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AN INTRODUCTION TO
THE NEW SPACE 4000
CONTROL SYSTEM
Issue 1.1
SPACE 4000
1:1
The manufacturer accepts no liability for any consequences resulting from inappropriate, negligent, or
incorrect operation of the equipment or from misuse of the equipment.
Every effort has been made to ensure the accuracy the contents of this Manual, however the manufactures,
publishers and author accept no liability for any loss, damage or injury caused by any errors in or omissions
from the information contained within this document.
The contents of this Manual are believed to be correct at the time of printing. In the interests of a commitment
to a policy of continuous development and improvement , the manufacturer reserves the right to change the
specification of the products or their performance or the contents of this Manual, without notice.
All rights reserved. No part of this Manual may be stored, reproduced or transmitted in any form or by any
means, electronically or mechanically including photocopying, recording or by any information retrieval
system, without permission in writing from the publisher.
Copyright HIAB AB February 2003
HIAB AB
SE-824 83
Hudiksvall
Sweden
Telephone +46 (0) 650 91000
FAX:
+46 (0) 650 12174
Author: CLM
Date of Issue: February 2003
1:2
SPACE 4000
Issue 1.1
Contents
Components................................................................................... 7
User Interface Front. ................................................................................... 7
Buttons and Leds. ....................................................................................... 7
Buttons and Leds (cont.)............................................................................. 9
Channels. ....................................................................................... 32
Understanding Channels. ........................................................................... 32
Channels list. .............................................................................................. 32
Channels list (cont). .................................................................................... 33
Issue 1.1
SPACE 4000
1:3
Contents
Variables......................................................................................... 55
1. OLP function. .......................................................................................... 55
2. MSC-function. ......................................................................................... 56
3. Analog inputs. ......................................................................................... 56
4. Remote control. ...................................................................................... 57
5. Lever position sensors. ........................................................................... 58
6. Pressure sensors. ................................................................................... 59
7. Digital inputs. .......................................................................................... 59
8. Stability. .................................................................................................. 61
9. Digital outputs ......................................................................................... 61
11. PLC ....................................................................................................... 61
10. Service. ................................................................................................. 61
12. Various.................................................................................................. 62
Notes. ............................................................................................. 66
Notes. ............................................................................................. 67
1:4
SPACE 4000
Issue 1.1
SPACE 4000 has been developed to work in conjunction with the new HIAB V80R remote control valve
and shares many of the now proven components developed for the SPACE 3000 system. Use of these
components has also allowed the use of CAN based communication in SPACE 4000.
Further development of the SPACE 3000 standard box allows this box to be used, for both the 3000 and
4000 systems only the User Interface is different. This means that in the future the 3000 standard box will be
withdrawn and replaced by the 4000 standard box removing the need to hold two different boxes in your spare
parts stock. SPACE 4000 will also share the same column and extended boxes as SPACE 3000.
New for the 4000 system is the User Interface, Radio Receiver/Output box, a new Relay box and a new hand
controller unit. Although named the 4000 Relay box it will be possible to use this box with any of the current
CAN-based control systems produced by HIAB.
The new hand controller shares the same housing as the RadioDrive unit, it is however completely new inside
and is not interchangable with the RadioDrive hand controller. The controller has 3 operating groups making it
possible to control up to 18 proportional functions. A digital display window giving information about possible
problems has also been added. Additional buttons now allow you to control relay operated functions easily
from the hand controller.
SPACE 4000 is also equipped to run PLC programs to help with some of the more difficult operational
requirements that customers can be faced with.
Issue 1.1
SPACE 4000
1:5
Functions
The following functions are available in SPACE 4000
OLP
OLP WINCH
ADC
Automatic Duty Control raises capacity when crane is in hook mode, normal capacity if in tool mode. Sensed
with spool sensor on lever 6 or function winch.
OLP RELEASE
Override of OLP
ADO
SLEWING SECTOR
CONTROL PLATFORM
MANUAL EXTENSION
HORN
Sounds when button pressed or when 90% / OLP is detected (pre-warning, time and level settable).
MSC
Manual Speed Control, EXTENDED BOX and MSC valve block must be fitted
ADS
Automatic damping on slewing, EXTENDED BOX, ADS sensors and ADS valve block must be fitted
ASC
EXTERNAL DUMP
DIAGNOSTICS
1:6
SPACE 4000
Issue 1.1
Components
User Interface Front
Issue 1.1
= system on
= system on and STOP button pressed in (PSBM oil 1 function)
= system off
SPACE 4000
1:7
1:8
SPACE 4000
Issue 1.1
Note 1, if no outer boom pressure sensor present, pressure and sweep function on other boom
LEDs are inactivated. (Example some M-link cranes)
8.WINCH LED
LED to show 90% or OLP in winch
LED red
Blinking
= Winch has 90% of nominal load
Steady
= Winch has 100% of nominal load OLP
Flashing
= Flashes for 5 seconds when system switch off and inner boom high
9.ADC LED
LED to show if crane is working with hook or tool capacity, if system type ADC not selected always off
LED green
Steady
= Crane is working with hook(added) capacity
Off
= Crane is working with normal capacity
10.MAN EXT LED
LED to show that crane is working with Manual extension logic (Switch on/off with hand controller)
LED green
Steady
= Manual extension logic on
Off
= Manual extension logic off
11.STOP BUTTON
Total stop button, overrides all other controls. Press in to prohibit all crane functions, turn clockwise to release.
Issue 1.1
SPACE 4000
1:9
1:10
SPACE 4000
Issue 1.1
Connections
Plinth
Description
P1.............................. CAN (From/to Standard bottom)
P1.1........................... 0V
P1.2........................... 24V
P1.3........................... CAN H
P1.4........................... CAN L
P1.5........................... Emergency stop out
P1.6........................... Emergency stop in
P1.7........................... on/off of the system
P2.............................. CAN (From/to Cover 2, Extended box)
P2.1........................... 0V
P2.2........................... 24V
P2.3........................... CAN H
P2.4........................... CAN L
P2.5........................... Emergency stop out
P2.6........................... Emergency stop in
P2.7........................... on/off of the system
One x 5 position jumper field, used to tell the 4000 standard box the number of the interface in the
system. As with SPACE 3000 it is possible to use upto 4 user interfaces in the SPACE 4000 system.
Note: Jumper field named nc is not used, strapping has no effect.
Issue 1.1
SPACE 4000
1:11
SPACE 4000 ST
Connections
Plinth
Description
P1 ..............................................SPOOL SENSORS 1-4
P1.1 ...........................................0V
P1.2 ...........................................24V
P1.3 ...........................................signal from spool sensor 1 (0-5V)
P1.4 ...........................................signal from spool sensor 2 (0-5V)
P1.5 ...........................................signal from spool sensor 3 (0-5V)
P1.6 ...........................................signal from spool sensor 4 (0-5V)
P2 ..............................................SPOOL SENSORS 5-6
P2.1 ...........................................0V
P2.2 ...........................................24V
P2.3 ...........................................signal from spool sensor 5 (0-5V)
P2.4 ...........................................signal from spool sensor 6 (0-5V)
P3 ..............................................TERMINAL
P3.1 ...........................................0V
P3.2 ...........................................24V
P3.3 ...........................................Data out
P3.4 ...........................................Data in
1:12
SPACE 4000
Issue 1.1
Plinth
Description
P4 .................................... SWITCH FOR INDICATOR ON PLATFORM
P4.1 ................................. 0V
P4.2 ................................. 24V
P4.3 ................................. Signal 24V from on platform Indicator (0/24V)
P5 .................................... Column box
P5.1 ................................. 0V
P5.2 ................................. 24V
P5.3 ................................. Signal from IB pressure sensor (4-20mA)
P5.4 ................................. Signal from OB pressure sensor (4-20mA)
P5.5 ................................. Signal from OB tilt indicator (4-20mA)
P5.6 ................................. Signal from IB tilt indicator (4-20mA)
P5.7 ................................. Signal from winch indicator (4-20mA)
P5.8 ................................. Signal from second IB tilt indicator (control platform)(0/24V)
P5.9 ................................. Signal from Extension out indicator(0/24V)
P6 .................................... SLEWING SECTOR 1
P6.1 ................................. 0V
P6.2 ................................ 24V
P6.3 ................................. Signal from slew sect_1 Indicator (positive) (0/24V)
