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SPE 14318
Field Application of Clean Completion Fluids
by S.S. Sollee, T.D. Elson, and M.K. Lerma, Chevron U.S.A. Inc.
SPE Members
ABSTRACT
Region
hss
recently
Western
Chevron U.S.A.s
utilized clean completion fluids in several new
wells. This paper describes fluid changeover and
monitoring techniques used in these wells.
The
success of the procedures is supported by fluid
analysia (total suspended solids and particle size
distribution) and well performance results.
-,.
INTRODUCTION
Clean completion fluids are used to prevent formaIt ia
tion damage caused by solids plugging.
widely recognized that well productivity can be
impaired by solids bridging i? Sformation pore
These solids
throats and perforation tunnels. are not easily removed by stiatulation treatments
such as perforation washing or acidizing.
Much of the attention related to clean completion
fluids has been focused on surface fi~tratio~
~=chaiqde~.6-9 Hn=ever
is
only one Of
--------; filtratiOll
the considerations for obtaining and maintaining a
Other
clean completion fluid at the wellsite.
equipment in the circulating syetem such as settling tanks, pill pits and transfer lines must also
be properly designed and supervised. In addition,
steps must be taken to remove solids from the
wellbore ao that the filtered fluid circulated into
the well will still be clean when it reaches the
completion interval.
The application of clean completion fluids must be
a thoroughly planned and strictly supervised
proceaa in order to be successful. This paper will
discuss procedures for utilizing clean completion
fluids in caeed hole completions. Applications in
two areas are covered, one an offshore installation
and the other an urban drillsite. These sites are
~~ ~~Q separate California oil fielde.
Each
location has a unique set of operating conditions
which directly affect how clean fluids are incorporated into the well completion program.
We
believe that the operating conditions in each area
are among the most restrictive that would be
encountered in the oilfield; thus, application in
other areas should be practicai.
COMPLETION DESIGNS
This section describes completion deaigna for the
two areas in which clean fluids application were
studied.
FIELD
APPLICATION
OF
CLEAN
COMPLETION
FLUIDS
SPE
seawater
14318
until
5.
6.
Onshore
Results from wells in the onshore location come
from an urban drillsite located in Southern
California. These wells reached depths of around
7400 ft VSS with maximum deviations of 52 from
vertical.
The pay target was a Miocene aand
containing 3.4 API oil, the main body having a
thickness of 100-200 ft. The production caaing was
a 7 in. liner. After changeover from drilling mud
to completion fluid, the wells were generally
then
underbalanced
and
placed
on
perforated
production.
1.
2.
fluid
drilling
through
Reverse
circulate
surface cleaning facilities to remove solida
while diverting cleaned mud to storage.
3.
4.
5.
CHANGEOVER PROCEDURES
It should be noted that we do not consider a simple
swapping of drilling mud with a clean completion
Clean completion
fluid aa a proper changeover.
fluid should be circulated into place until the
.
well returns are aiao !!c~eafill
Filtered brine
should be circulated at a high rate with the
returns filtered to ensure optimum removal of
residual solids from the wellbore.
Changeover operations may vary from location to
location depending on available equipment and
In this study these factora signifiresources.
cantly affected procedures for the offshore versus
For example, seawater waa
onshore changeovers.
used in offshore wells to flush the wellbore clean
before attempting to circulate the completion brine
into place. Because of cost and availability, no
..
L
such method could be used at me onanore
Iscatic?..
The step-by-step procedure for both locationa are
shown below.
Offshore
1.
2.
3.
4.
a.
b.
c.
6.
7.
SPE
14318
s.
s.
SOLLEE,
T. D.
ELSON,
AND
M. K.
LERMA
2.
3.
Particle size distribution in filtered completion fluid containing 100 mg/1 or less usually
haa more than 50% particles smaller than
2 microns,
a
size diatributi;n
generally
--- -- A ==
.. a -=...-=
A.=-+-n.+
~bje~tive,
a UGUePLeu
4.
Data supporting
these atatementa is presented in
..
the following aectiona.
RESULTS
Data collected from the offshore and onshore araaa
has been used to evaluate the equipment and procedures used in the changeover operation.
Fluid
analysia data diacuased earlier, la used to evaluate two filter typea and the effectiveness of the
chemical aurfactant sweep. Overall performance of
the changeover program is evaluated in terms of the
quality of the final circulated well returns, cost
and well productivity.
Filters
Absolute cartridge filters were originally used in
the offshore circulating ayatem to anaure that the
completion fluid be within a desired particle size
ranga. Ten micron abaolute cartridge filters were
chosen becauae of coat considerations and becauae
it waa felt the filter could provtde a particle
size cutoff somewhat better than 10 micron if
operated at a proper flow density.
Observed solids removal by the 10 micron absolute
cartridge filters is stnmnarized in Table 1. Note
that effluent quality waa typically about 80 mg/1
TSS with
most
particles
(D~O) smaller
than
10 microns and with 50% of tha particles smaller
than 2 microns. Note that the influent fluid had
about 200 mg/1 TSS, a D90 value greater than
10 microns and only about 20% of the particles
smaller than 2 microns.
