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OWNER'S MANUAL
Virago
XV535M
XV535MC
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CONGRATULATIONS ON THE PURCHASE OF YOUR NEW YAMAHA ATV. You have purchased a quality
Yamaha product that, with proper use and care, will provide hours of riding pleasure. BEFORE YOU
OPERATE YOUR NEW ATV, Yamaha recommends these important points:
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A CHILD UNDER
THAN 90CC
16
AN ATV
SIZE
70CC OR
If you have any questions about these points, or if you purchased your ATV from an authorized Yamaha
dealership and were not informed of the age recommendation for your ATV by the dealership, please
fill out the information below and mail this card to Yamaha today.
Name:
ATV Model:
_
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Purchase Date:
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Address:
Primary
I.D
OAY
(Engine Number):
(T)
Dealer
Telephone:
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A CHILD UNDER
GREATER
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Name &
Address:
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NO POSTAGE
NECESSARY
IF MAILED
IN THE
UNITED STATES
FIRST CLASS
U.S.A.
BOX 6555
II.ImII.,IIII,II,I.ImI.III,I,II.II
INTRODUCTION
It
in
will
maintenance
of this motorcycle.
If
these
the
reliability
fields.
and basic
is
This manual
of
This model
tenance
in
Yamaha XV535/XV535C.
Yamaha
Yamaha
dealer.
motorcycle
fully
it
is
distinguished
in this
A WARNING
Failure to follow
WARNING
notations:
in
motorcycle.
CAUTION:
A CAUTION
must be taken
to avoid
damage
to
the motorcycle.
NOTE:
A NOTE
make procedures
NOTE:
This manual should be considered a permanent
even
if
the motorcycle
is
easier or clearer.
it
subsequently sold.
Yamaha
continually seeks advancements in product design and quality. Therefore, while this
manual contains the most current product information available at the time of printing, there may
be minor discrepancies between your motorcycle and this manual. If there is any question con-
Yamaha
dealer.
A WARNING
PLEASE READ THIS MANUAL AND THE "YOU AND YOUR MOTORCYCLE: RIDING TIPS"
BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. DO
NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE ATTAINED A SATISFACTORY KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE
BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND
CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU
SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE.
AFFIX DEALER
LABEL HERE
XV535M/XV535MC
OWNER'S MANUAL
3
reserved.
Any
reprinting or
is
expressly prohibited.
TABLE OF CONTENTS
SAFETY INFORMATION
DESCRIPTION
PRE-OPERATION CHECKS
SPECIFICATIONS
CONSUMER INFORMATION
INDEX
dS SAFETY INFORMATION
Safety information
Safe
riding
1-1
1-1
Protective apparel
1-2
Modification
1-3
1-3
1-5
1-7
A SAFETY INFORMATION
TWO-WHEELED MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING
REQUIREMENTS BEFORE RIDING.
HE OR SHE SHOULD:
1.
2.
3.
4.
Safe riding
1
Always make pre-operation checks. Careful checks may help prevent an accident.
2.
This motorcycle
3.
The
and a passenger.
and recognize motorcycles in traffic is the predominating cause of automobile/motorcycle accidents. Many accidents have been caused by an automobile driver who did not
see the motorcycle. Making yourself conspicuous appears to be very effective in reducing the chance
is
designed
Therefore:
a.
Wear a
b.
Use
most
c.
extra caution
likely
1-1
in
S SAFETY INFORMATION
4.
Many
In fact,
many
operators
involved
in
Make sure you are qualified. Also, only lend your motorcycle to experienced operators.
Know your skills and limits. Staying within your limits may help you to avoid an accident.
We recommend that you practice riding your motorcycle where there is no traffic until you have bec.
come thoroughly familiar with your motorcycle and all of its controls.
Many motorcycle accidents have been caused by motorcycle operator errors. A typical error made by
a.
b.
5.
the operator
is
EXCESSIVE SPEED
6.
a.
b.
Always
limits
and
traffic
conditions.
The operator's and passenger's posture are important for proper control.
a. The operator should keep both hands on the handlebars and both feet on the operator
footrests
if
the motorcycle
so equipped, with both hands and keep both feet on the passenger footrests.
Never carry a passenger unless he or she can firmly place both feet on the passenger
is
c.
7.
Never
8.
This motorcycle
ride
footrests.
designed
for
It
is
Protective apparel
The
met
1
critical
1-2
of
a safety
hel-
A SAFETY INFORMATION
2.
Wear a face
3.
The use
shield or goggles.
heavy boots,
is
or
lacerations.
4.
fitting
clothing.
It
could catch on the control levers, footrests, or wheels and cause in-
jury or accident.
5.
6.
after operation.
hot
and can
legs, ankles,
Modification
Modifications
made to the
may
may
also
may cause
illegal to
severe personal
injury.
Modifications
use.
used
if
machine
is
to
possibility of
stability
some
if
the weight
added cargo
and handling
if
if
riding
Loading
The
total
limit of
weight of the operator, passenger, accessories and cargo must not exceed the
XV535 485
:
lb
(220 kg)
XV535C 483
:
1-3
lb
(219
kg).
maximum
load
A SAFETY INFORMATION
When
limits,
in
mind:
Cargo and accessory weight should be kept as low and close to the motorcycle as possible. Be sure to
distribute the weight as evenly as possible on both sides of the machine to minimize imbalance or in-
stability.
2.
Shifting weights
riding.
cluding such cargo as sleeping bags, duffle bags, or tents, can create unstable handling or slow steering response.
Accessories
Genuine Yamaha accessories have been
cannot test
all
specifically
designed
for
use on
this motorcycle.
Yamaha
Since
may be available, you must personally be responsible for the propand use of non-Yamaha accessories. You should use extreme caution when seany accessories.
er selection, installation
lecting
Keep
1
and
in
Never
fully
installing
install
for
mounting accessories
in
"LOADING".
accessories or carry cargo that would impair the performance of your motorcycle. Care-
it
to
make sure
it
does not
in
obscure
lights or
reflectors.
a.
Accessories
fitted to
must be as
If
lightweight as possible
1-4
due
to
improper
fork
/h SAFETY INFORMATION
b.
may
due
to
aerodynamic
Wind may attempt to lift the motorcycle, or the motorcycle may become unstable in cross
These accessories may also cause instability when being passed by or passing large vehi-
effects.
winds.
cles.
c.
Certain accessories can displace the operator from his or her normal riding position. This improper
position limits the
freedom
of
movement
of the operator
and may
limit
if
adding
electrical accessories.
If
result,
engine power.
GASOLINE
a.
Always
IS
HIGHLY FLAMMABLE:
when refueling.
Take care not to spill any gasoline on the engine or exhaust system when refueling.
Never refuel while smoking or in the vicinity of an open flame.
Never start the engine or let it run for any length of time in a closed area. The exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. Always operate your
b.
c.
2.
motorcycle
3.
Always
When
a.
in
an area
that
has adequate
ventilation.
ignition key.
hot.
in
Do
Do
flame.
fire.
1-5
A SAFETY INFORMATION
4.
motorcycle
may
5.
(for
in
vacuum
type)
"OFF"
(for
it
is
manual
type).
