Tidel Park

TIDEL Park Coimbatore Ltd.
TIDEL PARK COIMBATORE LTD

(A JV of TIDCO, ELCOT, TIDEL & STPI)
INTERNATIONAL TECHNO COMMERCIAL TENDER

VOLUME 1 B (Part 5of 5) Technical Specification
FOR PROVIDING AIR CONDITIONING AND MECHANICAL VENTILATION WORKS IN
CONSTRUCTION OF BUILDING COMPLEX OF INFORMATION TECHNOLOGY PARK
AT VILLANKURICHI (SEZ AREA), COIMBATORE
DUE DATE FOR SUBMISSION: ON OR BEFORE 2nd JULY, 2008 at 15.00 Hours
TO BE SUBMITTED TO:
The Chairman and Managing Director
M/s. TIDEL Park Coimbatore Ltd
(First Floor TIDEL Park)
4, Rajiv Gandhi Salai,
Taramani, Chennai - 600 113.
Telephone No.: +91 44 22540500/501
Fax No.: +91 44 22541744
ARCHITECTS & ENGINEERS
M/s C.R.Narayana Rao
Architects & Engineers
#5/10, Karpagambal Nagar,
Luz, Chennai- 600 004 INDIA
Tel No: 044-24991676 (4 lines)
Fax No: 044-24991318
OWNERS ENGINEERS
M/s TCE CONSULTING ENGINEERS LTD
# 73/1, Sheriff Centre,
St. Marks Road,
Bangalore 560001. INDIA
Tel No: 080-66226000
Fax No: 080-22274873
BID SUBMITTED BY:
M/s._________________________
Address_____________________
____________________________
____________________________
MAY, 2008
C.R.Narayana Rao
Architects and engineers
Volume - 1 B (5/5)
Technical Specification
TIDEL CBE
ACMV Works
TIDEL COIMBATORE
TENDER FOR AIR CONDITIONING WORKS FOR
PROPOSED SOFTWARE TECH PARK AT COIMBATORE.
VOLUME IB
PART 5 of 5
TECHNICAL SPECIFICATIONS FOR BMS WORKS
TABLE OF CONTENTS
Section
no.
Items
1.
Technical Specs related to BAS
2.
IO Summary
C.R. Narayana Rao

Architects & Engineers / PSC
No of Pages
1 -59
60 - 75
Page 1 of 1
Volume IB Part 5
Technical specification
TIDEL CBE
Section 1 Building Automation Works
1.0
ACMV Works
ACMV BUILDING AUTOMATION SYSTEM
A state-of-Art Building Automation system is envisaged for the ACMV system. The integration of
all sub-systems shall be achieved through software programs, electronic components, hardware
controllers and communication network. All the components forming the BAS are integrated and
envisaged to work seamlessly with the rest of the sub-systems thereby providing safety,
protection, efficiency and comfort to the building.
1.1
Reliability
The system shall be designed with safety and reliability in mind. Should the CMS ever fail, the
running of the substations shall be unaffected. Should a substation ever fail, and then the other
substations shall function normally. Substation malfunction or failures shall be detected by the
Local Building BAS station.
The system reliability shall be augmented by following features of the central monitoring system
and the DDC automation stations -
The DDC Automation stations shall be autonomous, networked units fed by a UPS power supply
dedicated to the BAS
Each DDC station shall have its own Real Time Clock for scheduling and HDB
Each DDC shall retain its own Historical Data Base with adequate memory to record over
3000 Events to avoid loss of operational data in event of a bus fault or CMS failure
DDC controllers connected on the sub-networks shall have full peer-to-peer capability to
enable share-needed data within the network without need for a network controller or the
Building BAS Data Management station
The BACNET router shall be BTL [Bacnet Testing Laboratory] certified
The Building BAS Data Management Systems shall be capable of supporting a network
server to serve data over the LAN or Internet for remote management
1.2
Quality Assurance
Products shall be designed, tested, rated and certified in accordance with and installed in
compliance with applicable sections of -
C.R. Narayana Rao

Page 1 of73
Volume IB Part 5
TIDEL CBE
ACMV Works
Standards and Regulations.

Standards for workmanship
Standards for equipment manufacturer.
Rules and regulations of local authorities.
1.3
Accuracy
Control and measuring devices for ACMV shall have the following limits of accuracy.
Temperature
1.4
: +/- 1 deg C over the range of (-) 50 deg C (+) 150 deg C
Pressure
+/- 1.5% of measured value.
Humidity
+/- 5% over the range of 10% to 90% RH.
Standards
All installations shall comply with current applicable provision of India and the following
accessories. The systems and all components should be CE/EN approved or shall be listed by
Underwriters Laboratories. Where ever applicable relevant Indian Standards shall be adhered to.
1.5
Detailed Design Submittals:
Literature to be furnished with tenders.
Besides furnishing the information called for in Technical data, tenderers shall submit
literature with specifications and all relevant data.
On the Award of Contract, the manufacturer shall submit the following for approval.
a) Shop drawing on each piece of equipment provided in accordance with the specification.
Dimensional data sheet, wiring diagram, foundation detailed drawings etc.
b) Brief description of the system/equipment offered.
c) Installation, Operation and Maintenance data sheet/manuals.
d) Compliance statement with Tender requirements.
Drawings and Documents:

All work shall be carried out on the basis of approved drawings. Drawings furnished shall include,
but not be limited to
a) Schematic diagram
b) Layout Diagrams
c) Drawings for control panels.
C.R. Narayana Rao
Page 2 of73
Volume IB Part 5
TIDEL CBE
1.6
ACMV Works
Ambient Conditions
All controls shall be capable of operating in ambient conditions varying between 0-50C
and 90% RH non-condensing.
1.7
Conduit Entry
All control devices are to be provided with conduit entry provision, with suitable glands/
sealing.
1.8
Weather Protection
All devices located outdoors with out any canopy shall be provided with weatherproof
housing. As far as possible, canopy should be provided in such locations to avoid water
entry in to devices.
1.9
Pipe work Immersion sensors
For immersion type temperature sensors, corrosion-resisting brass pockets of a length

suitable for the complete active length of the device shall be provided having screwed
1/2 or 3/4 BSPT suitable for the temperature, pressure and medium.
1.10
Duct mounted sensors
Duct mounted sensors shall be provided with mounting flanges, clamping bushes,
couplings, lock nuts, gaskets, brackets, sealing glands and any special fittings
necessitated by the device.
1.11
General features to be complied with
DDC controllers shall be with current technology 32-bit microprocessor.
Fire Damper Actuators & Smoke Extraction Damper Actuators shall be spring-return type.
DDC controllers shall have Peer-peer communication feature.
Spares as mentioned in the IO list shall be provided at the DDC level
Auto/manual centralized selection for AHUs
Historical database with at least 3000 event storage capacity
C.R. Narayana Rao

Page 3 of73
Volume IB Part 5
TIDEL CBE
ACMV Works
Automation/DDC level Integration of VFDs, Flow meters, Energy Meters, and Precision
Air Handling Units on RTU ModBus
2.0
Integration of Chiller Microprocessor Controller using BACnet Driver.
Functions of BAS
The various functions that this system shall perform are as follows:
The system shall ensure sequential and automatic start/stop of the various airconditioning equipment (AHUs), Toilet Exhaust Fans, Pressurization Equipment (50% of
the capacity for ventilation), Basement Exhaust Units, Chillers, Cooling Towers,
Pumpsets, Enthalpy Units, Kitchen Exhaust Fans based on time schedule and ambient
temperature.
It shall maintain inside conditions, within the specified design limits, throughout the year.
It shall monitor the chilled water supply and return temperatures to determine the
capacity requirement and adjust the output accordingly.
It shall duty cycle to provide equal run time for all equipment and start the standby unit on
a similar unit failure (for chillers, precision ahus, pumpsets, etc.,).
It shall provide automatic startup of standby equipment in case of failure of operating unit
and indicate fault status of the biped unit.
Charging & Discharging the Latent Energy Storage System based on the details
furnished in the coming pages.
The pipe connections of the chillers, shall be provided with motorized valves to stop the
flow of water when chiller is shut down.
Ambient Enthalpy status shall also be monitored.
Triggering On / OFF command for switching On various Secondary Pumpset provided in

the circuit. However, it should be noted that control of above pumpsets shall be done by
its own Logic Control panel.
C.R. Narayana Rao

Page 4 of73
Volume IB Part 5
TIDEL CBE
ACMV Works
Controlling the speed of various air handling unit fans via VFDs based on the Pressure
sensor input located in the plenum.
Load Sharing between chillers is again a part of BAS Vendor. Details of the same is
covered in coming pages.
Integration of Electrical PLC System is also part of BAS Vendor. Electrical vendor will
bring a communication cable for integration in each of BAS Room / Central BMS Room
for the above purpose.
Input available from the PLC System should be used for
generating reports, which is again detailed in coming pages.
Elevator Monitoring
Monitoring & Controlling of various PHE Pumps, Monitoring Fire Pumps, Monitoring of
levels in various overhead and under ground tanks etc., is also part of BAS Vendors
Scope.
Generation of Daily Report and mailing the report to various members of Operational
team.
Report should cover details pertaining to total electrical consumption in the
building, consumption details break up for various services like ACMV, Lighting, Power
used to Charge TES System etc., total Air Conditioning usage in terms of TR, Discharge
details from TES System in terms of TR, Savings achieved in enthalpy recovery wheel
located in various area, savings achieved due to VAV System as compared to
Conventional constant speed pumping system, savings due to secondary and tertiary
pumping system etc., Report should also cover details pertaining to critical alarms such
as high temperature, failure of equipment in that day and its status should also be
covered.
Generation of Monthly report and mailing the report of various members of operational
team. Basically it is summary of last 30 days (or days selected by the operator for that
particular period). In addition to the above summary, details pertaining to Status on
Preventive maintenance details & AMC Details should be covered.
C.R. Narayana Rao

Page 5 of73
Volume IB Part 5
TIDEL CBE
3.0
ACMV Works
Details Pertaining to Various Equipments
Provide necessary software to properly sequence the chiller banks to minimize energy use. Site
developed code is acceptable with the additional provision of training manuals and access to
make on site changes by the local operator or servicing contractor without the intervention of the
software programmer. Chiller Vendor will provide Gateway / Integrator with Modbus / Bacnet
Protocol to transfer chiller data to the BMS System along with his chiller supply. Using the
gateway, BAS Vendor to integrate and generate necessary software for operation of chiller
banks. Minimum 20 Points are expected to get transferred from each of the chiller bank and it
should also be noted that out of 20 points, few of them are read only & few of them are with read
& write option.
BAS System apart from various chiller packages should do monitoring & controlling of various
components of the air conditioning equipments as listed below in the specifications. Various
Equipments which are located in the Utility Building is as under:
Air Cooled Water Chiller Packages with Screw Compressor.
Air Cooled Brine Chiller Packages with Screw Compressor.
Water Cooled Screwl Chiller Packages with Centrifugal Compressor.
Primary Water / Brine Pumpsets for above said equipments.
PHE Pumpsets on Brine & Water Side of PHE.
Cooling Towers
Condenser Water Pumpsets
Various Temperature Sensors, 2-Way On/Off Motorized Valves as shown in

Schematic Diagram / Chiller Plant Architecture / I/O Summary
Software Integration of Secondary Loop Pumpsets
Operation of Thermal Energy Storage Tanks
If any as per Schematic Diagram / I/O Summary / Technical Specifications
This application shall perform according to the sequence of operations, and contain the following
functions:
1. Deliver
43.7 deg F (adjustable) chilled water at all times on the direct production
chillers (Centrifugal Chillers & Air Cooled Water Chillers) whereas for Brine chillers it
shall be at
40.1 deg F
(adjustable) during production mode &
23 deg F
(adjustable) during charging the thermal energy storage system during night time.
C.R. Narayana Rao
Page 6 of73
Volume IB Part 5
Volume I B Technical Specifications Part 5

2. The ability to control multiple chillers of all proposed type including Centrifugal & HelliRotor machines as detailed in the sequence of operations.
Chillers with centrifugal compressors are meant to meet Base Load of the building.
Air Cooled Water Chillers are mean for night load &
Air Cooled Brine chillers are meant for charging and direct production mode.
Following Chart briefs operation of the system proposed:-
CRN Architects
Potential Service Consultants (P) Ltd.,
Page 7 of75

Series2
Series1
HOURLY LOAD PROFILE

3500
1102
1064
1004
982
978
1000
1095
1197
2024
2310
2310
2310
2310
2310
2310
2310
2310
2310
2310
2310
2310
2200
2043
1203
2500
BASE LOAD met by direct production Water

Cooled Centrifugal Chillers
2000
1500
1000
Night load met by Air Cooled
Water Chiller
500
0
00
00
01
00
02
00
03
00
04
00
05
00
06
00
07
00
08
00
09
00
10
00
11
00
12
00
13
00
14
00
15
00
16
00
17
00
18
00
19
00
20
00
21
00
22
00
23
00
0700
0800
0900
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
2100
2200
2300
1102
1064
1004
982
978
1000
1095
1197
2024
2515
2565
2684
2729
2835
2855
2876
2874
2849
2775
2556
2440
2200
2043
1203
TR-HR
0000
0100
0200
0300
0400
0500
0600
OFF - TAKE FROM S T L