Although solids removal by the absolute cartridge
filters waa considered adequate, their use was
discontinued due to excessive downtime required for
changing out cartridges.
The absolute cartridge
filters tended to plug easily if trace amounts of
contaminant such as HEC polymer or mineral oil
(residue from drilling operation) became entrained
in the completion fluld. On one well, the entire
filter system had to be changed out four times in
four hours. Besides adding cost to the completion,
~beliava
downtime defeata effective well cleanup
by allowing entrained aolida to settle out in the
wellbore.
Subsequently, Diatomaceoua Earth (DE) filters were
used in the offshore area with improvad raaulta.
DE filters proved to possess superior capacity to
handle
high
and
variable
solids
loada
and
contaminants. Most of the changeovers wera completed without having to change diatomaceous earth
filter media in the filter press.
FIELD
APPLICATION
OF
CLEAN
Surfactant Sweep
Circulation of a surfactant was evaluated in the
~::+ere
mapletior.s te determine if iE could
improve removal of solids from the wellbore.
Removal of solids clinging to the casing or other
surfaces such as surface lines ia considered an
extremely important step, as these solids could
contaminate the filtered completion fluid when it
is circulated through the well.
In addition, any
solids remaining on the caaing walls at the concluthe
~Q~JI~
eve~gIJ~I@
plug
SiG?a
Cf
th
Cb.ZE~~CV~~
perforations or gravel pack.
Suspended solids content of circulated well returna
during a typical changeover is illustrated in
Figure 4.
After running a scraper and flushing
with seawater, the solids load normally stabilizes
at a level below 100 mgll indicating that most of
1.. mc.v,==~~~
tk? ...4
=aOA.y
SdidS
i?l
the
veubme
have
been removed. When the surfactant sweep is circulated, solids content often rises over 1000 mgfl
as the surfactant frees up particulate attached to
the
casing
by
reducing
interracial
tension.
Another flush of seawater ie circulated to pick up
any solide loosened by the surfactant that may have
strung out through the well.
Finally, when the
completion fluid is circulated through the well, it
picks up only a minor amount of additional solids.
The results of using the surfactant demonstrate
that even after scraping the well and flushing with
seawater, solids will remain attached to the casing
walls. Circulation of a surfactant or some other
type of sweep that can scour the casing (such as an
abrasive) is needed to remove these solids. We
believe chemical methods are more effective because
abrasives may not effectively contact surfaces due
to flow regime effects.
For example, low fluid
velocity at pipe walla, most significant in laminar
s~ abra=
fiow, probably reduces
the e~~eetivk?iiam
sive scouring.
Also , abrasive pills
(walnut
shells) used in the onshore -completions were
observed to string out and contaminate the completion fluid.
Changeover Fluid Quality
The overall success of the changeover procedural is
demonstrated by the quality of the circulated well
returns that are achieved. Circulated well returns
indicate cleanliness of both the filtered fluid and
of the wellbore.
COMPLETION
FLUIDS
SPE
14318
Tablea 3 and 4 summarize data for the final completion fluid returns from the offshore and onshore
In most cases, the circulated returns
wells.
stabilized at the TSS indicated for at leaat one
hole volume prior to stopping circulation. Note
that the majority of the wells were left with fluid
containing 100 mg/1 TSS or less and with a Dgo
smaller than 10 microns. Also, Table 3 shows that
typically about 50% of the particlea were smaller
than 2 microne. The quality of these well returns
ia the basis for establishing the 100 mgil cleanliness criteria as a practical standard for cased
hole completions.
Results from the onshore site, shown chronologically in Table 4, indicate a significant improvement
in Wells P-ii and F-8. in these wells iise Gf TX
filters, high viscosity pills and a chemical sweep
directly improved changeover results compared to
the other wells shown. Abraafve pills containing
walnut shells created problems in Wells P-9 and
P-13 by stringing out in the circulating stream
and, in Well P-9, by plugging the pump intake
resulting in downtime.
In Well P-5, use of
10 micron absolute cartridge filters proved to be a
poor application to cleaning well fluids (final
well returns had 500 mgll, TSS).
Productivity
... .
PE 14318
%,
so
s.
SOLLEE,
T. D.
E ON,
AND
M.
K, LERMA
cost
ft x 3.048*
in x 2.54*
bbl X 1.589 873
an
example, the offshore clean fluids application averaged $35,000 per job. The breakdown into
the categories listed above was as follows:
AS
$14,000
$ 6,000
$15,000
Filtering
Chemical
Rigtime
REFERENCES
1.
2.
An Overview of Formation
Krueger, R. F.:
Damage and Well Productivity in Oil Field
Operations, SPE 10029 presented at 1981 SPE
~r,tsrra=tic?.g~ petroleum
and
Exhibition
China,
Beijing,
Symposium,
Technical
March 18-26.
3.
4.
5.
6.
