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PROJECT NAME:

Bab Gas PetrofacADCO

CLIENT:

CUMMINS MIDDLE EAST

DOCUMENT NO:
ACE AL FARIS

DRAWING NO:

ACEFEAEB300221QSK60G3
CME165DWGENC001

DRAWING REV NO:

FINITE ELEMENT STATIC ANALYSIS OF ENCLOSURE


BASE SKID
Customer: CUMMINS MIDDLE EAST
Project:
#300221 CME-165-2014: Bab Gas Petrofac-ADCO
Rev: 01

REV
01

DATE
12082014

DESCRIPTION
Enclosure Base skid Cummins QSK60G3

PREPARED BY:
PS

CONFIDENTIAL INFORMATION

CHECKED BY:
VA

APPROVED BY:

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GENERAL SUMMARY:

The document reports about the work undertaken to calculate the stress and deformation in the
enclosure skid structure due to external loads.
Objective was to carry out the FE stress analysis and to verify the maximum deformations and stresses
in the enclosure skid. Structural calculations were performed for the enclosure skid structure
considering the effect of dead loads and imposed loads. Static stress analysis was performed on the
enclosure skid structure considering the effect of dead loads and imposed loads.
Worst loading conditions were considered for analysis. The stress output will be compared with the
material yield point value to comment on the safe operation behavior of complete unit as per BS 6399
codes and standards, code of practice for the dead and imposed loads.
The solution projected here is based on the finite element program ANSYS 11.0; the results give an
idea about von mises stress and maximum deflection.

Document title:
Project:
Document No:

Enclosure base skid for QSK60G3

Bab Gas PetrofacADCO


ACEFEAEB300221QSK60G3

Job No: 300221


Rev no: 1
Date: 12082014

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GEOMETRY & FE MODEL:


The FE model has been set up based on the GA drawing.

Document title:
Project:
Document No:

Enclosure base skid for QSK60G3

Bab Gas PetrofacADCO


ACEFEAEB300221QSK60G3

Job No: 300221


Rev no: 1
Date: 12082014

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NODES:

ELEMENTS

Document title:
Project:
Document No:

Enclosure base skid for QSK60G3

Bab Gas PetrofacADCO


ACEFEAEB300221QSK60G3

Job No: 300221


Rev no: 1
Date: 12082014

Page 5 of 16
NODE LIST

Node no
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
Document title:
Project:
Document No:

x
0
1215
2430
3767
5193
6617
8117
9867
11617
12833
1215
2430
3767
0
1215
2430
3767
5193
5417
6617
8117
9867
11617
12833
0
1215
2430
3767
5417
6617
8117
9867
11617
12833
0
1215
2430
3767
5417
6617
8117
9867
11617
12833
1215
2430
3767

List of nodes
y
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Enclosure base skid for QSK60G3

Bab Gas PetrofacADCO


ACEFEAEB300221QSK60G3

z
0
0
0
0
0
0
0
0
0
0
493
493
493
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
2333
2333
2333
2333
2333
2333
2333
2333
2333
2333
3333
3333
3333
3333
3333
3333
3333
3333
3333
3333
2841
2841
2841

Orient KP
62

64

63

68

66

65
52
53
54
55
56
57
58
59
60
61

67
Job No: 300221
Rev no: 1
Date: 12082014

Page 6 of 16
48
49
50
51
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102

Document title:
Project:
Document No:

3317
9517
3317
9517
0
2430
3767
6617
8117
9867
607.5
1822.5
3098.5
4480
6217
8992
607.5
1822.5
3098.5
4480
6217
8992
607.5
1822.5
3098.5
4480
6217
8992
607.5
1822.5
3098.5
4480
6217
8992
1822.5
3098.5
1822.5
3098.5

Enclosure base skid for QSK60G3

Bab Gas PetrofacADCO


ACEFEAEB300221QSK60G3

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
3333
3333
350
350
350
150
150
150
0
0
0
0
0
0
1000
1000
1000
1000
1000
1000
2333
2333
2333
2333
2333
2333
3333
3333
3333
3333
3333
3333
493
493
2861
2861

LUG

LUG

LUG

LUG

Job No: 300221


Rev no: 1
Date: 12082014

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SECTION PROPERTIES:
BEAM 305X165X54 Kg/meter

BEAM 152X152X30 Kg/meter

Document title:
Project:
Document No:

Enclosure base skid for QSK60G3

Bab Gas PetrofacADCO


ACEFEAEB300221QSK60G3

Job No: 300221


Rev no: 1
Date: 12082014

Page 8 of 16

LOAD DETAILS
DEAD LOAD:
1.
2.
3.
4.
5.
6.

Self weight - automatically calculated by the software.


