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RASHTRIYA ISPAT NIGAM LIMITED

VISAKHAPATNAM STEEL PLANT


VISAKHAPATNAM-530 031
MATERIALS MANAGEMENT DEPARTMENT
(PURCHASE WING)
BLOCK-A, III Floor, ADMINISTRATIVE BUILDING
VISAKHAPATNAM STEEL PLANT
VISAKHAPATNAM-530 031 (A.P) INDIA

+91891 2742154 (Direct)


PHONE NO
: +91 891 2518309 Ext. 137
+91 891 2518468 Ext. 155

FAX NO+91
+91

891 2518753
891 2742154

E Mail: muralimohan@vizagsteel.com/ kalyani@vizagsteel.com /


porshad@vizagsteel.com

INVITATION FOR EXPRESSION OF INTEREST ( E O I ) FOR SUPPLY WORK


ROLLS TO ROLLING MILLS OF RASHTRIYA ISPAT NIGAM LIMITED ,
INDIA .
Ref: VSP/68/EOI DTD:22.01.2013
Tender Document can be downloaded Free of Cost from our
Website: www.vizagsteel.com > MM TENDERS > TENDERS.

NOTE : INTERESTED PARTIES MAY REFER TO RINLS WEBSITE REGULARLY FOR ANY
CORRIGENDUM /ADDENDUM

- EXECUTIVE DIRECTOR ( MM )

Ref: VSP/68/EOI

DT:22.01.2013

INVITATION FOR EXPRESSION OF INTEREST FOR SUPPLY OF


WORK ROLLS TO ROLLING MILLS OF RASHTRIYA ISPAT NIGAM
LIMTED INDIA

Introduction :
Visakhapatnam Steel Plant, an integrated steel plant under Rashtriya Ispat Nigam
ltd , India is a steel producer of various long products. Presently, the Rolling Mill
Division consists of Light & Medium Merchant Mill (LMMM), Wire Rod Mill (WRM)
and Medium Merchant & Structural Mill (MMSM).
The blooms of sizes 320 X 250 mm, 250 X 250 mm and billets of size 125X125 mm
are re-heated in reheating furnaces and rolled in LMMM, MMSM and WRM to
produce Rounds & Rebars of sizes from 16 to 36 mm, Rounds 40 to 80 mm, Squares
65 to 90 mm, Angles ISA 75 to 100 mm, Beams ISMB 125 to 175 mm, Channels
ISMC 100 to 200 mm and Round & Rebar coils of sizes from 5.5 mm to 14 mm. For
rolling of these products, work Rolls of different sizes and various materials like
Alloy Forged Steel, Alloy Cast steel and Spheroidal Graphite Cast Iron with hardness
range of 40 SHC to 75 SHC are being used.
At present, an approx. weight of 1200 tons of ACS&SGCI work rolls per
annum is being procured and the requirement is likely to increase with the
commissioning of expansion mills in the coming years.
In order to broaden the supplier-base, Expression of Interest (EOI) is being invited
from reputed rolling mill work roll manufactures who are interested in supplying
the proposed 14 types of ACS/SGCI work rolls as per Technical Specifications
(ANNEXURE - II )and special instructions enclosed at ANNEXURE - I to RINL.

- EXECUTIVE DIRECTOR ( MM )

Ref: VSP/68/EOI

DT:22.01.2013

Expression of Interest for supply of Work Rolls

A.

ANNEXURE I

Special instructions :

Note: The following Special instructions (Sl.no. 1 to 6 ) are applicable to all the
14 items and Sl.no. 7,8 &9 are applicable w.r.t to the items mentioned :
1) Flat wobblers to be strictly concentric with roll neck journals.
2) Rolls to be suitably packed and numbered for identity.
3) The rolls shall be guaranteed against manufacturing defects such as
blow holes.cavity, Non-metallic inclusions, pipe segregation, cracks,
hard spots, flakes etc., which may adversely affect their service life.
4) Should any roll fail prematurely or give sub-standard performance due
to the above defects, the suppliers shall rectify the defects at their cost
wherever possible to the entire satisfaction of VSP or make prorata
compensation or make full replacement if the roll has been rejected before
use.
5) The rolls are also to be guaranteed for the roll set life as mentioned in the
technical specification of each item or 5 years from the date of supply to
VSP which ever is earlier.
6) These rolls are used in hot rolling mill.
7) Hardness test of end ring shall be done and certified for Item nos. 1&2 .
8) Ultrasonic, UTS & Elongation tests shall be done and certified for Item
nos.3,9,10&11.
9) The microstructure should be free from continuous network of carbides
along the grain boundaries for Item nos. 3,9,10&11