Study of
Sparlin, D. and Guidry~ J. P.:
Filters Used for Filtering Workover Flu%da,
SPE 7005 presented at 1978 Formation Damage
c.*
~.it=$
~afayette$
Feb. 13-16.
n-- ..-I
Uuut.,up-
CONCLUSIONS
1.
Turbidity is a useful
suspended solids.
2.
3.
4.
indicator
of
total
7.
. ...
Cf
Sharp, K. W. and Allen, E. T.: Fil.tratiOrb
Oil Field Brines - A Conceptual overview,
1982 Formation Damage
SPE 10657 presented at
. aympu5*um,
...
-_*.. Tse..+*Ma**h
~&~~,
uontro&
-=L-JS&.=,
..=----
8.
9.
How Clean
Wilson, J. C.:
Engineer
Petroleum
(August 1982), 120-124.
ACKNOWLEDGEMENT
The authors wish to acknowledge the contributions
of E. J. Helsel, T. D. Ervin and D. J. Humphreys of
Chevron Oil field Research Company,
and R. c.
Temple of Chevron U.S.A., Inc.
E-01 = m
E=OO = cm
E-01 = mg
*conversion is exact.
ia Claan?.
International
TAELE 1
~
~~~~~
Well =
D-4
D-5
TSS
(u/l)
ParticleSize
(D90)
Filter Effluent
ParticleSize
Z Smaller2vm
(m/l)
TsS
208
7.3
22
185
8.9
16
67
143
S.8
19
S4
235
15.0
12
101
121
14.9
19
76
117
134
13.5
16
52
264
5.4
18
48
336
S.8
15
65
10
103
251
7.5
35
186
11.5
19
% Smaller Zum
@90)
81
5.4
45
8.9
18
86
5.2
52
71
4.8
54
55
89
TABLE 2
DIAKN$ACEOUS
SARTN FILTER PERFORMANCE
Filter lnfluent
Well
(m.s/1)
ParticleSize
(D90)
Filter Effluent
ParticleSize
(tug/l)
@90)
Z Smaller2um
32
2.6
7s
81
43
6.o
54
97
33
7.7
43
89
32
6.5
48
13
9.3
35
6.6
45
TSS
% Smaller2pm
TSS
242
21
116
63
D-12
193
D-14
1
2
0-11
0-15
447
222
137
22
15.1
30
36
5.s
45
5
12
TABLE 3
TASLE 4
B-Y
OP FINAL CIRCULATEDWSLL ~S
ParticleSize (D90)
11
G
D-2
9.5
35
D-3
5.4
48
500
124
140
D-4
136
10.5
27
D-5
146
6.2
37
P-13
D-6
102
D-8
78
D-9
50
D-10
(u@/l)
P-5
P-9
5.3
TSS
P-n
20
P-8
23
67
6.0
54
95
5.5
49
D-n
24
81
4.4
72
D-12
72
193
52
0-13
3s
7.7
D-14
22
40
4.9
0-15
2s
90
4.5
50
D-17
30
95
7.1
35
..-
TABLE 5
PRODUCTIONlIATAFROM SSPLORATORYWELLS
Well
E-l
ProductionRate, BOPD
E-4
186
Skin Factor*
+4
62
+2
E-7
+12
F mm
Mud Pumps
TABLE 6
D-1
Productic.n
Rate, BOPD*
D-6
420
-!1.6
D-7
999
+3.3
D-8
900
-:3.9
D-12
210
-2.6
Skin Factor**
-11.9
f2es tie
.
4
Suction
Brine
MakAlp
Tank
k-
:Iean
lrine
iOID BBLS
IE
Mud
Pumps
F
TABLE 7
To Well
.
+-
D-1
D-2
D-3
D-4
o-5
D-6
D-7
D-B
D-9
D-10
D-n
D-12
D-13
D-14
D-15
D-17
D-18
Seawater
FLush
3
2.5
2.5
2.75
5.5
7.25
2
0
3.5
3.75
3.25
1.5
1.5
3.75
5.25
;.25
Chemical
Flush
.4.5
1.25
2
2.25
3.5
4.5
a
0
5.5
3.5
2.75
2
1.5
2.25
4.25
1.75
2
Seawater
Flush
0
9
9
9
e
0
9
e
0
9
2.5
S.75
2.5
4
2
1.75
2.5
Changeover
to kCl
Downtime*
4
2.25
2.25
4
5.5
3.5
2
4.5
6.5
2.25
5
4.25
3
1.75
1.25
.5
.5
e
3.5
2.5
e
1
2
.15
1
3.75
.75
3.5
e
e
e
Cha1n8e0ver
. Time
12.5
6.5
7.5
9
lB.5
26.5
9
6.5
14.5
10
14
22.5
8.5
lB.5
15.75
13.5
9.5
Sample Point
for Well Returns
F@lm 1
Circufwtionof FiltsmdBrim Cluring
Changaowr(Offthom)
Filter
Pump
1 1
gg!
1!,1,1
/
1
,,/6~)
,aw03 SP!IOS
PP.~.s
Ivaol
0
0
.
:
0
0
0
0
0: