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- EXECUTIVE DIRECTOR ( MM )
Ref: VSP/68/EOI
DT:22.01.2013
Introduction :
Visakhapatnam Steel Plant, an integrated steel plant under Rashtriya Ispat Nigam
ltd , India is a steel producer of various long products. Presently, the Rolling Mill
Division consists of Light & Medium Merchant Mill (LMMM), Wire Rod Mill (WRM)
and Medium Merchant & Structural Mill (MMSM).
The blooms of sizes 320 X 250 mm, 250 X 250 mm and billets of size 125X125 mm
are re-heated in reheating furnaces and rolled in LMMM, MMSM and WRM to
produce Rounds & Rebars of sizes from 16 to 36 mm, Rounds 40 to 80 mm, Squares
65 to 90 mm, Angles ISA 75 to 100 mm, Beams ISMB 125 to 175 mm, Channels
ISMC 100 to 200 mm and Round & Rebar coils of sizes from 5.5 mm to 14 mm. For
rolling of these products, work Rolls of different sizes and various materials like
Alloy Forged Steel, Alloy Cast steel and Spheroidal Graphite Cast Iron with hardness
range of 40 SHC to 75 SHC are being used.
At present, an approx. weight of 1200 tons of ACS&SGCI work rolls per
annum is being procured and the requirement is likely to increase with the
commissioning of expansion mills in the coming years.
In order to broaden the supplier-base, Expression of Interest (EOI) is being invited
from reputed rolling mill work roll manufactures who are interested in supplying
the proposed 14 types of ACS/SGCI work rolls as per Technical Specifications
(ANNEXURE - II )and special instructions enclosed at ANNEXURE - I to RINL.
- EXECUTIVE DIRECTOR ( MM )
Ref: VSP/68/EOI
DT:22.01.2013
A.
ANNEXURE I
Special instructions :
Note: The following Special instructions (Sl.no. 1 to 6 ) are applicable to all the
14 items and Sl.no. 7,8 &9 are applicable w.r.t to the items mentioned :
1) Flat wobblers to be strictly concentric with roll neck journals.
2) Rolls to be suitably packed and numbered for identity.
3) The rolls shall be guaranteed against manufacturing defects such as
blow holes.cavity, Non-metallic inclusions, pipe segregation, cracks,
hard spots, flakes etc., which may adversely affect their service life.
4) Should any roll fail prematurely or give sub-standard performance due
to the above defects, the suppliers shall rectify the defects at their cost
wherever possible to the entire satisfaction of VSP or make prorata
compensation or make full replacement if the roll has been rejected before
use.
5) The rolls are also to be guaranteed for the roll set life as mentioned in the
technical specification of each item or 5 years from the date of supply to
VSP which ever is earlier.
6) These rolls are used in hot rolling mill.
7) Hardness test of end ring shall be done and certified for Item nos. 1&2 .
8) Ultrasonic, UTS & Elongation tests shall be done and certified for Item
nos.3,9,10&11.
9) The microstructure should be free from continuous network of carbides
along the grain boundaries for Item nos. 3,9,10&11
--------------** -----------------
ANNEXURE II
ROLLS
(14 Items)
Cat_No:
Item Descriptin:
1915101200104
ROLL SIZE:730X1000mm,
Material Specification: SGCI 50-55 SHC
DRG.NO:1/D-22940"D"
Approximate Unit Wt. 5.07 Tons
Material:
Barrel Hardness:
Neck Hardness:
Roll Size:
Neck run-out:
Drop in Hardness:
Roll Set life:
Roll Coating:
Shrunk fitted ring drg.no.:
Ring Hardness:
Guarantee:
Test Certificate Required:
Quantity:
4 Nos
Parameters
Cat_No:
Item Descriptin:
1915103200105
ROLL SIZE:650X1000mm,
Material Specification:SGCI 55-60 SHC
DRG.NO:1/D-22942"D"
Approximate Unit Wt. 3.87 Tons
Material:
Barrel Hardness:
Neck Hardness:
Roll Size:
Neck run-out:
Drop in Hardness:
Roll Set life:
Roll Coating:
Shrunk fitted ring drg.no.:
Ring Hardness:
Guarantee:
Test Certificate Required:
Quantity:
4 Nos
1915105100101
ROLLS SIZE:610X1244 mm,
Material Specification: ACS 40-45 SHC,
UTS 85-100 Kgf/Sq.mm
DRG.NO:1/4012881"E"
Approx.Unit WT. :3.6 T
Material:
Barrel Hardness:
Neck Hardness:
Roll Size:
Neck run-out:
UTS:
Roll Set life:
Roll Coating:
Guarantee:
Test Certificate Required:
Quantity:
8 Nos
Parameters
Cat_No:
Item Descriptin:
1915106200101
ROLLS SIZE:460X1116mm,
Material Spec.SGCI 50-55 SHC
For BAR 5 to 8,Approx.Unit WT.:1.81T
DRG.NO:1/4012882"D"
Material:
Barrel Hardness:
Neck Hardness:
Roll Size:
Neck run-out:
Drop in Hardness:
Roll Set life1:
Roll Set life2:
Roll Coating:
Guarantee:
Test Certificate Required:
Quantity:
4 Nos
Parameters
Cat_No:
1915109202806
Item Descriptin:
ROLLS SIZE:360X600mm,
Material Spec.SGCI 68-73 SHC
For BAR Std 22,Approx.Unit WT. :0.7T
DRG.NO:1/4012884"D"
Material:
Barrel Hardness:
Neck Hardness:
Roll Size:
Neck run-out:
Drop in Hardness:
Roll Set life1:
Roll Set life2:
Roll Set life3:
Roll Coating:
Guarantee:
Test Certificate Required:
Quantity:
4 Nos
Parameters
Cat_No:
1915120200509
Item Descriptin:
ROLLS SIZE:610X1000mm,
Material Spec.SGCI 52-57 SHC
For WRM H3 to H5,Approx.Unit WT. :3.27T
DRG.NO. :0-8030410"E"
Material:
Barrel Hardness:
Neck Hardness:
Roll Size:
Neck run-out:
Drop in Hardness:
Roll Set life:
Roll Coating:
Guarantee:
Test Certificate Required:
Quantity:
4 Nos
Parameters
Cat_No:
1915121200402
Item Descriptin:
ROLLS SIZE490X960mm,
Material Spec.SGCI 52-57 SHC
For WRM H6 &H7,Approx.Unit WT. :1.72T
DRG.NO:0-8030420"F"
Material:
Barrel Hardness:
Neck Hardness:
Roll Size:
Neck run-out:
Drop in Hardness:
Roll Set life:
Roll Coating:
Guarantee:
Test Certificate Required:
Quantity:
4 Nos
Parameters
Cat_No:
1915123300102
Item Descriptin:
ROLLS SIZE:375X740mm,
Material Spec.SG(AC) 70-75 SHC
For WRM H11 to H13,Approx.Unit WT.
