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TECH / BE
PESU / PESIT
2014 - 18 BATCH
SYLLABUS
UE14ME301 / 14ME301
Design of Machine Elements - I
Course Objectives:
To illustrate the basic concepts of design procedure for simple machine elements.
To demonstrate the design procedure for simple mechanical elements subjected to impact
loading and its importance.
To familiarize the use of standard Design Data Hand book for the all the above mentioned
design procedures and machine elements.
Course outcomes
At the end of the course, the students should be able to
explain the basic concepts of design procedure for simple machine elements
design simple mechanical elements subjected to simple static loading and impact loading
calculate the stress concentration factor for basic mechanical elements with various
geometrical and loading patterns
design helical springs under static and fluctuating loadings and calculate the various
parameters under static loading
estimate and select size of a bolt for various applications under static and variable loadings,
estimate and select size of a bolt under eccentric loading, using design data hand book
evaluate the size of a simple power screws, using design data hand book
to demonstrate the design procedure for various types of welded joints under both static
and eccentric loadings
explain various types of riveted joints and design rivets under both static and eccentric
loadings
calculate size of various parameters of boiler joints as per Indian Boiler Regulations and
illustrate with simple sketches
UNITI
12 Hours
UNITII
10 Hours
UNITIII
10 Hours
Design of Springs
Introduction, types of springs, terminology of helical springs, styles of end, Stress and deflection
equations, Design of helical springs and simple design problems, Design of springs against
fluctuating load/stress.
Leaf springs, introduction, stresses in leaf springs, laminated springs, semi-elliptical laminated
springs, nipping of laminated springs, Design problems on leaf springs.
UNITIV
10 Hours
UNITV
10 Hours
Text Books:
1.
Design of Machine Design Elements, V B Bhandari, Tata McGraw-Hill, Third Edition, 2010
2. Design of Machine Elements, C S Sharma & Kamlesh Purohit, Prentice Hall of India Pvt.
Ltd, New Delhi, 2003
Reference Books:
1. Schaums outlines Machine Design, Hall, Holowenko and Laughlin, The McGraw-Hill
Companies, 2008.
2. Machine Design, Maleev & Hartman, CBS Publishers & Distribution, New Delhi, Fifth
Edition, 2011.
3. A Text Book of Machine Design, Dr. Rajendra Karwa, Laxmi Publications Second Edition,
2006
Design Data Hand Book:
"Design Data Hand Book", Dr. K Mahadevan & Dr. K Balaveera Reddy, CBS Publication, Fourth
Edition, 2013.
UE14ME302 / 14ME302
Applied Thermodynamics
Course Objectives
To help the students evaluate the performance characteristics of various real world
thermodynamic applications
To help them design analyse and develop thermodynamic applications with optimum
performance characteristics
Course Outcomes
analyze a vapor power cycle given a set of operational parameters and constraints, and
determine cycle efficiency, its power output, and required heat input
modify and improve the overall cycle efficiency for the steam power cycle
optimize a vapor refrigeration system based on the given requirements and constraints
emphasize on the second law limitation of thermodynamic efficiencies and will be able to
sort out realistic and unrealistic thermodynamic system claims
determine cycle efficiency, work output and required heat input for a gas turbine cycle, and
determine thrust of a turbojet, for a given set of operating parameters
skillfully determine the moisture content in air and perform calculations for humidification
and dehumidification
design a thermodynamic system such as a combined cycle power system based on given
constraints and availability of components and optimize its overall efficiency
illustrate the design and operation of thermal engineering systems including engines,
power generation systems and refrigeration systems and apply this knowledge to the design of
similar systems
acquire the skills to make availability analysis and determine second law efficiencies for
different types of thermodynamic systems
UNIT I
10Hours
refrigerator and a heat pump, Clausius statement of second law; Entropy as a property of a
system, principle of increase of entropy.
2. Reciprocating Compressors: Classification of reciprocating compressors; expression for
work input and volumetric efficiency for a single stage compressor; effect of clearance;
adiabatic, isothermal and mechanical efficiencies; analysis of an actual single stage
compressor; need for multistage compressors; optimum intermediate pressure for a two-stage
compressor with and without perfect inter cooling.