If
it
is
If you should swallow any gasoline, inhale a lot of gasoline vapor, or allow gasoline to get in your eyes,
see your doctor immediately. If any gasoline spills on your skin or clothing, immediately wash it off with
clothes.
1-6
A SAFETY INFORMATION
Location of the important labels
Please read the following labels carefully before operating
this motorcycle.
1-7
A SAFETY INFORMATION
3 California only
AWARNING
BEFORE YOU OPERATE THIS VEHICLE, READ
THE OWNER'S MANUAL AND ALL LABELS.
protection,
and
protective clothing.
CARB.
S-
3MX-2118K-A0
FROM
FUEL TANK
^
i
fr
U
CANISTER
TO ATMOSPHERE
4YN-21 686-00
CAUTION
Read owner's manual before servicing
TIRE
battery.
Cold
tire
INFORMATION
follows.
water immediately.
Be sure to connect breather hose after
FRONT
REAR
Up
90 kg (198 lbs) ~
installing battery.
FRONT
REAR
3JL-28177-A0
1-8
maximum
load
DESCRIPTION
Left
view
2-1
Right view
2-2
Controls/Instruments
2-3
DESCRIPTION
Left
view
Headlight
2. Air filter
(page 6-29)
6.
(page 6-12)
Main switch
3.
Rider seat
(page 3-8)
7.
4.
Tool
(page 6-1)
8. Starter
5.
Passenger seat
(page 3-7)
9. Shift
kit
2-1
(choke) "|\|"
pedal
(page
(page
(page
(page
3-9)
3-1)
3-6)
3-4)
DESCRIPTION
Right view
10.
Rear
1 1
Sub
fuel
(page 6-30)
tank
3.
14.
(page 3-5)
15. Battery
2-2
position light
(page 6-30)
(page 3-4)
(page 6-26)
DESCRIPTION
Controls/Instruments
2.
Speedometer
(page 3-3)
(page 3-2)
3.
(page 3-4)
Clutch lever
4. Throttle grip
5.
6. Left
handlebar switches
(page 6-14)
(page 3-3)
(page 3-2)
3-1
Indicator lights
3-1
Speedometer
3-2
Handlebar switches
3-2
Clutch lever
3-3
Shift
pedal
3-4
3-4
3-4
3-5
Fuel
3-5
3-6
Steering lock
3-7
Seats
3-7
Helmet holder
3-8
3-9
Sidestand
Sidestand/clutch switch operation check
3-9
3-10
beam
1.
Push
Main switch
High
2.
Release
2.
Neutral indicator
The main
3.
Turn
3.
Turn indicator
and
lighting
systems.
Its
operation
is
described below.
ON
All electrical circuits
P (Parking)
taillight
come on
but
and
all
front
position
To cancel
EAU00056
light
EAU00064
"P",
it
into
off.
the
Then turn
and remove
it.
it
it.
in this
indicator
headlight high
comes on when
beam is used.
the
EAU00062
transmission
OFF
The key can be removed
"HIGH
BEAM"
This
This
are switched
light
clockwise.
EAU00038
light
Indicator lights
light
EAU00052
The
EAU00032
"HIGH BEAM"
"NEUTRAL"
"TURN"
indicator light
"NEUTRAL"
is in
neutral.
EAU00059
off.
"TURN"
This indicator flashes when the
switch is moved to the left or right.
Turn indicator
posi-
tion.
3-1
light
turn
(t"4-
mi
/
/V
This model
J
LO
(H K
J
3-^-m
2.
3.
Reset knob
Odometer
Trip odometer
2.
3.
hand
TURNER
~ IX- =FiJ=
2
To
-uT^>
This speedometer
odometer and
trip
is
odometer. The
estimate
Use the
trip
trip
odometer
ride
to
150
to
Once
right-
push the
turn,
the switch
is re-
self-cancel
the
after
(490
ft)
and
for
approximately
is
not
stopped
left.
to the right.
will
signal
will
and
tion
speed.
equipped with an
riding
it
To
a left-hand
signal
leased,
Handlebar switches
turn,
switch to the
EAU00095
Speedometer
is
high
may
an
you
while
intersection.
The
are
signal
in
after
it
has
re-
on a tank
enable you
EAU00130
3-2
horn.
"ON" while
riding.
move
while riding,
and
refuel at the
move the
usually
be kept
of fuel
the switch to
"RES"
Then
If
first
opportunity.
switch to "ON".
NOTE:
When
1.
2.
3. Start
switch
the switch
is
turned to reserve
"START"
remain
gal, 0.7
US
when
if
The
Start switch
engine.
In
case
to
of
"RUN"
to start the
"START"
starting
is
located on the
off
system
is
incorporated
left
circuit cut-
in
the clutch
handlebar
to
disengage the
clutch,
and
CAUTION:
See
clutch lever
Clutch lever
Clutch lever
EAU00137
EAU0015a
in
The
instructions
prior to
cedures
for
a description
circuit cut-off
3-3
and
system.)
of the ignition
Shift
pedal
EAU00157
Shift pedal
This motorcycle
is
The
shift
pedal
is
is
when
used
in
located on the
left
EAU00158
handlebar. Pull
it
located on the
com-
shifting.
3-4
EAU00162
is
on the
right
down on
is in
be removed
the lock.
if
the cap
is
not locked
properly.
A WARNING
1.
Open
EAU00167
wise.
The
will
it
tube
1.
Filler
2.
Fuel level
motorcycle.
EAU01183
Fuel
Make sure
tank.
the
Fill
filler
there
is
sufficient fuel in
the
tube as shown
in
the illustra-
tion.
A WARNING
To close
Push the tank cap into position with the
key inserted. To remove the key, turn
Do
spilling fuel
tion.
not
it
tom
Avoid
on the hot engine. Do
the fuel tank above the bot-
fill
of the
filler
expands.
3-5
tube or
it
CAUTIONAlways wipe
Fuel
and clean
may deteriorate
immedi-
soft cloth.
painted surfac-
es or plastic parts.
with
octane number
91
of
or
higher.
unleaded
Recommended
fuel:
maintenance
UNLEADED FUEL
is
Unleaded
cost.
life
dif-
premium
and reduced
Imp
gal, 3.6
US gal)
Reserve:
2.5 L (0.5 Imp gal, 0.7
US
gal)
Starter (choke)
"
EAU02976
Starting
air-fuel mixture.
Gasohol
of gasohol;
gaso-
if
methanol
richer
separate starter
cir-
taining
|\|
unleaded gasoline
If
Total:
1
fuel.
If
is
not
Yamaha because
system damage or
by
mance problems.
3-6
it
recommended
can cause
vehicle
fuel
perfor-
Move
in
direction
starter (choke).
Move
in
direction
starter (choke).
to turn
on the
to turn
off
the
Steering lock
EAU02934
Steering lock
To lock the steering
Turn the handlebars
Seat lock
1.
Projection
2.
Open
2.
Seat holder
EAU02940
Seats
all
the
way
to the
key
in
left
and
down on
clockwise.
wise.
Check
To unlock the
is
locked, re-
steering
and turn
1/8 turn counterclockwise so that
moves out. Then, release and remove
Insert the key,
push
it
in
on the rear
of the
the
install
Passenger seat
To remove
Insert the
To
it
it
the key.
3-7
it
the seat.
1.