P6.4 ................................. Signal from slew sect_1 Indicator (negative) (0/24V)
P6.5 ................................. Signal from slew sect_2 Indicator (positive) (0/24V)
P6.6 ................................. Signal from slew sect_2 Indicator (negative) (0/24V)
P7 .................................... CAN (From/to Cover 1)
P7.1 ................................. 0V
P7.2 ................................. 24V
P7.3 ................................. CAN H
P7.4 ................................. CAN L
P7.5 ................................. Emergency stop out
P7.6 ................................. Emergency stop in
P7.7 ................................. on/off
P8 .................................... HORN
P8.1 ................................. 0V
P8.2 ................................ HORN (24V, 2A)
P9 .................................... DUMP VALVE 1
P9.1 ................................. 0V
P9.2 ................................. To dump valve
P10 .................................. POWER IN
P10.1 ............................... 0V truck
P10.2 ............................... 24V truck (15-35V, 10A)
Note: P10
0V and 24V on this plinth dont have the same potential as the other plinths in the system
because there is a filtering unit between them.
One x 5 position jumper field, used to tell the 4000 standard box the number of the interfaces in the system.
As with SPACE 3000 it is possible to use upto 4 user interfaces in the SPACE 4000 system.
Note: Jumper field named nc is not used, strapping has no effect.
Issue 1.1
SPACE 4000
1:13
Connections
Plinth
Description
P1 ...................................CAN in
P1.1 ................................0V
P1.2 ................................24V
P1.3 ................................CAN H
P1.4 ................................CAN L
P1.5 ................................Emergency stop out
P1.6 ................................Emergency stop in
P1.7 ................................On/off
P2 ...................................CAN out
P2.1 ................................0V
P2.2 ................................24V
P2.3 ................................CAN H
P2.4 ................................CAN L
P2.5 ................................Emergency stop out
P2.6 ................................Emergency stop in
P2.7 ................................On/off
1:14
SPACE 4000
Issue 1.1
Plinth
Description
P7A............................... Output 9-10
P7A.1............................ 0V
P7A.2............................ Output Valve 9-1
P7A.3............................ Output Valve 10-1
P7B .............................. Output 9-10
P7B.1............................ Output Valve 10-2
P7B.2............................ Output Valve 9-2
P7B.3............................ 0V
P8 ................................. Output 11-12
P8.1 .............................. 0V
P8.2 .............................. Output Valve 11-1
P8.3 .............................. Output Valve 12-1
P8.4 .............................. Output Valve 12-2
P8.5 .............................. Output Valve 11-2
P8.6 .............................. 0V
JUMPER FIELD
LEDS
Issue 1.1
Red
Green
Yellow
Green
SPACE 4000
1:15
1 2
Connections
Plinth
Description
P1 ............................................. CAN in
P1.1 .......................................... 0V
P1.2 .......................................... 24V
P1.3 .......................................... CAN H
P1.4 .......................................... CAN L
P1.5 .......................................... Emergency stop out
P1.6 .......................................... Emergency stop in
P1.7 .......................................... On/off
1:16
SPACE 4000
Issue 1.1
Issue 1.1
SPACE 4000
1:17
Plinth
Description
P9 ................................... Relay 7
P-1.................................. 0V Truck
P-2.................................. Relay 7 out, 24V 2A (potential as 24V Truck)
LED ................................ Steady green when power on plint
P10 ................................. Relay 8
P-1.................................. 0V Truck
P-2.................................. Relay 8 out, 24V 2A (potential as 24V Truck)
LED ................................ Steady green when power on plinth
P11 ................................. IN
P-1.................................. 0V Truck
P-2.................................. 24V Truck
P12 ................................. IN
P-1.................................. 0V Truck
P-2.................................. 24V Truck
CAN Led
Flashing Red
Flickering Green
Flashing Green
Status Led
Steady Green
Flashing Red
Jumper field
b1-b4, to set the address in the system of the relay box, relay behaviour and
action is set via terminal in SPACE box. Up to 4 relay boxes can be used.