UNIT II
10 Hours
3. Vapour Power Cycles: Carnot vapour power cycle and its draw back as a reference cycle;
Analysis of a simple Rankine cycle; Concept of thermodynamic temperature, expression for
thermal efficiency of Rankine cycle in terms of temperature; effects of Pressure and
temperature on the performance of Rankine cycle; Analysis of modified Rankine cycles like
Reheat cycle, Regenerative cycle- Types of feed water heaters; analysis of regenerative cycles
with open type and closed type feed water heaters; Reheat-regenerative cycle. Binary Vapour
cycle.; process heat and by-product power; efficiencies of steam power plant
UNIT III
11 Hours
4.
Gas Power Cycles: Analysis of Carnot gas power cycle and its limitation. Analysis of
air standard otto, Diesel and Dual combustion cycles and their comparison; Analysis of simple
GT cycle (Brayton cycle);Modifications of simple cycle like multistage expansion and multistage
compression for increased work output; modifications to improve the thermal efficiency of the
simple cycle; Analysis of practical gas turbine cycles; Analysis of Jet Propulsion cycles like
turboprop and turbojet engine cycles. Analysis of a simple Gas Turbine cogeneration system.
UNIT IV
10 Hours
UNIT V
11 Hours
Text Book:
Basic & Applied Thermodynamics, P.K.Nag, Tata McGraw-Hill, 2002.
Reference Books:
1. ThermodynamicsAn Engineering Approach, Yunus A Cengel & Michael A. Boles, Tata
McGraw-Hill, 2003
2. An Introduction to Energy Conversion Volume II - Energy Conversion Cycles, V. Kadambi &
Manohar Prasad, New Age International (P) Limited Publishers, 2003.
UE14ME303 / 14ME303
Metal Cutting and Machining Processes
Course Objectives
To teach the students the force analysis in orthogonal cutting, mechanics of chip formation
and related concepts, along with the parameters affecting it and stress and strain in chips
To teach students about cutting tool types, parameters and materials, and their effects on
production cost and tool life.
To illumine the students regarding different lathe and drilling operations, their related
calculations, along with twist drill nomenclature
To teach important shaping and milling operations, their related calculations involving
cutting speed and feed, machining time, along with different indexing methods
To teach students the various grinding operations and parameters, along with types of
abrasives
Course Outcomes
At the end of this course, the students would be able to:
appreciate force analysis in orthogonal cutting and force calculation methods involved in
mechanics of chip formation, along with knowing chip types and related parameters
explain about different cutting tool types, parameters and materials, and their effects on
production cost and tool life
elucidate various lathe and drilling operations, visualize and understand twist drill
nomenclature and carry out simple related calculations
explain about different shaping and milling operations, their related calculations involving
cutting speed and feed, machining time, along with different indexing methods know different
grinding types, operations and appreciate the use of different abrasive materials
UNIT I
8 Hours
Fundamentals of Metal Cutting: Introduction to Metal Cutting, Basic Elements of Machining,
Orthogonal and Oblique Cutting, Classification of Cutting Tools, Principal Angles of Single Point
Tools, Tool Signature, Reference Planes, Tool Geometry in Coordinate System, Tool Geometry in
Orthogonal System, Inter-Relationship between ASA and ORS Systems, Chip Formation, Types
of Chips, Chip Thickness Ratio, Chip Control and Chip Breakers, Velocity Relationships, Force
Relationship in Orthogonal Cutting, Forces on a Single Point Tool in Turning, Stress and Strain in
the Chip, Work Done in Cutting, Horse Power Calculation, Earnst-Merchant Metal Cutting
Theorem, Cutting Speed, Feed and Depth of Cut, Sources of Heat in Metal Cutting, Numerical
Problems.
UNIT II
8 Hours
Cutting Tools for Machining: Tool Failure, Mechanism of Wear, Tool Life, Factors Affecting Tool
Life, Characteristics of Cutting Tool Materials, Types of Cutting Tool Materials, Machinability,
Machinability Index. Economics of metal cutting, relationship among cutting speed, production
rate and cost, calculation of cutting speed and tool life for minimum cost and maximum
production. Measurement of cutting forces, types of tool dynamometers.