Seat holder (x 2)
Bolt (x 2)
Rider seat
To remove
Remove the passenger seat and then
remove the two
1.
Open
Projection (x 2)
To
EAU00260
Helmet holder
install
seat into
install
the passenger
it
lock the
holder
seat.
NOTE:
Make sure
fitted.
3-8
in its original
position.
44 WARNING
Never ride with a helmet in the helmet holder. The helmet may hit objects, causing loss of control and
possibly an accident.
Soft
position
Sidestand
Hard
Standard
Adjusting
This model
is
circuit cut-off
equipped with an
ignition
f ilW l zMWJ
is
loss of stability.
2. Position indicator
ring.
spring preload
and
in
Make sure
an explanation
of this sys-
the stand
it
in
is
the
down po-
not properly
that
in fulfilling
the adjusting
check
tor
If
retracted,
@ to increase
to de-
in
5-1 for
A WARNING
and
Adjust
direction
on
tem.)
sition.
page
located
is
equipped with
is
left
EAU00300
the
listed
below and
if
there
is
any
indi-
motorcycle to a
Yamaha
3-9
dealer im-
SIDESTAND
IS
operation check
Check the operation of the sidestand
switch and clutch switch against the in-
DOWN.
"
formation below.
SIDESTAND SWITCH
IN
GEAR AND
improper operation
sult a
Yamaha
IS
is
noted, con-
dealer immediately.
PULL
CLUTCH SWITCH
OK.
A WARNING
If
TRANSMISSION IS
SIDESTAND IS UP.
IS
OK.
3-10
PRE-OPERATION CHECKS
Pre-operation check
list
4-1
PRE-OPERATION CHECKS
Owners
if it
if it
tire
it
is
is
vital
very important
Any damage,
that, in addition to
fluid
ITEM
Front brake
Fill
Rear brake
Clutch
Engine
oil
Final gear
Check
Throttle grip
and housing
Battery
Lights, signals
and
Wheels and
Chassis fasteners
(or
DOT
3)
operation, condition
Adjust
if
Check
operation, condition
Adjust
if
Check engine
with
oil
if
oil
Lubricate
Check
6-19-6-22
free play.
free play.
6-11
smooth operation.
if
fluid level.
for
if
-6-12
6-14,6-23
necessary.
6-18
6-9-6-11
Check
necessary.
level.
Check
if
necessary.
Check
and
fluid
necessary.
brake
PAGE
and vehicle
necessary.
tires
DOT 4
Check
Fill
switches
with
Fill
oil
necessary.
6-26 - 6-27
6-29 - 6-30
proper operation.
Make sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.
4-1
leak or
a thorough visual
6-15-6-17
in-
PRE-OPERATION CHECKS
CHECKS
ITEM
Control and meter cables
Brake and
Check
Lubricate
for
Check
shafts
Lubricate
Check
pivots
Lubricate
Check
Lubricate
Check
shift
pedal
Sidestand pivot
Fuel
Fill
for
for
for
smooth operation.
if
6-23
necessary.
smooth operation.
if
6-23
necessary.
smooth operation.
if
6-24
necessary.
smooth operation.
if
6-24
necessary.
fuel level.
with fuel
if
PAGE
3-5 - 3-6
necessary.
NOTE:
Pre-operation checks should be
plished
in
made each
is used. Such an inspection can be thoroughly accommore than worth the time involved.
it
assures
is
A WARNING
pipes, and mufflers will be very hot after the engine has been run. Be careful not to touch
them or to allow any clothing item to contact them during inspection or repair.
If any item in the PRE-OPERATION CHECK is not working properly, have it inspected and repaired before op-
4-2
Starting
a warm engine
start out
5-4
5-4
Shifting
To
5-1
and accelerate
To decelerate
Recommended
5-5
5-5
shift
points
5-5
Engine break-in
5-6
Parking
5-7
A WARNING
Before riding this motorcycle,
become
with
thoroughly
functions.
their
familiar
all
Yamaha
Consult
do
Never
Starting
CAUTION:
Be
fer.
Be
your engine or
let
it
in
corrosion
start
may
consciousness
and acid
NOTE:
This motorcycle
is
equipped with an
ig-
system.
is in
is
dis-
and
A WARNING
termi-
cold engine
engaged.
result.
its
and warming up a
tion.
of the
steps,
is
up. Failure
can
accident
com-
result in a serious
when you
try to turn a
corner.
5-1
GEAR AND
IF
IF TRANSMISSION
SIDESTAND IS UP,
IS IN
5-2
to
"ON" and
5.
Shift the
starter (choke)
NOTE:
neutral, the
is in
move the
NOTE:
For maximum engine
life,
4.
starting off.
Never
starter circuit
After
off
starter
turn
off.
To avoid
excessive
ex-
temperatures
Warm
(above
by pushing the
onds
of starter use.
Cold ambient
temperatures (below
fails to start,
re-
ambient
throttle grip.
NOTE:
the engine
of
it
the throttle
start switch.
If
possibility
essary.
6.
to
it.
the
always warm
3.
warm when
the
dealer to inspect
is
sponds normally
Yamaha
NOTE:
The engine
position.
be on. If
does not come on, ask a
require about 35
release the
starter
turned
10 C/50 F)
then
about
in
the
halfway position.
5-3
warm engine
\+'
required
2
EC000046
CAUTION:
ZaS^W^
M
i
^
Y
^
J^L
Y^~f^
CAUTION:
Do
tral,
the transmission
properly
time.
engine
1.
Shift
pedal
EAU00423
Shifting
its
is
lubrication
N. Neutral
end
lubricated
travel,
until
it
reaches the
slightly.
5-4
is
when
only
the
running. Inadequate
may damage
the
transmission.
start out
disengage
dicator light
3.
The neutral
should go out.
2.
shown
in
and
pull in
5.
shift
gear.
Open
time to slow
Any time
the engine
same
time, quickly
When
the motorcycle
completely stopped,
Follow the
careful
tral.
The
should
neutral
come
on.
way and
Always
mended
shift
is
first
about
stop.
3.
reaches
motorcycle
the
points
When
20 km/h (12.5
at the
Shift into
same
At the
tle,
\^^-.
the motorcycle.
in-
lever slowly.
4.
front
the clutch.
2.
Recommended
To decelerate
and accelerate
shift points.
5-5
is
almost
shift into
indicator
neulight
shift points
Acceleration
shift point
\
1st -> 2nd
2nd -> 3rd
km/h
(mi/h)
3rd
-> 4th
16(9.9)
24(14.9)
32(19.9)
4th
-> 5th
40
(24.9)
Deceleration
shift
point
km/h (mi/h)
20(12.5)
20(12.5)
20(12.5)
20 (12.5)
Engine break-in
There
in
the
is
life
of
(600
you
mi).
and 1,000 km
we ask
that
polish
ating clearances.
prolonged
full
throttle operation, or
avoided.
in
any
Avoid
mi)
1,000
above
operation
let
1/3
it
throttle.
cool for 5 to
Avoid prolonged
full-throttle
operation.
Do
one set
motorcycle
not operate
it
at
throttle position.
150 -500
km
-300
(90
prolonged
Avoid
of the
Rev
1/2 throttle.
any
operation
above
time.
km
500 ~ 1,000
in
excess
of
3/4 throttle.
