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FINAL INSPECTION CHECK LIST & TEST PROCEDURE

Customer:

Project:

Work Order No.:

Item:

Date of test

_______________

Inspector

_______________

System serial No.

_______________

Drawings

1.0 Visual inspection


1.1

Check the system overall dimensions as shown on


general arrangement drawing

1.2

Check dimensions and locations of all terminating


points as shown on general arrangement drawing

1.3

Check all components are in place as per general


arrangement drawing and P & ID drawing

1.4

Check all fixtures and fixings are secure.

1.5

Check Name plate & tags

2.0

Instrumentation & electrical inspection

2.1

Using a multimeter check the terminal box is wired as


per instrument terminal details drawing

2.2

Individually energise of all switches.


a) Check the associated wiring in the terminal box
using a multimeter.
b) Check and record the set points in table a below,
both rising and falling for each instrument.

2.3

Check each instrument manifold is connected correctly


& located near the instrument and for its accessibility.

2.4

Check all wiring is neat and secure.

2.5

Check all terminals are numbered

2.6

Check all ferrule numbers

WI 7-4-3. DOC/2002/Rev-01

2.7

Check all glands are tight and have seals fitted where
necessary.

2.8

Check that the IP rating of all devices is maintained i.e.


a. All terminal boxes are sealed.
b. All conduits are sealed.
c. Each gland is sealed.
d. Each instrument is sealed.

3.0

Check and record the scale of each indicating instrument in table below:-

TABLE A: SWITCHES
Instrument sl. No.

Range

Set point

Rising set point

Falling set point

Comments

TABLE B: GAUGES
Instrument sl.no.

4.0

Scale

Normal
pressure

Comments

Performance test

Prior to starting the running test ensure that the following equipment is available and fitted to the
system.
a. Fix flow control valve bolted onto the system outlet.
b. One flexible hose connected to the outlet of the above valve to allow the oil to flow back into the
reservoir.
c. One calibrated flow meter connected in-line in the hose to measure the oil flow or one clean
vessel marked with a line every 5 litres.
4.1

Check the rotation of the pump

4.2

Run the system for 15 minutes with pump running


producing`0 Bar at supply line

4.3

Close the flow control valve until the pressure shown


on supply line as per requirement.

WI 7-4-3. DOC/2002/Rev-01

4.4

Run the system for 2 hours continuously and take all


the readings at 30-minute intervals.

4.5

Check the pump and motor for any abnormal noise or


vibration.

4.6

Measure the noise level at 1m distance around the


lube oil console; it should not exceed the specified limit

4.7

Measure the motor current at the operating point and


check whether it is within the limit specified in the
motor nameplate.

4.8

Check the pump test certificate and ensure the


discharge flow capacity is within the limit.

4.9

Check the pressure drop across the filter is within the


limit.

4.10

Check the operation of the changeover lever


mechanism for oil filter / cooler. Ensure that during
changeover there is no drop in operating pressures
below low-pressure alarm set value.

4.11

Check Pressure control valve set pressure

4.12

Check the set pressure of the relief valve.


a) Record the pump pressure @ supply line
b) Close the flow control valve until the relief valve
opens and record the maximum pressure
reached before the valve opens.
c) Record the pressure after the valve has
opened.

WI 7-4-3. DOC/2002/Rev-01