Component Locations

Description
Accumulator - Brake

RENR6498
January 2004

21 29 30 31

Part
Number

Machine
Location

Schematic
Location

149-5533

C-14

Accumulator - Pilot

228-0788

B-11, E-11

Accumulator - Ride Control

228-0790

D-11, G-11

Block Gp

122-7272

C-9

Block Gp - Tank

204-2585

A-14

Cooler

234-0177

A-14

Cylinder Gp - Coupler Stroke 115.0 mm

188-0982

E-13

Cylinder Gp - Coupler Stroke 80.5 mm

190-3085

E-13

Cylinder Gp - Lift (914)

109-1334

G-10

Cylinder Gp - Lift (LH) (IT14)

131-4402

10

D-10

Cylinder Gp - Lift (RH) (IT14)

131-4401

11

D-10

Cylinder Gp - Steering

104-4187

12

F-14

Cylinder Gp - Tilt (914)

6E-5918

13

G-9

Cylinder Gp - Tilt (IT14)

111-6245

14

D-10

Filter Gp - Charge Pump

137-7747

15

E-6

Hand Metering Unit (Cosa)

150-5405

16

E-14

Hand Metering Unit (Japan & NACD)

149-4830

17

E-14

Manifold - Brake Accumulator

152-1110

18

C-13

Motor Gp - Hystat Large Var Disp

134-7307

19

E-3

Motor Gp - Hystat Small Var Disp

168-1837

20

F-3

Orifice

114-0441

21

C-10, G-10

Orifice

8C-0564

22

B-10, E-10

Pump Gp

157-2630

23

B-14, F-7

Pump Gp - Hystat

156-7205

24

D-5

Pump Gp - Secondary Steering

240-0803

25

B-15

Switch - Pressure (Brakes)

150-3754

26

C-14

Switch - Pressure (Secondary Steer)

3E-6450

27

B-14

Tank Gp - Hydraulic

108-6200

28

A-14

Valve Gp - 2 Stem (914)

133-3823

29

F-8

Valve Gp - 2 Stem (IT14)

133-3826

30

B-7

Valve Gp - 3 Stem (914)

133-3824

31

F-8

Valve Gp - 3 Stem (IT14)

133-3827

32

B-7

Valve Gp - 4 Stem (914)

133-3825

33

F-8

Valve Gp - 4 Stem (IT14)

133-3829

34

B-7

Valve Gp - Auxiliary

117-3637

35

B-9, F-9

Valve Gp - Brake / Inching

149-4139

36

F-1

Valve Gp - Check

9T-3096

37

B-15, E-5

Valve Gp - Coupler

193-4750

38

D-13

Valve Gp - Dead Engine Lower

112-1817

39

C-11, F-11

Valve Gp - Hystat Brake Shutoff

112-1817

40

G-2

Valve Gp - Inching

107-3255

41

G-1

Valve Gp - Lift

117-3636

42

B-10, G-10

Valve Gp - Overspeed

196-5862

43

G-5

Valve Gp - Pilot Joystick

163-3118

44

A-11, E-11

Valve Gp - Pilot Joystick & 2 Aux

163-3121

45

A-11, E-11

Valve Gp - Pilot Joystick & Aux

163-3120

46

A-11, E-11

Valve Gp - Pilot Shutoff

112-1817

47

B-11, E-11

Valve Gp - Relief

186-0906

48

C-8, C-9, F-9

Valve Gp - Relief

186-0907

49

C-10

Valve Gp - Relief

186-0909

50

C-11, F-11

Valve Gp - Relief

186-0911

51

C-10, F-9

Valve Gp - Ride Control

111-0350

52

C-11, G-10

Valve Gp - Secondary Steering

113-7863

53

B-14

Valve Gp - Steering & Braking Manifold

156-5314

54

C-14

Valve Gp - Steering & Braking Manifold

234-5120

55

G-13, G-15

Valve Gp - Tilt (914)

117-3637

56

F-9

Valve Gp - Tilt (IT14)

117-3639

57

B-10

ref:g01050165

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

ref:g00407723

32 33 34 35
1
25 37

42 48 49 50

43

MAIN AUX.