--------------** -----------------

Expression of Interest for supply of Work Rolls

ANNEXURE II

TECHNICAL SPECIFICATIONS FOR WORK


Parameters

ROLLS

(14 Items)

Technical Specification For Item no. 1


Details

Cat_No:
Item Descriptin:

1915101200104
ROLL SIZE:730X1000mm,
Material Specification: SGCI 50-55 SHC
DRG.NO:1/D-22940"D"
Approximate Unit Wt. 5.07 Tons

Material:
Barrel Hardness:
Neck Hardness:
Roll Size:
Neck run-out:
Drop in Hardness:
Roll Set life:
Roll Coating:
Shrunk fitted ring drg.no.:
Ring Hardness:
Guarantee:
Test Certificate Required:

SPHEROIDAL GRAPHITE CAST IRON


50-55 SHC
40-45 SHC
730X1000mm
0.04 mm
1 SHC per 10mm barrel depth
5.24 Lakh tonnes
Anti-corrosive
MEC/1/22938 REV "C"
600-700 HV3
YES
YES

Quantity:

4 Nos

Purpose of this item: These are used in Stand no.5 of


7 Stand Billet Mill
with Input size 320X250 mm For Rolling of Billet 125 X
125 mm.

Parameters

Technical Specification For Item no. 2


Details

Cat_No:
Item Descriptin:

1915103200105
ROLL SIZE:650X1000mm,
Material Specification:SGCI 55-60 SHC
DRG.NO:1/D-22942"D"
Approximate Unit Wt. 3.87 Tons

Material:
Barrel Hardness:
Neck Hardness:
Roll Size:
Neck run-out:
Drop in Hardness:
Roll Set life:
Roll Coating:
Shrunk fitted ring drg.no.:
Ring Hardness:
Guarantee:
Test Certificate Required:

SPHEROIDAL GRAPHITE CAST IRON


55-60 SHC
40-45 SHC
650X1000mm
0.04 mm
1 SHC per 10mm barrel depth
4.63 Lakh tonnes
Anti-corrosive
MEC/1/22938 REV "C"
600-700 HV3
YES
YES

Quantity:

4 Nos

Purpose of this item: These are used in Stand no.6 of 7


Stand Billet Mill

with Input size 320X250 mm For Rolling of Billet 125 X


125 mm.

Expression of Interest for supply of Work Rolls


Technical Specification For Item no.3
Parameters
Details
Cat_No :
Item Descriptin :

1915105100101
ROLLS SIZE:610X1244 mm,
Material Specification: ACS 40-45 SHC,
UTS 85-100 Kgf/Sq.mm
DRG.NO:1/4012881"E"
Approx.Unit WT. :3.6 T

Material:
Barrel Hardness:
Neck Hardness:
Roll Size:
Neck run-out:
UTS:
Roll Set life:
Roll Coating:
Guarantee:
Test Certificate Required:

ALLOY CAST STEEL


40-45 SHC
40-45 SHC
610X1244mm
0.04 mm
85-100 KGF/SQ.MM
2RE10&3RE10=2.0, 4RE10=3.05 Lakh tons
Anti-corrosive
YES
YES

Quantity:

8 Nos

Purpose of this item: These are used in Stand no.2 to 4


of 22 Stand Bar Mill with
Input size 125X125 mm For Rolling of Rounds & Rebars
Sizes from Dia 16 to 36 mm.

Parameters

Technical Specification For Item no.4


Details

Cat_No:
Item Descriptin:

1915106200101
ROLLS SIZE:460X1116mm,
Material Spec.SGCI 50-55 SHC
For BAR 5 to 8,Approx.Unit WT.:1.81T
DRG.NO:1/4012882"D"

Material:
Barrel Hardness:
Neck Hardness:
Roll Size:
Neck run-out:
Drop in Hardness:
Roll Set life1:
Roll Set life2:
Roll Coating:
Guarantee:
Test Certificate Required:

SPHEROIDAL GRAPHITE CAST IRON


50-55 SHC
38-45 SHC
460X1116mm
0.04 mm
1 SHC per 10mm barrel depth
5RE10=2.13,6RE10=3.22 L.tons
7RE10=2.24, 8RE10=3.58 L.tons
Anti-corrosive
YES
YES

Quantity:

4 Nos

Purpose of this item: These are used in Stand no.5 to 8


of 22 Stand Bar Mill with
Input size 125X125 mm For Rolling of Rounds & Rebars
Sizes from Dia 16 to 36 mm.