DURING PEAK HOURS
3000
Time of the day
CRN Architects
Page 8 of75

CRN Architects
Page 9 of75

3. Sequence chillers to maintain necessary chilled water / brine temperature

and maintain efficiency.
4. Diagnostics/Protection - The chiller plant application program shall be able to

integrate individual chiller diagnostics into control action decisions.
5. Event Processing - All chiller plant control and status events shall be
recorded, at the operators selection, in the building management system
event log to facilitate troubleshooting.
6. Alarm Indications - The chiller plant control status screens shall display
chiller plant and individual chiller alarm messages.
A. Control Strategies - The chiller plant control software shall perform the following
control strategies:
1. System Scheduling - The BAS software shall start the chiller system based
on a time of day schedule and ambient temperature. An override Input will
allow the operator to manually override chiller system operation.
2. Chiller Start-up Sequence- The BAS software will start and stop system
water pumps and chillers based upon the loading of the operating chillers, as
detailed in the sequence of operations.
3. Add/Subtract Chiller Control - The application software shall be password

protected and allow the operator access to adjustable time delays on
add/subtract requests to prevent excessive chiller cycling. The criteria for
adding and subtracting chillers shall be controlled as follows:
a.
Add Control shall be based on the system chilled water / brine

set point and the system chilled water / brine supply
temperature.
b.
Subtract Control shall be based on either the system chilled

water brine delta T or chilled water / brine flow, as selected by
the operator.
C.R. Narayana Rao

Page 10 of 75
Volume IB Part 5

4. Chiller Rotation - The operator shall be able to designate normal, base, peak
and swing chillers to increase system efficiency and equalize chiller run time.
Manual or automatic rotation of the chiller sequence shall be allowed.
Rotation time interval shall be operator adjustable. Re-designation of chillers
shall be part of the standard application, and not require programmer
intervention
5. Chiller Soft Start - The chiller plant control software shall provide a user
adjustable loading time at system start-up to limit system electrical demand
during chilled water loop pulldown.
6. System Status Display - The chiller plant control software shall provide
operating status for the system. The display shall include all points indicated
in the points list and any others required to achieve the sequence of
operation.
7. Diagnostics/Protection - The chiller plant control program shall be able to

integrate individual chiller diagnostics into control action decisions. This shall
also include the ability to designate chillers as being in maintenance mode
(hence unavailable for sequencing) to avoid generating sequencing alarms.
8. Event Processing - All chiller plant control and status events shall be
recorded, at the operators selection, in the building management system
event log to facilitate troubleshooting.
9. System Security - The chiller plant control system shall allow program
security to be designated for each operator with a choice of the following
functions:
a) View chiller plant status
b) Change chiller plant status
c) View chiller plant setpoints
d) Change chiller plant setpoints
10. Alarm Indications - The chiller plant control status screens shall display
chiller plant and individual chiller alarm messages.
C.R. Narayana Rao

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Volume IB Part 5

11. Chiller Failure Recovery - Upon sensing a chiller failure the chiller plant
control software shall lockout that chiller and pump and immediately initiate
the start of the next chiller in the rotation sequence. The chiller plant control
program will retry chillers (an operator adjustable number of tries) if all
chillers have been marked as failed.
12. Power Failure Recovery: A rapid power fail recovery capability returns the
chiller plant to its last state (before the building controller lost power) as
quickly as possible after the building controller powers up.
B. Provide a color graphical representation of each chiller, separate graphics for

chilled water and condenser water schematic piping diagrams, and separate
graphic for the distribution pumping set, indicating all temperatures and status of
all equipment. The building automation system graphical display shall include all
points indicated in the points list and any others required to achieve the
sequence of operation.
C.R. Narayana Rao

Page 12 of 75
Volume IB Part 5

3.02
CHILLER PLANT CONTROL SEQUENCE OF OPERATION

GENERAL
SYSTEM FUNCTIONS
AMBIENT LOCKOUT
The chiller plant is disabled when the outside air temperature drops
below the ambient lockout set point (Operator adjustable). It is
allowed to run again when the outside air temperature rises above
the ambient lockout set point plus the ambient lockout dead band
(operator adjustable).
The ambient temperature will only enable or disable the chiller plant software, the
system-scheduling function shall activate the equipment as required. Ambient lockout
shall have priority over the system enable input (refer system scheduling). In other words,
ambient lockout can prevent the plant from operating but both ambient lockout and the
system enable input must allow the chiller plant to run.
SYSTEM SCHEDULING
If the ambient temperature does not have the chiller plant locked out, the system enable
input shall determine the enabled status. If this referencer is On, the chiller plant is
enabled; if it is Off, the plant is disabled.
The system enable input shall be controllable by the following methods:
a)
A graphic screen over ride Input to allow the operator to manually
override chiller system operation.

b)
A fixed configuration value in the application software (accessible to
operators with appropriate security clearance) so the plant is always enabled or

always disabled.
c)
A time of day schedule.
d)
An external value either hardwired or communicated from the Building
Management system.
If the system is enabled, the following scenario applies:
C.R. Narayana Rao
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Volume IB Part 5

a) Chiller Plant Control shall first enable the system primary chilled water and
primary brine pump / condenser water pumpsets.
b) Proof of Flow
If flow status has been defined for this pump, the program waits for flow to be confirmed
before beginning the chiller / condenser start sequence. If flow has not been confirmed
within the Control Feedback Delay Time (operator adjustable), an alarm is generated and
no further steps are taken.
If flow status has not been defined for this pump, the program waits one minute before
beginning the chiller start sequence. The system pump is enabled whenever the chiller
plant is enabled to run. The Chiller Plant Control application shall have at least one chiller
enabled. The chiller unit controller shall cycle On/Off without being marked as failed by
Chiller Plant Control application in the event of low load conditions.
TEMPERATURE CONTROL
The chiller plant control application software shall automatically provide temperature
control of the chilled water supply loop. This is done by coordinating the control of
multiple chillers (of any type including Centrifugal & HelliRotor) and pumps in the system
for scheduling, sequencing, rotating, alarming, and shutdown.
Chiller setpoint calculations - the chiller plant control application shall calculate
the setpoint sent to each chiller using the following data:
a)
System supply water temperature setpoint
b)
System return water temperature
c)
Capacity of the chillers enabled
Total capacity of the chiller plant
The calculated setpoint sent to each chiller cannot be less than the operatordefined minimum chilled water setpoint for that chiller.
For constant flow systems, the setpoint for each chiller is calculated
using a factory tested and validated algorithm endorsed by the chiller
equipment manufacturer.
C.R. Narayana Rao

Page 14 of 75
Volume IB Part 5

ADD/SUBTRACT CHILLERS
The application software shall be password protected and allow the operator access to
adjustable time delays on add/subtract requests to prevent excessive chiller cycling. The
criteria for adding and subtracting chillers shall be controlled as follows:
Add Control shall be based on the system chilled water setpoint and the system chilled
water supply temperature.
The Normal mode add logic in the chiller plant control application shall compare the
system supply temp to the system supply temp set point (operator adjustable) plus the
add dead band (operator adjustable). If the system supply temp exceeds the set point
plus dead band, an add request is generated. If an add request exists continuously for
the duration of the add delay time (operator adjustable) a chiller is added.
The Soft Start mode add logic in the chiller plant control application shall monitor the
system return water temperature. The algorithm shall keep track of how much the return
water temperature changes every minute. If the change is not greater than the set point
(operator adjustable), the add timer begins. The rate of change must be less than this
limit for each minute of the add delay timer (operator adjustable) before an add is done. If
this temperature is not decreasing at the prescribed rate, an additional add request shall
be generated.
If both an add request and a subtract request are present, the add request shall take
precedence. Add shall always have priority over subtract.
Subtract Control shall be based on either the system chilled water delta T or chilled water
flow, as selected by the operator.
Subtract logic-temperature
The temperature based subtract logic shall look at the actual system chilled water
temperature difference. Whenever the system chilled water temperature difference is less
than the subtract chilled water temperature difference (calculated value), a subtract
request is generated. If the subtract request exists continuously for the duration of the
subtract delay time (operator adjustable), a chiller is subtracted. The Subtract chilled
water temperature difference is a measure of the remaining chiller system capacity
C.R. Narayana Rao
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Volume IB Part 5

available if the chiller to be subtracted is disabled. The value of the subtract chilled water
temperature difference shall be calculated using a factory tested and validated algorithm
incorporating the following data:
Chiller plant design chilled water temperature difference
Chiller capacity (tons) to be subtracted
Chiller capacity (tons) that are enabled
Chiller capacity (tons) in entire plant
Subtract temperature dead band shall be calculated using separate algorithms for
variable flow systems, and constant flow systems.
Subtract logic-flow
In a decoupled loop, the subtract decision shall be made based on the flow in the bypass
pipe. If the flow in the excess direction exceeds the flow capacity of the chiller to be
subtracted (plus an operator adjustable deadband), a subtract request is generated. The
subtract flow threshold (GPM) shall be a calculated value using the following data:
Chiller flow capacity (GPM) to be subtracted
Excess flow deadband (%)
If the subtract request exists continuously for the duration of the

subtract delay time (operator adjustable), and there is no add
request present, a chiller is subtracted.
Forced add or subtract - The application shall allow operator intervention or a

communicated value to add or subtract a chiller overriding the control algorithm current
status. Add requests shall have priority over subtract requests.
CHILLER SEQUENCING
The operator shall be able to designate each chiller in the system as a specific type for
sequencing (as outlined below) to increase system efficiency and equalize (or offset)
chiller run time. Re-designation of chiller types shall be part of the standard application,
and not require intervention by the original programmer. The Chiller types shall be as
follows:
C.R. Narayana Rao

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Volume IB Part 5

Normal chiller- The chillers designated as normal shall be considered of equal size and
efficiency and shall be rotated and sequenced based on building cooling demand and
rotation strategy implemented. These are air cooled brine chillers which comes into
operation after base chillers loaded to fullest capacity.
Base chiller- The base chiller which is centrifugal chillers should be switched on every
day @ 8 AM till 8 PM. Out of two centifugal chiller, first 600 tr will be triggered first &
when the load on first machines goes above 60%, signal should be given for the second
machine to come for operation.
Peak chiller- The peak chiller shall always the last chiller enabled and the first chiller to
be disabled.
Night Load Chillers
To meet the night load in the building, air cooled water chillers
shall be utilized. If the load exceeds installed capacity of night mode chillers, one of the
air cooled chillers shall be diverted to meet night load instead of using for charging.
One chiller of each special type shall be allowed in the chiller plant control application
and it shall be possible to include all three special types.
The following example outlines the steps of capacity for a chiller plant having a chiller of
each special type and two normally rotated chillers.
Stage
Chiller 1
Chiller 3
Chiller 4
Chiller 5
Chiller2
Base
Swing
Normal 1
Normal 2
Peak
ON
OFF
OFF
OFF
OFF
ON
ON
OFF
OFF
OFF
ON
OFF
ON
OFF
OFF
ON
ON
ON
OFF
OFF
ON
OFF
ON
ON
OFF
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
It shall be possible to next chiller plant applications, to allow complex arrangements of

multiple special chiller types. This means that one instance of chiller plant control (with
C.R. Narayana Rao

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Volume IB Part 5

multiple chillers designated as normal) may be designated as a special chiller type (for
example swing) in another instance of chiller plant control.
CHILLER ROTATION
Manual or automatic rotation of the chiller sequence shall be allowed. Rotation time
interval shall be operator adjustable, and be of the following methods:
Time and date
Operator intervention
External communicated input
The application shall also provide a setting (operator selectable) to allow either of the
following:
i. Forced rotation shall cause the chillers in the sequence to be immediately
enabled /disabled to comply with the new sequence.
Normal rotation takes advantage of the load variations in the system to adjust the
sequence of chiller enabling and disabling.
SYSTEM SECURITY
The chiller plant control system shall allow program security to be designated for each
operator with a choice of the following functions:
View chiller plant status
Change chiller plant status
View chiller plant setpoints
Change chiller plant setpoints
POWER FAILURE RECOVERY
There shall be two power failure recovery modes (operator adjustable):
A rapid power fail recovery capability, which returns the chiller plant to its last state
(before the building controller lost power) as quickly as possible, after the building
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Volume IB Part 5

controller powers up. Add delay timers and start intervals are to be ignored during this
mode.
A normal power fail recovery capability, which returns the chiller plant to the initializationstate, after the building controller powers up. This is as described in the start sequence.
SYSTEM STATUS DISPLAY
The chiller plant control software shall provide operating status for the system. The
display shall include all points indicated in the points list and any others required to
achieve the sequence of operation.
Diagnostics/Protection- The chiller plant control program shall be able to integrate

individual chiller diagnostics into control action decisions. This shall also include the
ability to designate chillers as being in maintenance mode (hence unavailable for
sequencing) to avoid generating sequencing alarms.
EVENT PROCESSING
All chiller plant control and status events shall be recorded, at the operators selection, in
the building management system event log to facilitate troubleshooting.
CHILLER FAILURE DETECTION, RECOVERY, AND RESET FAILURE DETECTION
Upon sensing a chiller failure, the chiller plant control application, shall lockout that chiller
and pump (if pumps are dedicated to specific chillers, and not part of duty standby
arrangement) and immediately initiate the start of the next chiller in the rotation
sequence. The chiller plant control program will retry chillers (an operator adjustable
number of tries) if all chillers have been marked as failed. When a chiller is marked as
having failed, the following shall occur:
The failed chiller shall be taken out of the sequence.
The next chiller in the sequence shall be enabled (if the chiller fails while running
or trying to start).
The failed chiller shall be disabled. (If the chillers status remains On, the
application shall not turn the failed chiller's chilled water pump Off.)
The Failure Exists indicator is On.
C.R. Narayana Rao