:0.79T
DRG.NO. :0-8030440"F"
Material:
Barrel Hardness:
Neck Hardness:
Roll Size:
Neck run-out:
Drop in Hardness:
Roll Set life1:
Roll Set life2:
Roll Coating:
Guarantee:
Test Certificate Required:
SPHEROIDAL GRAPHITE(ACICULAR)
CAST IRON
70-75 SHC
38-44 SHC
375X740mm
0.04 mm
1 SHC per 10mm barrel depth
H11=2.33, H12/I=1.88, H12/II=2.22 L.tons
H13/I=3.95, H13/II=3.88 L.tons
Anti-corrosive
YES
YES
Quantity:
4 Nos
1915140101907
Item Descriptin :
ROLLS SIZE:680X1000mm,
Material Spec. ACS 40-45 SHC,
UTS 740-960 N/Sq.mm
DRG.NO. :1-51100"D"
For MMSM Rounds,Approx.Unit WT. :4.09T
DRG.NO. :
Material:
Barrel Hardness:
Neck Hardness:
Roll Size:
Neck run-out:
UTS:
Roll Set life1:
Roll Set life2:
Roll Set life3:
Roll Set life4:
Roll Coating:
Guarantee:
Test Certificate Required:
1-51100"D"
ALLOY CAST STEEL
40-45 SHC
38-43 SHC
680X1000mm
0.04 mm
740-960 N/Sq.mm
2RO50=3.37, 3RO50=3.37, 4RO50=3.0 L.tons
5RO50=2.25, 6RO50=3.24, 7RO50=3.24 L.tons
8RO50=3.0, 9RO50=1.80, 10SQ90RO50=2.7 L.tons
4RO50,MC200=2.27, 5RO50,MC200=1.8 L.tons
Anti-corrosive
YES
YES
Quantity:
8 Nos
Parameters
Cat_No :
1915140102309
Item Descriptin :
ROLLS SIZE:680X1000mm,
Material Spec. ACS 45-50 SHC,
UTS 740-960 N/Sq.mm
DRG.NO. :1-51100"D"
For MMSM ,Approx.Unit WT. :4.09T
Material:
Barrel Hardness:
Neck Hardness:
Roll Size:
Neck run-out:
UTS:
Quantity:
4 Nos
Parameters
Cat_No :
Item Descriptin :
1915140102808
ROLLS SIZE: 825X1000mm,
Material Spec. ACS 45-50 SHC,
UTS 740-960 N/Sq.mm
DRG.NO. :1-51100"D"
For MMSM ,Approx.Unit WT. :5.43T
Material:
Barrel Hardness:
Neck Hardness:
Roll Size:
Neck run-out:
UTS:
Roll Set life1:
Roll Set life2:
Roll Set life3:
Roll Coating:
Guarantee:
Test Certificate Required:
Quantity:
4 Nos
Parameters
Cat_No :
Item Descriptin :
1915141200904
ROLLS SIZE:580X630mm,
Material Spec.SGCI 58-63 SHC
DRG.NO. : 1-51101"E"
For MMSM Approx.Unit WT. :1.97T
Material:
Barrel Hardness:
Neck Hardness:
Roll Size:
Neck run-out:
Drop in Hardness:
Roll Set life1:
Roll Set life2:
Roll Set life3:
Roll Set life4:
Roll Coating:
Guarantee:
Test Certificate Required:
Quantity:
4 Nos
10
1915141202105
ROLLS SIZE:660X630mm,
Material Spec.SGCI 58-63 SHC
DRG.NO. :1-51101"E"
For MMSM ,Approx.Unit WT. :2.4T
Material:
Barrel Hardness:
Neck Hardness:
Roll Size:
Neck run-out:
Drop in Hardness:
Roll Set life1:
Roll Set life2:
Roll Coating:
Guarantee:
Test Certificate Required:
Quantity:
4 Nos
Parameters
Cat_No :
Item Descriptin :
1915141203200
ROLLS SIZE:555X630mm,
Material Spec.SGCI 65-70 SHC
DRG.NO. :1-51101"E"
For MMSM ,Approx.Unit WT. :1.86T
Material:
Barrel Hardness:
Neck Hardness:
Roll Size:
Neck run-out:
Drop in Hardness:
Roll Set life1:
Roll Set life2:
Roll Set life3:
Roll Set life4:
Roll Set life5:
Roll Set life6:
Roll Set life7:
Roll Coating:
Guarantee:
Test Certificate Required:
Quantity:
4 Nos
11
12