Expression of Interest for supply of Work Rolls

Parameters

Technical Specification For Item no.5


Details

Cat_No:

1915109202806

Item Descriptin:

ROLLS SIZE:360X600mm,
Material Spec.SGCI 68-73 SHC
For BAR Std 22,Approx.Unit WT. :0.7T
DRG.NO:1/4012884"D"

Material:
Barrel Hardness:
Neck Hardness:
Roll Size:
Neck run-out:
Drop in Hardness:
Roll Set life1:
Roll Set life2:
Roll Set life3:
Roll Coating:
Guarantee:
Test Certificate Required:

SPHEROIDAL GRAPHITE CAST IRON


68-73 SHC
38-45 SHC
360X600mm,
0.04 mm
1 SHC per 10mm barrel depth
22RE16=0.24, 22RE20,22=0.43 L.tons
22RE25=0.47, 22RE28=0.33 L.tons
22RE32=0.52, 22RE36=0.35 L.tons
Anti-corrosive
YES
YES

Quantity:

4 Nos

Purpose of this item: These are used in Stand no.22 of


22 Stand Bar Mill with
Input size 125X125 mm For Rolling of Rounds & Rebars
Sizes from Dia 16 to 36 mm.

Parameters

Technical Specification For Item no.6


Details

Cat_No:

1915120200509

Item Descriptin:

ROLLS SIZE:610X1000mm,
Material Spec.SGCI 52-57 SHC
For WRM H3 to H5,Approx.Unit WT. :3.27T
DRG.NO. :0-8030410"E"

Material:
Barrel Hardness:
Neck Hardness:
Roll Size:
Neck run-out:
Drop in Hardness:
Roll Set life:
Roll Coating:
Guarantee:
Test Certificate Required:

SPHEROIDAL GRAPHITE CAST IRON


52-57 SHC
38-44 SHC
610X1000mm
0.04 mm
1 SHC per 10mm barrel depth
H3=1.83 ,H4=1.46 , H5=2.85 L.tons
Anti-corrosive
YES
YES

Quantity:

4 Nos

Purpose of this item: These are used in Stand no.3 to 5


of 25 Stand (13 Conventional &
12 TC rings) Wire Rod Mill with Input size 125X125 mm
For Rolling of Rounds &
Rebar coils Sizes from Dia 5.5 to 14 mm.

Expression of Interest for supply of Work Rolls

Parameters

Technical Specification For Item no.7


Details

Cat_No:

1915121200402

Item Descriptin:

ROLLS SIZE490X960mm,
Material Spec.SGCI 52-57 SHC
For WRM H6 &H7,Approx.Unit WT. :1.72T
DRG.NO:0-8030420"F"

Material:
Barrel Hardness:
Neck Hardness:
Roll Size:
Neck run-out:
Drop in Hardness:
Roll Set life:
Roll Coating:
Guarantee:
Test Certificate Required:

SPHEROIDAL GRAPHITE CAST IRON


52-57 SHC
38-44 SHC
490X960mm
0.04 mm
1 SHC per 10mm barrel depth
H6&H7=1.6 L.tons
Anti-corrosive
YES
YES

Quantity:

4 Nos

Purpose of this item: These are used in Stand no.6 & 7


of 25 Stand (13 Conventional &
12 TC rings) Wire Rod Mill with Input size 125X125 mm
For Rolling of Rounds &
Rebar coils Sizes from Dia 5.5 to 14 mm.

Parameters

Technical Specification For Item no.8


Details

Cat_No:

1915123300102

Item Descriptin:

ROLLS SIZE:375X740mm,
Material Spec.SG(AC) 70-75 SHC
For WRM H11 to H13,Approx.Unit WT.
:0.79T
DRG.NO. :0-8030440"F"

Material:
Barrel Hardness:
Neck Hardness:
Roll Size:
Neck run-out:
Drop in Hardness:
Roll Set life1:
Roll Set life2:
Roll Coating:
Guarantee:
Test Certificate Required:

SPHEROIDAL GRAPHITE(ACICULAR)
CAST IRON
70-75 SHC
38-44 SHC
375X740mm
0.04 mm
1 SHC per 10mm barrel depth
H11=2.33, H12/I=1.88, H12/II=2.22 L.tons
H13/I=3.95, H13/II=3.88 L.tons
Anti-corrosive
YES
YES

Quantity:

4 Nos

Purpose of this item: These are used in Stand no.11 to


13 of 25 Stand (13 Conventional &
12 TC rings) Wire Rod Mill with Input size 125X125 mm
For Rolling of Rounds &
Rebar coils Sizes from Dia 5.5 to 14 mm.

