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3 authors, including:
Yanfeng Han
Xiangfa Liu
Shandong University
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Short Communication
Abstract
In situ TiB2 particulate reinforced near eutectic AlSi alloy composites fabricated by the melt reaction composing (MRC) methods have
been investigated. It has been shown that minute TiB2 particles (less than 1 mm) uniformly distribute in the eutectic structure and they are
interlaced with the coralline-like eutectic Si, while there are very few TiB2 particles in a-Al. It has been also shown that in situ TiB2 particles
can enhance the tensile strength of the AlSi alloy matrix. The strengthening effect increases with increasing TiB2 content. The ultimate
tensile strength (UTS) at room temperature of as-cast 6%TiB2/AlSiMg composite is 296 MPa, that is a 14.7% increase over the matrix,
and its elongation at fracture is 5.5%. After heat-treatment (T6), the UTS of the composites reaches 384 MPa. The strengthening mechanism
has been discussed. q 2002 Published by Elsevier Science Ltd.
Keywords: A. Metalmatrix composites (MMCs); B. Mechanical properties; Particle reinforcement
1. Introduction
There is increasing interest in the development of
aluminiummatrix composites containing discontinuous
reinforcements for applications where high specic strength
and modulus as well as good wear resistance are important
aspects [1]. The properties of metalmatrix composites
(MMCs) are controlled by the size and volume fraction of
the reinforcement phase as well as by the microstructure and
properties of the matrixreinforcement interface. Traditionally, MMCs have been produced by such processing
techniques as power metallurgy, pre-form inltration,
spray deposition and various casting technologies, e.g.
squeeze-casting, rheo-casting and compocasting [25]. In
all the above techniques the reinforcement (usually in
particulate form) is combined with the matrix materials
and the reinforcing phase is limited by the starting powder
size, which is typically of the order of microns to 10s of mm
and rarely below 1 mm. Studies of Al-base MMCs have
focused on the SiC/Al system mainly because of the
availability and relatively low cost of SiC bers, whiskers
and particulates [2,6,7]. In spite of the rather high strength
and modulus achieved, these composites have the problem
of SiCAl interaction at elevated temperatures, resulting in
* Corresponding author. Tel.: 186-0531-2955081; fax: 186-05312955999.
E-mail addresses: yfhan0693@sina.com (Y. Han), xiu@sdu.edu.cn
(X. Liu).
1359-835X/02/$ - see front matter q 2002 Published by Elsevier Science Ltd.
PII: S 1359-835 X(01)00 124-5
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in the sample include a-Al, b-Si and TiB2, while no discernible TiAl3 diffraction peaks appear. So brittle TiAl3 phases
can be avoided in the composites by properly controlling the
ratio of Ti/B and the reacting conditions.
The shape, size and spatial distribution of the in situ TiB2
particles profoundly affect the mechanical properties of the
composites. Fig. 2 presents SEM micrographs of 6%TiB2/
ZL102 composite. With the help of electron probe microanalysis (EPMA), the white small particles are made up of
Ti and B, as shown in Fig. 3. Fig. 3 is a 30 mm liner analysis
of the sample. Connected with the results of XRD, the
EPMA proves that the white small particles are TiB2.
Fig. 2 also shows that the shape of in situ TiB2 particles is
equaxied and their size is less than 1 mm in diameter. They
uniformly distribute in eutectic structures and are interlaced
with eutectic Si as shown in Fig. 2(a). There are very few
TiB2 particles in a-Al, as shown in Fig. 2(b) in contrast to
the previous work [912] which reported that the TiB2 particles could uniformly distribute in a-Al matrix.
The distribution of TiB2 particles in the matrix is related
to the solidication process of the alloys. The solidication
process may be described as in Fig. 4. If the density difference between melt and a particle is over 2 g/cm 3, the sinking
rate of the particle with 2 mm diameter is 10 24 cm/min and
so a particle with 12 mm in diameter can be thought as
suspending in the melt [13]. The density difference between
the melt and TiB2 particle is near 2 g/cm 3. On the other
hand, wetting effect between particle and melt also can
retard the movement of the TiB2 particle. So when the
TiB2 particles are formed uniformly in the melt, it can
distribute in the melt for a long time. At the beginning of
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the particles and a-Al is less than 1 [14]. At this time, the
melt at the solidifying interface is turned into a hypereutectic composition. As a result some primary Si particles
appear in this eld.
TiB2 particles appear in the eutectic melt and are
uniformly distributed in the solidied structure. The reason
for this is that the eutectic solidifying manner of AlSi alloy
is symbiotic and the solidifying temperature range of the
near-eutectic AlSi alloy is very narrow. Thus, the solidication is complete in a very short time, leading to a ne
uniform TiB2 distribution. Fig. 5 shows the inuence of
TiB2 on the morphology and size of a-Al. The size of the
a-Al largely decreases and its surfaces become coarse with
increasing the number of TiB2 particles.
The reason resulting in the grain renement of a-Al is
related to the resistance of many TiB2 particles to the growing of a-Al during the solidication process. Another reason
is due to some TiB2 particles acting as a nucleus on which the
aluminium grains solidify. The TiB2 particles can also
inuence the morphology of eutectic Si. The stereoscopic
morphology of eutectic Si is coralline-like, and there are
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Fig. 5. The inuence of TiB2 on the a-Al for ZL104 alloy (2000X): (a) ZL104; (b) 6%TiB2/ZL104.
Fig. 6. SEM microstructures of 6%TiB2/ZL104 composites: (a) before heat-treatment; (b) after heat-treatment.
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4. Conclusions
1. The shape of in situ TiB2 particles is equaxied, their size
is less than 1 mm, and distribute in AlSi eutectic interlaced with eutectic Si. During solidication, the in situ TiB2
particles are extracted to the solidifying interface and can
change the morphology of phases in the structure.
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References