55

51 56 57

54 55

PUMP or MOTOR

VARIABILITY

15

19

18 26

16 17

39

14

LINE RESTRICTION
(FIXED)

RESTRICTION

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

SPRING
(ADJUSTABLE)

DD

10

CONTROL VALVES

SPRING

FLUID CONDITIONER

VALVES

OO

13

VALVE PORTS

TWO POSITION

ONE POSITION

TWO-WAY

THREE POSITION

CHECK VALVES

AB

AB

Valve Gp - Work Tools (29-34),

Work Tool Valve Pressure
Test Port (DD)

P T
SHIFTED POSITION

P T
NORMAL POSITION

INFINITE POSITION

SPRING LOADED

BASIC SYMBOL

MEASUREMENT

ROTATING SHAFTS

ref:g01045825

ref:g00541782

12

PRESSURE

FLOW

TEMPERATURE

54
23 24

37

40 53

27 28

20

22 41 44

36

38

14

52

914G Wheel Loader

IT14G Integrated Tool Carrier
Hydraulic System

45 46 47

OO
22 41 44

44

45 46 47
21 29 30 31

15 40

Valve Gp - Over Speed (44)

50 51 56 57
53
5

914G:
PDF1-UP

Solenoid
755-OR
975-WH

Valve Gp - Steering & Brake Manifold (54),

Steer Pressure Test Port (OO)

39 42 48 49

BIDIRECTIONAL

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

SOLENOID
or MANUAL

SOLENOID

SERVO

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

IT14G:
FWL1-UP
KZN1-UP

PUSH-PULL LEVER

PEDAL

PUSH BUTTON

GENERAL MANUAL

SPRING

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

REMOTE SUPPLY PRESSURE

27
3

28

52

13 14

ref:g01044042
EXTERNAL RETURN

UNIDIRECTIONAL

FLUID STORAGE RESERVOIRS

11

32 33 34 35

FOUR-WAY

THREE-WAY

CONTROL VALVES

Valve Gp - Steering & Brake Manifold (55),

Steer Pressure Test Port (OO)

LINE RESTRICTION
(VARIABLE and PRESSURE COMPENSATED)

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

VALVE ENVELOPES

12

PUMP: VARIABLE and

PRESSURE COMPENSATED

2-SECTION PUMP

AA

23

SIMPLIFIED

CROSSING AND JOINING LINES

ACCUMULATORS

ref:g0470523

24 37

INTERNAL RETURN

INTERNAL
SUPPLY PRESSURE

COMPLETE

HYDRAULIC AND PNEUMATIC CYLINDERS

4
SPRING LOADED

GAS CHARGED

LINES CROSSING

SINGLE ACTING

LINES JOINING

DOUBLE ACTING

53
HYDRAULIC PUMPS

27

25 37

12

19 20

38

18 26

10 11

NN

FIXED
DISPLACEMENT

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT
NON-COMPENSATED

FIXED
DISPLACEMENT

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

PARALLEL
FLOW

FLOW IN ONE
DIRECTION

TWO
POSITION

THREE
POSITION

INFINITE
POSITIONING

CROSS
FLOW

FLOW ALLOWED IN
EITHER DIRECTION

Pressure Switch
417-GY
200-BK

28

RH Front Brake, Brake Oil

Pressure Test Port (NN)

16 17 36

43 54 55

Machine Component Locations

Printed in U.S.A.

2004 Caterpillar
All Rights Reserved

Tank Gp - Hydaraulic (28),

Valve Gp - Secondary Steer (53),
Secondary Steer Pressure Switch (27),
Steering Pressure Test Port (AA)

Electrical Symbols Table

Hydraulic Symbols (Electrical)

Tap Locations
Pressure, Sampling, and Sensor
Schematic
Location

AA

Steering Pressure (SP)

B-14

BB

Service Brake Pressure (SB)

C-14

CC

Cooling Loop Pressure (CL)

DD

Work Tool Valve Pressure (IP)

EE

Oil Sample Valve

E-6

FF

Hystat Pump Signal Oil Pressure (PS)

F-6

GG

Charge Pump Pressure (G1)

F-5

HH

Hystat Pump Case Pressure (PS)

F-5

II

Hystat Drive Loop Pressure (AB)

F-5

JJ

Large Motor Control Signal Pressure (M2)

G-3

KK

Small Motor Control Signal Pressure (M1)