CAUTION:
After
,000
km
5-6
If
Yamaha
mi)
CAUTION:
during the break-in period, consult a
exces-
must be
km
oil, oil
dealer immediately.
ignition key.
A WARNING
The exhaust system
motorcycle
in
is hot.
Park the
5-7
PERIODIC MAINTENANCE
6-20
Periodic maintenance
6-1
Brake
Toolkit
6-1
6-21
6-3
6-21
6-22
system
light
switch adjustment
6-4
Brake
Spark plugs
6-7
6-23
Canister
6-8
Throttle cable
and
6-23
6-9
Brake and
Engine
Final
Air
oil
gear
oil
filter
fluid
replacement
shift
grip lubrication
pedal lubrication
6-23
6-11
6-24
6-12
Sidestand lubrication
6-24
6-24
Carburetor adjustment
6-14
Rear suspension
6-14
6-25
6-15
Steering inspection
6-25
Tires
6-15
Wheel bearings
6-26
Wheels
6-17
Battery
6-26
6-17
Fuse replacement
6-28
6-18
6-29
6-19
6-30
free play
6-19
lubrication
taillight
bulb replacement
Troubleshooting
6-31
Troubleshooting chart
6-32
PERIODIC MAINTENANCE
Periodic
inspection,
lubrication will
EAU01790
EAU00467
adjustment, and
PERIODIC MAINTENANCE
PROPER PERIODIC MAINTENANCE
OF YOUR MOTORCYCLE IS IMPORTANT IN ORDER TO ENJOY LONG,
in
is
an obligation
of the
in
repair establishment or
that is certified
(if
individual
applicable).
A WARNING
If
done by a Yamaha
dealer.
SERVICES.
6-1
Tool
kit
EAU00468
Tool
The
kit
manual
is
in this
completing
ventive
pairs.
tool
The
kit
some
of
your
maintenance and
tools provided
in
own
pre-
in
the perfor-
to
perform
re-
your motorcycle to a
Yamaha
dealer
for service.
A WARNING
Modifications to this motorcycle not
of
performance,
it
Yamaha
excessive
unsafe for
dealer be-
6-2
PERIODIC MAINTENANCE
INITIAL
ROUTINE
ITEM
No.
600 mi
(1,000 km)
or
1
Valve clearance
engine
is
when
cold.
Check
Crankcase ventilation
system
Replace
Replace
Check
Fuel line
Exhaust system
Carburetor
Synchronization
Idle
speed
Evaporative emission
control system**
if
if
necessary.
for
Check and
Check
Replace
**
California only
20,000 mi
(31,000 km)
or
24 months
30 months
Replace
Replace
necessary.
16,000 mi
(25,000 km)
or
cracks
for leakage.
Retighten if necessary.
Replace gasket(s) if necessary.
12,000 mi
(19,000 km)
or
18 months
(7,000 km)
or
6 months
condition.
Check and
Spark plugs
month
8,000 mi
(13,000 km)
or
12 months
4,000 mi
control
if
system
for
damage.
necessary.
tools,
skills,
6-3
Yamaha
dealer.
INITIAL
TYPE
ROUTINE
ITEM
No.
600 mi
(1,000 km)
or
1
Engine
oil
Replace.
filter
Replace
if
12,000 mi
(19,000 km)
or
(25,000 km)
or
20,000 mi
(31,000 km)
or
6 months
8,000 mi
(13,000 km)
or
12 months
18 months
24 months
30 months
air.
Brake system
6-9.
-
See page
before draining.
Oil filter
Air
Warm-up engine
month
4,000 mi
(7,000 km)
or
16,000 mi
-1
necessary.
Replace pads
if
necessary. (Front)
Replace shoes
Check
if
necessary. (Rear)
Clutch
oil
level
and
leakage.
Replace every
16,000 mi (25,000 km)
or 24 months.
Swingarm
pivot
bearing
Brake/clutch lever
pivot shaft
hypoid
oil
motor
Check
Replace
oil
Check bearing
assembly
gear
for
looseness.
Moderately repack
every 16,000 mi
(25,000 km).
lightly.
Molybdenum
disulfide
Repack
grease
oil
6-4
INITIAL
12,000 mi
(19,000 km)
or
16,000 mi
(25,000 km)
or
(31,000
or
18 months
24 months
30 months
Repack
Lubricate.
pedal shaft
shift
11
12
Sidestand pivot
Front fork
14
Steering bearings
motor
oil
km)
oil
Check bearing
assembly
lightly.
month
leakage.
13
lightly.
20,000 mi
(7,000 km)
or
6 months
or
10
4,000 mi
8,000 mi
(13,000 km)
or
12 months
TYPE
ROUTINE
ITEM
No.
600 mi
(1,000 km)
for
looseness.
Moderately repack
every 16,000 mi
grease
(25,000 km).
15
Wheel bearings
Check
specific gravity
Battery
for
proper operation.
16
'
Sidestand switch
if
or
necessary.
skills,
Yamaha
dealer.
NOTE:
For odometer readings or time periods higher than 20,000 mi (31 ,000 km) or 30 months, repeat the
listed in
month
interval.
6-5
same maintenance as
PERIODIC MAINTENANCE
NOTE:
The air filter needs more
Hydraulic brake system
When
and
fill
frequent service
if
you are
riding in unusually
fluid.
as required.
seals on the inner parts of the master cylinder and caliper every two years.
Replace the
oil
if
cracked or damaged.
6-6
fmM
wrong
i^S
x_h_j
to
stead,
Screw
(x 2)
3.
EAU01486
Spark plugs
the rear right and front
cylinder
Remove
head covers by
Do
not attempt
the
motorcycle
to
In-
should periodical-
2.
left
take
Removal
1. Remove
re-
an important engine
is
easy
to inspect.
The
same engine
same
color on the
The
is
trode.
if
fied plug.
Inspection
all
is
If
differ-
BP7ES (NGK) or
W22EP-U (DENSO)
PERIODIC MAINTENANCE
Tightening torque:
Spark
20
Carburetor
plug:
Nm
(2.0
mkg, 14
From
ft-lb)
fuel tank
NOTE:
If
a torque wrench
you are
installing
is
not available
a spark
plug,
a.
Installation
1
past finger
tight.
when
is
Canister
a good
To atmosphere
1/4 to
Have the
This model
is
Install
inder
tion.
vapor
this
fol-
into the
lowing:
mm
(0.028 ~ 0.031
in)
cracks
2.
and
tighten
damage.
Replace
if
damaged.
off
Make
or
for
it
6-8
it if
is
necessary.
oil
dow
the
level
left
NOTE:
Wait a few minutes
until
the
oil
level
Oil level
Maximum
3.
3.
window
level mark
Minimum level mark
2.
the
oil
oil
level
should be between
maximum
marks.
EAU02942
Engine
The
If
the level
and
is
low,
oil
minimum
fill
the en-
to the speci-
Engine
fied level.
tion.
Warm
it
in
2.
the motorcycle
is
for sev-
positioned
straight
A slight
tilt
oil
level.
for
a few min-
eral minutes.
NOTE:
Be sure
up the engine
element
oil
pan
an upright posi-
up the engine
Warm
oil filter
utes.
cap
oil filler
in
false readings.