UNIT III
8 Hours
Machine Tools: Introduction to Lathe, Lathe Specification, Description and function of Lathe
parts, Lathe Accessories and attachment. Lathe operations Taper Turning, methods ,and its
Calculations, Thread Cutting Calculations, Speed, Feed and Depth of Cut Calculations for Lathe
Operations, Estimating Machining Time. Introduction to Drilling, Types of Drilling Machine, Twist
Drill and its Nomenclature. Drilling, Speed, Feed and Depth of Cut Calculations for Drilling
Operations, Estimating Machining Time, Introduction to Reaming, Boring, Counter Boring
,Counter Sinking,
UnitIV
8 Hours
Introduction to Shaper, Types of Shapers, Principal Parts of Shaper. Shaper Mechanisms,
Cutting Speed, Feed and Depth of Cut Calculations for Shaping, grinding Estimating Machining
Time, Introduction to Milling, Types of Milling Machines ,Explanation of various parts of column
and knee Milling Machine. Types of Milling cutters. Fundamentals of Milling Processes like
upmilling and Downmilling. Various Milling Machine Operations. Cutting Speed and Feed for
Milling, Estimating Machining Time, Indexing Methods and its calculation.
Unit---V
7 Hours
Spur Gear calculation, by Milling Operation, Introduction to Grinding, Kinds of Grinding operation,
Types of Grinding Machines, Surface Grinding, Cylindrical Grinding, Centreless Grinding, etc
,Grinding Wheels Types. Abrasives, Types, Bond and bonding processes, Grit, Grade, and
Structure. Wheel Specification. Cutting Speed, Feed and Depth of Cut Calculations for Grinding,
Estimating Machining Finishing Operations Like, Lapping, honing, etc
Text Book:
Production Technology, HMT, Tata McGraw-Hill, Ninth Reprint, 1999
Reference Books:
1. All About Machine Tools, Heinrich Gerling, New Age International (P) Limited Publishers,
Fourth Edition, 2014.
2. Fundamentals of Tool Design, Frank. W. Wilson (Editor), ASTME, Prentice-Hall of India,
New Delhi, 1990.
ELECTIVE GROUP I
UE14ME312 / 14ME312
Turbo Machines
Course Objectives
To introduce the students to the principles of turbomachinery and the basic analysis of the
expansion and compression processes
To help the students to appreciate the energy exchange characteristics that take place in turbo
machines
To introduce various types of turbines, blowers and pumps and the evaluation of their
performance characteristics
Course Outcomes
At the end of the course the student will be able to
explain the principles of turbo machinery, application of laws of thermodynamics to turbo
machines, dimensional analysis and performance characteristics and apply the same to solve
problems.
derieve on the Eulers Turbine equation and to be able to draw velocity triangles at inlet and exit
for different situations, for all types of turbo machines; apply the same towards solving
problems
discern the principles of pumps, fans, compressors & turbines and the impulse, reaction
utilization factor etc. in turbines
draw velocity triangles for impulse and reactions steam turbines and use the same for solving
numerical problems.
explain the principles of hydraulic turbinesvelocity triangles, working proportions, efficiencies
etc, and use the same for solving numerical problems.
elucidate the principles of working of a centrifugal pump; axial flow pumps and the type of
velocity triangles involved
UNIT: 1
12 Hours
UNIT: 2
10 Hours
UNIT: 3
10 Hours
4: Steam and Gas Turbines - Impulse staging; velocity and pressure compounding; effects of
blade and nozzle losses; reaction staging ,Reheat factor in steam turbines, losses in steam
turbines, problem of Radial equilibrium, problems.
5: Thermal Design of Gas Turbines: Introduction, the Brayton cycle for gas turbine, components
and materials of gas turbines, Reheat factor in gas turbines, Losses in gas turbine, Aerodynamic
and Thermal Design
UNIT: 4
10 Hours
6: Rotary Fans; Blowers and Compressors - Introduction; centrifugal blower; types of vane shape;
size and speed of machine; vane shape and efficiency; vane shape and stresses; vane shape
and characteristics; actual performance characteristics; slip coefficient; fan laws and
characteristics; centrifugal compressor, performance of centrifugal compressor, compressibility
and pre whirl; axial flow compressor; compressor cascade performance; axial flow compressor
performance.