Expression of Interest for supply of Work Rolls


Technical Specification For Item no.9
Parameters
Details
Cat_No :

1915140101907

Item Descriptin :

ROLLS SIZE:680X1000mm,
Material Spec. ACS 40-45 SHC,
UTS 740-960 N/Sq.mm
DRG.NO. :1-51100"D"
For MMSM Rounds,Approx.Unit WT. :4.09T

DRG.NO. :
Material:
Barrel Hardness:
Neck Hardness:
Roll Size:
Neck run-out:
UTS:
Roll Set life1:
Roll Set life2:
Roll Set life3:
Roll Set life4:
Roll Coating:
Guarantee:
Test Certificate Required:

1-51100"D"
ALLOY CAST STEEL
40-45 SHC
38-43 SHC
680X1000mm
0.04 mm
740-960 N/Sq.mm
2RO50=3.37, 3RO50=3.37, 4RO50=3.0 L.tons
5RO50=2.25, 6RO50=3.24, 7RO50=3.24 L.tons
8RO50=3.0, 9RO50=1.80, 10SQ90RO50=2.7 L.tons
4RO50,MC200=2.27, 5RO50,MC200=1.8 L.tons
Anti-corrosive
YES
YES

Quantity:

8 Nos

Purpose of this item: These are used in Stand no.1 to10


of 20 Stand Medium
Merchant and Structural Mill with Input size 250X250 mm
For Rolling of Rounds dia.40 to
80,Squares 65,75&90,Channels MC100 to 200,Angles
A75 to100&Beams MB125 to 175.

Expression of Interest for supply of Work Rolls

Parameters

Technical Specification For Item no.10


Details

Cat_No :

1915140102309

Item Descriptin :

ROLLS SIZE:680X1000mm,
Material Spec. ACS 45-50 SHC,
UTS 740-960 N/Sq.mm
DRG.NO. :1-51100"D"
For MMSM ,Approx.Unit WT. :4.09T

Material:
Barrel Hardness:
Neck Hardness:
Roll Size:
Neck run-out:
UTS:

Roll Set life11:


Roll Set life12:
Roll Set life13:
Roll Coating:
Guarantee:
Test Certificate Required:

ALLOY CAST STEEL


45-50 SHC
38-43 SHC
680X1000mm
0.04 mm
740-960 N/Sq.mm
10MC100=1.72,13MC100=1.36, 7MC125=1.31
L.Tons
14MB175=0.40,14MB150&125=0.53 L.Tons
14MC100=1.18,11MC125=1.34,12MC150=0.85
L.Tons
6MC150=1.8,12MC125=1.09 L.Tons
12A75=2.0,7MC150=1.42 L.Tons
14A75=0.94,10A90=0.89,8A100=1.81,11MC150=0.50
L.Tons
11A100=0.85,12A100=1.0,14A100=0.80 L Toms
10MB175=0.40,10MB150/125=0.6,8MC150=0.80
L.Tons
7/8MC200=0.48,6MB150&125=0.90 Ltons
7MB150&125=0.75,11MC200=0.40 L.Tons
8MB150&125=0.60,4IPE180=1.20,6IPE180=0.90
L.Tons
7IPE180=0.40,9IPE180=0.18,8MC125=1.10 Ltons
6RO50=3.24,7RO50=3.24,8RO50=3.0 Ltons
Anti-corrosive
YES
YES

Quantity:

4 Nos

Roll Set life1:


Roll Set life2:
Roll Set life3:
Roll Set life4:
Roll Set life5:
Roll Set life6:
Roll Set life7:
Roll Set life8:
Roll Set life9:
Roll Set life10:

Purpose of this item: These are used in Stand no.6 to14


of 20 Stand Medium
Merchant and Structural Mill with Input size 250X250 mm
For Rolling of Rounds dia.40 to
80,Squares 65,75&90,Channels MC100 to 200,Angles
A75 to100 &Beams MB125 to 175.

Expression of Interest for supply of Work Rolls

Parameters

Technical Specification For Item no.11


Details

Cat_No :
Item Descriptin :

1915140102808
ROLLS SIZE: 825X1000mm,
Material Spec. ACS 45-50 SHC,
UTS 740-960 N/Sq.mm
DRG.NO. :1-51100"D"
For MMSM ,Approx.Unit WT. :5.43T

Material:
Barrel Hardness:
Neck Hardness:
Roll Size:
Neck run-out:
UTS:
Roll Set life1:
Roll Set life2:
Roll Set life3:
Roll Coating:
Guarantee:
Test Certificate Required:

ALLOY CAST STEEL


45-50 SHC
38-43 SHC
825X1000mm
0.04 mm
740-960 N/Sq.mm
8MC125T=1.10,8MC150=0.80 L.Tons
11MC150=0.50,7/8MC200=0.48 L.Tons
7&8 IPE180=0.40, 12MC150=0.85 L.Tons
Anti-corrosive
YES
YES

Quantity:

4 Nos

Purpose of this item: These are used in Stand no.7 to 14


of 20 Stand Medium
Merchant and Structural Mill with Input size 250X250 mm
For Rolling of Channels MC125
to 200 & Beams MB175.