6-9
cap.
1.
Engine
3.
oil
drain bolt
Remove
the
oil.
Oil filter
cover
4.
5.
2. Oil filter
Remove
and
the
oil filter
O-ring.
Install
O-ring
1.
2. Bolt (x 3)
it
element
NOTE:
Make sure
the O-ring
is
seated proper-
ly^
Tightening torque:
Drain
43
6.
Install
the
(4.3 m-kg, 31
new oil
filter
oil filter
filter,
cover.
ft-lb)
new O-ring
Then
tighten
torque.
Recommended
See page
it.
Total amount:
With
oil
ft-lb)
qt,
3.4
US qt)
2.8
US
change:
Tightening torque:
Nm
oil:
8-1
Oil quantity:
Periodic
10
Install
oil.
bolt:
Nm
and the
the
Fill
oil filler
oil filter
qt,
qt)
replacement:
qt,
3.0
US
qt)
the
CAUTION:
is
Oil
1.
and check
for the
cause.
oil
filler
The
level.
bolt
and
oil
level
the
recommended
filler
oil
if
Final
gear
oil
2. Final
gear
oil
3.
Final
gear
oil filler
4.
Correct level
drain bolt
2.
bolt
3.
let
Install
Drain
oil
23
oil filler
and
bolt
and drain
oil.
Fill
oil.
it
in
an upright posi-
ambient temperature.
6-11
bolt:
Nm
(2.3 m-kg, 17
ft-lb)
does not
the gear case to the brim of the
filler
tion.
the
Tightening torque:
final
1.
final
A WARNING
not
Remove
Do
replacement
Place an oil pan under the
gear case.
ately
oil
necessary.
material en-
Add
hole.
the
Be sure no foreign
Remove
check the
at
recommended
case capacity:
Recommended
qt,
0.20
US
//_
qt)
oil:
gear
oil
may be used
&%-r-^J2>J
<
for
2W
all
conditions.
NOTE:
"GL-4"
may
5.
Fuel tank
is
quality
Hypoid gear
oils
and
additive rating.
also be used.
Install
and
tighten the
filler
bolt to
1.
2. Bolt (x 3)
Air
3.
more frequently
if
It
you are
riding in un-
Tightening torque:
filler bolt:
23
6.
Nm
oil
oil,
Remove
for seat
removal and
installation
procedures.)
be
2.
Remove
it
away from
the
fuel
tank.)
should be cleaned
Lift
air filter.
specified intervals.
\\
ward and
filter
air filter
fc
Screw
EAU02998
The
Oil
44 WARNING
Support the
leakage.
tions
fuel
may
hose connec-
become
loose
Remove
screw.
6-12
the
air filter
case cover
PERIODIC MAINTENANCE
re-
moval procedure.
EC000082
CAUTION:
Make sure
the air
filter is
prop-
Air
2.
Tab
3.
Holder
filter
case cover
6.
4. Air filter
5.
filter
case cover so as
rear of
frame.
Then
lift
the air
filter
case
element and
remove most of the
Blow out the remaincompressed air as
tap
it
lightly to
dust and
ing
dirt
shown.
dirt.
with
If
the
air filter
damaged, replace
it.
6-13
it.
element
is
PERIODIC MAINTENANCE
Carburetor adjustment
The carburetors are important
parts of
tem.
Adjusting
Yamaha
1.
2.
3.
should
specialized
equipment
do so
to
data
and
Free play
EAU00635
inspection
There should be a free play
mm
grip.
ed, in place
If
(0.12 ~ 0.20
in)
is
Yamaha
ment.
it.
CAUTION:
reinstalling the fuel tank hold-
ing bolts,
ers,
a.
i4 WARNING
When
to
properly.
Rubber damper
Spacer
is
left
knowledge,
Washer
hose
be
6-14
dealer to
of
3 ~
at the throttle
incorrect,
make
ask a
this adjust-
PERIODIC MAINTENANCE
Valve clearance adjustment
The
in
changes
improper
fuel/air
this,
Tires
To ensure
maximum
long service,
Maximum
This
adjustment
should
be
Yamaha
service technician.
left
to
however,
professional
Cold
Up
the following:
to
tire
pressure
90 kg (198
lb)
load*
lb): XV535
219kg(483lb):XV535C
220 kg (485
load*
performance,
tire
A WARNING
inflation pressure should be
checked and adjusted when the
Tire
temperature of the
6-15
Maximum
Rear
225 kPa
(2.00 kgf/cm
29
90 kg (198
pres-
Front
200 kPa
lb)
load-
load*
2
,
(2.25 kgf/cm
33
psi)
29
250 kPa
200 kPa
(2.00 kgf/cm
psi)
2
(2.50 kgf/cm
psi)
of cargo, rider,
36
psi)
passenger
PERIODIC MAINTENANCE
A WARNING
FRONT
Manufacturer
Do
weight
accessories
(fairing,
and
saddlebags,
if
Type
Size
Bridgestone
3.00-19
49S
L303A
Dunlop
3.00-19
49S
F14G
REAR
Manufacturer
Size
Type
Bridgestone
G508
Dunlop
K425
Side wall
Minimum
2.
Wear
depth
a.
Tread depth
indicator
Tire inspection
crosswise lines
if
the
in
it,
tact
tire
or
if
has a
tire
before operating
or glass fragments
Yamaha
have the
tires
If
is
cracked, con-
replaced.
6-16
tire
(front
tread
and
rear)
.0
mm (0.04 in)
PERIODIC MAINTENANCE
A WARNING
It
is
dangerous to
Wheels
ride with a
Yamaha
immediately. Brakes,
tires,
tire
To
Always
dealer.
is
performance,
If it
maximum
ensure
the following:
and
Accessories or replacement
related
not recommended.
is
placed.
ened
Ride
tire life.
moderate speeds
at
changing a
face must
develop
tire
first
its
since the
be broken
after
tire
in for
surit
to
optimal characteristics.
6-17
parts
A WARNING
This motorcycle
pull
trailer
is
not designed to
or to be attached to a
sidecar.
cifically for
curely
mounted
to
maintain
the
PERIODIC MAINTENANCE
any consequences caused
by the use of items which have not
been approved by Yamaha.
liable for
1.
Locknut
1.
Locknut
2.
Adjusting bolt
2.
Adjusting nut
c.
Free play
If
EAU00694
tained,
4.
adjustment
The
be ad-
justed to 10 ~ 15
mm
(0.39 ~ 0.59
2.
in
3.
bolt
direction
decrease free
in
at
direction
7.
direction
side.
Turn
the
crankcase
play.
to
8.
in
the
to loos-
nut
direction
decrease free
in
at
to
direction
the
in-
play.
at
at the crank-
adjusting
in
bolt
en the cable.
the
to in-
6.
5.
le-
ver.
ver.
in).
lever.
PERIODIC MAINTENANCE
A WARNING
Check the brake lever free play.
Be sure the brake is working
properly.
soft or
brake
spongy
lever
presence of air
1
Adjusting bolt
Locknut
c.
Free play
in
must be removed
by bleeding the brake system
tem. This
2.
feeling in the
air
system
is
operat-
will
adjustment
The
should be 2 ~ 5
mm
(0.08 ~ 0.20
Loosen the
2.
(D
locknut.
