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Disassembly Procedures
with RSPL and Service Codes
Distributed at Service Training classes held during 2007
REV. 1.1
This product generates potentially lethal voltages. While Oki Data has made every
attempt to insure safe operation and voltage interruption by installing safety circuits, it is
possible to by-pass these safety circuits. Oki Data will not be responsible for the safety
of any attendee who knowingly by-passes any of these safety devices.
Oki Data assumes the attendee has a working knowledge of safe Electro-Static
Discharge (ESD) procedures. Ground yourself to the machine prior to handling delicate
electronic boards and components.
Safe lifting techniques are required and Oki Data assumes that the attendee is versed in
established safe lifting techniques.
These printers contain large amounts of metal that may have sharp edges or burrs on
edges. Oki Data assumes no liability for carelessness that results in injuries to
attendees. In short Be Aware Be Careful!
If you are unsure of something ask the Oki Data Trainer before continuing.
Follow the disassembly instructions as they are written to insure your safety as well as
your successful disassembly/reassembly of the printer(s) youll be working with.
Page ii
The C3530 MFP features 16 Page Per Minute (PPM) color printing and 20 PPM monochrome
printing.
The C3530 MFP offers a fully enclosed 250 sheet paper tray, the ability to feed media through a
single sheet manual by-pass tray and both support a straight thru, face-up delivery as well as
a face-down paper path.
Interfacing methods include a built-in 10/100 Network Interface Card (NIC), and a USB 2.0
interface port, 128 MB of RAM (320 MB Maximum).
Duty cycles are 35,000 pages per month. The C3530 MFP has a 1 year overnight exchange
warranty, with 7 x 24 toll-free telephone support!
The C3530 MFP uses a host based printer driver also referred to as Enhanced Windows
Printing or GDI.
Scanning can be performed using the direct to PC Twain driver, which requires a USB
connection, as well as network scanning via scan-to-email and scan to a shared directory.
Color copying, analog fax, and document management software round out the features to give
the C3530 MFP convenient all-in-one functionality.
Page 3
Consumable Yield
Part
Number
43460201
43460202
43460203
43460304
43459301
43459302
43459303
43459304
43459401
43459402
43459403
43459404
43378001
43377001
Options
Printer Option
256 MB RAM Expansion
Page 4
Oki Data PN
Comments
70042901
This manual provides procedures that will allow the technician to access the major
components of the C3530 MFP. Some assemblies may require further disassembly for
these procedures, please refer to the C3530 MFP Maintenance Manual.
Page 5
Page 6
Page 7
Page 8
8.2.
Close the scanner and lift it straight
up. Set the scanner aside on a flat surface
for later disassembly.
Page 9
9.3.
Page 10
9.4.
Open the front cover, and then tilt the
top of the left side cover out and up.
Page 11
Page 12
Page 13
11.3.
Page 14
Page 15
Page 16
Page 17
13.6.
Page 18
Page 19
Page 20
Page 21
Page 22
Page 23
Page 24
Page 25
Page 26
Page 27
Page 28
Page 29
Page 30
19.5.
Page 31
Page 32
Page 33
Congratulations!
You have now completed the disassembly of the C3530 MFP. For reassembly, follow
the disassembly procedure in reverse.
Page 34
Page 35
Page 36
C3530MFP
Spare Parts
Illustration Manual
032007A
C3530MFP Unit
43605601TL Rev.1
No.
1
2
43605601TL Rev.1
Part No.
Part Name
C3530MFP Scanner
C3530MFP 120V
Remarks
Scanner Unit
43605601TL Rev.1
43605601TL Rev.1
Name
ADF Unit
Flatbed Unit
Remarks
ADF Unit
43605601TL Rev.1
43605601TL Rev.1
Name
Paper-Tray Assy
Pad up Assy
ADF PCBA
ADF Hinge
Remarks
Flatbed Unit
Part A
Part A is detailed.
43605601TL Rev.1
No.
1
2
3
4
Parts No.
43725801
43725901
43726001
43726101
43605601TL Rev.1
Name
OP Panel Assy
OP Panel PCBA
Main-PCBA
USB-Board
Remarks
Printer Unit
60
1
6
3
60
51
4 4
3
5
10
11
1
4
41
0
4
40
3
5
3
5 60
64
3
66
61
36
6
1
56
61 65
6
31
43
3
1
1
63
4
1
30
33
4
5
5,53,54,55
5
6
6
13
35
45
15
16
50
44
43605601TL Rev.1
34
14
46
No.
1
2
11
12
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
36
37
38
39
40
41
42
43
44
45
46
47
48
49
Parts No.
