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(52.4) XFV9
May 2004
ACO f u l b o r a
Rainwater engineering
Certificate No.
FM13502
ACO f u l b o r a
Rainwater engineering
ACO Fulbora
ACO Fulbora is a division of the ACO Group. The Group has
sales in excess of 250 million worldwide with production
facilities in 12 countries including the UK, Germany, USA,
France, Switzerland, Denmark, Australia and the Czech
Republic. In total more than 2500 people are employed in
27 countries throughout the world.
ACO Fulbora, based in Shefford, Bedfordshire, UK,
specialises in floor drains, channels, gullies, grease traps
and rainwater outlets manufactured from stainless steel,
polypropylene, galvanised steel, aluminium alloy, nickel
bronze and gun metal.
ACO f u l b o r a
Rainwater engineering
Flat Roofs
Contents
Hydraulic Design
Considerations
Overview
Geographical Location
HP (High Per
Performance)
formance) range of outlets
Product Ranges
Mk 3 Range & Accessories
Introduction
Introduction
11
27
33
Appendices
Material Selection
36
43
45
Mk 3 range of ver
tical spigot rainwater
vertical
outlets.
ACO f u l b o r a
Rainwater engineering
Design Considerations
Overview
Geographical Location
Geographical location
Rainfall intensity
Q = A x I litres/second
3600
where
Q = Volumetric flow rate (l/s)
ACO f u l b o r a
Rainwater engineering
Pitched Roofs
Design Considerations
ACO f u l b o r a
Rainwater engineering
Design Considerations
Adjacent V
er
tical W
alls
Ver
ertical
Walls
ACO f u l b o r a
Rainwater engineering
Mk 3 Range
The ACO Fulbora Mk 3 range of vertical
spigot rainwater outlets feature a unique
quick action twist release dome grate,
providing fast and convenient
maintenance.
The twist action eliminates the need for
central hook bolts/nuts or clamping bolts
that can be lost or mislaid during
maintenance visits. No tools are required
to remove the dome grate.
Mark 3 Range
Mk 3 Range
Mk 3 Range
Description
Mk 3 Range Accessories
8
10
Appendices
Material Selection
36
Typical Roof Construction Detail 38
Installation Guidelines
43
Flexible Pipe Couplings
45
ACO f u l b o r a
Rainwater engineering
Mk 3 Range
Description
The ACO Fulbora Mk 3 range of vertical
spigot rainwater outlets provide a reliable,
watertight and convenient solution for flat
roof drainage applications.
Mk 3 Range
Product Features
Options
ACO f u l b o r a
Rainwater engineering
Technical Information
Sales Code
Nominal Bore
Pipe Size (mm)
Grating
Type
Flow Rate
(l/s)
Area Drained
(m2)
Weight
(kg)
2Mk3-D
50
Dome
1.7
81
2.2
3Mk3-D
75
Dome
5.0
240
2.3
4Mk3-D
100
Dome
10.7
514
4.1
6Mk3-D
150
Dome
12.4
590
4.6
Mk 3 Range
Physical Dimensions
Dimension
2Mk3-D
3Mk3-D
4Mk3-D
6Mk3-D
292
292
381
381
230
230
321
321
195
195
247
247
105
120
120
120
60
84
110
160
ACO f u l b o r a
Mk 3 Range
Rainwater engineering
ACO f u l b o r a
Rainwater engineering
HP (High Performance)
Range
The extensive range of products included
in the ACO Fulbora HP (High Performance)
range of outlets provides rainwater
drainage solutions for a wide range of
applications.
Key features of this high quality product
range include advanced grating geometry
increasing the flow of water through the
outlet compared to conventional units and
secure gratings to prevent vandalising
and theft.
The ACO Fulbora HP range provides a
high performance, cost effective, high
quality solution for most rainwater
applications.
HP Range
HP Range
Description
HP Vertical Spigot Outlet
HP Vertical Screw Outlet
HP 45 Spigot Outlet
HP 90 Spigot Outlet
HP Balcony Spigot Outlet
HP Two-Way Screw Outlet
HP Gully Spigot Outlet
HP Refurbishment Outlet
HP Accessories
12
15
17
18
19
20
21
22
23
24
Appendices
Material Selection
36
Typical Roof Construction Detail 38
Installation Guidelines
43
Flexible Pipe Couplings
45
ACO f u l b o r a
Rainwater engineering
HP Range
Description
The ACO Fulbora HP range of rainwater
outlets provides a comprehensive
selection of high performance rainwater
outlet solutions for most domestic,
industrial and commercial applications
involving flat roofs, balconies and terracing.
HP Range
Product Features
12
Secure Gratings
All gratings for the HP range of products
are secured with stainless steel fixings
that require either a socket wrench or
spanner for removal and replacement.
This provides additional security to
prevent theft or vandalism.
ACO f u l b o r a
Rainwater engineering
Membrane Clamp
The roof membrane is positively secured
into the outlet body by a clamp and is
secured by 2 stainless steel fixings. The
membrane clamp is serrated on the
underside for improved membrane clamp
grip performance. The outlet design
ensures the integrity of the seal between
the clamp and body is not disturbed when
the grating is removed for maintenance
during the life of the installation.
HP Range Accessories
Options
Materials
Pipe Connections
Refer to Appendix 4 for details of the full
range of flexible pipe connection
couplings that are available from
ACO Fulbora.
HP Range
13
ACO f u l b o r a
Rainwater engineering
HP Refurbishment Outlet
HP Range
14
ACO f u l b o r a
Rainwater engineering
Nominal Bore
Pipe Size (mm)
Grating
Type
Flow Rate
(l/s)
Area Drained
(m2)
Weight
(kg)
2HP-D
50
Dome
1.7
81
2.39
3HP-D
75
Dome
5.0
240
2.49
4HP-D
100
Dome
10.7
514
4.23
6HP-D
150
Dome
14.1
675
4.67
HP Range
Physical Dimensions
Specification Clause
Dimension
2HP-D
3HP-D
4HP-D
6HP-D
A
B
C
D
E
292
233
196
98
60
292
233
196
108
83
380
305
244
122
110
380
305
244
145
160
Pipework Connections
Vertical spigot outlets may be directly
connected to the following:
Refer to Appendix 4 for details of pipe connection couplings that are available.
15
ACO f u l b o r a
Rainwater engineering
Nominal Bore
Pipe Size (mm)
Grating
Type
Flow Rate
(l/s)
Area Drained
(m2)
Weight
(kg)
2HP-F
50
Flat
1.7
81
2.51
3HP-F
75
Flat
5.0
240
2.65
4HP-F
100
Flat
10.7
514
4.08
6HP-F
150
Flat
15.6
749
4.39
HP Range
Physical Dimensions
Specification Clause
Dimension
2HP-F
3HP-F
4HP-F
6HP-F
A
B
C
D
E
292
233
196
98
60
292
233
196
108
83
380
305
244
122
110
380
305
244
145
160
Pipework Connections
Vertical spigot outlets may be directly
connected to the following:
Refer to Appendix 4 for details of pipe connection couplings that are available.
16
ACO f u l b o r a
Rainwater engineering
Nominal Bore
Pipe Size (mm)
Grating
Type
Flow Rate
(l/s)
Area Drained
(m2)
Weight
(kg)
2HP-TD
50
Dome
1.7
81
2.29
3HP-TD
75
Dome
5.0
240
2.32
4HP-TD
100
Dome
10.7
514
4.03
6HP-TD
150
Dome
13.5
648
4.13
Dimension
2HP-TD
3HP-TD
4HP-TD
6HP-TD
A
B
C
D
292
234
121
35
292
234
121
45
380
305
133
38
380
305
114
38
HP Range
Physical Dimensions
Specification Clause
Pipework Connections
Vertical screw outlets have a female
parallel thread to BS 21 : 1985 for
connecting directly to tube conforming
to BS 1387 : 1985 which is supplied
with a taper male thread. This ensures a
completely watertight seal when
screwed fully home into the outlet body.
Refer to HP Accessories section for details of PVC adaptors that are available from
ACO Fulbora.
17
ACO f u l b o r a
Rainwater engineering
Nominal Bore
Pipe Size (mm)
Grating
Type
Flow Rate
(l/s)
Area Drained
(m2)
Weight
(kg)
245HP-D
50
Dome
1.7
81
3.34
345HP-D
75
Dome
5.0
240
3.77
445HP-D
100
Dome
10.7
514
4.81
HP Range
Physical Dimensions
Specification Clause
Dimension
245HP-D
345HP-D
445HP-D
A
B
C
D
E
305
229
229
175
62
305
229
235
175
87
372
305
273
191
114
Pipework Connections
45 spigot outlets may be directly
connected to the following:
Refer to Appendix 4 for details of pipe connection couplings that are available.
* please delete or complete as appropriate.
18
ACO f u l b o r a
Rainwater engineering
Nominal Bore
Pipe Size (mm)
Grating
Type
Flow Rate
(l/s)
Area Drained
(m2)
Weight
(kg)
290HP-D
50
Dome
1.7
81
3.57
390HP-D
75
Dome
3.5
171
3.61
490HP-D
100
Dome
7.0
336
4.69
HP Range
Physical Dimensions
Specification Clause
Dimension
290HP-D
390HP-D
490HP-D
A
B
C
D
E
305
229
124
232
62
329
229
121
267
83
405
305
142
285
110
Pipework Connections
90 spigot outlets may be directly
connected to the following:
Refer to Appendix 4 for details of pipe connection couplings that are available.
19
ACO f u l b o r a
Rainwater engineering
Nominal Bore
Pipe Size (mm)
Grating
Type
Flow Rate
(l/s)
Area Drained
(m2)
Weight
(kg)
2HP-BO
50
Flat
1.7
81
2.58
3HP-BO
75
Flat
5.0
240
2.71
4HP-BO
100
Flat
8.4
403
2.77
HP Range
Physical Dimensions
Dimension
2HP-BO
3HP-BO
4HP-BO
A
B
C
D
E
F
G
270
205
52
125
235
180
60
270
205
52
125
235
180
83
270
205
52
125
235
180
110
Specification Clause
The rainwater outlets 2HP-BO/3HP-BO/
4HP-BO* are to be ACO Fulbora
HP Balcony spigot outlets with locked flat
grating supplied by ACO Fulbora
(a division of ACO Technologies plc), of
Hitchin Road, Shefford, Bedfordshire, UK,
SG17 5TE.
All components to be manufactured from
grade LM6 aluminium alloy to BS 1490/
gun-metal to BS EN 1982*.
Pipework Connections
Balcony outlets may be directly
connected to the following:
Refer to Appendix 4 for details of pipe connection couplings that are available.
20
ACO f u l b o r a
Rainwater engineering
Nominal Bore
Pipe Size (mm)
Grating
Type
2HP-2W
50
Flat
1.7
1.7
81
81
2.14
3HP-2W
75
Flat
3.9
1.9
189
93
2.22
4HP-2W
100
Flat
6.0
2.3
288
110
2.23
Flow Rate
(l/s)
Vertical
Horizontal
Outflow
Outflow
Area Drained
(m2)
Vertical
Horizontal
Outflow
Outflow
Weight
(kg)
HP Range
Physical Dimensions
Specification Clause
Dimension
2HP-2W
3HP-2W
4HP-2W
A
B
C
D
E
F
Overall Length
204
70
191
214
50
45
225
204
70
191
214
50
45
255
204
70
191
214
50
45
255
Pipework Connections
Two Way outlets have a female parallel
thread to BS 21 : 1985 for connecting
directly to tube conforming to BS 1387 :
1985 which is supplied with a taper male
thread. This ensures a completely
watertight seal when screwed fully home
into the outlet body.
21
ACO f u l b o r a
Rainwater engineering
Nominal Bore
Pipe Size (mm)
Grating
Type
Flow Rate
(l/s)
Area Drained
(m2)
Weight
(kg)
3HP-GO
75
Dome
5.0
240
3.89
4HP-GO
100
Dome
10.4
500
4.02
HP Range
Physical Dimensions
Dimension
3HP-GO
4HP-GO
A
B
C
D
E
Overall Length
228
188
251
130
83
334
228
188
251
130
110
334
Pipework Connections
Gully outlets may be directly connected
to the following:
Cast iron pipework to BS 416:1973
or EN 877.
Specification Clause
Refer to Appendix 4 for details of pipe connection couplings that are available.
22
ACO f u l b o r a
Rainwater engineering
Nominal Bore
Pipe Size (mm)
Grating
Type
Flow Rate
(l/s)
Area Drained
(m2)
Weight
(kg)
3HP-RFO
75
Dome
5.0
240
5.00
4HP-RFO
100
Dome
5.00
240
5.10
HP Range
Physical Dimensions
Dimension
3HP-RFO
4HP-RFO
A
B
C
D
E
F
G
456
304
346
266
63.5
95
205
456
304
346
266
88.9
120
205
Specification Clause
The rainwater outlets 3HP-RFO/4HP-RFO*
are to be ACO Fulbora HP Refurbishment
outlets with locked dome grating supplied
by ACO Fulbora (a division of ACO
Technologies plc), of Hitchin Road,
Shefford, Bedfordshire, UK, SG17 5TE.
All components to be manufactured from
grade LM6 aluminium alloy to BS 1490/
gun-metal to BS EN 1982*.
Pipework Connections
Refurbishment outlets are designed to
fit the following range of existing
pipework systems:
23
ACO f u l b o r a
Rainwater engineering
HP Range Accessories
HP Range
Raising Rings
PVC Adaptors
Deck Supports
24
Terrace Grates
Terrace grates are designed for installations with terraced paving slabs or block
paviors. Terrace grates can only be used
with circular raising rings as described
above. A slotted fixing detail allows 90
rotational movement to accommodate
slab/pavior patterns.
ACO f u l b o r a
Rainwater engineering
Outlet Model
Sales Code
Weight
(kg)
2/3RR
161
128
150
0.72
4/6RR
233
128
222
1.14
BO-RR
220 115
Weight
(kg)
1.25
HP Range
Sales Code
Sales Code
GO-RR
240 115
Weight
(kg)
1.85
PVC Adaptors
Sales Code
Male Thread
A (BSP)
Outside
B (mm)
Length
L (mm)
Length
l (mm)
Weight
(kg)
2STC
3STC
4STC
6STC
2
3
4
6
57.0
82.0
110.5
160.0
305
305
305
305
148
148
148
148
0.33
0.55
1.12
2.25
Material : PVC-u.
25
ACO f u l b o r a
Rainwater engineering
Outlet Model
Sales Code
Weight
(kg)
2HP-D; 2HP-TD;
3HP-D; 3HP-TD;
245HP-D; 345HP-D;
290HP-D; 390HP-D;
3HP-RFO
2/3DS
1.97
4HP-D; 4HP-TD;
6HP-D; 6HP-TD;
445HP-D; 490HP-D;
4HP-RFO
4/6DS
2.91
HP Range
26
Outlet Model
Sales Code
Weight
(kg)
Appropriate Raising
Ring Sales Code (Ref.)
2HP-D; 2HP-TD;
3HP-D; 3HP-TD;
245HP-D; 345HP-D;
290HP-D; 390HP-D;
3HP-RFO
2/3TG
0.70
2/3RR
4HP-D; 4HP-TD;
6HP-D; 6HP-TD;
445HP-D; 490HP-D;
4HP-RFO
4/6TG
1.52
4/6RR
ACO f u l b o r a
Rainwater engineering
FreeDeck
28
30
Appendices
Material Selection
36
Typical Roof Construction Detail 41
ACO f u l b o r a
Rainwater engineering
FreeDeck
28
ACO f u l b o r a
Rainwater engineering
FreeDeck
29
ACO f u l b o r a
Rainwater engineering
Sales Code
36980
36981
36982
Length
(mm)
Width
(mm)
Height
(mm)
Weight
(kg)
2000
1000
500
130
130
130
75
75
75
4.8
2.4
1.3
Length
(mm)
Width
(mm)
Height
(mm)
Weight
(kg)
130
52
0.04
Length
(mm)
Width
(mm)
Height
(mm)
Weight
(kg)
1000
500
123
123
20
20
2.2
1.0
Length
(mm)
Width
(mm)
Height
(mm)
Weight
(kg)
1000
500
123
123
20
20
2.3
1.3
Sales Code
36983
Sales Code
FreeDeck
00276
00277
Sales Code
36953
36952
30
ACO f u l b o r a
Rainwater engineering
Sales Code
36960
Length
(mm)
Width
(mm)
Height
(mm)
Weight
(kg)
250
250
75-105
4.1
Length
(mm)
Width
(mm)
Height
(mm)
Weight
(kg)
2000
100
30
2.4
Sales Code
00328
ACO Fulbora Fr
eeDeck T
unnel Channel
FreeDeck
Tunnel
Specification Clause
FreeDeck
31
ACO f u l b o r a
FreeDeck
Rainwater engineering
ACO f u l b o r a
Rainwater engineering
Architectural Eaves
Treatments
ACO Fulbora provides a comprehensive,
free design service for Architectural
Eaves Treatments requiring bespoke
design work.
Guttering
Architectural Eaves
Treatments
Description
34
Appendices
Material Selection
Photograph of Calke Abbey Orangery and sketch of Calke Abbey
by kind permission of the National Trust.
36
ACO f u l b o r a
Rainwater engineering
Guttering
FreeDeck
34
Application Examples
Eaves gutters.
Fascias.
Copings.
Soffits.
Interrupt gutters.
ACO f u l b o r a
Rainwater engineering
Appendices
1. Material Selection
Overview
Aluminium Alloys
Gun-metal
Galvanised Mild Steel
Galvanic Corrosion
The Electromotive Series
Material Selection Tips
36
36
36
36
36
37
37
38
39
39
39
40
40
40
41
41
42
42
42
3. Installation Guidelines
General Installation Notes
Threaded Outlets
Balcony Outlets
Mk3 Raising Rings
HP Circular Raising Rings
Balcony/Gully Outlet Raising
Rings
Deck Supports
Refurbishment Outlet
43
43
43
43
43
43
43
44
Appendices
ACO f u l b o r a
Rainwater engineering
Appendices
Aluminium Alloys
Gun-metal
Galvanic Corrosion
36
ACO f u l b o r a
Rainwater engineering
Titanium
304 Stainless Steel (passivated)
Silver
Nickel
Copper
Gun-metal
Lead
Cast Iron
Aluminium
Zinc
Magnesium
Appendices
37
ACO f u l b o r a
Rainwater engineering
Appendices
38
ACO f u l b o r a
Rainwater engineering
Inverted Roof
An inverted roof is a form of warm roof
where the main mass of the roof structure
lies below the main thermal insulation,
however, the waterproof membrane lies
beneath the thermal insulation.
Un-insulated Roof
A roof without thermal insulation. This
type of construction is only permitted in
non-habitable buildings, e.g. garages.
Cold Roof
Appendices
39
ACO f u l b o r a
Rainwater engineering
HP 90 Outlet
Gully Outlet
Appendices
Refurbishment Outlet
40
ACO f u l b o r a
Rainwater engineering
Appendices
41
ACO f u l b o r a
Rainwater engineering
Two-Way Outlet
Terrace Grate
Appendices
42
ACO f u l b o r a
Rainwater engineering
Balcony Outlets
Mk 3 Raising Rings
Threaded Outlets
For all ACO Fulbora threaded outlets (HP
Vertical Screw and Two-Way outlets) are
provided with female parallel threads
conforming to BS 21:1985 for direct
connection of threaded tube conforming
to BS 1387:1985. This tube is supplied
with a taper male thread conforming to
BS 21:1985, which ensures a watertight
joint when fully screwed into the unit.