Pedal height
a.
Free play
A WARNING
It
bolt in direction
is
advisable to have a
dealer
make this
Yamaha
adjustment.
tion
3.
in).
Footrest
cause
pability
1.
2.
free play.
Pedal height
PERIODIC MAINTENANCE
Adjusting bolt
2.
Locknut
1
2.
Loosen the
Adjusting nut
Free play
locknut.
bolt in direction
in
direction
in
direction
in
tion
3.
A WARNING
decrease free
play.
to
to
Brake
2.
Adjusting nut
light
switch
EAU00713
Brake
The
light
switch adjustment
when
the brake
brake
switch body so
it
is
is
light
takes
activated
properly ad-
comes on
To ad-
effect.
light switch,
does not
hold the
rotate while
brake
light
come on
adjusting nut
brake
6-20
light
in
to make the
earlier.
direction
come on
Turn the
to make the
later.
a.
Wear
Wear
indicator
groove
(x 2)
2.
limit
Wear
Wear
limit
1.
Rear brake
Apply the brake and inspect the wear
indicator.
If
Front brake
Wear
line,
indicator
ask a
Yamaha
the shoes.
If
Yamaha
Insufficient
brake
fluid
may
let air
enter
dealer to replace
brakes to become
Before
riding,
ineffective.
check
above the
minimum
level
and
fill
peared, ask a
wear
level
when necessary.
wear with-
mark
is
level
EAU00732
EAU00727
EAU00720
Minimum
indicator
dealer to re-
cylinder
dlebars.
6-21
is
level
fluid
level,
the master
PERIODIC MAINTENANCE
Use
brake
fluid.
may
seals
deteriorate,
causing
Brake
fluid
may
ed surfaces or
ways
clean
Al-
The brake
fluid
fluid
by trained
up
spilled
mance.
fluid:
DOT 4
if
Have
the brake
used.
Refill
with the
Mixing fluids
harmful
chemical
reaction
and
Be
ter the
ing.
Water
will
may
result in
refill-
significantly lower
vapor
fluid
goes
fluid
the
following
replacement
should be replaced only
components during
periodic
fluid.
fluid level
the
aged or
NOTE:
Brake
plastic parts.
immediately.
Recommended
If
deteriorate paint-
cause
down.
and
lock.
6-22
Throttle cable
lubrication
lubrication
The throttle twist
A WARNING
be greased
and
grip
grip
assembly should
is
Damage to the outer housing of cables may allow internal rusting and
conditions.
Brake and
lubrication
If
moved
put
in
to get at the
end
must be
re-
of the throttle
in
the
air
and
shift
pedal
to replace
Recommended lubricant:
Yamaha Chain and Cable Lube
orSAE 10W30 motor oil
it.
Recommended lubricant:
Yamaha Chain and Cable Lube
orSAE 10W30 motor oil
6-23
Recommended
Molybdenum
Sidestand lubrication
lubrication
Recommended lubricant:
Yamaha Chain and Cable Lube
orSAE 10W30 motor oil
Recommended lubricant:
Yamaha Chain and Cable Lube
orSAE 10W30 motor oil
A WARNING
If
the
sidestand
smoothly, consult a
6-24
Yamaha
dealer.
lubricant:
disulfide
grease
A WARNING
Securely support the motorcycle so
there
is
Check
no danger of
for
scratches or
it
falling over.
damage on
fork.
oil
the
leakage
Operation check
1.
2.
Steering inspection
place.
steering.
in
an upright
3.
if
fork
rebounds smoothly.
wheel
front
off
move them
try to
If
CAUTION:
any damage or unsmooth movement is found with the front fork,
If
consult a
bearings
Yamaha
dealer.
ing.
Inspection
wheel
is
is
easier
if
the front
removed.
A WARNING
6-25
is
no danger of
it
falling over.
there
hub
or
is
play
if
in
CAUTION:
the wheel
smoothly, have a
does not
Yamaha
When
turn
dealer
inspecting
the
in-
rectly.
If
battery,
is
tioned in such a
be
routed cor-
way as
is
to
posi-
cause
Pass
Pass
Pass
Pass
occur.
Battery
Check the level of the battery electrolyte and make sure that the terminals
are
tight. Fill
electrolyte level
cycle
is
is
low.
If
if
the
the motor-
electri-
tends to
recharge
it
periodically.
6-26
PERIODIC MAINTENANCE
A WARNING
Battery storage
Battery electrolyte
is
When
poisonous and
used
move
etc.
oil.
Call a physi-
cian immediately.
EYES:
Flush
15 minutes
with
and
water
get
for
prompt
medical attention.
Batteries
cigarettes etc.,
CHILDREN.
be
not
it
in
fully
re-
charge
it
ANTIDOTE:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantiwater or milk. Follow with
will
a month or longer,
the battery,
and store
ties of
the motorcycle
for
before reinstalling.
Maximum
2.
Minimum
level
level
mark
mark
will
cor-
be checked
level
mum
water
if
refilling is
at least
should be be-
level
and maxi-
level
distilled
necessary.
EC000100
CAUTION:
Normal tap water contains minerals
which are harmful to a battery;
therefore,
refill
will
be stored for
fluid
the battery
If
water.
6-27
battery
when
it
is
too low.
battery
Make
back
in
when
putting the
the
motorcycle.
and
properly
connected
damaged
or obstructed.
is
is
not
PERIODIC MAINTENANCE
iMt=
CAUTION:
Do
age
^yV x^y/^/o^
Substitution
sibly a
1
Main fuse
2.
Headlight fuse
3.
4. Ignition
5.
fire.
Specified fuses:
fuse
Spare fuse
those recommend-
rating than
of a fuse
of
improper rating can cause extensive
electrical system damage and pos-
ed.
Main fuse:
(x 2)
EAU00818
Fuse replacement
Ignition fuse:
is
seat.
If
any fuse
is
blown, turn
off
the main
ates.
in
and check
If
if
again, consult a
Yamaha
A
15A
15A
15A
30
Headlight fuse:
dealer.
6-28
PERIODIC MAINTENANCE
1.
Screw
(x 2)
1.
Coupler
2.
Bulb cover
1.
3.
2.
move
is
advisable to have a
until
headlight
unit.
it
defective bulb.
on, as
Remove
wise to remove
assembly.
1.
A WARNING
Yamaha
If
re-
CAUTION:
It
Bulb holder
4.
it
it
is hot.
Put a
secure
holder.
6-29
Do
cools down.
new
it
in
and
Reinstall
unit.
If
the
headlight
essary,
make
that adjustment.
Screw
(x 2)
1.
EAU00855
taillight
bulb
Bulb (x 2)
2.
turn
it
counterclockwise.
3.
Place a
new
bulb
in
the socket.
it
it
socket.
4.
Install
CAUTION:
Do
the lense
6-30
may
break.
PERIODIC MAINTENANCE
EAU01008
Troubleshooting
Although Yamaha motorcycles
a
receive
rigid
may
occur during
operation.
Any problem
in
the
fuel,
compression,
and
loss of power.
cause poor
The trouble-
repair,
it
to
have the
how
tools, experience,
to properly service
cycle.
on your motorcycle.
look like
ten
and know-
your motor-
Yamaha
inferior.
parts
Imitation parts
may
of-
shorter service
life
pensive repair
bills.
to ex-
6-31
PERIODIC MAINTENANCE
Troubleshooting chart
PtlMMillllHJ
in
LFuel
Enough
Check
if
there
is
Go
fuel.
to
compression check.
fuel in
No
2.