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Volume IB Part 5

If the chiller fails during its shutdown sequence, the chiller plant control application
shall go through the normal subtract sequence before disabling the next sequential
chiller. A chiller can be marked as failed for any of the following conditions:
If chilled water flow cannot be confirmed during the start sequence.
If the chillers status cannot be confirmed as being On during the start

sequence.
If chilled water flow is lost at any time after startup.
If the chillers status cannot be confirmed as being Off during the shutdown
sequence.
If operator designated failure input #1 indicates a failure at any time.
If an operator designated failure input #2 indicates a failure at any time.
Note: Failure inputs #1 and #2 shall be able to be used for whatever the operator
chooses. One input shall typically be used for manual reset chiller diagnostics.
FAILURE RESET
When an individual chillers failure is reset at the chiller unit controller, the chiller plant
control application shall re-insert that chiller into the sequence of chillers. When a
system failure reset is performed, all chillers that were marked as failed shall be reinserted into the sequence. An operator configured setting shall determine whether
the chiller plant control application enforces the sequence immediately or if normal
plant changes (adds and subtracts) synchronize the plant with the new sequence.
Failure resets can be performed several ways:
All failures can be reset from a button on a status screen.
Individual chiller failures can be reset from a button on a status screen.
All failures can be reset via a binary point being referenced by the
application.
The operator sets a configurable value to enable a reset of all failures if all
chillers in the sequence have been marked as having failed by the chiller
plant control application.
CHILLER CONTROL FUNCTIONS
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Volume IB Part 5

CHILLER AVAILABLE/UNAVAILABLE SETTING
The operator shall be able to remove a chiller from the sequence by selecting a
button on a status screen (for example, if maintenance is required for a chiller). This
shall prevent the chiller plant control application from trying to enable the chiller and
marking it as failed during the time it is down for maintenance. The chiller shall be
made available again by reselecting a button on the status screen. A chiller can also
be made unavailable by referencing another point in the system (for example, the use
of a heat exchanger in a free cooling application).
UNLOAD AT START
The chiller plant control application shall be able to unload any operating chillers
before adding the next chiller in sequence (operator configurable on a chiller by
chiller basis). For example in existing or expanded chiller plants, older chiller
controllers may have difficulties responding to the flow discontinuities caused by
starting additional chillers. Enabling the Unload At Start feature shall alleviate this
problem. The mechanism for unloading at start is to current limit the actively running
chiller or chillers. One minute before adding a chiller, the chiller plant control
application shall unload all chillers (operator designated to unload at start) until the
chiller being enabled is proven to be On.
SOFT START
The Soft Start mode shall prevent excess capacity from being brought online when
the system chilled water supply temperature is not near its setpoint. The mechanism
for soft start shall be to current limit the chillers. When a chiller starts in soft start it
starts unloaded and, after an add, becomes loaded. In other words, the chiller is
current limited until after an add, then it is allowed to go to full capacity.
The add algorithm in Soft Start mode is different than that used in Normal mode. In
Soft Start mode, Chiller Plant Control monitors the system return water temperature.
If this temperature is not decreasing quickly enough, more cooling capacity is
needed. Chiller Plant Control keeps track of how much the return water temperature
changes every minute. If the change is not greater than an operator entry, the add
timer begins. The rate of change must be less than this limit for each minute of the
add delay timer before an add is done.
C.R. Narayana Rao
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CHILLER START-UP SEQUENCE

The chiller plant control software will start and stop system water pumps and chillers
based upon the loading of the operating chillers. The chiller plant control application
shall enable a chiller for the following reasons:
System enabled
Add request
Chiller rotation initiated
Chiller failure
Chiller becoming available
Operator intervention triggering a forced add command
The following steps occur during the chiller startup sequence, and shall be operator
configurable in the event of sequence modifications without the intervention of the
original programmer:
The chilled water pump (for the chiller) is started, if it has been defined. If a
chilled water pump has not been defined, the first step of the chiller startup
sequence shall be to enable the chiller.
If chilled water flow status point has been defined, the application shall wait
up to the control feedback delay time (operator adjustable) for flow to be
confirmed. If flow is not confirmed in that time, the chiller is marked as failed,
the chilled water pump is turned Off. If chilled water flow status point has not
been defined, the chiller shall be enabled one minute after the chilled water
pump.
After flow is confirmed, the chiller is enabled.
If chiller status input has been defined, the application shall wait up to the
control feedback delay time (operator adjustable) for chiller status to be
confirmed. If status is not confirmed in that time, the chiller is marked as
failed, and the chiller is turned Off.
CHILLER SHUT-DOWN SEQUENCE

The chiller plant control application shall disable a chiller for any of the following
reasons:
Chiller (currently enabled) is made unavailable.
Operator intervention triggering a forced subtract command.
System becomes disabled.
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Subtract request exists and no add request exists.
Chiller rotation is instigated.
Chiller failure is annunciated.
The following steps outline the chiller stop sequence, and shall be operator
configurable in the event of sequence modifications without the intervention of
the original programmer:
The first step in the chiller shutdown sequence is to disable the chiller.
If the chiller status input has been defined, the application shall wait up to
the duration of the control feedback delay time (operator configurable) for
chiller status of the input to be confirmed Off. If status is not confirmed
Off in that time, the chiller shall be marked as failed and the pump shall
remain On. If chiller status has not been defined, the chilled water pump
shall be turned Off, one minute after the chiller is disabled.
Once the chiller has been confirmed Off, the chilled water pump shall be
turned Off. Flow status is not required to be confirmed after the pump is
turned Off. The application may assume that there is no flow.
3.03
CHILLER PLANT CONTROL - CENTRIFUGAL CHILLERS (BASE LOAD CHILLERS)

SEQUENCE OF OPERATION
A.
General System Capabilities
1.
The chiller plant control software shall have the ability to control a
maximum of 25 chillers of any type including centrifugal & helirotor
machines.
2.
The software shall be able to control both constant and variable flow
systems as well as parallel, series and decoupled piping configurations.
3.
The chiller plant control software shall be able to control multiple chiller
plants per site.
4.
B.
Centrifugal water chillers shall be used as base load chillers.
Control Strategies - The chiller plant control software shall perform the following
control strategies:
1.
System Scheduling - The chiller plant control software shall start the
chiller system based on a time of day schedule and ambient
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Volume IB Part 5

temperature. An override Input will allow the operator to manually

2.
Chiller Start-up Sequence- The chiller plant control software will start and
stop system water pumps and chillers based upon the loading of the
operating chillers.
a.
When the chilled water system is enabled the chiller plant control
program shall:
1.)
start the system chilled water pump.
2.)
allow the chiller to start the chilled water pump and prove
flow through the evaporator.
3.)
allow the chiller to start the condenser water pump and

prove flow through the condenser.
4.)
start the lead chiller after both chilled water and

condenser water pump flow is proven.
b.
Lag chillers shall start whenever operating chillers' current draw

(if available) continuously exceeds a user definable setting. The
length of time the chiller load must remain above the load setting
shall vary depending upon supply water temperature deviation
from setpoint.
1.)
Lag chillers shall start in a similar manner to the lead

chiller start sequence.
2.)
The chiller plant control program shall have the ability to

unload operating chillers prior to starting a lag chiller.
This shall be done to prevent system water flow
disturbances (caused by lag chiller's pump starting) from
interrupting running chillers operation.
3.)
The chiller plant control program shall control each

chillers' setpoint to equalize the chiller loading and meet
system demands as the system load varies.
4.)
When the system current draw drops below a user

definable setting, the lag chiller shall be shut down,
depending on system water temperature difference.
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Volume IB Part 5

5.)
The chiller plant control software will not shutdown the

lag chiller pump until that chiller's compressor is proven
off.
3.
Add/Subtract Chiller Control - The criteria for adding and subtracting

chillers shall be controlled as follows:
a.
Add Control shall be based on the system chilled water setpoint

and the system chilled water supply temperature.
b.

water delta T or chilled water flow, as selected by the operator.
c.
As the centrifugal chillers are meant for meeting base load, first
chillers which shall be added after start of office hours ie., at 8
AM shall be centrifugal chillers & shall remain in operation till 8
PM on all working days.
The chiller plant control program shall allow adjustable time delays on
add/subtract requests to prevent excessive chiller cycling.
4.
Chiller Rotation - The operator shall be able to designate normal, base,

peak and swing chillers to increase system efficiency and equalize chiller
run time. Manual or automatic rotation of the chiller sequence shall be
allowed. Rotation time interval shall be operator adjustable.
5.
Chiller Soft Start - The chiller plant control software shall provide a user
adjustable loading time at system start-up to limit system electrical
demand during chilled water loop pulldown.
C.
Custom Control Strategies - the chiller plant control program shall accept
reference data from other programs/applications to perform custom programming
strategies.
D.
Chiller System Status Display - The chiller plant control software shall provide
operating status for the system. The display shall include:
1.
System mode of the chiller plant
2.
Chiller enable/disable status
3.
System supply water setpoint
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Volume IB Part 5

4.
System supply and return water temperature
5.
System Chilled water pump status
6.
System Chilled water flow
7.
Bypass pipe flow rate
8.
Current chiller plant control operation
9.
Add information
10.
Subtract information
11.
System failure information
12.
Chiller failure information
13.
Rotation information
14.
Override capabilities to force an add control, subtract control, or change

of sequence.
15.
E.
Remove a chiller from a sequence temporarily for service purposes.
Diagnostics/Protection - The chiller plant control program shall be able to

F.
Event Processing - All chiller plant control and status events shall be recorded, at
the operators selection, in the building management system event log to
facilitate troubleshooting.
G.
System Security - The chiller plant control system shall allow program security to
be designated for each operator with a choice of the following functions:
H.
1.
2.
3.
View chiller plant setup
4.
Change chiller plant setup
Alarm Indications - The chiller plant control status screens shall display chiller
plant and individual chiller alarm messages.
I.
Failure Recovery - Upon sensing a chiller failure the chiller plant control software
shall lockout that chiller and pump and immediately initiate the start of the next
chiller in the rotation sequence.
A rapid powerfail recovery capability returns the chiller plant to its last state
(before the building controller lost power) as quickly as possible after the building
C.R. Narayana Rao
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Volume IB Part 5

controller powers up.
The chiller plant control program will retry chillers (an
operator entered number of tries) if all chillers have been marked as failed.
K.
From the central building control station, following paramets shall be made
possible and automatically make a daily log:.
2.
a.
Chilled water inlet temperature.
b.
Chilled water outlet temperature
c.
Chilled water flow
d.
Chilled water inlet pressure
e.
Chilled water outlet pressure
f.
Evaporator refrigerant pressure
g.
Evaporator refrigerant temperature
h.
Condenser water inlet temperature
i.
Condenser water outlet temperature
j.
Condenser water flow
k.
Condenser water inlet pressure
l.
Condenser water outlet pressure
m.
Condenser refrigerant pressure
n.
Condenser refrigerant temperature
o.
Condenser approach temperature
p.
Oil pressures
q.
Oil temperatures
r.
Compressor refrigerant discharge temperature
s.
Compressor refrigerant suction temperature
t.
Compressor amps per phase (3)
u.
Compressor volts per phase (3)
v.
Refrigerant concentration
w.
Purge exhaust time or discharge rate
x.
Vibration level (if monitored)
The following points in ASHRAE Guideline 3-1990 shall remain manual

tasks:
a.
Refrigerant level
b.
Oil level
c.
Addition of refrigerant
d.
Addition of oil
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Volume IB Part 5

C.R. Narayana Rao

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3.04
CHILLER PLANT CONTROL AIR COOLED BRINE & WATER CHILLERS

SEQUENCE OF OPERATION
A.
General System Capabilities
1.
The chiller plant control software shall have the ability to control a
maximum of 25 chillers of any type including centrifugal, helirotor, scroll,
reciprocating and absorption machines.
2.
The software shall be able to control both constant and variable flow
systems as well as parallel, series and decoupled piping configurations.
3.
The chiller plant control software shall be able to control multiple chiller
plants per site.
B.
Control Strategies - The chiller plant control software shall perform the following
control strategies:
1.
System Scheduling - The chiller plant control software shall start the
chiller system based on a time of day schedule and ambient
temperature. An override Input will allow the operator to manually
2.
Chiller Start-up Sequence- The chiller plant control software will start and
stop system water / brine pumps and chillers based upon the loading of
the operating chillers.
a.
When the chilled brine / water system is enabled the chiller plant
control program shall:
1.)
start the system chilled water / brine pump.
2.)
allow the chiller to start the chilled water / brine pump

and prove flow through the evaporator.
3.)
start the lead chiller after chilled water pump flow is

proven.
b.
Lag chillers shall start whenever operating chillers' current draw

(if available) continuously exceeds a user definable setting. The
length of time the chiller load must remain above the load setting
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shall vary depending upon supply water temperature deviation

from setpoint.
1.)
Lag chillers shall start in a similar manner to the lead

chiller start sequence.
2.)
The chiller plant control program shall have the ability to

unload operating chillers prior to starting a lag chiller.
This shall be done to prevent system water / brine flow
disturbances (caused by lag chiller's pump starting) from
interrupting running chillers operation.
3.)
The chiller plant control program shall control each

chillers' setpoint to equalize the chiller loading and meet
system demands as the system load varies.
4.)
When the system current draw drops below a user

definable setting, the lag chiller shall be shut down,
depending on system water / brine temperature
difference.
5.)
The chiller plant control software will not shutdown the

lag chiller pump until that chiller's compressor is proven
off.
3.
Add/Subtract Chiller Control - The criteria for adding and subtracting

chillers shall be controlled as follows:
a.
Add Control shall be based on the system chilled water / brine

setpoint and the system chilled water / brine supply temperature.
b.

water / brine delta T or chilled water flow, as selected by the
operator.
The chiller plant control program shall allow adjustable time delays on
add/subtract requests to prevent excessive chiller cycling.
4.
Chiller Rotation - The operator shall be able to designate normal, base,

peak and swing chillers to increase system efficiency and equalize chiller
run time. Manual or automatic rotation of the chiller sequence shall be
allowed. Rotation time interval shall be operator adjustable.
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Volume IB Part 5

5.
Chiller Soft Start - The chiller plant control software shall provide a user
adjustable loading time at system start-up to limit system electrical
demand during chilled water loop pulldown.
C.
Custom Control Strategies - the chiller plant control program shall accept
reference data from other programs/applications to perform custom programming
strategies.
D.
Chiller System Status Display - The chiller plant shall provide operating status
for the system. The display shall include:
1.
System mode of the chiller plant
2.
Chiller enable/disable status
3.
System supply water / brine setpoint
4.
System supply and return water / brine temperature
5.
System Chilled water / brine pump status
6.
System Chilled / brine water flow
7.
Bypass pipe flow rate
8.
Current chiller plant control operation
9.
Add information
10.
Subtract information
11.
System failure information
12.
Chiller failure information
13.
Rotation information
14.
Override capabilities to force an add control, subtract control, or change

of sequence.
15.
E.
Remove a chiller from a sequence temporarily for service purposes.
Diagnostics/Protection - The chiller plant control program shall be able to

F.
Event Processing - All chiller plant control and status events shall be recorded, at
the operators selection, in the building management system event log to
facilitate troubleshooting.
G.
System Security - The chiller plant control system shall allow program security to
be designated for each operator with a choice of the following functions:
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H.
1.
2.
3.
View chiller plant setup
4.
Change chiller plant setup
Alarm Indications - The chiller plant control status screens shall display chiller
plant and individual chiller alarm messages.
I.
Failure Recovery - Upon sensing a chiller failure the chiller plant control software
shall lockout that chiller and pump and immediately initiate the start of the next
chiller in the rotation sequence.
A rapid powerfail recovery capability returns the chiller plant to its last state
(before the building controller lost power) as quickly as possible after the building
controller powers up. The chiller plant control program will retry chillers (an
operator entered number of tries) if all chillers have been marked as failed.
K.
From the central workstation, following parameters shall be possible and

make a daily log:-
Chilled water / brine inlet temperature.

a.
Chilled water / brine outlet temperature
b.
Chilled water / brine flow status
c.
Chilled water / brine inlet pressure
d.
Chilled water / brine outlet pressure
e.
Evaporator refrigerant pressure
f.
Evaporator refrigerant temperature
g.
Condenser fan status
h.
Compressor refrigerant discharge temperature
i.
Compressor refrigerant suction temperature
j.
Compressor amps per phase (3)
k.
Compressor volts per phase (3)
l.
Refrigerant concentration
m.
Purge exhaust time or purge discharge rate
n.
Vibration level (if monitored)
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Volume IB Part 5

The following points in ASHRAE Guideline 3-1990 shall remain manual

tasks:
a.
Refrigerant level
b.
Oil level
c.
Addition of refrigerant
d.
Addition of oil
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Volume IB Part 5

3.05
COOLING TOWER OPTIMIZATION
A.
The BAS system shall constantly monitor the chiller operating and ambient
conditions and calculate the condenser water supply set point to minimize the
total system energy consumption. These calculations shall be based on chiller
performance data, cooling tower performance data, chiller load and outdoor air
ambient temperature and relative humidity.
B.
Cooling Tower Control
Tower fans shall be started, through their on-off-auto selector switches, by the
chiller plant management system.
On-Off Control
When the tower fans on-off-auto switch is indexed to the auto position and
condenser water flow is proven by the CWS flow sensor, the BAS shall cycle the
fan(s) to maintain the adjustable condenser water supply (CWS) setpoint. The
direct digital control (DDC) algorithm shall provide for minimum on and off run
times to prevent tower fans from starting more than six (6) times per hour during
normal operation. Upon loss of communication with the BAS, the tower fans shall
fail to the on position.
C.
Fan(s) shall be directly commandable from any Chiller plant management

workstation / BAS Workstation by an operator having sufficient authority. For
graphics based systems, the status of each fan, including lead/lag status, shall
be displayed on the top level graphic for the cooling tower system. Condenser
water supply and return temperatures, CW pump(s) status, chilled water pump(s)
status and chiller(s) status shall also be shown on this graphic.
3.6 CONTROL & OPERATION OF THERMAL ENERGY STORAGE SYSTEM
Monitoring, control & operation of the thermal energy storage tank in terms of
charging & discharging the stored energy is also under scope of chiller plant
management system.
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As seen in the chart, proposed air conditioning system is of hybrid type

consisting of air cooled brine & water chiller, centrifugal water chiller & thermal
energy storage system. Thermal energy storage tanks should be charged during
specific time of the day (during non peak hours ie., night time) as shown in the
chart.
Energy tanks shall be charged during 10 PM to 6 AM everyday unless

requirement is changed by the Plant Operator.
Stored energy shall be utilized during peak hour of the day when electrically
operated chillers are running at its fullest possible capacity as shown in the chart.
3.07
Air-Handling Units (AHUs), Fresh Air Fans, HRW UNITS, Precision AHU
The BMS Shall perform the time based start-up and shut down of the AHUs /
HRW units. It shall also perform the monitoring, control and software generated
functions as identified in the I/O points schedule and the following write-up.
The BMS Shall start / stop AHUs based on the programmed time
schedule through the DDC Controllers. It shall be possible to over-ride
this schedule from the central operation station.
The DDC Controller shall continuously compare the off-coil air
temperature, measured using an averaging temperature sensor, against
the desired temperature and accordingly regulate the chilled water flow
rate by modulating 2-way valve in the PI mode. The controller shall
provide the control of Modulating valve with outdoor temperature reset.
It shall be possible to alter the control loop parameters from the central
operation station in the Building Operator Room.
In the event of a fire being detected by the duct smoke detector in the
return air path, the AHU shall be tripped. One contact, of the detector
shall be hardwired in the switchgear circuit to immediately trip the AHU.
The contact shall be adequately rated to be used in the switchgear.
Another contact of the detector shall be wired to the DDC controller to
record the event and annunciated the same to the operator.
C.R. Narayana Rao
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If the
Volume IB Part 5

detector does not have adequate contacts, the BMS vendor shall
arrange to multiply the contacts using relays to implement the above
system.
3.08
Mechanical Ventilation & Exhaust Fans
The fresh air / exhaust fan supplying the fresh air to the various areas such as
stairwell, kitchen, basement is also to be hooked to the BMS. In the same way
Exhaust Fans from toilet is also part of the scope.
3.09
Potable Water System
The BMS shall automatically operate the transfer pumps when the water level
falls to the low level in any of the terrace potable water tank, terrace AC make up
water or terrace fire water tank. Initially, one transfer pump shall be switched on
followed by the other transfer after a time delay. It shall be possible to adjust the
time delay from the central operator system. The pumps shall continue to run till
the level in all the tanks reaches the high level. There after both the pumps shall
be switched off.
The BMS Shall switch on/off the booster pumps to ensure that the potable water
system pressure is maintained in the upper floors.
3.10
Fire Protection System
The BMS shall monitor the status of the various pumps and tanks of the fire
protection system as identified in the I/O points schedule. The status the flow
switches shall be monitored to indicate activation of the sprinklers.
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4.0
BUILDING AND UTILITY MANAGEMENT SYSTEM HARDWARE
4.1
DIRECT DIGITAL CONTROLLER (DDC) HARDWARE REQUIREMENT:

1)
DDC controllers shall be capable of fully stand-alone operation i.e. n the event of
loss of communication with other DDCs or Control Station, they shall be able to
function on their own.
2)
The controllers shall consist of single 16-bit microprocessors for reliable throughput,
based with EEPROM based operating system (O.S.).
3)
The memory available to the controller board as working space for storage of the
Operating system software and data files shall be decided on the basis of number
of points being controlled by them.
4)
Controllers requiring nickel-cadmium/lithium battery to support the full operation of the

RAM, shall have battery back-up upto 12 hours in the event of a localized mains
failure. The battery shall not be required to supply power to actuators, valves,
dampers etc.
In addition to the above battery reserve a further battery shall be provided to retain the
RAM for a minimum of 2 days, after the expiration of the standard battery.
A low battery alarm shall be provided with each Controller and with an indication at the
Control Station.
In case the memory is stored on EEPROM, the battery backup will not be required.
5)
The Controllers shall have proportional control, Proportional plus Integral (PI) Control,
Proportional plus Integral plus Derivative (PID) Control, Two Position
Control and
Time Proportioning Control and algorithms etc, all in its memory and all available for
use by the user, i.e. all the control modes shall be software selectable at any time and
in any combination. The analog output of Proportional Control, PI Control, and PID
Control shall continuously be updated and output by the program shall be provided.
Between cycles the analog output shall retain its last value. Enhanced integral action
in lieu of Derivative function shall not be acceptable.
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6)
The controllers shall have a resident real time and software clock for providing time of
day, day of week, date, month and year. These shall be capable of being
synchronized with other clocks in the network.
Back-up power shall support the clock. Upon power restoration all clocks shall be
automatically synchronized.
7)
The microprocessor based DDCs shall be provided with power supply, A/D and D/A
converters, memory, and capacity to accommodate a maximum of 128 input/output
(I/O) hardware points (with or without an expansion board). DDCs with a lower
capacity of points shall preferably be provided at
the
locations
with
relatively
less input/output points.

8)
If the controllers provided by the contractor have the configurable plug in function
cards, then the following minimum specifications shall have to be met :
i)
In addition to the basic outstation, a minimum of two slots shall be provided for
the insertion of plug-in function cards.
ii)
The cards shall provide for analog or digital, input or output, hardwired
connections to the installed plant.
iii)
The quantity and combination of these cards shall be determined by the

requirements of the plant in that location
with
the concurrence of
the
Owner/ Consultant.
9)
The DDCs shall have sufficient spare capacity (Refer I/O Summary for Redundancy
Details ) (digital/analog input/output) to give flexibility for future expansion.
10)
All DDC controllers shall be capable of handling voltage, mili-ampere, resistance or

open and closed contacts inputs in any mix, if required.
Analog inputs/outputs of the following minimum types shall be supported :
i)
4-20 mA.
ii)
0-1 volts.
iii)
0-10 volts.
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iv)
0-5 volts, and
v)
2-10 volts.
vi)
Resistance Signals (either PTC or NTC)

(PT 100, PT 1000, PT 3000, Balco 500, NI 1000)
Digital input/output types to be supported shall be, but not limited to the following :
i)
Normally-open contacts.
ii)
Normally-closed contacts.
Modulating outputs shall be true proportional outputs and not floating control type.
11)
Controllers packaging shall be such that, complete installation and check out of field
wiring can be done prior to the installation of electronic boards.
12)
All board terminations shall be made via plug-in connectors to facilitate troubleshooting, repair and replacement. Soldering of connections shall not be permitted.
13)
Controllers shall preferably be equipped with diagnostic LED indicators with atleast
indication for Power up Test OK, and Bus Error. All LEDs shall be visible without
opening the panel door.
14)
It shall be possible for the controllers to accept regulated uninterrupted power supply
to maintain full operation of the controller functions (control, logging, monitoring and
communications) in the event of a localized mains failure.
15)
Controllers requiring fan cooling are not acceptable.
16)
There shall be the facility for accessing controller data information locally, via a
portable plug-in keypad display which can be common to all controllers and
normally removed to prevent unauthorized tampering. Alternatively each controller
shall have a keypad and display integral with its casing for local interrogation and
adjustment. In either case, access to the system thus provided shall be restricted by
passwords in the same way as at the main operator terminal.
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17)
In case the Portable operator Terminals (POT) are required to program the controllers,
sockets shall be provided for same. Attachment of POT shall not interrupt or disable
normal panel operation or bus connection in any way.
18)
The controllers shall be housed in vandal proof boxes to protect them from tampering
by any unauthorized personnel. All DDC controllers used in external application shall
be housed IP66/IP54 rating enclosures. All Controllers should be housed in Rittal
Make Enclosure
19)
It shall be possible to add new controllers to the system without taking any part of the
system off-line.
20)
1.2
All controllers shall be UL or CE approved and field proven
DIRECT DIGITAL CONTROLLERS CAPABILITIES:

1)
The Controllers shall have a self analysis feature and shall transmit any malfunction
messages to the Control Station. For any failed chip the diagnostic tests, printout
shall include identification of each and every chip on the board with the chip number /
location and whether the chip Passed or Failed the diagnostic test.
This is a
desired requirement as it would facilitate trouble-shooting and ensure the shortest

possible down time of any failed controller. Controllers without such safety feature
shall be provided with custom software diagnostic resident in the EEPROM. The
tenderer shall confirm in writing that all controllers are provided with this
diagnostic
requirement.
2)
Operating system (O.S.) software for controllers shall be EPROM resident.
Controllers shall have resident in its memory and available to the programs, a
relevant
library of algorithms, intrinsic control
operators,
arithmetic, logic and
relational operators for implementation of control sequences.
3)
In the event of failure of communication between the controllers and/or Control Station
terminal, alarms, reports and logs shall be stored at the controllers and transmitted to
the terminal on restoration of communication.
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4)
In the event of memory loss of a Controller, or the expiration of back-up power, on

start-up of the unit the necessary data-base shall be downloaded automatically and
without operator instruction. Controllers requiring a manual intervention for the re-boot
of software are not desired.
5)
Where information is required to be transmitted between controllers for the sharing of

data such as outside air temperature, it shall be possible for global points to be
allocated such that information may be transmitted either on change of incremental
value or at specific time intervals.
6)
Controllers must be able to perform the following energy management functions as a

minimum.
a)
Time & Event programs
b)
Holiday Scheduling
c)
Maximum and Distributed power demand
d)
Optimum start and stop program
e)
Night purge
f)
Load reset
g)
Zero energy band
h)
Duty cycle
i)
Enthalpy analysis and control
j)
Run Time Totalization
k)
Sequencing and Optimization
l)
Exception scheduling
Detailed description of software features and operating sequence of all available

energy management software shall be submitted with the tender for evaluation by
the Consultant.
7)
The DDC Controllers shall have Adaptive Control capability whereby the control
software measures response time and adjusts control parameters accordingly to
provide optimum control. The software shall allow self-tuning of the variable control
loops (all or any of P, P+I, P+I+D) of the VRVs system so as to provide the most
efficient and optimized controls at different load conditions. The energy management
programs shall update their parameters based on past experience and current
operating conditions.
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8)
Alarm Lockout shall be provided to prevent nuisance alarms. On the initial start up of
air handler and other mechanical
equipment a timed lockout period shall be
assigned to analog points to allow them to reach a stable condition before activating
an alarm comparison logic. Tenderers shall indicate their proposed system alarm
handling capability & features.
9)
Run time shall be accumulated based on the status of a digital input point. It shall be
possible to total either ON time or OFF time. Run time counts shall be resident in nonvolatile memory.
10)
It shall be possible to accommodate Holiday and other planned exceptions to the

normal time programs. Exception schedules shall be operator programmable up to
one year in advance.
11)
Distributed power demand program shall be based
on
a sliding window
instantaneous demand trend algorithm. The DDC interfaced to the demand meter
shall calculate the demand, forecast
the demand trend, compare it
to
the
established demand limits, and initiate load shedding or re-establishment of loads as

required. Shedding shall be on a sequential basis with least important loads shed first
and restored last.
4.3
PORTABLE OPERATORS TERMINAL (POT)

1)
POT shall be provided to allow operator readout of system variables, override control
and adjustment of control parameters. The POT shall be portable and plug directly
into individual controllers for power and data.
2)
The minimum functionality of POT shall include :
Set points to a fixed value or state.
Display diagnostic results.
Display sequentially all point summary and sequentially alarm summary.
Display/change digital point state, analog point value.
Display/change time and date.
Display/change analog limits.
Display/change time schedule.
Display/change run time counts and run time limits.
Display/change time and/or event initiation.
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3)
Display/change programmable offset values.
Access DDC initialization routines and diagnostics.
Enable/disable points, initiators and programs.
Display/change minimum ON/OFF and maximum OFF times.
The POT shall be complete with command keys, data entry keys, cursor control keys
and a 24 character liquid crystal alphanumeric display. Access shall be via
self
prompting menu selection with arrow key control of next menu/previous menu and
step forward/backward within a given menu.
4)
Connection of a POT to a controller shall not interrupt or interfere with normal network
operation in any way, prevent alarms from being transmitted, or interfere with Control
Station commands and system modifications.
5)
Connection of POT at any controller shall provide display access to all controllers on
that bus. In case the controller has a fixed LCD display and entry keyboard, then the
display access shall be available on each screen.
6)
It should be possible to override the commands given through POT by the Operator
Control Station.
4.4
DATA COMMUNICATION
The communication between controllers shall be via a dedicated communication network
as per BACNET recommended standards. Controllers microprocessor failures shall not
cause loss of communication of the remainder of any network. All networks shall
support global application programs, without the presence of a host PC.
Each controller shall have equal rights for data transfer and shall report in its
predetermined time slot. There shall be no separate device designated as the
communications master. Those systems using dependent controllers shall be pointed
out by the contractor and a dual
redundant transmission media with automatic
switching and reporting in the event of line faults will have to be provided.
The communication network shall be such that:
1)
Every DDC must be capable of communicating with all DDCs.
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2)
Network connected devices with
no
messages
to transmit shall indicate
No failure message each cycle. Lack of this message after successive

retries shall constitute a communication or device failure.
3)
Each controller is to be
provided with a communication watchdog to
assure that an individual controller does not permanently occupy the bus. If a
controller is detected as occupying more time than usual, then it shall be
automatically shutdown and an alarm sent to the Control Station.
4)
Error
recovery and communication initialization routines are to be resident
in each network connected device.
5)
For reliability, maintainability, and performance, communication network shall be

extendable to 4,000 feet without active links, hubs, or repeaters, Active devices
required within buses under 4,000 feet long shall be fully transparent (without
compromising any parameter) and totally redundant (including power supply)
to provide the reliability specified.
6)
The communication protocol shall incorporate CRC (Cyclic Redundancy Check)

to detect transmission errors. Parity bit error checking shall not be acceptable.
Vendors to give details for their system error checking capability.
Single or multiple stand alone controller failures shall not cause loss of
communication between active control panels connected on the communication
network. Full communication shall be sustained as long as there are atleast two
operational stand alone control panels active on the communication network.
All the System Integration Units shall be linked together on a Local Area
Network.
The
communication
network
shall
include
provision
for
automatically
reconfiguring itself to allow all operational equipment to perform as efficiently

as possible in the event of single or multiple failure.
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The
communication
network
shall
follow
the recommendations of ISO
7498 or equivalent standard. The BAS supplier shall be required to provide

details of standards to which their system conforms.
4.5
FIELD DEVICES
4.5.1
ELECTRIC AND ELECTRONIC CONTROLS RELATED EQUIPMENT
General Requirements
All controls shall be capable of operating in ambient conditions varying between 0-55
deg. C and 90% R.H. non-condensing.
All Control devices shall have a 20 mm conduit knockout. Alternatively, they shall be
supplied with adaptors for 20 mm conduit.
Ancillary Items
When items of equipment are installed in the situations listed below, the BAS contractor
shall include the following ancillary items :
(i)
Weather Protection
All devices required to be weatherproofed are detailed in the Schedule

of Quantities.
IP ratings for the equipment are mentioned in the
respective section.
(ii)
Pipework Immersion
Corrosion resisting pockets / thermowells of a length suitable for the

complete active length of the device, screwed (13 mm) or (20
mm) or required size NPT suitable for the temperature, pressure and
flow measurements.
(iii)
Duct Mounting (Metal or Builders Work)
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Mounting flanges, clamping bushes, couplings, locknuts, gaskets,

brackets, sealing glands and any special fittings necessitated by the
device.
Additional features
(i)
Concealed Adjustment : All two position switching devices shall have concealed
adjustment unless detailed otherwise in the Schedule of Quantities.
(ii)
Operating Voltage : All two position switching devices shall operate on 230 v
a.c and all accessible live parts shall be shrouded. An earth terminal shall be
provided.
4.5.2
TEMPERATURE SENSOR
Temperature sensors for space, pipes and ducts, shall be of the Resistance Temperature
detector (RTD) type or thermistor. These shall be two wire type and shall conform to the
following specifications :
1)
Immersion sensors shall be high accuracy type with a high resistance versus
temperature change. The accuracy shall be atleast 0.33 degrees F and
sensitivity of atleast 2 ohm/F.
2)
Immersion sensors shall
be provided with
separate stainless steel thermo
well. These shall be manufactured from bar stock with hydrostatic pressure rating
of atleast 10 kgf/cm2.
3)
The connection to the pipe shall be screwed inch NPT (M). An aluminum
sleeve shall be provided to ensure proper heat transfer from the well to the
sensor. Terminations to be provided on the head. Flying leads shall not be
acceptable.
4)
The sensor housing shall plug into the base so that the same can be easily
removed without disturbing the wiring connections.
5)
Duct temperature sensors shall be with rigid stem and of averaging type. These
shall be suitable for duct installation.
6)
Outdoor air temperature sensor shall be provided with a sun shield.
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7)
The sensors shall not be mounted near any heat source such as windows,
electrical appliances etc.
The temperature sensors may be of any of the following types :

1)
2)
3)
4)
4.5.3
PT 100, PT 1000, PT 3000

NI 100, NI 1000
Balco 500.
Thermistor
HUMIDITY SENSOR
Space and duct humidity sensors shall be of capacitance type with an effective sensing
range of 10% to 90% RH. Accuracy shall be( +) / (- ) 3% or better. Duct mounted
humidity sensors shall be provided with a sampling chamber. Wall mounted sensors
shall be provided with a housing. The sensor housing shall plug into the base so that
the same can be easily removed without disturbing the wiring connections. The sensors
shall not be mounted near any heat source such as windows, electrical appliances
etc.
4.5.4
FLOW METER
Water flow meters shall be either sonic type or electromagnetic type. For electromagnetic
flow meter, Teflon lining with 316 SS electrodes must be provided. The housing shall
have IP 55 protection. Vendors shall have to get their design/ selection approved by the
Consultant, prior to the supply.
The exact ranges to be set shall be determined by the contractor at the time of
commissioning. It should be possible to zero the flow meter without any external
instruments, with the overall accuracy of atleast 1% full scale.
4.5.5
PRESSURE TRANSMITTER FOR WATER

Pressure transmitters shall be piezo-electric type or diaphragm type. (Bourdon Tube
type shall not be acceptable). Output shall be 4-20mA or 0-10V DC and the range as
specified in the data sheet depending on the line pressure. Power supply shall be
either 24 V AC, 24 V DC or 230 V AC. Connection shall be as per manufacturers
standards. The pressure detector shall be capable of withstanding a hydraulic test
pressure of twice the working pressure.
The set point shall fall within 40%-70% of the
sensing range and detector shall have sensitivity such that change of 1.5% from the
stabilized condition shall cause modulation of the corrective element. The sensor
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must be pressure compensated for a medium
temperature
of -10 o C to 60o C
with ambient ranging between 0 o C to 55 o C.
4.5.6
DIFFERENTIAL PRESSURE SWITCH FOR PIPE WORK

These shall be used to measure pressure differential across suction and discharge of
pumps. The range shall be as specified in the data sheet. Switch shall be ON with
increase in differential. Housing for these shall be weather proof with IP 55 protection.
The pressure switch shall be capable of withstanding a hydraulic test pressure of 1.5
times the working pressure. The set point shall fall in 40-70% of the scale range and
shall have differentials adjustable over 10%-30% of the scale range. The switches shall
be provided with site adjustable scale and with 2 NO/NC contacts.
4.5.7
DIFFERENTIAL PRESSURE SWITCH FOR AIR SYSTEMS

These shall be diaphragm operated. Switches shall be supplied with air connections
permitting their use as static or differential pressure switches.
The switch shall be of differential pressure type complete with connecting tube and
metal bends for connections to the duct.
The housing shall be IP 54 rated.
The
pressure switches shall be available in minimum of 3 ranges suitable for applications

like Air flow proving, dirty filter, etc. The set point shall be concealed type. The contact
shall be SPDT type with 230 VAC, 1 A rating.
The switch shall be supplied suitable for wall mounting on ducts in any plane. It should
be mounted in such a way that the condensation flow out of the sensing tips. Proper
adaptor shall be provided for the cables.
The set point shall fall within 40%-70% of the scale range and l have differentials
adjustable over 10%-30% of the scale range.
The switches shall be provided with site adjustable scale and with 2 NO/NC contacts.
4.5.8
AIR FLOW SWITCHES

Air flow switches shall be selected for the correct air velocity, duct size and mounting
attitude. If any special atmospheric conditions are detailed in the Schedule of
Quantity the parts of the switches shall be suitably coated or made to withstand such
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conditions. These shall be suitable for mounting in any plane. Output shall be 2 NO/NC
potential free. Site adjustable scale shall also be provided.
4.5.9
AIR PRESSURE SENSOR

The pressure sensor shall be differential type. The construction shall be spring loaded
diaphragm type. The movement of the membrane in relation to the pressure should be
converted by an inductive electromagnet coupling which would give an output suitable for
the controller. The pressure sensor shall be in a housing having IP 54 ratings in
accordance with IEC 529. Suitable mounting arrangement shall be available on the
sensor. The sensor shall come complete with the PVC tubes & probes.
4.5.10 WATER FLOW SWITCH

These shall be paddle type and suitable for the type of liquid flowing in the line.
Output shall be 2NO/2NC potential free.
4.5.11 TRANSDUCERS FOR ELECTRICAL SERVICES

Electrical transducers shall be integrated electronic type and rack mounted on the field.
These shall work on 230 V supply with the output being standard type i.e. 4-20 mA, 0- 10
Volts etc.
Power factor, Voltage, Current, Frequency and Kilowatt transducers shall have standard
output signal for measurement for the specified variable.
Kilowatt-Hour metering(if any) shall be poly-phase, three-element with current

transformer (CT) operated type. The metering shall feature high accuracy with no more
than +/- 1% error over the expected load range. The coils shall be totally encapsulated
against high impulse levels.
4.5.12 LEVEL SWITCH