UNIT: 5
10Hours
7: Hydraulic Turbines - Classification of water turbines; Pelton wheel; velocity triangles; Turbine
efficiency and volumetric efficiency; Working proportions of Pelton wheel; Francis and Deriaz
Turbines; Velocity triangles and efficiencies; Design of Francis Turbine; Draft tube; Propeller and
Kaplan Turbine; Problems
8: Centrifugal Pumps and Axial Flow Pumps - The centrifugal pump; some definitions; pump
output and efficiencies; multistage centrifugal pumps; axial flow pump; problems
Text Book:
"An Introduction to Energy Conversion, Volume 3 - Turbo Machinery", V.Kadambi and Manohar
Prasad, New Age International Publishers, 2010
Reference Books:
ELECTIVE GROUP II
UE14ME321 / 14ME321
Principles of Flight
Course Objectives
To enable students to apply basic aerodynamic and stability aspects of atmospheric flight with
respect to general airplanes and helicopters
To help students understand the basic aspects of space flight
Course Outcomes
At the end of the course the students will be able to
articulate on the broad principles behind the working of various kinds of flight vehicles aircraft,
helicopter, rocket, satellite etc
explain basic aerodynamic concepts associated with low speed (incompressible) flows
discern the characteristics of aerofoils and wings, control surfaces and high lift devices etc,
taking fixed wing aircraft as specific example
emphasize on basic elements of aircraft performance including level flight, turning flight, take
off and landing etc
have a broad exposure and understanding of important principles of stability and control of an
aircraft
explain broad features of helicopter flight
present the basic features of space flight like ascent flight with rockets, orbital flight, earth and
planetary entry etc
present some features about the directions in which aerospace engineering is advancing
UNIT I
11 Hours
Basic Concepts
Introduction: Flight in nature, historical development of human flight, types of flight vehicles,
aim of the course
Atmosphere: Definition of altitude, hydrostatic equation, geopotential altitude, standard
atmosphere, pressure, temperature, density altitudes, other wind factors affecting atmospheric
flight
Basic Aerodynamic Concepts: Pressure, shear stress, continuity or mass conservation,
momentum equation, Bernoulli equation, viscous flow, flow separation
Elements of Compressible Flow: Thermodynamic considerations, Isentropic flow, Energy
equation, speed of sound, subsonic compressible flow, basics of supersonic flow, normal shock
wave, oblique shock waves, Prandtl - Meyer expansion waves, variation of fluid velocity with
flow area, Problems
UNIT II
11 Hours
Basic Aircraft
Fixed Wing Aircraft: Anatomy of an aircraft, aerodynamic forces and moments, aerofoils and
their characteristics, pressure and force coefficients, infinite and finite wings, role of control
surfaces and high lift devices, compressibility effects on lift, drag, wing shape etc. how lift is
produced
Elements Of Aircraft Propulsion: Piston propeller, Turbojet, Turboprop, Turbofan, Ramjet engine
Basic Helicopter Aerodynamics: Generation of thrust and lift, hover and vertical Flight, forward
flight, role of tail rotor, Problems
UNIT III
9 Hours
UNIT IV
9 Hours
UNIT V
12 Hours
Text Book:
Introduction to Flight, John D Anderson, Tata McGraw Hill, Fifth edition, 2007
Reference Book:
Basic Helicopter Aerodynamics, J Seddon, BSP Professional Books, Oxford, 1990
UE14ME322 / 14ME322
I C Engines
Course Objectives
To introduce the students to the various cycles that describe the working of an IC Engine
To enable the students to compare and contrast between the working of an SI and CI engine
To help the students understand the importance of cooling and tail-pipe emissions
Course Outcomes
At the end of the course the student will be able to
appreciate the need, application, types and the working principles of IC engines
differentiate the various cycles based on the different governing factors
explain the various components necessary for proper and efficient combustion of fuel in an SI
engine
analyze the types of combustion process in SI engines and also debate on parameters that give
rise to knocking
discuss on the combustion process in a CI engine and analyse the influence of fuel injection and
chamber design
emphasize on the requirement of cooling and the analyse the heat transfer mechanisms playing
a vital role in efficient cooling
explain the type of emission and methods for its controls in IC Engines
UNIT-1
10 Hours
Introduction
Historical Perspective, Engine nomenclature, Four Stroke and Two Stroke Engines, S.I. and C.I.