Supply
fuel.
Engine doesn't
fuel.
start,
go
to
compression check.
Compression
There
Use the
electric starter.
is
compression.
No compression.
3. Ignition
Wet.
Remove spark
Go
to ignition check.
to
inspect.
Open
throttle
the engine.
plug and
"
check electrodes.
Dry.
4.
Use
Battery
the electric starter.
quickly.
Engine doesn't
inspect.
start,
ao
to batterv
check.
Battery good.
Check
slowly.
check connections.
6-32
fluid,
recharge,
Yamaha
7-1
Storage
7-2
CLEANING
motorcycle
will
pearance but
not only
will
enhance
improve
its
a.
life
b.
2.
If
greasy,
CAUTION:
Improper cleaning can damage
the cowlings, panels and other
plastic parts. Use only a soft,
clean cloth or sponge with mild
detergent and water to clean
off
plastic
general
many components.
Block
ap-
its
is
installed.
excessively
paint brush.
er to wheel axles.
3.
Rinse the
with
dirt
a garden hose.
enough pressure
to
do the
CAUTION:
seals
Many expensive
detergent
those available
washers.
4.
job.
have
re-
such
as
coin-operated car
in
After riding
as
it
Do
not use
warm water
Once
been hosed
in
off,
with
gent-type soap.
or bottle brush
movers or
to-get-at places.
flu-
antifreeze or electrolyte.
7-1
wash
brake
electrical
repair bills
applications
mediately.
inhibitors,
and
id,
brakes,
fork,
parts.
plastic.
may cause
An
is
all
dirt
has
surfaces
mild, deter-
old toothbrush
handy
for
hard-
off
7.
immedi-
and dry
all
STORAGE
of
your motorcycle
vinyl uphol-
pli-
B.
Automotive-type
plied to
all
ap-
Many contain
abrasives which may mar the paint
or protective finish.
When finished,
engine and
several minutes.
some
let
it
idle for
Lubricate
4.
wheels
pre5.
all
off
control cables.
the ground.
from entering.
cleaner-waxes.
start the
require
6.
follows:
wax may be
will
3.
Fill
fuel stabilizer
2.
Remove
(if
each spark plug hole and reinstall the spark plugs. Turn the engine over several times (ground
cylin-
oil.
a humid or
oil
to
all
7.
Remove
charge
it.
the
and
battery
Store
it
in
fully
a cool, dry
in
an excessively warm or
(90 F)).
(30 F) or
See page
NOTE:
Make any necessary
storing the motorcycle.
7-2
Do
more than 30 C
salt-air at-
exposed metal
A WARNING
When
in
oil
in
not apply
pour
storing
surfaces with a
available).
spark plugs,
the
If
mosphere, coat
repairs
before
SPECIFICATIONS
8-1
Specifications
specifications
SPECIFICATIONS
Specifications
Engine
XV535/XV535C
Model
Dimensions
0'
mm (87.6 in)
780 mm (30.7 in)
1,120 mm (44.1 in)
720 mm (28.3 in)
,520 mm (59.8 in)
160 mm (6.3 in)
2,900 mm (114.2 in)
2,225
Overall length
Overall width
Overall height
Seat hight
Wheelbase
turning radius
oil
and
-20'
Recommended engine
Displacement
535 cm 3
Bore x Stroke
Compression
system
system
mm
4 (20W40)
0'
10'
20'
30'
40'
SG
50'C
type or
use motor oils that do not contain anti-fricPassenger car motor oils (often labeled
"Energy Conserving") contain anti-friction additives
which will cause clutch and/or starter clutch slippage,
resulting in reduced component life and poor engine
performance.
to
tion modifiers.
SOHC
(2.99 x 2.32
-10'
CAUTION:
type 2-cylinder
76.0 x 59.0
ratio
110' 130'F
90'
higher
Be sure
Cylinder arrangement
70'
oil
classification
full
Air-cooled 4-stroke,
orSAE 15W/40
Engine
Engine type
50'
YAMALUBE
196kg(432lb):XV535C
Lubrication
30'
YAMALUBE4(10W30)
orSAE10W/30
195kg(430lb):XV535
fuel tank)
Starting
10'
Ground clearance
Minimum
oil
Type
in)
9:1
Quantity
Electric starter
Periodic
Wet sump
8-1
oil
change
With
oil filter
Total
amount
replacement
qt,
2.8
US
qt)
qt,
3.0
US
qt)
qt,
3.4
US
qt)
SPECIFICATIONS
Gear
SAE 80
Type
ratio
oil
Air
Quantity
filter
qt,
0.20
US
Type
Unleaded
US
gal)
US
gal)
fuel
BDS34
Manufacturer
MIKUNI
1.900
3rd
1.458
4th
1.167
5th
0.967
x 2
Frame type
Pressed backbone
Caster angle
31.5
Trail
125
mm
(4.92
in)
Tires
Front
Spark plug
Type/Manufacturer
BP7ES / NGK or
W22EP-U / DENSO
Gap
0.7 ~ 0.8
Clutch type
2nd
Chassis
Carburetor
Type x quantity
2.714
qt)
Fuel
Reserve amount
1st
mm
(0.028 ~ 0.031
Type
With tube
Size
3.00-19 49S
Manufacturer/
in)
model
Wet, multiple-disc
Bridgestone
L303A
Dunlop/F14G
Transmission
Rear
Spur gear
Primary reduction
1.944
ratio
Shaft drive
Secondary reduction
3.071
ratio
Transmission type
Operation
Type
With tube
Size
40/90- 15M/C
70S
Manufacturer/
model
Bridgestone
Dunlop
8-2
G508
K425
SPECIFICATIONS
Maximum
load*
220 kg (485
lb):
XV53E
Rear
219kg(483lb):XV535C
Air pressure (cold tire)
Up
to
Rear
2
,
33
psi)
Type
Telescopic fork
Type
Swingarm
Rear
load*
Load
Front
psi)
90 kg load - maximum
Drum brake
Operation
Suspension
90 kg load*
Front
Type
Front
psi)
Rear
psi)
Shock absorbers
Wheels
Front
Coil spring
/ oil
damper
Rear
Coil spring
/ oil
damper
Wheel
Front
travel
mm
85 mm
150
Front
Type
Spoke
Size
19xMT1.85
Type
Spoke
Size
15M/CxMT3.00
Rear
Electrical
Rear
Ignition
(5.9 in)
(3.4
in)
system
system
T.C.I, (digital)
Charging system
Brakes
Front
Type
A.C. magneto
Standard output
14
Type
GM12AZ-3A-2
Voltage, capacity
12
V,
24 A
5,000 r/min
Battery
Type
Operation
Fluid
DOT 4
or
DOT 3
8-3
V,
12
AH
SPECIFICATIONS
Headlight type
Bulb type
12
V,
65/60
Tail/brake light
12
V,
8/27
position
Meter
beam
indicator light
Turn indicator
light
V,
27/8
3Wx1
14 V, 3Wx1
12 V, 1.7 Wx1
14 V, 3Wx1
14
light
High
Wx2
12 V, 27 Wx 2
12
light
Rear
Wx1
Wx 2
V,
Fuses
Main fuse
Ignition
fuse
30 A
15A
15A
Headlight fuse
15A
8-4
CONSUMER INFORMATION
number records
Key identification number
9-1
number
9-1
Identification
Vehicle identification
Model
9-1
9-2
label
9-3
9-4
Maintenance record
9-5
Street
Yamaha extended
service
limited
warranty
9-7
9-9
CONSUMER INFORMATION
EAU02944
Identification
Record the key
number records
identification
vehicle identification
el label
information
in
reference
for
in
when
ordering
Yamaha
dealer or
number,
is
sto-
len.