Threaded outlets are particularly
recommended where a connection to the
outlet is made within the thickness of the
concrete slab. In these applications, the
threaded connection creates a completely
watertight seal.
Where a PVC-u screw thread connector
(STC) is used in conjunction with threaded
outlets, the screw thread connector
should be assembled with PTFE tape to
ensure a watertight seal.
Deck Supports
ACO deck supports are recommended for
metal decked roof construction and are
suitable for installation on all types of
metal decked roofs. Deck supports have
pre-drilled holes for ease of fixing.
Appendices
43
ACO f u l b o r a
Rainwater engineering
Refurbishment Outlet
Step 1
Step 5
Step 2
Form timber frame around old outlet and
lay insulation board/vapour barrier
(35 mm minimum).
Step 6
Screw flange to timber frame.
Step 3
Step 7
Step 8
Appendices
Step 4
Push on flexible labyrinth seal.
44
ACO f u l b o r a
Rainwater engineering
Sales Code
Diameter A (mm)
Range
Diameter B (mm)
Range
43814
43813
43801
43803
43805
43807
43811
53 - 61
53 - 61
75 - 88
75 - 88
98 - 115
96 - 114
145 - 168
53 - 61
75 - 88
75 - 88
96 - 114
98 - 115
145 - 168
145 - 168
Appendices
All flexible couplings are supplied complete with two worm drive pipe clips.
45
ACO f u l b o r a
Rainwater engineering
Other Products
In addition to the range of rainwater
outlets the following products are also
available from ACO Fulbora:
Wall Protection
ting
A range of resin concrete skir
skirting
ting,
including straight, corner and end
sections. Provides a protective buffer and
can be used to seal wall and floor joints.
Also available is a range of stainless steel
corner guards available in a variety of
profiles with integral fixing anchors.
46
ACO f u l b o r a
Rainwater engineering
For further information on these ACO Fulbora products, please photocopy this
page, tick the relevant boxes below and then fax it to us on 01462 851490.
Please send me details of ACO Fulbora
Drainage Systems for hygienic and
corrosion resistant applications
Please send me details of RIBA CPD seminar Drainage Systems for hygienic and corrosion
resistant applications - Specify it Right
47
ACO f u l b o r a
Rainwater engineering
ACO Worldwide
ACO f u l b o r a
Hitchin Road
Shefford,
Bedfordshire
SG17 5TE
Tel: 01462 816666
Fax: 01462 851490
E-mail: fulbora@aco.co.uk
Web site: www.aco.co.uk/fulbora
Australia
Austria
Belgium
China
Czech Republic
Denmark
Finland
ACO f u l b o r a
ACO Fulbora is a member of ACO
Technologies plc, which includes:
ACO drain
Resin concrete channel drainage
systems.
ACO sport
Products for sport stadia and pitches,
play grounds and landscaping.
France
Germany
Hungary
Italy
Netherlands
Norway
Poland
Portugal
ACO technic
Romania
Russia
ACO international
Slovenia
Spain
Slovakia
Sweden
ACO wildlife
Switzerland
USA
International enquiries
Fax: +(0)1462 850957
E-mail: international@aco.co.uk
May 2004 ACO Technologies plc. All reasonable care has been taken in compiling the information in this document. All recommendations and suggestions on the use of ACO
products are made without guarantee since the conditions of use are beyond the control of the Company. It is the customer's responsibility to ensure that each product is fit for its
intended purpose and that the actual conditions of use are suitable.
This brochure and any advice is provided by ACO Technologies plc (the company) free of charge and accordingly on terms that no liability (including liability for negligence) will
attach to the Company or its servants or agents arising out of or in connection with or in relation to this brochure or any such advice. Any goods supplied by the Company will be
supplied solely upon its standard conditions of sale, copies of which are available on request.
The Company's policy of continuous product development and improvement renders specifications liable to modification. Information provided in this brochure is therefore
subject to change without prior notification.
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