E-4

LL

Hystat Pump Pressure

E-6

MM

Large Motor Over Speed Signal (OS)

G-5

NN

Brake Oil Pressure

C-3

OO

Steering Pressure

C-13

ref:g01047752
ref:g01045786

A-14
B-11 , E-11

HH

52

Solenoid 914G
976-OR
200-BK

GG

ref:g01041813

JJ

Filter Bypass Switch

C466-PK

FF

15

19
20

24

KK

Transducer
(Fluid)

Transducer
(Gas / Air)

Generator

Electric Motor

EE
LL

Solenoid IT14G
A519-GN
200-BK

Pressure Switch
(Adjustable)

Pressure Switch

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

Solenoids
FWD P914-GN/ F762-GY
REV 752-YL / F762-GY

Valve Gp - Ride Control (52)

Hystat Pump (24), Hystat Signal Oil Pressure

Test Port (FF), Charge Pump Pressure
Test Port (GG), Hysta Pump Case Pressure
Tets Port (HH)

Motor Gp - Hysta Large (19) & Small (20) Variable

Displacement, Large Motor Control Signal Pressure
Test Port (KK), Small Motor Control Signal Test Port (JJ)

Filter Gp - Charge Pump (15),

Oil Sample Port (EE), Hystat
Pump Pressure Test Port (LL)

Pressure
Symbol

Temperature
Symbol

Wire Number Identification Codes

Electrical Schematic Example

ref:g00407723

Description
Parts Manual

38

Media Number

914G Wheel Loader (PDF)

SEBP3977

IT14G Integrated Tool Carrier (FWL & KZN)

SEBP4016

Harness identification code

This example indicates
wire 135 in harness "AG".

RENR6469

Systems Operation / Testing and Adjusting: (Steering System)

RENR6497

Specifications: (Brake System)

RENR6494

Systems Operation / Testing and Adjusting: (Brake System)

RENR6495

Specifications: (Hydraulic System)

RENR6493

Systems Operation / Testing and Adjusting: (Hydraulic System)

ref:g01047991

RENR6492

Schematic: (Electrical System)

Solenoid
779-WH / K927- BU
M793-YL / 780-PU

BB

II

Valve Gp - Coulper (38)

Hystat Pump (24), Hystat Drive Loop Pressure

Test Port (II)

Wire Color

325-AG135 PK-14
325-PK
Circuit Identification
Number

Wire Color

CC

26

Wire Color

325-PK-14
B
Circuit Number
Identification

Manifold - Brake Accumulator (18),

Pressure Switch - Brakes (26),
Brake Pressure Test Port (BB)

Cooler (6), Cooling Loop

Pressure Test Port (CC)

Wire Gauge

Previous Standard
Wire

RENR6499

Wire
Circuit Number
Identification

Pressure Switch
483-BR
200-BK

18

Electrical System

Current Standard

24

Machine System
Specifications: (Steering System)

Hydraulic Schematic Example

Current Standard

ref:g01052503

Related Manuals

Flow
Symbol

Level
Symbol

Wire Gauge
(EXAMPLE VALVE)

24 Page, TRM

Description

RENR6498

Tap
Number

15

14

13

11

12

SIGNAL LINE

TO BRAKE ACCUMULATOR
MANIFOLD

G
VALVE GP
STEERING
& BRAKE
MANIFOLD
234-5120
(KZN1-UP)