Engines
UNIT 2
11 Hours
11 Hours
UNIT 4
10 Hours
Engine Cooling:
Need for engine cooling. Piston and cylinder temperature distribution, Parameter affecting
engine heat transfer. Air cooling and Liquid cooling, Radiator
Engine testing and Performance Evaluation:
Engine performance parameters and their measurement. Factor affecting the Performance and
Efficiency of S.I and C.I. Engines. Heat balance sheet. Performance graphs as a function of
Engine speed. Numerical Examples.
UNIT 5
10 Hours
Text Book:
"Fundamentals of Internal Combustion Engine", H.N.Gupta, PHI Learning Pvt. Ltd., Second
Edition, 2013
Reference Book:
"Internal Combustion Engines, V. Ganesan, Tata McGraw-Hill, Second Edition, 2003
UE14ME323 / 14ME323
Automotive Transmission
Course Objectives
To teach the students for the need for transmission and transmission elements.
To help the students to understand the principles of different types of clutches.
To help the students to understand different types of gearboxes and their design principles.
To teach the students to important concepts of automatic transmissions and its working
principles
To help the students for understanding the concepts of final drive components.
Course Outcomes
At the end of the course, students will be able to
UNITI
10 Hours
1. Overview of Vehicle Powertrain system
Outlines of Power trains, Power train functions, power train layout and components, Main and
auxiliary functions, requirements profile, Interrelations: Direction of rotation, transmission ratio
and torque, Performance features of vehicle transmissions, Kinematic relations of powertrains,
Numerical Problems.
2. Power Required for Propulsion
Various Resistances to Motion of the Automobile, Traction, tractive effort performance curves,
acceleration gradeability, drawbar pull, Numerical Problems.
UNITII
12 Hours
3. Matching engine and transmission
Deriving condition diagram, Ideal transmission and engine-transmission matching, Total ratio
and overall gear ratio Selecting the largest powertrain ratio, selecting the smallest powertrain
ratio, selecting the intermediate gears sawtooth profile, geometrical gearsteps, Progressive
gearsteps, Numerical Problems.
4. Manual Transmission
Types of gear boxes: Sliding mesh gear box, constant mesh gear box, rod and fork gear
selectors, gear interlocking device, synchromesh gear box, gear synchronization and
engagement, selector mechanism, lubrication of gear box, transfer box, gear box trouble
shooting, Numerical Problems.
UNIT III
10 Hours
UNIT IV
10 Hours
7. Automatic Transmissions
Epicyclic or planetary gear trains- Simple Epicyclic gear train, overdrive, alternative methods for
opting gear ratios, compound Epicyclic gear trains, automatic transmission- principle, general
description and working of representative types like Borg- Warner and Fort model T Gear box.
Three speed and reverse Trans axle automatic transmission, transmission shift and drive line
features, driving and holding devices, hydraulic system, control system, automatic transmission
fluid, transmission seals, continuously variable transmissions, Numerical Problems.
UNIT V
10 Hours
Text Book
Automobile Engineering Vol-1, Dr. Kirpal Singh, Standard Publication, New Delhi 2009.
Automobile Mechanics, N.K. Giri, Khanna Publications, New Delhi 2004.
Reference Books
UE14ME324 / 14ME324
Theory of Elasticity
Course Objectives
To teach students the mathematical procedure required to compute and graphically represent
stresses and strains for a body under given loading condition
To help students understand generalized Hookes law and different boundary conditions
To teach students to apply concept of plane stress and plane strain to solve simple related
problems
To enable students to use stress function to solve simple 2D problems in rectilinear and polar
coordinates
To help students analyze torsion of shafts
Course Outcomes
At the end of the course, the student will be able to
compute 3 - dimensional stress and strain components, principal stresses and strains
explain Mohrs circle construction, various boundary conditions and generalized Hookes law
apply the concepts of plane stress and plane strain conditions to important related problems
use Airys stress function to solve 2- dimensional problems in rectilinear and polar coordinates
illustrate the analytical development necessary to analyze torsion of shafts of circular and
generalized cross-sections such as elliptic and triangular
UNIT I
12 Hours
Introduction to Elasticity and Notation of Stress, Strain at a point. Stress, Notation of Stress,
Stress at a point, equilibrium equations, principal stresses, Mohrs diagram, Maximum Shear
Stress, boundary conditions, Strain a point, compatibility equations, principal strains,
Generalized Hookes law, methods of solution of elasticity problems, plane stress and plane
strain problems.