The level switches shall have to meet the following requirement :
Type
:
Float Type/Capacitance type/Conductivity type
Mounting
:
To suit application.
Connection
:
Flanged ANSI 150 lbs RF Carbon steel
Float material
:
316 SS
Stem Material
:
316 SS
Output
:
2 NO, 2 NC potential free
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Switch Enclosure
4.5.13
IP 55
CONTROL VALVES
Control valves shall be globe type, two way type.
The Manufacturers standards shall be applicable for these valves.
Valves
a.
Type
Two way /three way
b.
Stem / Trim
SS-316 or better
c.
Plug and seat
SS-316 or better
d.
Plug characteristics
Equal Percentage
e.
Service
Chilled water
f.
Packing
Teflon
Actuator
a.
Actuator
Electrical/Electronic/Magnetic.
b.
Actuator type
Proportional (Modulating)
c.
Travel limit switch
2 Nos. for open and close.
d.
Hand wheel
Required
e.
Input signal
0 10 V dc, 4 20 mA
f.
Power Supply
240 V ac
g.
Thrust
To be selected by the vendor
h.
End Connections
Screwed upto 2 Beyond that ANSI 150

Lb RF
j.
Noise Level
Not exceeding 70 DB
k.
Weather Proof
NEMAI
Note:
i.
ii.
Actuator should be directly coupled to the trim. Eccentric linkages not acceptable.
Leakage not to exceed 0.1% of flow.
4.5.14 TWO WAY MOTORIZED BUTTERFLY VALVE

Valve
a.
Type of valve
Butterfly Valve.
b.
Body Material
Carbon steel ASTM A 216
c.
Body seat ring (if applicable)
Gr WCB
d.
Vane
SS-316
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e.
Packing
Teflon
f.
Mounting Stool
Required.
g.
Shaft
SS-316
h.
Seat
Nitrile rubber
Fasteners
SS-316
Leakage
Zero percentage
Type
Electric
Duty.
On/Off (Maximum 50 operations per day)
Motor power supply
230 V AC or 415 V 3-phase
Travel limit switches
2 Nos
Torque limit switches.
2 Nos
Hand wheel
Required
Speed
Approx 150 mm/min
Actuators
.
NOTE
a.
Actuator must open/ close with one changeover contact. Control panel, if
required, must be supplied integral with the Actuator.
b.
No gear box is envisaged, however if gear box is provided, the travel limit
switches must be connected directly to the valve stem.
c.
4.6
Cover tube for the valve stem must be provided
ELECTRONIC METERING (Load Managers)

Electronic metering shall be provided on the main HT , LT panel at incoming and
outgoing feeders and selected MDBs. These meters shall be supplied and installed in
the panels by the Electrical contractor Electrical contractor shall loop the meters & bring
one single cable to BMS Room for Integration to BAS.
The specifications for the electronic meters shall be as follows:

Type
Instantaneous
Measurements
C.R. Narayana Rao

Static Power Meter

Class 1.0 accuracy.
a.
V (1-n), V (1-1) & 1 per ph & avg. V &

I unbalance
b.
PF per ph & total, frequency
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Features
c.
Power & BI-directional energy (active, apparent,

reactive)
d.
Peak & Predictive Demand (I, W, VA, VAR

totals)
e.
V & I harmonics (Individual & Total)
f.
Time of use (internal calendar, multiple daily

tariff, energy & demand accumulators).
a.
Event Triggered
b.
Sequence of event
c.
Panel mountable
d.
Internal battery backup
e.
Transducer less connection via standard CT /

PT
Display
Local LCD display panel user formatable display with

scrollable screens.
Software interface shall be ensured by BAS contractor for the electronic meters.
Systems requiring transducers for duplicating the data shall not be accepted.
All the instantaneous measurements shall be displayed on the control stations and the
data shall be logged. It shall be possible to access minimum / maximum logging of any
parameter with alarm annunciation for unusual measurements. The system shall also
accept user defined Set-Point limit of any parameter.
4.7
CO SENSORS
The CO Sensor shall be microprocessor based device. The CO detector shall sense the
level of carbon monoxide particle in the air of parking area and shall transmit the
proportional signal to DDC controller for the control of ventilation / exhaust equipment
and shall provide early warning of hazardous concentration of Carbon monoxide. The
detector shall cover minimum range of 0 - 250 PPM for solid state and 0 - 500PPM for
electro chemical state.
The detector shall have LCD displaying PPM level.
The detector shall operate in the temperature range of 0 - 50 Deg.C and humidity range
of 95 %.
The detector shall be calibrated as per field conditions.
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The detector shall have 2 LEDs for normal and failure indication.
4.8
ENCLOSURES FOR CONTROLLERS AND ELECTRICAL PANELS

All the controllers shall be housed in Lockable Vandal proof boxes which shall either be
floor mounted or wall mounted. These shall be free standing, totally enclosed, dust and
vermin proof and suitable for tropical climatic conditions.
The panel shall be metal enclosed 14 SWG CRCA sheet steel cubicle with gaskets
between all adjacent units and beneath all covers to render the joints dust proof. All
doors and covers shall be hinged and latched and shall be folded and braced as
necessary to provide a rigid support. Joints of any kind in sheet metal shall be seam
welded with welding slag grounded off and welding pits wiped smooth with plumber
metal.
All panels and covers shall be properly fitted and secured with the frame and holes in the
panels correctly positioned. Fixing screws shall enter into holes tapped into an adequate
thickness of metal or provided with nuts. Self threading screws shall not be used in the
construction of control panels. Knockout holes of approved size and number shall be
provided in the panels in conformity with the location
of incoming
and outgoing
conduits/cables. lamps shall be provided to support the weight of the cables. The
dimension of the boxes shall depend on the requirement with the colour decided in
consultation with the Architect/Consultant.
Note : All panel enclosures used in plant room spaces and external to building shall be
suitable for outdoor application (IP 54 protection).
5.0
SYSTEM WIRING
5.1
Conduits
General
Prior to laying and fixing of conduits, the contractor shall carefully examine the drawings
indicating the layout, satisfy himself about the sufficiency of number and sizes of
conduits, sizes and location of conduits, sizes and location of conduits and other relevant
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details. Any discrepancy found in the drawings shall be brought to the notice of
Consultant/Project Manager. Any modifications suggested by the contractor shall be got
approved by the Consultant/Project Manager before the actual laying of conduits is
commenced.
Conduits/Trunker
Conduits and accessories shall conform to relevant Indian Standards. 16 Gauge screwed
mild steel conduits of 25mm dia, protected by black bituminous enamel shall be used as
called for in the schedule of quantities. Buried cabling passing under floor of ground floor,
if any, shall run in galvanized steel conduit. Joints between conduits and accessories
shall be securely made, to ensure earth continuity.
The conduits shall be delivered to the site of construction in original bundles and each
length of conduit shall bear the label of the manufacturer.
Connections
All jointing methods shall be subject to the approval of the Consultant/Project Manager.
Separate conduits shall run for all power outlet wiring. Conduit connections for MS
conduits, shall be screwed metal to metal with white lead and exposed threads shall be
painted with one coat of self etching zinc chromate and two coats of enamel paint.
The threads and sockets shall be free from grease and oil. Connections between
screwed conduit and controller metal boxes shall be by means of brass hexagon smooth
bore bush, fixed inside the box and connected through a coupler to the conduit. The
joints in conduits shall be free of burrs to avoid damage to insulation of conductors while
pulling them through the conduits.
Bends in Conduit:
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Where necessary, bends or diversions may be achieved by means of bends and / or

circular inspection boxes with adequate and suitable inlet and outlet screwed joints. In
case of recessed system each junction box shall be provided with a cover properly
secured and flush with a finished wall surface. No bends shall have radius less than 2-1/2
times the outside diameter of the conduit.
Fixing Conduits
The conduits, junction boxes, outlet boxes and controller boxes once installed in position,
shall have their outlets properly plugged or covered so that water, mortar, insects or any
other foreign matter does not enter into the conduit system. Surface conduits shall be
fixed by means of spacer bar saddles at intervals not more than 500mm.
The saddles shall be 2mm x 19mm galvanised mild steel flat, properly treated, primered
and painted, securely fixed to supports by means of nuts and bolts/ raw bolts and brass
machine screws.
Drawing of Conductors
While drawing insulated wires/cable into the conduits, care shall be taken to avoid
scratches and kinks, which may cause breakage of conductors. No joint shall be allowed
in the breakage of conductors. No joint shall be shaved off like length of the conductors.
Insulation shall be shaved of like sharpening of a pencil and it shall not be removed by
cutting it square to avoid depression/cutting of conducting material.
Strands of wires shall not be cut to accommodate and connect to the terminals.
Terminals shall have sufficient cross-sectional area to take all the strands.
No wire shall be drawn into any conduit all work of any nature that may cause injury to
wire in completed. Before the wires are drawn into the conduit, the conduits shall be
thoroughly cleaned of moisture, dust, dirt or any other obstruction. Where wires are
connected to detectors, or panel, sufficient extra length of wires shall be provided to
facilitate easy connections and maintenance.
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Only licensed supervisors/wiremen shall be employed for cabling and other connected
work. Only approved make of cables shall be used. The cables shall be brought to the
site in original packing.
Signal Cable
The signal cable shall be of the following specifications:
a) Wire
multistrand Copper
b) Size
1 Sq.mm, multistrand
c) No.of conductors
Two (One pair)
d) Shielding
Overall belt foil aluminium polyester shield.
e) Jacket
Chrome PVC
Communication Cable
The communication cable shall be of the following specification:
6.0
a) Wire:
multistrand Copper
b) Size:
1Sq.mm multistrand
c) No.of conductors:
Two/Three
d) Sheilding
: Overall beld foil Aluminium polyester shield
e) Jacket
: Chrome PVC
Execution
DRAWINGS
The BAS Contractor shall furnish detailed working drawings (using latest edition
Computer Aided Design - CAD) drafting package, Two-dimensional schematic and
information page, graphics of all system, controlled by a monitored by the BAS shall be
furnished. The sizing of control valves, actuators etc. should be provided as a part of
submittal.
System Overview
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This gives the overall distribution of systems and the automation stations should be
clearly indicated with input/output details. Such a detailed diagram shall be a part of the
preliminary drawing for approval and in as-built document.
Electrical Wiring Diagram
Electrical wiring diagram indicating the wiring connections of controllers with the
connectors and the field devices with the numbering system adopted shall be clearly
explained and such a diagram shall be a part of the preliminary drawing for approval and
in as-built document.
Interfacing diagram
A detailed interfacing diagram which corresponds to software and hardware interlocks of

various system interfaced (fire alarm, access control etc.) shall be a part of the
preliminary drawing for approval and in as-built document.
GA Diagram
GA diagram gives the details of the controllers, relay cards, internal terminals placed in
the panel layout.
Schematics
A well developed schematic diagram of the DDC controller interfaced and its field devices
distributed on the air flow diagram with their corresponding logic for air handling unit,
chillers, TFA shall be clearly indicated.
Signal List
A detailed input/output list with detailed terminal numbers, signal type, cable type, device
codes, device type, device ordering reference shall be clearly explained in the preliminary
document and in as-built document.
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Installation
Methods
The contractor shall provide necessary details to maintain the quality of installation
mentioned as per the manufacturers instruction to his engineers and shall be a part of
the preliminary document.
Safety instructions
The contractor shall comply with all applicable safety regulations in his design, access
arrangements and operations on site. The Contractor shall equip his engineers and
technicians with necessary wares for safety operation.
IO SUMMARY
C.R. Narayana Rao

Page 58 of 75
Volume IB Part 5

C.R. Narayana Rao

Page 59 of 75
Volume IB Part 5
IO Summary
IBMS TENDER PACKAGE
TIDEL COIMBATORE
Sl.No.
Description
Qty
AI
I/O DETAILS
AO
DI
DO
No of Data points
for Integration With
BMS
IO DETAILS
Remark
Scope of sensor, actuator, contacts,

relays, microprocessor unit
ACMV Automation system
1
2
Air Cooled Chillers, Water cooled Chillers, water / brine Qty

Chiller Enable command
Chiller ON/OFF status
Chiller Auto / Manual status
10
Chiller trip status
10
5
6
7
Set charge temperature

Differential pressure switch status
Outlet & Inlet temperature of Individual chillers
10
20
Command to chiller panel

BAS vendor
signal from potential-free contact. BAS vendor
Potential-free contact in Panel by
Electrical Contractor
ACMV Vendor
flow status
BAS vendor
Immersion type temp sensor + pocket BAS vendor. 2 Nos for each of the chiller
Common supply & return header temperature /each circuit
16
Immersion type temp sensor + pocket
BAS vendor. 2 Nos for Primary circuit on

Brine Chillers, 2 Nos for Secondary Headerin
Brine Circuit, 2 Nos for TES Tanks Header, 2
Nos for PHE Primary Header, 2 Nos for PHE
Secondary Header, 2 nos for Comfort
Chillers, 2 Nos for Centrifugal Chillers, 2 Nos
for Secondary Header in Utility Building.
Butterfly ON/OFF Chiller isolation valves command & status
10
10
Butterfly ON/OFF valve
Motorized Valve by ACMV Vendor. Cabling

from Valve part of BAS Vendor
10
Butterfly ON/OFF valves - Chiller bank linking over primary

headers command & status
BAS vendor. Valve qty not quantified in

ACMV Package. To be in the scope of BAS
Vendor. 960 US GPM - 200 MM dia
UTILITY BUILDING - ACMV

10
10
10
10
Page 58 of 73
IO Summary
IBMS TENDER PACKAGE
Sl.No.
11
Description
Qty
I/O DETAILS
AO
DI
DO
Remark

Anti-freeze thermostat
BAS vendor
BAS vendor
BTUH Meter for TES Tank (For recording Storage) with

Temperature Sensors
Signal from BTUH Meter
BTUH Meter by ACMV Vendor. Necessary

wiring to BMS by BMS Vendor - Flow 2800
US GPM 350 dia
24
BTUH Meter with match pair sensors on Air Cooled Brine