43208104
43378001
43377001
43377002
43192601
42088801
43206101
43209301
43035201
43405801
43405801
43198901
43611102
43215301
43215401
43210701
43295201
43605601TL Rev.1
Name
Cover-Assy Top
Frame-Assy OP
Belt-Unit
Fuser-Unit
Fuser-Unit
Frame Assy-Base
Cassette-Assy
Frame-Separation-Assy.
Spring-Separation
Plate Assy-Side-R
Plate Assy-Side-L
ACINLET-SW-JST3P
Plate-Shield-Rear(Caulking)
CONN Cord-HRS12P-JST3P-MOLEX10P
Gear-Idle-Belt
Eject Assy.(PX732)
Sensor Assy.-Color-Regist
SMCD-17-210BD(1.0)
Spring Torsion (L)
Spring Torsion (R)
Shaft Lift Up
Bush
Gear-Planet-UP-L
Plate Heat
Plate-Front
Feeder-Assy.-Regist
Power unit-High Voltage Purchase spec.
SMCD-12-180BD(1.0)
PWR unit-ACDC Switch
PWR unit-ACDC Switch
Motor FAN (80)
Board-Assy-CUPU
Plate-Shield-Front(n)
Cover-Rear
Cover-FaceUP
Cover-FaceUP-Sub
Cover-Side-R(MFP)
Cover-Side-L(MFP)
Cover-Front
Cover-Assy-Manualfeed
Lever-Assy-Front-Lock
LED HEAD Unit-51STA
Plate-Lockout-ID
Remarks
HeaterAC/IFCord
RearSensor_FFC
HighVoltage
HighVoltage_FFC
(120V)
(230V)
FUSER
600DPI
50
51
52
53
54
55
56
57
58
59
60
61
62
63 43420302
64
65
66
67
68
43605601TL Rev.1
Plate-Name
Plate-Logo
Label-Color
Label-Color
Label-Color
Label-Color
Cover-Rear-Bottom
Cup Screw (S Tight M3)
TappingScrew-B2L=8
Screw(SW+2W)
Ring
Guide-CU
Label-Fax
Stay-Guide-L-Assy(L)
Stay-Guide-R-Assy
Stay-Arm-L
Stay-Arm-R
Shield-Clamp
Shield-Clamp-Base
C3530
K
Y
M
C
1
1
5
16
5
4
6-a
1
0
6
1
4
6-b
3 4
10 4
4
6-c
4
15
1 4
13 4
11 4
For No.6, 6-a, 6-b and 6-c
are supplied in one set.
14
43605601TL Rev.1
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Parts No.
43214801
43214901
43508801
43212901
43213201
43213301
43605601TL Rev.1
Name
Plate-Inner(Caulking)
Lever-Stack-L
Lever-Stack-R
Film-Insulator
Plate-Shield-RFID
RFID-UNIT Assy.-(Maintenance)
Holder-RFID
Cover-RFID
Cover-RFID-Sub
Spring-RFID
Holder-HeadSH)
Plate-FG-Head-L(SH)
Plate-FG-Head-R(SH)
Spring-Head
Push nut
Cable-Assy-Head
Cover-Top
Cover Top Sub
Spring-Torsion(Sub)
Cover-Hinge(L)
Cover-Hinge(R)
Holder-SP(Inner)
Spring-Compression(ID)
Tapping Screw B2 L=8
Cup Screw (S Tight M3)
Brush-Discharge
Link-Arm
Link-Head
Holder-Post
Remarks
Board-RFID R/W
5
4
6
43605601TL Rev.1
No.
1
2
3
4
5
6
Parts No.
43208601
43421901
43198801
42067801
43605601TL Rev.1
Name
Frame-OP-Panel
Lever-Lock(Top)
Button-Lock
Cover-OP-Panel(MFP)
Spring-Torsion(FG)
Spring-Compression(Lock)
Remarks
Board Assy
5
4
43605601TL Rev.1
43605601TL Rev.1
Name
OR-Board Assy.-M32-2
Board-FX1
Plate-Shield-CU-(MFP)
CONN Cord-FLEXY FAX
Cup-Screw(S-Tight_M3)
Remarks
3
43605601TL Rev.1
No.
1
2
3
4
43605601TL Rev.1
Parts No.
Name
Plate-Stay-Guide-R(Caulking)
Lever-Lock
SP-Lock-R
Rail-Stay-R
Remarks
10
3
5
4
11
43605601TL Rev.1
No.
Parts No.
1
2
3
4
5
6
7
8
9 43459103
10 43459102
11
12
43605601TL Rev.1
Name
Plate-Stay-Guide-L(Caulking)
Lever-Lock
SP-Lock-L
Rail-Stay-L
Shield-Cable
Shield-Drawer-L
9714N-30Z03-G4C
Screw-Shoulder
CONN-Cord-WirePower
CONN-Cord-WireSignal
Shield-Cable-Outer
Cup-ScrewS-tight M3
Remarks
11
43605601TL Rev.1
16
0 4
1
10
16
14
13
15
0
1
1
1
1
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Parts No.
42070701
42979401
42070801
43153101
43135401
42070901
43361401
43605601TL Rev.1
Name
Frame-Feed
Plate-Earth-F
OR-RES-High Voltage
Lever-IN1
Spring-IN1
Lever-IN2
Spring-IN2
OR-Board MIP
Lever-WR
CONN Cord-AMP5P-AMP5P
Cover-SNS
Holder Assy.-Regist-L
Roller-Regist-L
Roller-Regist-U
Holder Assy.-Regist-R
Roller-Pressure
Gear-Puressure
Gear-Regist-U(24-45)
Gear-Regist-L(24-54)
TappingScrew-B2 L=8
Ring
Remarks
Board-FrontSensor
FrontSensorCord
43605601TL Rev.1
11
14
1
10
1
4
3
13
15
( 10)
C3300
16
14
33
3
31
1
3
5
3 x
3
6
36
1
0 1
34
4
30
35 3
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Parts No.
43614901
43195101
43353101
43195501
43196201
43196601
43196701
43197301
43353001
43197801
43605601TL Rev.1
Name
Plate-Side-R(Caulking)
Cover-Plate-R
Spring-Contact-TL
OR-Board PRE
SMCD-10-280BD(1.0)
Link-LiftUp-R
Motor-DC-ID-M58
CONN Cord-AMP10P-AMP10P
Motor-Pulse-Liftup
Bracket-InnerCaulking
Gear-Assy.-Planet
Gear-Idle-Heat(Z14-102)
Gear-Idle-Z35
Bracket-Inner-sub
Gear-Shutter
Boss-Inner
Spring-Detent
Gear_Assy-HP
Motor_Pulse_HOP
CONN Cord-AMP4P-AMP4P
Solenoid
Spring-Solenoid
Motor-Pulse-Fuser
CONN Cord-JST4P-JST4P
Gear-Planet-UP-R
Gear-LiftUp-Z24Z90
Gear-LiftUp-Z18Z105
Gear-Idle-DrumZ24-117
Gear-Idle-Z55
Bracket-Outer
Guide-Cable-R
Guide-Cable-F
Spring-Contact-HBM
Screw
Cup_Screw (S Tight M3)
TappingScrew-B2 L=8
TR-14.5-10-8
Remarks
Board-TonerSensor
TonerSensor_FFC
DC-IDMotorCord
Fuser
Fuser
Fuser
HoppingMotorCord
Toroidalcore
43605601TL Rev.1
43605601TL Rev.1
Name
Plate_Side-L
Motor-Pulse-Belt
Cover-Ass.-Plate-L
MicroSwitch Assy
Link-Liftup-L
Frame-Ass-Cont-TR
CONN Cord-AMP4P-AMP4P
Cup Screw (S Tight M3)
Remarks
CoverOpenSwitchAssy
BeltMotorCord
3
1
4
5
3
43605601TL Rev.1
43605601TL Rev.1
Name
Plate-Sensor-C.Regist
OR-Board ZAK
Plate-Guard-Sensor
GP2TC2J0000F
CONN Cord-MOLEX5P-MOLEX5P
Cover-C.Regist(Adhesive)
Spring-Cover-Sensor
Cup_Screw (S Tight M3)
Remarks
Board-RearSensor
DensitySensor
DensitySensorCord
1
0
10
1
13
1
11
1
14
3
15
13
16
5
4
1
6
4
43605601TL Rev.1
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Parts No.
43176501
43177001
43177101
43334801
42052001
42052301
42050801
42051001
42050901
42051201
42051101
43334901
43605601TL Rev.1
Name
Guide-Cassette-L
Rubber-Foot
Spring-Lock-Cassette
Guide-Cassette-R
Plate-Base
Spring-Earth
Plate-Beam
Lever-End
Bracket-Sub
Roller-Follower
Roller Assy.-Sub
Gear-Planet(Z20)-HP
Bush
Shaft-Hopping
Gear-Hopping(Z38)-HP
Pin(NK2-16)
Stopper-HP
Gear-Planet(Z12)-HP
Holder-Planet-HP
Stopper-Z45-48-HP
Gear-Z24-50-HP
Spring-Sub
Roller Assy.-Hopping
TappingScrew-B2 L=8
Remarks
Eject Assy
1
13
15
14
10
5
11
5
14
3
4
43605601TL Rev.1
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Parts No.
43206401
40386501
40135301
43222001
43222101
43605601TL Rev.1
Name
Guide-Eject-Lower
Lever-Eject-Sensor
Spring-SNS(F/R)
Photo-Interrupter
CONN Cord-AMP3P-AMP3P
Guide-Eject-Upper
Spring-Torsion-Eject
Roller-BIAS-FU
Roller-BIAS-FD
Sponge-Roller-FD
Shaft Assy-Eject (FU)
Shaft Assy-Eject (FD)
Gear-Idle-Exit(Z19)
Bearing-Eject
Gear-Idle-Exit(Z21)
Remarks
ExitSensor
ExitSensorCord
Details of error
Yes
No
Yes
Yes
Yes
No
Yes
No
043: Error
Method
If the RAM DIMM is mounted,
remove it and turn the power
supply off/ON.
Replace M32 boardRemount
RAM DIMMReplace
RAMDIMM
Power supply OFF/ONReplace
M32 board
Yes
Yes
Yes
Do EEPROM Initialization.
(Turn on the power supply by
Cover-open & pressing ONLINE
switch & pressing CANCEL
switch).
Because the Mac address will
disappear with this initialization,
lease reset Mac address by
using the maintenance utility.
Replace M32 board
Power supply OFF/ON
Replace M32 board
165 /
Details of error
Method
Power supply OFF/ONReplace
M32 board
Yes
Yes
No
Yes
No
Yes
Reconnect correctly.
Check the defective contact point
of high-voltage system.
Replace the high voltage power
supply.
Reconnect correctly.
Replace the high-voltage power
supply.
Yes
Yes
No
Reconnect normally
Yes
No
Yes
Yes
No
Yes
Yes
No
Yes
No
Yes
Yes
No
153: Error
43605601TH Rev. 1
No
Yes
Yes
166 /
Details of error
Is the fuser installed correctly?
Does the error recur?
No
Yes
Yes
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Method
Reinstall the fuser after its
connection connector is cleaned
Turn on the power supply again
Replace M32 board after check
the cable connection.
Install a toner cartridge.
Turn the lock lever of toner
cartridge to the fixed position.
Remove the right side cover, take
measures to prevent the right
side of the device from being
exposed to ambient light, and
confirm that the toner sensor is
lighted during initialization of the
device.
Reconfirm it after replacing the
toner sensor Assy.
Replace the M32 board.
Turn on the power supply again
Turn on the power supply again
after storage for 30 minutes.
Turn on the power supply again
Turn on the power supply again
after storage for 30 minutes.
Note)
Turn on the power supply again
Turn on the power supply again
after storage for 30 minutes.
Check the cable connection
between the ZAK board and M32
board and turn on the power
again.
Replace the fuser unit.
Replace the M32 board.
See Note.
Check the cable connection
between the ZAK board and M32
board and turn on the power
again.
Replace the fuser unit.
Replace the M32 board.
Check the cable connection
between the ZAK board and M32
board and turn on the power
again.
Replace the fuser unit.
Replace the M32 board.
Check the cable connection
between the ZAK board and M32
board and turn on the power
again.
Replace the fuser unit.
Replace the M32 board.
See Note.
Check the cable connection
between the ZAK board and M32
board and turn on the power
again.
Replace the fuser unit.
Replace the M32 board
167 /
Details of error
Does the error recur?
Service cal
l209:
Down Load
Error
Custom Media
Type table
download failure
Failed in downloarding
Custom Media Type Table
Service call
203: Error
204: Error
207: Error
208: Error
213: Error
214: Error
F0C: Error
FFE: Error
FFF: Error
Service call
230: Error
CU program
Incorrect processing is performed
trouble (203~214 by the CU program.
are not generated Does the error recur?
in usual
operation)
Yes
Yes
Yes
Method
Turn on the power supply again.
Install an additional RAM DIMM.
Yes
Yes
43605601TH Rev. 1
168 /
Media coiling
error to the fuser
Difference
between PU
model version
detected and CU
model version
detected
High-voltage
power supply
I/F error when
initializing
Yes
Yes
Yes
Yes
No
Yes
Yes
Yes
No
PU board SRAM
error
CRC check error
of PU download
data
PU board Flash
ROM hash check Does the error recur?
error
PU board Flash
ROM writing error
43605601TH Rev. 1
Method
Check the cable connection
between the ZAK board and M32
board and turn on the power
again.
Replace the fuser unit.
Replace the M32 board.
169 /
Cause
PU fireware rash
Details of error
Does the error recur?
Yes
Yes
Yes
No
Yes
PU fireware rash
PU fireware rash
I/F error
between PU and
CU
Method
Turn on the power supply again
Replace the M32 board
Turn on the power supply again
Replace the M32 board
Turn on the power supply again
Replace the M32 board
Remount correctly
Replace the M32 board
Note! Because service call 168 error ,171 error and 175 error may occur when the temperature
of printer is below zero, please restart the printer after making it warm when the temperature of printer is low.
43605601TH Rev. 1
170 /