [2:0] and BaFro [1:0]) after
every reading without any further analysis.
If FILT [2:0] = 001 111, then the sensor requires the computed values for Left,
Right, Up, Down, Back, and Front to be the same from 1-7 consecutive readings
(depending on the value in FILT [2:0], before updating the values stored in TILT
(0x03) register (PoLa [2:0] and BaFro [1:0]). The debounce counter is reset after a
mismatched reading or the TILT (0x03) register is updated (if the orientation
condition is met).
(0x01), and ZOUT (0x02) registers will update at the 120 samples/second. The
user can configure Tap Detection to be detected on X and/or Y and/or Z axes. The
customer can configure this by changing the XDA, YDA, and/or ZDA bit in the
PDET (0x09) register. Detection for enabled axes is decided on an OR basis: If the
PDINT bit is set in the INTSU (0x06) register, the device reports the first axis for
which it detects a tap by the Tap bit in the TILT (0x03) register. When the Tap bit
in the TILT (0x03) register is set, tap detection ceases, but the device will continue
to process orientation detection data. Tap detection will resume when the TILT
(0x03) register is read.
Shake Detection
The shake feature can be used as a button replacement to
perform functions such as scrolling through images or web pages on a Mobile
Phone/PMP/PDA. The customer can enable the shake interrupt on any of the 3
axes, by enabling the SHINTX, SHINTY, and/or SHINTZ in the INTSU (0x06)
register. MMA7660FC detects shake by examining the current 6-bit measurement
for each axis in XOUT, YOUT, and ZOUT. The axes that are tested for shake
detection are the ones enabled by SHINTX, SHINTY, and/or SHINTZ. If a
selected axis measures greater that 1.3 or less than -1.3 g, then a shake is detected
for that axis and an interrupt occurs. All three axes are checked independently, but
a common Shake bit in the TILT register is set when shake is detected in any one
of the selected axes. Therefore when all three (SHINTX, SHINTY, and/or
SHINTZ) are selected the sensor will not know what axis the shake occurred.
When the TILT register is read the Shake bit is cleared during the acknowledge bit
of the read access to that register and shake detection monitoring starts again.
Auto-Wake/Sleep
The MMA7660FC has the Auto-Wake/Sleep feature that can be
enabled for power saving. In the Auto-Wake function, the device is put into a user
specified low samples per second (1 sample/second, 8 samples/second, 16
samples/second, or 32 samples/second) in order to minimize power consumption.
When the Auto-Wake is enabled and activity is detected such as a change in
orientation, pulse event, Delta G acceleration or a shake event, then the device
wakes up. Auto-Wake will automatically enable Auto-Sleep when the device is in
wake mode and can therefore be configured to cause an interrupt on wake-up, by
configuring the part to either wake-up with a change in orientation, shake, or if
using the part at 120 samples/second tap detection. When the device is in AutoWake mode, the MODE (0x07) register, bit AWE is high. When the device has
detected a change in orientation, a tap shake, or Delta G (change in acceleration),
the device will enter Auto-Sleep mode. In the Auto- Sleep function, the device is
put into any of the following user specified samples per seconds (1 sample/second,
2 samples/ second, 4 samples/second, 8 samples/second, 16 samples/second, 32
samples/second, 64 samples/second, and 120 samples/ second). In the Auto-Sleep
mode, if no change in the orientation, shake or tap has occurred and the sleep
counter has elapsed, the device will go into the Auto-Wake mode. When the device
is in the Auto-Sleep mode, the MODE (0x07) register, bit ASE is high. The device
can be programmed to continually cycle between Auto-Wake/Sleep.
DRIVER
L293D
logic inputs to minimize device power dissipation. The L293D is designed for
operation from 0C to 70C.
DC MOTOR
by changing the voltage applied to the armature or by changing the field current.
The introduction of variable resistance in the armature circuit or field circuit
allowed speed control. Modern DC motors are often controlled by power
electronics systems called DC drives.
The introduction of DC motors to run machinery eliminated the
need for local steam or internal combustion engines, and line shaft drive systems.
DC motors can operate directly from rechargeable batteries, providing the motive
power for the first electric vehicles. Today DC motors are still found in
applications as small as toys and disk drives, or in large sizes to operate steel
rolling mills and paper machines.
SERIAL INTERFACE
In this project MAX232 is used as serial interface.
MAX232
The MAX232 is a dual driver/receiver that includes a capacitive voltage
generator to supply EIA-232 voltage levels from a single 5-V supply. Each
receiver converts EIA-232 inputs to 5-V TTL/CMOS levels. These receivers
have a typical threshold of 1.3 V and a typical hysteresis of 0.5 V, and can
accept 30-V inputs. Each driver converts TTL/CMOS input levels into EIA232 levels. The driver, receiver, and voltage-generator functions are available
as cells in the Texas Instruments LinASIC library.
ADVANTAGES
Easy to operate
Suitable for handicapped people
Superior level of sensitivity
Better shock resistivity
Low Cost, hence also available to poor people.
Stair protection module
All four directions are possible
Make life easy of disabled persons
DISADVANTAGES
Module not interfaced wireless
Wired connection is prone to damage
Difficulty in getting stable readings.
Limited Range
Cannot climb the stairs.
Limited Mobility.
FUTURE IMPROVEMENTS
Sensor can be interfaced wireless using RF or zigbee or similar
communication modules
Sensor can read tilt and shake detection and have greater scope of
applications
CONCLUSION
By this project we intended to automate wheel chair making it simpler for
handicapped people and hope this would benefits for major part of society
Although this project cornered around application as wheel chair it can be
extended
REFERENCES
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Three-phase, Four-wire UPQC for power Quality Improvement, Journal of
Electrical Engineering & Technology Vol. 7, No. 1, pp. 1~8
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Vinod Khadkikar, A. Chandra, A. O. Barry, T. D. Nguyen (2005), Steady
State Power Flow Analysis of Unified Power Quality Conditioner (UPQC),
IEEE,0-7803-9419-4/05.
Yash Pal, A. Swarup, Bhim Singh, (2011), A control strategy based on UTT
and I Cos theory of three-phase, four wire UPQC for power quality
improvement,
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