Radiator weight(wet) = 1500 kg
Engine weight = 9800kg
Coupling = 300kg
Alternator = 9000kg
Engine base skid = 3000kg

IMPOSED LOAD:
7. Factor of safety = 1.25
8. Acceleration due to gravity = 9.81m/sec^2

LOAD APPLICATION DURING LIFTING:


LOAD COMBINATIONS:
COMBINATION

NAME

DEFINITION

COMBO 1

(2+3+4+5+6)*1.25

SL
NO

LOADS

LOADING ON

LOAD VALUE

ISOLATOR 1

16

11334 N

ISOLATOR 2

27

11332 N

ISOLATOR 3

17

48172 N

ISOLATOR 4

28

48105 N

ISOLATOR 5

19

14710 N

ISOLATOR 6

29

14689 N

ISOLATOR 7

20

41897 N

ISOLATOR 8

30

41831 N

ISOLATOR 9

21

28683 N

10

ISOLATOR 10

31

28642 N

Document title:
Project:
Document No:

Enclosure base skid for QSK60G3

Bab Gas PetrofacADCO


ACEFEAEB300221QSK60G3

Job No: 300221


Rev no: 1
Date: 12082014

Page 9 of 16

BOUNDARY CONDITIONS:

Document title:
Project:
Document No:

Enclosure base skid for QSK60G3

Bab Gas PetrofacADCO


ACEFEAEB300221QSK60G3

Job No: 300221


Rev no: 1
Date: 12082014

Page 10 of 16

OUTPUT RESULTS ON STRUCTURAL MEMBERS


VON MISES STRESS:

SL NO

LOAD CASE

VON MISES STRESS (N/mm^2)

185.067

EQUIVALENT STRESS:

SL NO
1

LOAD CASE

MAXIMUM STRESS (N/mm^2)

185.067

MINIMUM STRESS (N/mm^2)


-96.248

MAXIMUM DEFLECTION:

SL NO
1

Document title:
Project:
Document No:

LOAD CASE

MAXIMUM DEFLECTION (mm)

5.643

Enclosure base skid for QSK60G3

Bab Gas PetrofacADCO


ACEFEAEB300221QSK60G3

MINIMUM DEFLECTION (mm)


0

Job No: 300221


Rev no: 1
Date: 12082014

Page 11 of 16

DISPLACEMENT VECTOR SUM:

DISPLACEMENT IN X DIRECTION:

Document title:
Project:
Document No:

Enclosure base skid for QSK60G3

Bab Gas PetrofacADCO


ACEFEAEB300221QSK60G3

Job No: 300221


Rev no: 1
Date: 12082014

Page 12 of 16

DISPLACEMENT IN Y DIRECTION:

DISPLACEMENT IN Z DIRECTION

Document title:
Project:
Document No:

Enclosure base skid for QSK60G3

Bab Gas PetrofacADCO


ACEFEAEB300221QSK60G3

Job No: 300221


Rev no: 1
Date: 12082014

Page 13 of 16

VON MISES STRESS:

VON MISES STRESS:

Document title:
Project:
Document No:

Enclosure base skid for QSK60G3

Bab Gas PetrofacADCO


ACEFEAEB300221QSK60G3

Job No: 300221


Rev no: 1
Date: 12082014

Page 14 of 16

MAXIMUM AND MINIMUM PRINCIPLE STRESS:

MAXIMUM AND MINIMUM PRINCIPLE STRESS AREA:

Document title:
Project:
Document No:

Enclosure base skid for QSK60G3

Bab Gas PetrofacADCO


ACEFEAEB300221QSK60G3

Job No: 300221


Rev no: 1
Date: 12082014

Page 15 of 16

DEFORMED AND UNDER DEFORMED SHAPES:

DEFORMED AND UNDER DEFORMED SHAPES:

Document title:
Project:
Document No:

Enclosure base skid for QSK60G3

Bab Gas PetrofacADCO


ACEFEAEB300221QSK60G3

Job No: 300221


Rev no: 1
Date: 12082014

Page 16 of 16

REACTION FORCES ON LIFTING LUGS:

CONCLUSION:
The maximum stress intensities during the load on the skid are reported, are based on the structural
analysis performed using finite element analysis of enclosure skid structure. From the stress plots it is
observed that the stress generated in the enclosure skid structure are well within the allowable stress
limits as per BS 6399 codes and standards, code of practice for the dead and imposed loads. Stresses in
the entire enclosure skid structure are less than materials yield strength 250 MPa. The safety factor in
the entire structure is also within the limits. The deformation is also found to be well within the limits.
Hence the enclosure skid structure is safe against the given loading condition.

Document title:
Project:
Document No:

Enclosure base skid for QSK60G3

Bab Gas PetrofacADCO


ACEFEAEB300221QSK60G3

Job No: 300221


Rev no: 1
Date: 12082014