SPlant

MMGZ

Drying furnace

Static Removal Machine

Securall

Cleaning Room

cutting machine

Cutter

Drilling Tool

Die Casting Machine

Printing Ink Room

Finished Product Area

Warehouse

UV furnace

2013

Cutting Room

Printing machine

Printing room

INJURIED ORGAN

Head / Neck
Eye
Shoulder
Arm Upper
Elbow / Forearm
Hand / Finger / Wrist
Back Lower
Chest
Leg (Upper or Lower) / Knee
Foot / Ankle
Other

HEINRICH

Fatality
Severe (LWD > 30 dd)
Minor Accident (LWD < 30 dd)
First aid (Treatment in the Plant)
Near Misses (without injury)
Unsafe Condition
Unsafe Act

HEINRICH &
GRAVITY

Fatality
Severe (LWD > 30 dd)
Minor Accident (LWD < 30 dd)
First aid (Treatment in the Plant)
Near Misses (without injury)
Unsafe Condition
Unsafe Act
This row is used for area classification

f Injury

Bruise, Contusion, Abrasion

1
1

12 11

0
0
0
0
0
5
12
17

0
0
0
0
0
5
10
15

0
0
0
0
0
0
12
12

0
0
0
0
0
0
18
18

0
0
0
0
0
0
12
12

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
10 0 0 0
5 10 5 10
24 22 16 18
39 32 21 28

14

2
3

16 15

0 0 0
0 0 0
0 0 0
0 0 0
0 0 20
0 10 15
28 32 30
28 42 65

Nature of Injury

Fracture, Dislocation, Crush

Amputation
Laceration, Puncture
Strain / Sprain (Not Repetitive)
Musculoskeletal Illness (CTD)
Occupational Skin Disease
Foreign Body
Burn
Noise Induced Hearing Loss
Infection
Other

Countermeasures

Root Cause

Skill-knowledge
Attitude / Behaviour
Management
Precaution / Attention
Personal conditions
Equipment / Tools
Procedures / Systems

1
1

1
1

Engineering Controls
Training / One Point Lesson (OPL)
Counseling
Discipline
Kaizen, Improvement Activity
Coaching
Maintenance
PPE

1
1

10 11 12 13 14 15 16

0
10
20
30
40
50
60
70

Unsafe Act

Unsafe Condition

Near Misses (without

S-MATRIX

Office

SMTLineA

SMTLineB

SMTLineC

SMTLineD

SMTLineE

SMTLineF

B81

W2

343CLUSTER

AP12

S161

T33

T73/TX3

PQ36

T11

C6PA

B8Q5

N300

M742/M752

BC306

T21

CQAC

Pronduction Line

Incoming Area

Warehouse

1
1

15

11 12 6 12 9

12 11 16 15 13

0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
15 10 5 10 5 10 15
30 22 24 12 24 18 16
45 32 29 22 29 28 31

0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
10 15 5
24 22 32
34 37 37

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 10
10 5 5 10 5
30 26 18 12 16
40 31 23 22 31

3
10

1
3

17

0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
15 5 5
20 14 18
35 19 23

1
3

14 13 13 18

12

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
10 0 0 0
15 15 5 10
34 28 26 26
59 43 31 36

0
0
0
0
10
15
36
61

0
0
0
0
0
5
24
29

1
0

1
0

1
0

1 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

Near Misses (without injury)

First aid (Treatment in the Plant)

Minor Accident (LWD < 30 dd)

Severe (LWD > 30 dd)

5SF4

MIU3

SMIU

7GV

6KP+318/4AC

W200

EPSILON 2

343BCM

RNEG+SAIC

DOTMATRIX

EM100

100

200

300

400

800

10

0
0
0
0
0
0
0
0
0
0
0
0

17 9

0
0
0
0
6
73
492
571
0

0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
10 5 3 10 5 5 5 10 5 10
34 18 12 18 14 18 18 12 18 16
44 23 15 28 19 23 23 22 23 26

0
0
0
0
0
5
16
21

200

400

600

0
0
0
0
60
363
980
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0

0
1
0
1
0
3
1
0

0
1
0
0
4
1
0
0
0

35 36 37 38 39 40 41 42 43 44 45 46 47

UC
UA

73
492

73

492

Severe (LWD > 30 dd)

Fatality

400

500

600

800

1000

1200

73
U
C