Chiller Side
BTUH Meter by BAS Vendor. Wiring by BAS

Vendor. Flow 1920 US GPM 300 dia
25
BTUH Meter with match pair sensors on water Cooled water

Chiller Side

Vendor. Flow 3840 US GPM 400 dia
26
BTUH Meter with match pair sensors on air Cooled water

Chiller Side

Vendor. Flow 1920 US GPM 300 MM dia
27
BTUH Meter with match pair sensors on secondary side of PHE

28
BTUH Meter with match pair sensors on secondary side CHW

Side (Main Loop Pumpsets)

13
14
15
16
Butterfly ON/OFF TES Sub Header isolation valves command

& status (Total capacity in three sub header for optimal usage)
17
18
19
20
Temperature at TES outlet / inlet at the header level

Temperature at TES sub header level supply and return
Temperature at PHE inlet / outlet - primary & secondary side
Temperature at Condenser side & Cooling tower Inlet & outlet &
Header Temperature
21
22
Anti-freeze thermostat
Header Mixture Temperature leaving & Entring Main Loop
Pumpsets
23
12
12


BAS vendor. Valve qty not quantified in
ACMV Package. To be in the scope of BAS
Vendor. 350 mm dia
BAS vendor
BAS vendor
BAS vendor
BAS vendor
12
Butterfly ON/OFF Condenser Side isolation valves command &

status
Butterfly ON/OFF PHE Primary & Secondary Side isolation
valves command & status
Butterfly ON/OFF Cooling Tower Side isolation valves
command & status
Butterfly ON/OFF TES Side isolation valves command & status Valve No 9 & 12
2-way modulating valve at TES line
2
AI
No of Data points
BMS
TIDEL COIMBATORE
Modulating Valve - 2 Way

3
2
2
2
2
8
8
2
Page 59 of 73
IO Summary
IBMS TENDER PACKAGE
Sl.No.
Description
Primary chilled Water / Brine Pumps - Qty
Qty
AI
I/O DETAILS
AO
DI
DO
No of Data points
BMS
TIDEL COIMBATORE
11
Remark

12 Nos for Air Cooled Brine Chillers, 3 nos

for Air Cooled Water Chillers, 3 Nos for
Water Cooled Chillers
Command to chiller panel/ pumps panel Potential free contact in panel by Electrical
vendor. Control cable from DDC to Electrical
panel by BAS Vendor
signal from potential-free contact
Potential free contact in panel by Electrical
panel by BAS Vendor
Automanual Switch in panel by Electrical
panel by BAS Vendor
flow status
BAS vendor
panel by BAS Vendor
29
Pumps ON / OFF command
30
Pumps ON / OFF Status
11
31
Pumps Auto / Manual status
11
32
33
Flow status
Pumps trip status
11
11
34
35
36
37
38
Flow status
Pumps trip status
5
5
39
Pumps VFD monitoring / control
40
Integration of Secondary Pumpsets serving PHE for retrieving

internal data for monitoring & control
41
Pumps VFD healthy & run Status
Serial RS486 Bus from VFD panels on ACMV Vendor. Cabling from BAS Vendor
Modbus RTU / Bacnet
Protocol for integration shall be on ACMV / Pump Vendor to provide the protocol
Bacnet /IP / Modbus RTU
& adress details for integration & IBMS
Vendor to integrate the same.
ACMV Vendor. Cabling from BAS Vendor
42
Pumps VFD trip status
Condenser Water Pumps - Qty
Secondary chilled Water Pumps on PHE - Qty
11
5
5
panel by BAS Vendor
panel by BAS Vendor
panel by BAS Vendor
flow status
BAS vendor
panel by BAS Vendor
25
Page 60 of 73
IO Summary
IBMS TENDER PACKAGE
AI
I/O DETAILS
AO
DI
Sl.No.
Description
43
Pumps ON / OFF command - Command to Logic Control Panel
44
45
46
47
48
Flow status
Pumps trip status
3
3
49
50
Integration of Pumpsets
monitoring & control
51
Modbus RTU / Bacnet
52
53
PHE Pumps - Qty
Qty
DO
No of Data points
BMS
TIDEL COIMBATORE
Remark

BAS Vendor to trigger the command to start

the operation of VFD Panel
3
3
Main Loop Pumps (With VFD & Logic Control Panel)
for retrieving internal data for
Ventilation / Exhaust AHU for Electrical Room located in

Utility Building
54
AHU ON/OFF Command
55
56
57
58
59
AHU ON/OFF status

AHU Auto/Manual Command
Space air Temperature Sensor
Filter status
Fire trip status
panel by BAS Vendor
panel by BAS Vendor
panel by BAS Vendor
flow status
BAS vendor
panel by BAS Vendor
35

2
2
2
2
2
Command to AHU panel. signal from

potential-free contact
DP switch
Command to AHU panel
Duct type Temperature sensor
DP switch
signal from DSD & FAS

panel by BAS Vendor
BAS vendor
ACMV Vendor
BAS vendor
BAS vendor
Cabling by BAS Vendor
Page 61 of 73
IO Summary
IBMS TENDER PACKAGE
Sl.No.
Description
60
MCC power supply status
61
Outside Air RH & Temperature.
Qty
AI
I/O DETAILS
AO
DI
DO
No of Data points
BMS
TIDEL COIMBATORE
Remark
signal from potential free contact
RH & Temperature sensor


panel by BAS Vendor
BAS vendor
Integration of Chillers to BAS System

62
Integration of Chillers for retrieving internal data for monitoring &

control
10
OVERHEAD TANK
200
63
64
65
Level Switch - High

Level Switch - Low
Level Switch - Medium
1
1
1
66
SPARE IO in the Control Panel

Spare
10
10
15
15
40
TOTAL I/O FOR CHILLER PLANT
80
10
205
97
300
Protocol for integration shall be on ACMV / Chiller Vendor to provide the protocol
Vendor to integrate the same. Cabling in the
scope of BAS Vendor
Level Switch
Level Switch
Level Switch
BAS Vendor. Approx depth 2.5 Mtr

ACMV PLANT FOR CRITICAL AREA CHILLERS

Air Cooled Chillers- Qty
1
2
Chiller Enable command

Chiller ON/OFF status
Chiller Auto / Manual status
Chiller trip status
5
6
Set charge / Operating temperature

Outlet and inlet temperature of Individual chillers
16
Command to chiller panel.

BAS vendor
ACMV Vendor. Via Software Integration.
Immersion type temp sensor + pocket BAS vendor. 2 Nos for each of the chiller
Common supply & return header temperature /each circuit
BAS vendor.
Page 62 of 73
IO Summary
IBMS TENDER PACKAGE
Sl.No.
Description
Qty
AI
I/O DETAILS
AO
DI
Remark

Butterfly ON/OFF Chiller isolation valves command & status
10
11
12
Pumps trip status
13
14
Integration of Pumpsets
monitoring & control
15
Modbus RTU / Bacnet
16
17
Three Set of pumpsets
18
Outside Air RH & Temperature.

BAS vendor
Primary chilled Water Pumps Qty
DO
No of Data points
BMS
TIDEL COIMBATORE
Butterfly ON/OFF valve - open and Motorized Valve by ACMV Vendor. Cabling
close commands and feedbacks for from Valve part of BAS Vendor
valve nos.
9
panel by BAS Vendor
vendor. Signal cable from DDC to Electrical
panel by BAS Vendor
panel by BAS Vendor
panel by BAS Vendor
Secondary Chilled Water Circulation Pumpsets
for retrieving internal data for
32
4
1
RH & Temperature sensors
Integration of Chillers to BAS System

19
Integration of Chillers for retrieving internal data for monitoring &

control
SPARE IO in the Control Panel

Sub Total
100
19
40
28
Protocol for integration shall be on ACMV / Chiller Vendor to provide the protocol
Vendor to integrate the same. Cabling in the
scope of BAS Vendor
132
Page 63 of 73
IO Summary
IBMS TENDER PACKAGE
Sl.No.
39
Description
Qty
Spare
TOTAL I/O FOR CHILLER PLANT - CRITICAL
AI
I/O DETAILS
AO
DI
DO
No of Data points
BMS
TIDEL COIMBATORE
26
23
48
34
158
Remark

AIR HANDLING UNITS

TYPICAL WITH HRW
Air Handling Units - Qty in each of AHU Room
2 for Office, 1 for Hub Room & 1for Lift Lobby
AHU ON/OFF Command
2
3
AHU ON/OFF status

4
5
6
Return air Temperature & RH Sensor

Filter status
CHW 2-Way Valve Control
Immersion type temperature sensors to measure CHW in/outlet

temperature
Fire trip status
Fire Damper Status - SA, RA, reset command
10
Return air Co2 level
11
VFD Speed control, Duct static pressure reading & monitoring.

Integration of VFDS
DP switch
1
12
2
2
Immersion type temp sensor+pocket

ACMV Vendor. BAS Vendor to do Cabling
aux.contact - fire damper actuators
Fire Damper and control panel by ACMV

Vendor. BAS Vendor to do further cabling.
No Fire Damper for Lift Lobby AHU
Duct type Temperature & RH sensor

DP switch
2-way CHW valve
1
4

panel by BAS Vendor
BAS vendor
panel by BAS Vendor
BAS vendor
BAS vendor
ACMV Vendor will provide Valve suitable for
BMS Operation. Necessary cabling from
DDC Panel to Valve shall be in scope of BAS
Vendor
BAS vendor
Duct Co2 sensor

2
20
BAS vendor. Envisaged for Office Area Only.

Not for Hub Room & Lift Lobby
Protocol for integration shall be on ACMV Vendor to provide the protocol &
MODBUSRTU
adress details for integration & IBMS Vendor
to integrate the same with necessary cabling.
Static Pressure Duct Sensor by ACMV
Vendor
Page 64 of 73
IO Summary
IBMS TENDER PACKAGE
Sl.No.
Description
Qty
AI
12
13
Zone Temperature sensors in the office area
14
15
16
Zone Temperature sensors in the HUB Room & Lift Lobby

Supply air Canvas Temperature in AHU's
Spare
HRW UNITS
2
3
3
HRW AHU SUPPLY AIR FAN ON/OFF Command
HRW AHU SUPPLY AIR FAN ON/OFF Status
I/O DETAILS
AO
DI
DO
No of Data points
BMS
TIDEL COIMBATORE
Remark


panel by BAS Vendor
Zone temperature sensor in addition to BAS Vendor
VAV Zone Temperature
Zone Temperature
BAS Vendor
Duct Temperature in the outlet
BAS Vendor
5
1
1
HRW AHU SUPPLY AIR FAN ON/OFF Command
HRW AHU SUPPLY AIR FAN ON/OFF Status
HRW Wheel ON/OFF Command
HRW Wheel ON/OFF Status
10
Outdoor Air Temperature Entering
Outdoor Air Temperature
11
Supply Air Temperature leaving Wheel
12
Return Air Temperature Entering Wheel
13
Air Temperature Leaving Wheel
Supply Air Leaving Temperaure from

HRW
Return Air Entering Temperaure to
HRW
Air leaving Temperaure from HRW
BAS vendor
14
Filter status on air entering wheel & air entering conditioned

space
Fire trip status
DP switch
BAS vendor
15
DP switch
DP switch
DP switch

panel by BAS Vendor
BAS vendor
panel by BAS Vendor
panel by BAS Vendor
BAS vendor
panel by BAS Vendor
panel by BAS Vendor
BAS vendor
panel by BAS Vendor
BAS vendor
BAS vendor
BAS vendor
Page 65 of 73
IO Summary
IBMS TENDER PACKAGE
Sl.No.
Description
Qty
AI
I/O DETAILS
AO
DI
DO
No of Data points
BMS
TIDEL COIMBATORE
16
17
Spare
Total I/O for AHU - Typ -FOR ONE AHU ROOM
37
36
20
28
(TYP AHU - COMFORT AC - OFFICE AREA)

I/O List for Air Handling Units


panel by BAS Vendor
The I/O list shall be the same as stated

above. The detail description of the I/O
list are as stated above under the above
Air Handling Units I/O list
Total no of AHU Rooms
84
Total I/O for AHU
84
3108
756
3024
1680
2352
AIR HANDLING UNITS

TYPICAL WITHOUT HRW
Air Handling Units - Qty in each of AHU Room
2 for Office, 1 for Hub Room & 1for Lift Lobby
AHU ON/OFF Command
2
3
AHU ON/OFF status

4
5
6
Return air Temperature & RH Sensor

Filter status
CHW 2-Way Valve Control
Immersion type temperature sensors to measure CHW in/outlet

temperature
Fire trip status
Remark
DP switch
1
4
Immersion type temp sensor+pocket

panel by BAS Vendor
BAS vendor
panel by BAS Vendor
BAS vendor
BAS vendor
ACMV Vendor will provide Valve suitable for
BMS Operation. Necessary cabling from
DDC Panel to Valve shall be in scope of BAS
Vendor
BAS vendor
Duct type Temperature & RH sensor

DP switch
2-way CHW valve
Page 66 of 73
IO Summary
IBMS TENDER PACKAGE
Sl.No.
Description
Qty
AI
I/O DETAILS
AO
DI
Fire Damper Status - SA, RA, reset command
10
Return air Co2 level
11
12
13
Supply air Canvas Temperature in AHU's

Spare
3
3
Total I/O for AHU - Typ -FOR ONE AHU ROOM
18
21
10
12
DO
No of Data points
BMS
TIDEL COIMBATORE
2
1
Remark
aux.contact - fire damper actuators
Fire Damper and control panel by ACMV

Vendor. BAS Vendor to do further cabling.
No Fire Damper for Lift Lobby AHU
Duct Co2 sensor
BAS vendor. Envisaged for Office Area Only.

