New H2SO4 PLANT Interlocks and Alarm-Annunciation

INTERLOCKS :
A .Acid circulation Pump P-0508 A/B interlocks
OR
1. Acid Circulation PumpA(p-0508) Current
B(p-0508) Current

AND

Acid Circulation Pump

Less Than
OR 100 Amp

2. Acid Circulation Tank(LI-510) Level

HIGH)

MoreThan 90% (HIGH

OR
LessThan 40%

3. Acid Circulation Tank(LI-510) Level

LOW)

OR

4. Steam Drum LOW Level Switch(LS-0314)

; Low Contact opens

Less Than 30% (Fixed)

OR

5. Intermediate Absorption tower Acid Flow Switch (R-0501)

(Fixed) ; Contact opens

Low (Fixed) ; Contact

OR
2

) Less Than 3kg/cm ; (LOW

8. Instrument Air Pressure (

LOW)

Low (Fixed) ;

OR

7. Drying tower Acid Flow Switch (R-0503)

opens

Low

OR

6. Final Absorption tower Acid Flow Switch (R-0502)

Contact opens

(LOW

OR

9.Cooling Water Outlet Temp (TT-1102)

OR

More Than 50 Deg. C

(High High)

10. Cooling Tower Acid Inlet Temp (TIA-0515)

More Than 80 Deg. C

(High High)

THEN
Selected Acid Circulation PUMP A (p-0508) OR Acid Circulation PUMP B (p0508) TRIPS
Selected Air Blower (OB-0102) A OR B TRIPS
AND
Selected Sulphur Pump(P-0101) A OR B TRIPS
AND
Acid Level Control Valve (LCV-0510) CLOSES
AND
Process Water flow Control
Valve (F-0508) CLOSES
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..
B . Clean Sulphur Pump (p-0101A & p-0101B) Interlocks
Acid
Acid
Circulation
Circulation
PumpA(p-0508)
PumpA(p-0508) Current
Current AND
AND Acid
Acid
Circulation
Circulation
Pump
Pump
B(p-0508)
B(p-0508)Current
Current

Sulphur Burner Temp (T-0202) More Than 1100 Deg. C (High High)

AND
OR

Sulphur Burner Temp (T-0313) More Than 1100 Deg. C (High High)
Sulphur Tank Level (LI-0104) Less Than 40% (Low Low)

OR
Process Air Blower (OB-0101A ) Selected and Stopped/Tripped

OR

Process Air Blower (OB-0102B) Selected And Stopped/Tripped

THEN
Clean Sulphur Pump A (P-0101 A) and Clean Sulphur Pump B (P-0101 B)
Trips

AND
Process Water Flow Control Valve(F0508) CLOSES
AND
Acid Circulation Tank Level Control Valve (LCV-0520)

C . Boiler Feed Water Pump(p-305A and p-305B ) interlocks

Deaerator Tank Level (LIA -0304)

Less Than 30% (LOW LOW)

THEN
Boiler Feed Water Pump(p-305A and p-305B ) TRIPS

.
D . Cooling Tower Pump(p-1102A and p-1102B ) interlocks
Cooling Water Outlet Temp (TT-1102)
HIGH)

More Than 50 DEG C ( HIGH

OR

Cooling Water Pump Inlet Tank Level (

THEN
( LOW
LOW) [????]

LESS Than 25%

Cooling Tower Pump(p-1102A andPage

p-1102B
2/3 ) TRIPS
E . Boiler Feed Water Control Valve (LCV-0355) interlocks
Steam Drum Level (LT-0305 ) More Than 90% (HIGH HIGH )

OR
Steam Drum High Level Switch (LS-0315) More Than 90% (HIGH
HIGH )THEN
[????]

Boiler Feed Water Control Valve (LCV-0355) CLOSES to 10%

F . Process Water Flow Control Valve (F-0508) interlocks

Steam Drum High Level Switch (LS-0315) More Than 90% (HIGH
HIGH ) [????]

THEN
Process Water Flow Control Valve (F-0508) CLOSES

..
G . Acid Circulation Tank Level Control Valve (LCV-0510)
interlocks
Process Air Blower (OB-0101A ) Selected and Stopped/Tripped
Process Air Blower (OB-0102B) Selected And Stopped/Tripped

THEN

Acid Circulation Tank Level Control Valve (LCV-0510)

CLOSES

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OR