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  • Generator Rotor Alignment PDF

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    Suresh Ramanujalu
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    Generator Rotor Alignment PDF

    Загружено:

    Suresh Ramanujalu

    Авторское право:

    © All Rights Reserved
    Скачайте в формате PDF или читайте онлайн в Scribd
    Отметить как неприемлемый контент
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    core Sua Turbine generators Assembly instructions Alignment of generator Note The assembly instructions given herein are of a general nature, Please se also the binding drawings and other Instructions. General Correct alignment of the generator rotor with respect to the turbine rotor is the most important prerequisite for satisfactory operation of the turboset. The two shafts must be aligned along the Tine of their natural deflection, Alignment of the generator rotor relative to an already cligned turbine shaft should be performed by @ corresponding shifting of the generator housing, The measurements In axial and radial direction required for the coupling check should be taken at the turbine and gonera- tor coupling flanges. By moans of this coupling chieck it ean be determined to which extent the generator requires lifting, lowering or shifting in loteral direction, Note: ‘At each check measurement, the stator must be firmly bolted to the machine sole plates or to the foundation, respectively. 3. Preparatory work 3.1. Securing the lower bearing sleeves During the alignment work, the generator rotor must be rotated several times by means of the power house crane, with the upper bearing slesves not yet installed, For preventing a rotation of the fower bearing sleeves while the generator rotor is being turned, the bearing sleeves must be Secured by holding lugs, These holding lugs should be manufactured at tha site and firmly bolted to the joint surfaces of the boaring saddles, 4{-— 11234 56 7 Fig. 1. Securing the lower bearing sleeves agsnst turning 1 Te shaft journa 5 Holding lup 2 Bosring cle 8 Lower bearing sieeve 3 Insulation 7 EE shaft journal 4 Scron * Direction of roetion Caution: When fitting the holding lugs, be sure to observe the direction of rotetion of the rotor. With anticlockwise rotation, the holding !ugs should be fitted on the right-hand side and with clockwise rotation on the leftshand side wien looking from the turbine in direction of the generator. 3.2 Lubricating the bearings For turing the shafts by means of the power house crane, 2 high-viscosity mineral oil (cylinder oil) should be used as lubricant, Important: Fill the oil into the oil groove provided in direction of rotation, Fg. 2. Covering and lubriestion of lower bearing sleeve 1 2 3 a cover Oil groove (located In vetion of rotation) Oil filing Lower bearing sleewe ‘The shatt journals should be protected against dust and dirt by means of suitably shaped stee! or pressboerd covers. Never use cleaning rags, plastic sheeting, paper or similar materials, sinoa they may be caught during turning of the ‘oikwetted shaft and drawn into the lubricating gap. For overcoming the breakaway torque or the static friction in case of heavy shafts, the usa of jacking oil pump sets will be indispenseble if the existing stationary jacking ol pump has not yet been installed. 4. Aligning the generator rotor relative to the stator core “The concentric arrangement of the generator rotor in the stator bore is predetermined at the manufacturers’ works ‘and maintained by providing dowel ping in the lower half enclosing ends. The air gap between rotor body and stator Kraftwerk Union 2.2-2990 / 1 bore may then feature a maximum deviation of 3 % within the permissible tolerance limits, ‘The axial position of the generator rotor with respect to the ‘stator core is likewise predetermined during the preliminary assembly at the manufacturers’ works. For Fotor position where the rotor body is in en axially symmetrical position relative to the stator care (cold condition), the distance between coupling face and ‘machined flange surface for the outer labyrinth ring at the lower alt TE enclosing end should be measurad and ‘punch-maried adjacent to the measuring point at the lower half enclosing end. When determining the axial rotor position, the bar gauge should always be placed on ‘machined surfaces, Fig.3. Determination of axial rotor position Straight edoe Generator eounling Dimonsion marking (framed) Gouge ber Lom half enclosing end Note: The punch-markod dimension indicates the axial rotor position without allowing for thermal expansion. (See ‘drawing showing the axial and radial rotor clearances.) 5. Allowing for axial rotor expansion when. making the alignment ‘The alignment in exial direction varies during operation due to thermal expansion of the turbineand generator shafts, ‘The resulting rotor expansion is taken Into consideration ‘during the erection in such a way that the stator is mounted with a displacement corresponding to the rotor expansion. ‘The expansion calculated by the manufacturers, by which the rotor body centre of the generator rotor is shifted relative to the stator core centre when changing from the cold to the hot condition, is indicated in the,

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