Not for Hub Room & Lift Lobby
panel by BAS Vendor
BAS Vendor
Duct Temperature in the outlet
(TYP AHU - COMFORT AC - OFFICE AREA)

I/O List for Air Handling Units

The I/O list shall be the same as stated

above. The detail description of the I/O
list are as stated above under the above
Air Handling Units I/O list
Total no of AHU Rooms
38
Total I/O for AHU
38
684
152
798
380
152
TOILET EXH FANS & PRESSURIZATION

FANS, OVERHEAD TANKS - LOCATION FAN ROOM - TERRACE FLOOR
PRESSURIZATION AIR Handling Units - Qty

1
AHU ON/OFF Command
AHU ON/OFF status
Filter status
26
26
26
26
26
DP switch
DP switch
1 Working + 1 along with other unit for

emergency during fire
panel by BAS Vendor
BAS vendor
panel by BAS Vendor
BAS vendor
Page 67 of 73
IO Summary
IBMS TENDER PACKAGE
Sl.No.
Description
Qty
AI
I/O DETAILS
AO
DI
DO
No of Data points
BMS
TIDEL COIMBATORE
Remark

Fire trip status
26
26

panel by BAS Vendor
Exh Fan ON/OFF Command
Fan ON/OFF status

panel by BAS Vendor
BAS vendor
10
Fire trip status
11

panel by BAS Vendor
Fan ON/OFF status

panel by BAS Vendor
BAS vendor
10
Fire trip status
11

panel by BAS Vendor
Toilet Exh Fan ON/OFF Command
16
Toilet Fan ON/OFF status

panel by BAS Vendor
BAS vendor
16
10
Fire trip status
ELECTRICAL ROOM EXHAUST FAN - Qty
PANTRY EXHAUST FAN - Qty
TOILET EXHAUST FAN - Qty
DP switch

panel by BAS Vendor
DP switch

panel by BAS Vendor
16
16
16
DP switch

panel by BAS Vendor
Page 68 of 73
IO Summary
IBMS TENDER PACKAGE
Sl.No.
Description
Qty
AI
I/O DETAILS
AO
DI
DO
No of Data points
BMS
TIDEL COIMBATORE

11
Fan ON/OFF status
10
Fire trip status
22
11
22

panel by BAS Vendor
FRESH AIR FAN - Qty
OVERHEAD TANKS - Qty
16
Remark

panel by BAS Vendor
22

panel by BAS Vendor
BAS vendor
22
22
22
DP switch

panel by BAS Vendor
12
Level Switch - High
Level Switch
13
Level Switch - Low
Level Switch
14
Level Switch - Medium
Level Switch
15
Spare
Total I/O for TOILET EXH FANS, PRESSURIZITION FANS &

FRESH AIR FANS
250
149
ACMV Vendor
BASEMENT EXHAUST FANS - TYP

EXHAUST FANS
60
Exhaust air Ventilation Fan ON / OFF Command.
Exhaust air Ventilation Fan ON / OFF Status.
60
DP switch
BAS vendor
Exhaust air Ventilation Fan trip Status.
60
ACMV Vendor
Exhaust air Ventilation Fan A/M Status.
Co2 level
Integration of jet vent fan panel

Sub Total
60
60
30
3
30
30
180
60
ACMV Vendor
Co2 sensor
HVAC vendor. One sensor for every 10 jet

vent fans (TOTAL 120 FANS)
HVAC Scope. One panel per floor
PLC Panel
30
Page 69 of 73
IO Summary
IBMS TENDER PACKAGE
Sl.No.
Description
Qty
AI
I/O DETAILS
AO
DI
DO
No of Data points
BMS
TIDEL COIMBATORE
Spare.
36
12
Total I/O for Exhaust Fans
36
216
72
36
STP - I/O LIST

LOCATION IN STP ROOM
STP EQUIPMENTS - STP ROOM
Raw Effluent Pump ON/OFF Command
Raw Effluent PumpON/OFF status
Effluent Pump Auto/Manual Command
Treated Effluent Pump ON/OFF Command
Treated Effluent PumpON/OFF status
Treated Effluent Pump Auto/Manual Command
Air Blower ON/OFF Command
Air Blower ON/OFF status
Air Blower Auto/Manual Command
10
Filter Feed Pumpsets ON/OFF Command
11
Filter Feed Pumpsets ON/OFF status
12
Filter Feed PumpsetsAuto/Manual Command
13
Return Sludge Pumpsets ON/OFF Command
Command to STP Pump Panel
DP switch
DP switch
DP switch
Remark
DP switch


panel by BAS Vendor
BAS vendor
panel by BAS Vendor
panel by BAS Vendor
BAS vendor
panel by BAS Vendor
panel by BAS Vendor
BAS vendor
panel by BAS Vendor
panel by BAS Vendor
BAS vendor
panel by BAS Vendor
panel by BAS Vendor
Page 70 of 73
IO Summary
IBMS TENDER PACKAGE
Sl.No.
Description
14
Return Sludge Pumpsets ON/OFF status
15
Return Sludge PumpsetsAuto/Manual Command
16
Mechanical Ventilation Fans ON/OFF Command
17
Mechanical Ventilation Fans ON/OFF status
18
Mechanical Ventilation Fans Auto/Manual Command
19
Screw Pumps ON/OFF Command
20
Screw PumpsON/OFF status
21
Screw Pumps Auto/Manual Command
22
UV Sterilizer ON/OFF Command
23
UV Sterilizer ON/OFF status
24
UV Sterilizer Auto/Manual Command
25
Waste Water Sump Pump ON/OFF Command
26
Waste Water Sump Pump ON/OFF status
27
Waste Water Sump Pump Auto/Manual Command
28
29
Waster Water Sump Level Switch - High, Low & Medium

Final Sump Pump ON/OFF Command
30
Final Sump Pump ON/OFF status
Qty
AI
I/O DETAILS
AO
DI
Final Sump Level Switch - High, Low & Medium
DP switch
BAS vendor

panel by BAS Vendor
panel by BAS Vendor
BAS vendor
Level Switch
DP switch
DP switch
DP switch
DP switch
3
2

Remark
Finalr Sump Pump Auto/Manual Command
31
DO
No of Data points
BMS
TIDEL COIMBATORE
DP switch
Level Switch

panel by BAS Vendor
panel by BAS Vendor
BAS vendor
panel by BAS Vendor
panel by BAS Vendor
BAS vendor
panel by BAS Vendor
panel by BAS Vendor
BAS vendor
panel by BAS Vendor
panel by BAS Vendor
BAS vendor
panel by BAS Vendor
Page 71 of 73
IO Summary
IBMS TENDER PACKAGE
Sl.No.
Description
Qty
AI
32
33
Treated EffluentSump Level Switch - High, Low & Medium

HVAC Makeup Water Tank Level Switch - High, Low & Medium
34
PH Meter
35
Dissolved Oxygen Probe
36
Flow Meter
37
Differential pressure transmitter
38
From Final Sump to EB-4 Pump ON/OFF Command
39
From Final Sump to PumpON/OFF status
40
From Final Sump to EB-4 Pump Auto/Manual Command
41
From Final Sump to Pump ON/OFF Command
42
43
From Final Sump toPump Auto/Manual Command
44
From Final Sump to Pump ON/OFF Command
45
46
From Final Sump to Pump Auto/Manual Command
47
From Final Sump to HVAC Makeup Pump ON/OFF Command
48
From Final Sump toHVAC MakeupPumpON/OFF status
49
From Final Sump to HVAC Makeup Pump Auto/Manual

Command
I/O DETAILS
AO
DI
DO
3
3
No of Data points
BMS
TIDEL COIMBATORE
Remark
Level Switch
Level Switch


PH Meter at STP Equalization tank
1
2
Command to panel
Command toPump Panel
Command to panel
Command to panel
DP switch
PH Meter by STP Vendor. Cabling from PH

Meter to DDC in BAS Vendor Scope
Dissolved Oxygen Probe in STP Final Dissolved Oxygen Probe by STP Vendor.
Sump
Cabling from probe to DDC in BAS Vendor
Scope
Flow Meter of instant flow rate & Flow Meter by STP Vendor. Cabling from
cumulative flow rate in final sump flow meter to DDC in BAS Vendor Scope
delivery main
DP switch
Monitoring of sand filter status. DP Switch by
BAS Vendor.
panel by BAS Vendor
DP switch
BAS vendor
DP switch
DP switch
2
Command to panel

panel by BAS Vendor
panel by BAS Vendor
BAS vendor
panel by BAS Vendor
panel by BAS Vendor
BAS vendor
panel by BAS Vendor
panel by BAS Vendor
BAS vendor
panel by BAS Vendor
Page 72 of 73
IO Summary
IBMS TENDER PACKAGE
Sl.No.
50
Description
Qty
AI
I/O DETAILS
AO
DI
DO
SPARE
10
10
Total I/O for STP Plant
48
60
No of Data points
BMS
TIDEL COIMBATORE
Remark
HSD TANKS
LOCATION IN DG ROOM
HSD Supply PumpON/OFF status
HSD Pump Auto/Manual Command
HSD Main Sump Level Switch - High, Low & Medium
Level Switch - Flame Proof Type
HSD Day Oil TankLevel Switch - High, Low & Medium
10
30
Level Switch - Flame Proof Type
SPARE
10
10
Total I/O for HSD Room
51
12
HSD YARD - LOCATION IN DG ROOM

2
2
PHE PUMPS
LOCATION IN PUMP HOUSE BASEMENT
PHE PUMPS
20
Storm Water Pumps ON/OFF Command
20
Raw Effluent PumpON/OFF status
Effluent Pump Auto/Manual Command
SPARE
10
BAS vendor. Potential free contact in panel

by Electrical vendor. Control cable from
DDC to Electrical panel by BAS Vendor
Command to panel

panel by BAS Vendor
BAS Vendor. Approx depth 4.0 Mtr. Flame
proof Level Switch
BAS Vendor. Approx depth 1.0 Mtr. Flame
proof Level Switch
20
20
Command to panel
20
DP switch
DP switch

panel by BAS Vendor
BAS vendor
panel by BAS Vendor
10
Page 73 of 73
IO Summary
IBMS TENDER PACKAGE
Sl.No.
Description
Total I/O for PHE PUMPS
Qty
AI
I/O DETAILS
AO
DI
30
DO
No of Data points
BMS
TIDEL COIMBATORE
Remark

50
Page 74 of 73

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TIDEL Park Coimbatore Ltd.

TIDEL PARK COIMBATORE LTD

INTERNATIONAL TECHNO COMMERCIAL TENDER

Technical Specs related to BAS

C.R. Narayana Rao

ACMV BUILDING AUTOMATION SYSTEM

The BACNET router shall be BTL [Bacnet Testing Laboratory] certified

C.R. Narayana Rao

Standards and Regulations.

+/- 1.5% of measured value.

+/- 5% over the range of 10% to 90% RH.

Detailed Design Submittals:

Literature to be furnished with tenders.

Drawings and Documents:

Pipe work Immersion sensors

For immersion type temperature sensors, corrosion-resisting brass pockets of a length

Duct mounted sensors

General features to be complied with

DDC controllers shall be with current technology 32-bit microprocessor.

DDC controllers shall have Peer-peer communication feature.

Spares as mentioned in the IO list shall be provided at the DDC level

Auto/manual centralized selection for AHUs

Historical database with at least 3000 event storage capacity

C.R. Narayana Rao

Integration of Chiller Microprocessor Controller using BACnet Driver.

Ambient Enthalpy status shall also be monitored.

Triggering On / OFF command for switching On various Secondary Pumpset provided in

C.R. Narayana Rao

Input available from the PLC System should be used for

generating reports, which is again detailed in coming pages.

Report should cover details pertaining to total electrical consumption in the

C.R. Narayana Rao

Details Pertaining to Various Equipments

Air Cooled Water Chiller Packages with Screw Compressor.

Air Cooled Brine Chiller Packages with Screw Compressor.

Water Cooled Screwl Chiller Packages with Centrifugal Compressor.

Primary Water / Brine Pumpsets for above said equipments.

PHE Pumpsets on Brine & Water Side of PHE.

Condenser Water Pumpsets

Various Temperature Sensors, 2-Way On/Off Motorized Valves as shown in

Software Integration of Secondary Loop Pumpsets

Operation of Thermal Energy Storage Tanks

If any as per Schematic Diagram / I/O Summary / Technical Specifications

(adjustable) during production mode &

Volume I B Technical Specifications Part 5

Following Chart briefs operation of the system proposed:-

Volume I B Technical Specifications Part 5

HOURLY LOAD PROFILE

BASE LOAD met by direct production Water

OFF - TAKE FROM S T L

Time of the day

Volume I B Technical Specifications Part 5

Volume I B Technical Specifications Part 5

3. Sequence chillers to maintain necessary chilled water / brine temperature

4. Diagnostics/Protection - The chiller plant application program shall be able to

3. Add/Subtract Chiller Control - The application software shall be password

Add Control shall be based on the system chilled water / brine

Subtract Control shall be based on either the system chilled

C.R. Narayana Rao

Volume I B Technical Specifications Part 5

7. Diagnostics/Protection - The chiller plant control program shall be able to

C.R. Narayana Rao

Volume I B Technical Specifications Part 5

B. Provide a color graphical representation of each chiller, separate graphics for