CYLINDER GP
LIFT
109-1334

ACCUMULATORS
RIDE CONTROL
228-0790

FUNCTION
S1
CUSHION RIDE
1
NORMAL OPERATION
0
0 = SOLENOID DE-ENERGIZED
1 = SOLENOID ENERGIZED

VALVE GP
RIDE CONTROL
111-0350

TO MOWER ATTACHMENT
IMPLEMENT SUPPLY

OS

VALVE GP
OVER SPEED
196-5862

VALVE GP
RELIEF
186-0911

VALVE GP
RELIEF
186-0911

VALVE GP
RELIEF
186-0906

CREEPER
VALVE

KK

M2

VALVE GP
RELIEF
186-0906

TO IMPLEMENT PILOT SYSTEM

VALVE GP
DEAD ENGINE
LOWER
112-1817

VALVE GP
133-3823 2 STEM
133-3824 3 STEM
133-3825 4 STEM

MOTOR GP
HYSTAT
LARGE VARIABLE
DISPLACEMENT
168-1837

FF

GG

PS1

G1

VALVE GP
CHECK
9T-3096

FLUSH

HH

II

PC

AB

TO IMPLEMENT VALVE

DISP
CONTROL

107cc FWD CCW

MB

R&R

PUMP GP
157-2630

TO
HYDRAULIC
TANK

T1

POR

CW

FROM HYDRAULIC TANK

CHRG

X3

X1

SUPPLY
PRESSURE
FROM
F
BRAKE
ACCUMULATORS

X2

FROM HYDRAULIC TANK

X4
IP

DD

STRAIGHT THROUGH
CONNECTION
(JAPAN & NACD ONLY)

SPEED
SENSING

ACTR

VALVE GP
TILT
117-3637

VALVE GP
LIFT
117-3636

HAND METERING UNIT

149-4830 JAPAN & NACD
150-5405 COSA

VALVE GP
BRAKE / INCHING
149-4139

VALVE GP
INCHING
107-3255

B
X1

VALVE GP
RELIEF
186-0909

VALVE GP
HYSTAT BRAKE
SHUTOFF
112-1817

MIN

PS

TO STEERING HMU

MOWER ATTACHMENT
IMPLEMENT RETURN
(REMOVE HOSE JUMPER)

CYLINDER GP
STEERING
104-4187

TO ATTACHMENT
CYLINDERS

TO TANK

MM

ALTERNATE CONFIGURATION
BRUSH CUTTER APPLICATION

FROM COUPLER
VALVE

914G & IT14G SPEEDER - HYSTAT SCHEMATIC

S1

FROM STEERING
PUMP CIRCUIT

914G IMPLEMENT
CONTROLS

CYLINDER GP
TILT
6E-5918

ORIFICE
114-0441

10

SHUTTLE
U
80cc

FROM HYDRAULIC TANK

FLUSHING BYPASS BLOCK
TO HYDRAULIC TANK
RETURN CHECK VALVE

FWD CCW

MIN
A

ACCUMULATOR
PILOT
228-0788

VALVE GP
PILOT SHUTOFF
112-1817

ORIFICE
8C-0564

FWD

PUMP GP
HYSTAT
156-7205

PILOT SUPPLY FROM

HYSTAT CHARGE PUMP
VALVE GP
163-3118
163-3120
163-3121

DISP
CONTROL

MOTOR GP
HYSTAT
SMALL
VARIABLE
DISPLACEMENT
134-7307

TO HYDRAULIC TANK
M1

OIL SAMPLING VALVE

- PILOT
JOYSTICK
JOYSTICK & AUX
JOYSTICK & 2 AUX

EE
LL

WIRED TO CONTROLLER

S3

FWD

ORIFICE
8C-0564
FNR

STRAIGHT THROUGH
CONNECTION
(JAPAN & NACD)

S2

FWD
MA

CYLINDER GP
COUPLER
190-3085 STROKE 80.5mm
188-0982 STROKE 115.0mm

LOWER/
FLOAT

TO BRAKES

R&R

X2

VALVE GP
AUXILIARY
117-3637

BRAKE
LINE
TANK
RETURN

RACK BACK

RAISE

AUX

DUMP

FILTER
BYPASS
SWITCH

JJ

FILTER GP
CHARGE PUMP
137-7747

AUX

D
T

LS

VALVE GP
COUPLER
193-4750

IT14G
ONLY

CYLINDER GP
LIFT (LH)
131-4402

914G
ONLY

STRAIGHT THROUGH
CONNECTION
(COSA ONLY)

ACCUMULATORS
BRAKE
149-5533
NOTE:
SEE SCHEMATIC
LOCATION
G-13 & G-15
FOR KZN1-UP

VALVE GP
STEERING
& BRAKE
MANIFOLD
156-5314
(PDF1-UP)
(FWL1-UP)

FUNCTION
S1
S2
S3
CUSHION RIDE
1
0
0
COUPLER ENGAGE
0
1
0
COUPLER DISENGAGE
0
0
1
NORMAL OPERATION
0
0
0
0 = SOLENOID DE-ENERGIZED
1 = SOLENOID ENERGIZED

