Академический Документы
Профессиональный Документы
Культура Документы
SRIP
8/4/2015
SSA
SJ
GVA
8/4/2015
SSA
SJ
GVA
Rev.
Date
Originator
Checker
Approver
Description
DPJV
INDEX
1.0
Purpose
2.0
Scope
3.0
References
4.0
Abbreviations
5.0
Manpower
6.0
Equipment
7.0
Measuring Instruments
8.0
Sequence of activities
9.0
Inspection
10.0
Safety precautions
11.0
Attachment
Page No: 2 OF 9
1. OBJECTIVE
ThepurposeofthisMethodStatementistoestablish,monitorandcontrolallactivitiesinvolvedfor
repairofpaintedpipesandspoolsdamageareasduringtransportation,handling,erectionetc.and
fieldweldjointsofundergroundandabovegroundpipingfor(packagenumber2&6)inorderto
meetprojectspecification,referencecodesandstandards.
2. SCOPE
Thismethodstatementcoversminimumrequirementsforsurfacepreparation,Coating/paintingto
bedoneforSoharRefineryImprovementProject(SRIP)
3. REFERENCES
S00013A0102:GeneralSpecificationforExternalCoatingofUndergroundPiping
S00053A0001:Specificationforsurfacepreparation,PaintingandLettering
SSPCSP1:SolventCleaningMethod
SSPC:SurfacePreparationofSteelStructurePaintingCouncil
ISO8504:Preparationsteelsubstratebeforeapplicationofpaintsandrelatedproducts
SurfacepreparationMethods.Part13
ISO2808:PaintandVarnishDeterminationoffilmthickness
NACESP0274:HighVoltageElectricalInspectionofPipelineCoatingsPriorto
Installation.
PaintManufacturersTechnicalDataSheet
MaterialApprovalSheetforPaintsandAbrasives
Page No: 3 OF 9
4. ABBREVATIONS
HSE
QA/QC
DFT
NDFT
FBE
WFT
CURE
MSDS
CQP
ASTM
ISO
Health&SafetyandEnvironment
Qualityassurance/Qualitycontrol
DryFilmThickness
NominalDryFilmThickness
FusionBondEpoxy
WetFilmThickness
Theprocessofhardeningofappliedpaint.
MaterialSafetyDataSheet
ContractorsQualityPlan
AmericanSocietyforTestingandMaterials
InternationalOrganizationforStandards
5. MANPOWER
1.
2.
3.
4.
5.
6.
7.
8.
ConstructionManager
HSEAdvisor
QCInspector
PaintingSupervisor
PaintingForeman
Spoolcoordinator
Painters
Helpers
6. EQUIPMENTS
ForBlastingAirCompressor,BlastingPots,BlastingHoseswithNozzels,Blasting
Masks,ApronsandGoggles,DeadmanHandle,highpressurepump&accessories,Air
Receivers&AirFilters,power/pnumaticoperatedhandtools,wirebrush,etc.
ForPaintingAirCompressor,SprayPaintingMachine,SprayGuns,Pressure
regulators,HosePipes,PneumaticPaintAgitator,Rollers,Brush,etc.
7. MEASURINGINSTRUMENTS
Page No: 4 OF 9
ThemeasuringInstrumentsusedfortheInspectionforthesurfacepreparationand
paintingmeasurementsshallbeverifiedbytheCoatingInspectorforcalibrationstatusof
therecordsandduedateofcalibrations.
ThefollowingInstrumentsshallbeused:
WhirlingHygrometer
Humiditymeter/DewPointorRHCalculator
MagneticMetalTemperatureGauge
Thermometers
AnchorProfileMicrometer
WFT/CombGauge
CoatingThicknessGauge/DFTGauge
PinholeDetectorHighVoltageHolidayDetector
Testextape
8. SEQUENCEOFACTIVITIES
MeasurementofweatherconditionsandrecordedduringSurfacepreparationand
Coating/painting
SteelTemperature30Cabovedewpoint
RelativeHumidityBelow85%
Cleaning,Blasting,Coating/Paintingshallnotbecarriedoutinunsuitableconditionslike
Airbornedustorsand,rain,fog,mistorwhenthereisfreemoistureonthesurface.
Environmentalconditionsshallbeverifiedandrecordedpriortosurfacepreparationand.
Coating/Painting
Whenthereislikelihoodthatweatherconditionswillchangein2hrs,suchthattheabove
conditionsapply.
MaterialSelectionforsurfacepreparationandCoating/Paintingshallbeandapprovedby
DPJV
BlastingAbrasiveGritshallbeapprovedbyDPJV
Page No: 5 OF 9
CopperSlagforCarbonssteelPipesandfittingsandGarnetforSSandAlloySteel
Pipesandfittingsshallbeused
TheAbrasivematerialusedforblastingshallbevisuallyinspected.Thematerialshallbe
freefrommoistureduetocondensation,rainwater,oil,grease,soilandstonesingress
andsaltsetc.
Physicalandchemicalanalysisandparticlesizecertificateshallbemadeavailablefrom
abrasivesupplierforeachbatch.
PaintCoatingMaterial:
ThetypeofCoating/Paintmaterialshallbeselectedaspercontractorrequirementand
submittedforapproval.
ThepaintingmaterialsshallbeusedaspertheapprovedMaterialApprovalSheet.
TheCoatingmaterialshallbeinspectedforthetype,BatchNo.,MfgandExp.Dates,and
recorded.
AllPaintsandThinnersshallbestoredinaclosedcontainerasperManufacturers
recommendationsspecifiedinMSDS.
PaintMaterialshallbeconsumedonfirstinfirstoutbasis,
MSDSshallbeavailableforallpaintproducts.
SurfacePreparation:
Damagespotsandholidaysintheprimerand/orintermediatecoatshallbethoroughly
cleanedpriortotouchuppriming.
Areasrequiredtobereprimedshallbereblastedorpowertoolcleanedforareas
originallyabrasiveblasted.
Reprimingshallbedonewiththesameprimerasoriginallyapplied.Wherethisisnot
feasible,theprimerusedshallbecompatibleandbesuitablefortheoperating
temperature.
Page No: 6 OF 9
Alldamagescausedduetohandling,transportationanderectionshallbemarked.
Defects/Damagesobservedshallberepairedtoachievethepropertyoftheoriginal
painting/coating.
Theareastoberepairedshallbecleanedandfreefromoil,grease,dustanddirt.Iftraces
ofcontaminationsarenoticed,thentheareashallbedegreased(SSPCSP1)andwashed
withcleanwater.
Afterallowingtheareatodry,alltheexposedsteelsurfaceshallbemechanicallycleaned
usingpowerwirebrushed,needlegunsasperthestandardISO85043.
Amaximumwidthof25mmareasurroundingthedefectsshallberoughenedusing
emerypaper.Theedgesoftheedgesofcoatingadjacenttothedamagedareashallbe
featheredtoafinetaperedinterface.
Whereshopcoatinghasbeendamagedinhandling,alldamagedandblisteredcoating
shallberemovedbyhandorpowertoolcleaning.Edgesofthebreaksshallbefeathered
andthespecifiednumberofprimerandfinishedcoatsapplied.Repairofcoatingis
subjecttoinspectionbyclient.
PAINTAPPLICATION:
Afterremovingofdustandrougheningthesurroundingarea,thesamepaintsystemof
thesamepaintmanufacturer,whichwasusedtocarryouttheoriginalpainting,shallbe
mixeduniformlyandappliedontheabradedareausingrollersorbrushestoachievea
requiredtotalDFTaspertherequirementofthespecificpaintsystemand/or
specification.
Areaofslightlydamagedgalvanizingshallbetreatedwithtwocoatsofapprovedzinc
richepoxyprimerinlinewiththerequirementsofthepaintcoatingschedules.
Itshallbeensuredthatthepaintusediswithinitsshelflifeandovercoatingintervalis
maintainedasperthemanufacturersrecommendations.
Subsequentcoatsofpaintshallbeappliedwithnecessarydryingtimeandovercoating
intervalsasperpaintmanufacturersrecommendations.
TheDFTshallbecheckedonallrepairedareas,afterdrying,usingaDFTgauge.Ifthe
achievedtotalDFTislessthanthespecifiedrequirement,andadditionalcoatshallbe
appliedtoachievetherequiredtotalDFT.
PaintsystemtobeappliedshallbeaspertheRespectiveapprovedMaterialApproval
Sheet.
Page No: 7 OF 9
UndergroundpipingshallbecoatedaccordingtospecificationS00013A0102
Rev.R1C2.
AbovegroundpipingshallbepaintedaccordingtoSpecificationS00053A0001Rev.
4.
AllPaintandCoatingmaterialshallbestoredaspermanufacturersrecommendations.
Shelfliveandpotlifeshallberegularlymonitored.
TherespectivepaintsystemshallbeselectedandappliedasperspecificationS000
53A0001Rev.4.Attachment1.0
Paintswhicharesuppliedastwocomponentsinseparatecontainers,shallbemixedjust
beforeuseandshallbeappliedwithinthetimelimits(potlife)specifiedbythe
manufacturer.
Productsfromdifferentmanufacturersshallnotbeusedinthesamecoatingsystem.
9. INSPECTION
Theappliedcoatingshallbeofuniformcolor,freeofanydefects detrimentaltoits
quality, free of deleterious defects such as runs, sags wrinkles discontinuities and
contamination.
Allinspectionshallbecarriedoutinaccordancewithapprovedinspectionandtestplan
Theresultsofallmeasurementshallberecordedintheinspectionreport.
WetFilmthickness(WFT)spotchecksshallbecarriedoutduringthecourseofpainting
operationtoensurethatfilmthicknessismaintained.Thisshallbedoneaccordingtothe
proceduredescribedinISO2808,methodNo.1ACombGauge
TheDFToftheappliedpaintshallbecheckedwithcalibratedDFTGauge.
Thedryfilmthicknessofthecompletedcoatingsystemshallbeequaltoorgreaterthan
thespecifiedNominalDryFilmThickness(NDFT).
Thedryfilmthicknessoftheindividualcoatinglayersshallbeequaltoorabove80%of
thespecifiednominaldryfilmthickness.ThenumberofreadingsbelowNDFTshallbe
lessthan20%ofthetotalnumberofDFTreadingstaken.
Ifcoatingisperformedovertheexistingpaintlayers,theDFToftheexistingcoating
shallbemeasuredbeforeapplicationofthenextlayerofcoatingsothatthethicknessof
thenewlayerofcoatingcanbedetermined.
Afterfullcuringofthetopcoat,holidaytestingshallbecarriedoutusinghighvoltage
holidaydetectormethodinaccordancewithNACESP0274,toensurethetopcoatis
freefromcoatingbreakdownsandholidays.Theresultofsuchtestshallbedocumented.
Coating / Painting activity including holiday / pinhole detection, Painting / Coating
InspectionReportshallbeissuedbytheQCInspector(Painting)
HighVoltageHolidayDetection:
Page No: 8 OF 9
Afterfullcuringofthetopcoat,holidaytestingshallbecarriedoutusingHighVoltage
HolidayDetectormethodinaccordancewithNACESP0274,toensurethetopcoatis
freefromcoatingbreakdownsandholidays.Theresultofsuchtestshallbedocumented.
10.0
SAFETYPRECAUTIONS
11.0
AllpeopleworkingforsurfacepreparationandpaintingworkshallwearfullPPEand
faceshieldswhereevernecessary.
Allotherequipmentpresentintheworkareashallbeprotectedbycovering,during
surfacepreparationandpaintingoperations.
Fixedscaffoldingorstagingshallbeusedwhererequiredforsurfacepreparationand
paintingandshallcomplywiththesafetyregulations
When painting is carried out in enclosed spaces, as adequate ventilation shall be
provided
Allpotentialsourcesofignitionsshallbestrictlycontrolled
Storageofchemicalsshallbeaspermanufacturersrecommendations
Disposalofwasteshallbemadeasperwastemanagementsystem.
ATTACHMENT
JHA
Page No: 9 OF 9