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1187
The objective of this study is to investigate the effects of fuel temperature on the spray
characteristics of a dual-orifice type swirl injector used in a gas turbine. The major parameters
affecting spray characteristics are fuel temperature and injection pressure entering into the
injector. In this study, the spray characteristics of a dual-orifice type swirl injector are investigated by varying fuel temperature from --30C to 120C and injection pressure from 0.29 to
0.69 MPa. Two kinds of fuel having different surface tension and viscosity are chosen as
atomizing fluids. As a result, injection instability occurs in the low fuel temperature range due
to icing phenomenon and fuel property change with a decrease of fuel temperature. As the
injection pressure increases, the range of kinematic viscosity for stable atomization becomes
wider. The properties controlling the SMD of spray is substantially different according to the
fuel temperature range.
:
:
:
:
:
:
:
:
:
Droplet diameter
Left side in patternator
Rosin-Rammler distribution parameter
Volume fraction
Right side in patternator
Rosin-Rammler size parameter
Liquid volume in mass cylinder
Equivalent spray angle
Angle from the center of a nozzle to a bin in
patternator
* Corresponding Author,
E-mail : kimhy@korea.ac.kr
TEL : +82-2-3290-3356; FAX : -t--82-2-929-3082
Department of Mechanical Engineering, Korea University, 1, 5-ka, Anam-dong, Sungbuk-ku, Seoul 136701, Korea. (Manuscript Received September 29, 2003;
Revised March 25, 2004)
1. Introduction
Spray characteristics of fuel including distributions of particle size, volume concentration,
and spray angle play an important role in the
combustion performance of a gas turbine, such
as combustion efficiency. Especially, the droplet
size has been considered to be one of the major
factors in determining combustion performance
because it is closely related to the dynamics and
evaporation processes of fuel sprays and consequently the combustion processes (Datta et al.,
1999; Koo, 2003; Kang, 2002). In addition,
spray characteristics are greatly influenced by
fuel temperature especially at a lower temperature (Lefebvre, 1989). Fuel temperature entering
into an injection nozzle in the gas turbine combustors of aircraft and rocket engines varies in
1188
Byung Sung Park, Ho Young Kim, Yongehan Kim and ,/in Tack Chung
EXCHANGER
I
INJEC~Of~ 3-DIM,
i
F ..............
~i:25: ...............
PARTICLE
SIZER ~
~
t
PATTERNATOR U
If
F:FILTER
R:REGULATOR
TC:THEP~O
COUPLE
~,r : ~ t ~ , s u ~
Fig. !
.......
TRANSDUCER
An Experimental Study on the Spray Characteristics o f a Dual-Orifice Type Swirl Injector at L o w ...
Injector
~LOT
~) Main nozzle(~l.9)
(~ Pilot swirler
Q Main filter
Fig. 3
20 -
:!:!i.:.:.:,:.:.,
I I I I I I I I
.40
....
....:::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::
I
I I
'
oo
'"~
oo
DD
12 ~
'~
:>
O
DDD
~c
.24
20
"N
,J %.:...
eI--
I-8
L,
0|.,.
,. ,., .,. ,.,.,
/0
-40-20 0 20 40 60 80100120
Mass Cylinder
Schematic diagram of the patternator
8"
32
.;~
E]D
'
.36
00
DD DD
'u~lO
Fig. 2
1189
Temperature, C
Fig. 4
1190
Byung Sung Park, Ho Young Kim, Yongchan Kim and Jin Taek Chung
0.5
~.
O~ 0.4.
41
"G 0.3.
Nozzle
Pilot
Main
0.2,
o
0.t,
e- e e o e 4 ) o
._~
0-
- - -0
0.0
Fuel Temperature ('C)
Fig. 5 Effects of fuel temperature on discharge coefficient for the pilot and main nozzles
t0.
Fuel A
' Temperature = 30*CP,
8-
Pressure, MPa
_/~
- - m - - U.29
/" ~\
6-
el
;~t
~.m t
| '
-o-0.49
--'--0.69
/|
k.