UNIT II
10 Hours
Two dimensional problems Two dimensional problems in Cartesian co-ordinates Airys Stress
function. Investigation of Airys stress functions for simple beam problems Bending of a
UNIT III
10 Hours
General equation in Cylindrical Co-ordinates Thick cylinder under uniform internal and / or
external pressure, shrink and force fit, stress concentration. Stresses in an infinite plate (with a
circular hole) subjected to uni-axial, stress concentration, stresses in rotating discs and
cylinders
UNIT IV
10 Hours
Torsion of Prismatic bars Torsion of Circular, elliptical and triangular bars, membrane analogy,
torsion of thin open sections and thin tubes.
UNIT V
10 Hours
Uniqueness Theorem Uniqueness theorem, Principle of super position, reciprocal theorem, Saint
Venants Principle
Text Book:
Advance Mechanics of Solids, L S Srinath, Third Edition, L S Srinath, Tata McGraw-Hill, 2009.
Reference Book:
"Theory and Elasticity", S. P. Timoshenko & J N Goodier, McGraw-Hill International, Third Edition,
1972
UE14ME325 / 14ME325
Geometric Dimensioning & Tolerancing
Course Objectives
To teach students concept of limits, fits and tolerances with an outlook towards international
standards, G D & T symbols and related topics and also help them apply these concepts to
solve simple numerical problems
To teach students about G D & T rules and their applications through examples and problems
To equip students with the necessary understanding of the concept and types of datum, its
different forms, their use and application and apply their collective learning to solve simple
problems
To teach students positional tolerances and help them recognize that positional tolerance
concepts helps make manufacturing easier and cheaper
To teach students concentricity and symmetry concepts and help them see how they are useful
in precise manufacturing of components having high speed rotation
To help students understand and apply profile tolerances for highly complicated components
used in automotive and aerospace industries
Course Outcomes:
At the end of the course, the student will be able to
explain the drawing with G D & T symbols and rules
apply bonus tolerances and virtual conditions to make manufacturing easy.
define datum, through which interpretation between designer, manufacturer and measurement
could be well understood
apply positional tolerances, by virtue of which manufacturing would be easier and cheaper
apply concentricity and symmetry for highly prcised aerospace component
explain and apply profile tolerances for highly complicated components used in automotive and
aerospace industries
UNIT I
10 Hours
Fundamentals of Limits, Fits and Tolerances as per IS2102 and 919, Understanding of Specified
and Non Specified Tolerances and its applications.
Introduction to G D & T 14 Symbols and there definitions, feature and feature of size
differences, actual mating envelop and modifiers, Numericals.
UNIT II
10 Hours
Rule of G D & T, Rule 1, 2, 3, 4 and 5, Boundary condition, virtual boundary, outer and inner
boundary, application to gauges, bonus tolerances its use and applications, Numericals.
UNIT III
12 Hours
Datum and its application, benefits of Datum, Implied Datum, Demerits of Implied Datum, Datum
Feature, Datum Feature simulator, Simulated Datum, Datum Feature Symbol, Datum selection,
Datum reference plane, Datum selection, 3-2-1 Rule, Inclined Datum feature, Datum axis and
Datum center plane, Datum applied to RFS and MMC, Datum Targets, Numericals.
UNIT IV
10 Hours
UNITV
10 Hours
Text Books:
Fundamentals of Geometric Dimensioning and Tolerancing, Dr. Alex Krulikowski, University of
Michigan, Delmar Cengage Learning, Third Edition, 2012.
Geometric Dimensioning and Tolerancing-Applications, Analysis & Measurement - Dr. J.
Madows, Standardsmedia, 1995.