Parameters

Technical Specification For Item no.12


Details

Cat_No :
Item Descriptin :

1915141200904
ROLLS SIZE:580X630mm,
Material Spec.SGCI 58-63 SHC
DRG.NO. : 1-51101"E"
For MMSM Approx.Unit WT. :1.97T

Material:
Barrel Hardness:
Neck Hardness:
Roll Size:
Neck run-out:
Drop in Hardness:
Roll Set life1:
Roll Set life2:
Roll Set life3:
Roll Set life4:
Roll Coating:
Guarantee:
Test Certificate Required:

SPHEROIDAL GRAPHITE CAST IRON


58-63 SHC
40-43 SHC
580X630mm
0.04 mm
1 SHC per 10mm barrel depth
15A100=0.52,18A100=0.54 L.Tons
16MC150=0.44, 18MC125=0.20 L.Tons
15MC125=0.38, 18MC200=0.13, 20MC200=0.10
L.Tons
20MC125=0.20,15A75=0.68, 16MC125=0.39 L.Tons
Anti-corrosive
YES
YES

Quantity:

4 Nos

Purpose of this item: These are used in Stand no.15 to


20 of 20 Stand Medium
Merchant and Structural Mill with Input size 250X250 mm
For Rolling of Channels
MC100 to 200 & Angles A75 to 100.

10

Expression of Interest for supply of Work Rolls


Technical Specification For Item no.13
Parameters
Details
Cat_No :
Item Descriptin :

1915141202105
ROLLS SIZE:660X630mm,
Material Spec.SGCI 58-63 SHC
DRG.NO. :1-51101"E"
For MMSM ,Approx.Unit WT. :2.4T

Material:
Barrel Hardness:
Neck Hardness:
Roll Size:
Neck run-out:
Drop in Hardness:
Roll Set life1:
Roll Set life2:
Roll Coating:
Guarantee:
Test Certificate Required:

SPHEROIDAL GRAPHITE CAST IRON


58-63 SHC
40-43 SHC
660X630mm
0.04 mm
1 SHC per 10mm barrel depth
16MC100T=0.44,15MC125T=0.38 L.Tons
20MC125T=0.20,18MC125T=0.20 L.Tons
Anti-corrosive
YES
YES

Quantity:

4 Nos

Purpose of this item: These are used in Stand no.15 to


20 of 20 Stand Medium
Merchant and Structural Mill with Input size 250X250 mm
For Rolling of Channels
MC100 to 200.

Parameters

Technical Specification For Item no.14


Details

Cat_No :
Item Descriptin :

1915141203200
ROLLS SIZE:555X630mm,
Material Spec.SGCI 65-70 SHC
DRG.NO. :1-51101"E"
For MMSM ,Approx.Unit WT. :1.86T

Material:
Barrel Hardness:
Neck Hardness:
Roll Size:
Neck run-out:
Drop in Hardness:
Roll Set life1:
Roll Set life2:
Roll Set life3:
Roll Set life4:
Roll Set life5:
Roll Set life6:
Roll Set life7:
Roll Coating:
Guarantee:
Test Certificate Required:

SPHEROIDAL GRAPHITE CAST IRON


65-70 SHC
40-43 SHC
555X630mm
0.04 mm
1 SHC per 10mm barrel depth
15/17SQ65=5.08,19RO40,42=1.63 L.Tons
15RO50,56=1.5,18RO42=2.25 L.Tons
18RO50=3.66, 19RO50,53=2.48 L.Tons
19RO56,60=2.0,19RO45,46.5=2.59 L.Tons
19RO63,65=0.80,17RO71,77=0.80 L.Tons
15A75T=0.68,17A75=0.74,17A90=0.8 L.Tons
17MB125=0.35,19MB125/150/175=0.3 L.Tons
Anti-corrosive
YES
YES

Quantity:

4 Nos

Purpose of this item: These are used in Stand no.15 to


20 of 20 Stand Medium
Merchant and Structural Mill with Input size 250X250 mm
For Rolling of Rounds dia.40 to 80,Squares
65,75&90,Angles A75 to 100 & Beams MB 125 to 175.

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