141de&
(1)
J/
-I0
I~"
'l/
o.
Yl
-8
.6
-4
".
-2
10
Radial Distribution ( cm )
1191
20- Fuel A
Main I Pilot nozzle
is- Pressure = 0.49 MPa
*~ 120"13
TFuel temp., *C
l - - ' - .20
- .- 0
100
" -~," 60
80-
60-
40-
[-
20-
ie
4-
Main
20
40
60
80
100
~7
-10
120
41
-6
Temperature ( *C )
Fig. 7
20
~'
-4
'~'
"
-2
"
10
Radial Oistance ( cm )
3OO
2,$0.
Fuel A
Main I Pilot nozzle
Pressure = 0.49 MPa
Fuel temp., *C
- - , - - -20
- e- 0
-zx- 60
200.
/}
50o
-10
41
41
-2
10
Radial Distance ( cm )
Byung Sung Park, Ho Young Kim, Yongchan Kim and Jin Taek Chung
1192
300.
.,~ 60-
Fuel A
250. Main nozzle
Pressure = 0.49 MPa
200.
Fuel A
Main I Pilot nozzle
~50-
40<
30-
Q. 20(n
Pressure, MPa
0.29
0.49
0.69
10=1
O"
UJ
]--~-- 120
.
150100-
50,
O-
0*
-2o
Fig. 10
1 Fuel temp., *C
[ ------20
/ -.~x-. ~o
2o 4o
so so
Temperature ( *C )
too
12o
-8
-4
12
Radial Distance ( cm )
-12
(2)
Fig. II
( D / X ) ~]
(3)
An Experimental Study on the Spray Characteristics o f a Dual Orifice Type Swirl Injector at Low ...
~q
"6
FuelA
270, Injection Pressure = 0.49 IVPa
.sT
'
240.
4 E
.~,
210,
1193
.2[
, no
150,
--=-- ~D
~ e ~
Fig. 14
i0
120
Fig. 12
1.0q
0.8,
ji},
*2
0.6,
Ill
D.
e-
.2 0.4,
e,,
m
(a) t = l sec
Fig. 13
(b) t = 5 s e c
0.2~
0
(c) t = 1 5 s e c
development.
As the injection
10
ii:1
1,0
stage in spray
t/)
[1.
-
>.'Z///~i'
~ '
yz~
B injected from the main nozzle at various injection pressures with --10C. The spray shapes in
the whole range of injection pressure show the
onion stage in spray development. The atomization is gradually deteriorated with time and then
the spray becomes very unstable, finally stopping
the injection. The elapsed time is defined as the
time between the beginning and the ceasing of
,u
~
r0.2.
16
20
24
28
32
36
Surface Tension ( N / m X 10 3)
(b) Surface tension injection pressure
Fig. 15
outlet.
During the experiments, fuel A is atomized
stably in the entire fuel temperature range from
1194
Byung Sung Park, tto Young Kim, Yongchan Kim and Jin Taek Chung
4. Conclusions
The influence of fuel temperature and injection pressure on the spray characteristics is experimentally investigated in a dual-orifice type
swirl injector used in a gas turbine combustor.
Two kinds of fuel, which have different surface
tension and viscosity, are used as an atomizing
fluid. Discharge coefficient, spray cone angle,
volume concentration, and SMD are measured
at various operating conditions. Direct spray
images for fuel A and B are visualized to determine injection stability. The spray SMD is more
strongly influenced by kinematic viscosity than
surface tension in the low fuel temperature range,
while it is more influenced by surface tension in
the high fuel temperature range. Furthermore,
an empirical correlation for the SMD at the location of a maximum volume concentration is
derived based on the present experimental data.
The visualization results show that the injection
of the main nozzle for fuel B is unstable in the
low temperature range due to icing phenomenon,
a higher surface tension and kinematic viscosity.
In addition, as the injection pressure increases,
the viscosity range for stable atomization becomes
wider.
Acknowledgment
This research was supported by Combustion
Engineering Research Center (CERC).
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