1.
KEY IDENTIFICATION
NUMBER:
Key
The
VEHICLE IDENTIFICATION
NUMBER:
number
Vehicle identification
number
EAU01043
EAU01042
Key
2.
identification
identification
key
number
Vehicle identification
number is
Record this num-
identification
number
NOTE:
The
used
3.
vehicle
to identify
may be used
to register
your state.
9-1
number is
your motorcycle and
identification
licensing
your motorauthority
in
CONSUMER INFORMATION
Model
label
EAU01050
Model
label
The model
label
is
affixed to the
will
frame
for seat
infor-
Yamaha
dealer.
9-2
CONSUMER INFORMATION
Reporting safety defects
If
you believe
U.S.A..
If
NHTSA
of vehicles,
it
Highway
Traffic
may
it
may open an
investigation,
in
NHTSA
injury or death,
addition to notifying
and
if it
finds that
in
individual
in
group
problems
U.S.A..
To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1 -800-424-9393 (or 366-01 23 in Washington, D.C.
area) or write to: NHTSA, U.S. Department of Transportation, Washington, D.C. 20590. You can also obtain other information
9-3
CONSUMER INFORMATION
Motorcycle noise regulation
(1
The removal
or rendering inoperative by
than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any
hicle for the
purpose
its
removed
or rendered inoperative by
it
is in
use or
any person.
"AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW".
These acts include tampering
i.e.,
Exhaust system
Exhaust pipe
Silencer
Air cleaner
Intake system
Air cleaner
Intake duct
9-4
case
element
(2)
new ve-
the use of
CONSUMER INFORMATION
MAINTENANCE RECORD
of work orders and/or receipts for parts you purchase and install will be required to document that maintenance has
been completed in accordance with the emission warranty. The chart below is printed only as a reminder to you that the
maintenance work is required. It is not acceptable proof of maintenance work.
Copies
MAINTENANCE
INTERVAL
DATE OF
SERVICE
SERVICING DEALER
MILEAGE
600 mi
(1,000km)or
1
mo.
4,000 mi
(7,000km)or
6 mos.
8,000 mi
(13,000km)or
12 mos.
12,000 mi
(19,000km)or
18 mos.
16,000 mi
(25,000 km)or
24 mos.
20,000 mi
(31,000km)or
30 mos.
24,000 mi
(37,000km)or
36 mos.
9-5
REMARKS
CONSUMER INFORMATION
MAINTENANCE
INTERVAL
DATE OF
SERVICE
SERVICING DEALER
MILEAGE
28,000 mi
(43,000km)or
42 mos.
32,000 mi
(49,000km)or
48 mos.
36,000 mi
(55,000 km)or
54 mos.
40,000 mi
(61,000km)or
60 mos.
9-6
REMARKS
CONSUMER INFORMATION
YAMAHA MOTOR CORPORATION, U.S.A.
STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY
Yamaha Motor Corporation, U.S.A. hereby warrants
each new model Yamaha motorcycle will be free from
defects in material and workmanship for the period of
time stated herein, subject to certain stated limitations.
2.
signals shall be
this war-
ENGINE
DISPLACEMENT
50ccto 169cc
PERIOD
12,000
km
(7,465 miles)
170ccto279cc
280cc or over
30,000
km
(18,641 miles)
include
those used for non-Yamaha-authorized renting, leasing, or other commercial purposes, and TZ models.
Parts
used
in
warranty repairs
will
factory.
be warranted for
WARRANTY TRANSFER:
this
warranty shall
first
WARRANTY.
each
To
first
to
this
warranty
at the
it
is
free
U.S.A.
Box 6555
9-7
CONSUMER INFORMATION
WARRANTY QUESTIONS AND ANSWERS
Q.
What
A.
The customer's
costs are
my
CUSTOMER SERVICE
If
service,
it
to any authorized
Yamaha Motorcycle
spark
tact the owner of the dealership. Since all warranty matters are handled at
the dealer level, this person is in the best position to help you. If you are
still not satisfied and require additional assistance, please write:
responsibility includes
all
Q.
What
Running the machine out of oil, sustained high-rpm, fulf-throttle, operating the
machine with a broken or damaged part which causes another part to fail, damage
due to improper or careless transportation and or tie down. If you have any
specific questions on operation or maintenance, please contact your dealer for advice.
Q.
incidental costs
P.O.
When
A.
Q.
Q.
is
A.
itself.
in the Owner's
Manual instead of having the dealer do them?
Yes, if you are a qualified mechanic and followthe procedures specified in the Owner's
and Service Manual. We do recommend, however, that items requiring special tools
or equipment be done by Yamaha Motorcycle dealer.
Will the
if
do not operate or maintain
Owner's Manual?
CHANGE OF ADDRESS
The
my new motor-
a particular failure
is
Attention: Warranty
Yes.
unit
Department
This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date
registration record in accordance with federal law.
Is
U.S.A.
Box 6555
A.
your purchase.
you should move after you have purchased your new motorcycle, please
advise us of your new address by sending a postcard listing your motorcycle
model name, V.I.N, (frame number), dealer number (or dealer's name) as it
is shown on your warranty card, your name and new mailing address. Mail to:
If
What
Q.
federal
if
Q.
machine
Box 6555
a failure?
A.
U.S.A.
or failure
9-8
CONSUMER INFORMATION
YAMAHA EXTENDED SERVICE (Y.E.S.)
Keep your Yamaha protected even after your warranty
Yamaha Extended Service (Y.E.S.).
warranty period.
Y.E.S.
factory-backed
coverage
for
extra
towing, phone
is
flexible.
is
designed and administered by the same
Yamaha people who handle your warranty - and it
Y.E.S.
shows
in
And
train" like
Y.E.S.
coverage
is
honored
at
dealer nationwide.
Y.E.S.
sell
coverage
is
transferable to a
valuable!
plan
coverage
is
only available to
Yamaha owners like you, and only while your Yamaha is still
within the Yamaha Limited Warranty period. So visit your
authorized Yamaha dealer to get all the facts. He can show
you how easy it is to protect your investment with Yamaha
is
uninterrupted
peace of mind.
addition. Travel
(TRIP)
Y.E.S.
get
Extended Service.
9-9
CONSUMER INFORMATION
We
special note:
visiting
Yamaha
P.O.
Service Marketing
Box 6555
Cypress,
CA 90630
9-10
INDEX
INDEX
LIT-11626-13-16
Sem
YAM
YAMAHA
YAMAHA MOTOR
CO., LTD.
LIT-11626-13-16