S1

VALVE GP
RELIEF
186-0904

VALVE GP
RELIEF
186-0911

ORIFICE
114-0441

TO LIGHT
ON DASH

VALVE GP
RELIEF
186-0906

VALVE GP
RELIEF
186-0906

NN
C

VALVE GP
DEAD ENGINE
LOWER
112-1817

MANIFOLD
ACCUMULATOR
BRAKE
152-1110

FRONT BRAKES

REAR BRAKES

TO ATTACHMENT
CYLINDERS

TO ATTACHMENT
CYLINDERS

VALVE GP
RELIEF
186-0906

SB

PRESS SW
BRAKES
150-3754
IT14G
ONLY

IT14G IMPLEMENT
CONTROLS

TO 4TH FUNCTION

VALVE GP
RELIEF
186-0909

IT14G
ONLY
SP

OO

AA
TO LIGHT
ON DASH
PRESSURE
SWITCH
SEC STEER
3E-6450
VALVE GP
SECONDARY
STEERING 113-7863

VALVE GP
CHECK
9T-3096
ELECTRONIC
CONTROLLER

VALVE GP
AUXILIARY
117-3637

VALVE GP
TILT
117-3639

VALVE GP
LIFT
117-3636

VALVE GP
AUXILIARY
117-3637

IT14G
HYSTAT CHARGE & PILOT SUPPLY

PUMP GP
157-2630

HYSTAT SUPPLY (FORWARD)

PUMP GP
SECONDARY
STEERING
240-0803

HYSTAT SUPPLY (REVERSE)

IT14G
BLOCK GP
TANK
204-2585

CL

ORIFICE
8C-0564

Steering & Brake Pump Output.

Work Tools Pump Output.
Secondary Steering Pump Output.
Hydrostatic Drive Pump Output.
Hydrostatic Charge Output.
Supply Line.
Drain / Return Line.
Hand Metering Unit Control System.
Steering & Brake Charging Circuit.
Hydrostatic Pump Signal Control Circuit.
Tilt Cylinder Control Circuit.
Coupler Cylinder Control Circuit.
4TH Function Control Circuit.
Large Motor Control Signal Circuit.
Lift Cylinder Control Circuit.
Brake Cylinder Control Circuit.
Attachment Cylinder Control Circuit.

PILOT SUPPLY FROM

HYSTAT CHARGE PUMP

COOLER
234-0177
914G

C TO HYSTAT MOTOR BEARING

FROM HYSTAT PUMP CASE DRAIN

IT14G

FROM HYSTAT MOTOR CASE DRAIN

VALVE GP
163-3118
163-3120
163-3121

BRAKE LINE
TANK RETURN

A
E

- PILOT
JOYSTICK
JOYSTICK & AUX
JOYSTICK & 2 AUX

WIRED TO CONTROLLER

FROM HYSTAT BRAKE/

INCH VALVE DRAIN

LOWER/
FLOAT

RAISE

RACK BACK

DUMP/
REGEN

AUX

AUX

AUX

AUX

TANK GP
HYDRAULIC
108-6200

15

14

LINE PATTERNS

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

CC

ORIFICE
8C-0564

VALVE GP
PILOT SHUTOFF
112-1817

ACCUMULATOR
PILOT
228-0788
914G

VALVE GP
133-3826 2 STEM
133-3827 3 STEM
133-3829 4 STEM

IP

DD

914G

24 Page, Color 2, TRM

CYLINDER GP
TILT
111-6245

BLOCK
122-7272

TO BRAKE/INCHING
VALVE

BB

RENR6498

CYLINDER GP
LIFT (RH)
131-4401

VALVE GP
RIDE CONTROL
111-0350

ACCUMULATORS
RIDE CONTROL
228-0790

IT14G
ONLY

Pressure Line
Pilot / Load Sensing Pressure
Drain / Return Lines
Component Group
Attachment
Air Line

THIS SCHEMATIC IS FOR THE 914G & IT14G

WHEEL LOADER AND INTEGRATED TOOL CARRIER
Part #: 234-1887 CHG 02 (914G PDF1-UP)
Part #: 234-1888 CHG 02 (IT14G FWL1-UP)
Part #: 212-7127 CHG 03 (IT14G KZN1-UP)
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.

13

12

11

10