NOTE !
1:18
SPACE 4000
Issue 1.1
Extended Box
SPACE 4000 EX
Connections
Plinth
Description
P1 ............................ ADS VALVE
P1.1 .........................0V, not same potential as other 0V.
P1.2 .........................24V (24V 1A)
P2 ............................ADS PRESSURE 1
P2.1 .........................24V
P2.2 .........................signal from pressure sensor (4-20mA)
P3 ............................ADS PRESSURE 2
P3.1 .........................24V
P3.2 .........................signal from pressure sensor (4-20mA)
Issue 1.1
SPACE 4000
1:19
Plinth
Description
P4 .................................EXTRA SENSOR INPUT
P4.1 ..............................0V
P4.2 .............................24V
P4.3 ..............................signal from extra Indicator (0/24V)
P5 .................................SPOOL SENSORS 7-8
P5.1 ..............................0V
P5.2 ..............................24V
P5.3 ..............................signal from spool sensor 7 (0-5V)
P5.4 ..............................signal from spool sensor 8 (0-5V)
P6 .................................CAN (From/to Cover 2)
P6.1 ..............................0V
P6.2 ..............................24V
P6.3 ..............................CAN H
P6.4 ..............................CAN L
P6.5 ..............................Emergency stop out
P6.6 ..............................Emergency stop in
P7 .................................CAN (From/to extra boxes)
P7.1 ..............................0V
P7.2 ..............................24V
P7.3 ..............................CAN H
P7.4 ..............................CAN L
P7.5 ..............................Emergency stop out
P7.6 ..............................Emergency stop in
P7.7 ..............................On/off of the system
P8 .................................DUMP VALVE 2
P8.1 ..............................0V
P8.2 ..............................24V (24V, 2A)
P9 .................................MSC
P9.1 ..............................0V
P9.2 ..............................24V (24V, 2A)
P10 ...............................EXTRA SENSOR INPUT
P10.1 ............................0V
P10.2 ............................24V
P-10.3 ...........................signal from extra Indicator (0/24V)
P11 ...............................EXTRA DUMP VALVE
P11.1 ............................Relay contact
P11.2 ............................Relay contact
Note.
1:20
SPACE 4000
Issue 1.1
Connections
Plinth
Description
P1 ............................SPACE3000/4000
P1.1 .........................0V
P1.2 .........................24V
P1.3 .........................Signal from IB pressure sensor (4-20mA)
P1.4 .........................Signal from OB pressure sensor (4-20mA)
P1.5 .........................Signal from OB tilt indicator (4-20mA)
P1.6 .........................Signal from IB tilt indicator (4-20mA)
P1.7 .........................Signal from winch indicator (4-20mA)
P1.8 .........................Signal from second tilt indicator(ib)/indicators(ib&ob) (control platform)(0/
24V)
P1.9 .........................Signal from Extension out indicator/ second tilt indicator(ob) (0/24V)
P2 ............................To sensors 1
P2.1 .........................0V
P2.2 .........................24V
P2.3 .........................Connection to winch signal (4-20mA)
P2.4*........................0V
P2.5*........................24V
P2.6*........................Connection to extension out/OB fixed platform indicator (0/24V)
*See note.1
Issue 1.1
SPACE 4000
1:21
(cont)
Plinth
Description
P3 .................................................To sensors 2
P3.1 ..............................................0V
P3.2 ..............................................24V
P3.3 ..............................................Connection to IB fixed platform tilt indicator (0/24V)
P3.4*.............................................0V
P3.5*.............................................24V,from P-3
P3.6*.............................................Connection to OB fixed platform tilt indicator (0/24V)
*See note 1.
P4 .................................................To sensors 3
P4.1 ..............................................24V
P4.2 ..............................................Connection to IB pressure sensor (4-20mA)
P4.3 ..............................................24V
P4.4 ..............................................Connection to OB pressure sensor (4-20mA)
P4.5 ..............................................24V
P4.6 ..............................................Connection to OB tilt indicator (4-20mA)
P4.7 ..............................................24V
P4.8 ..............................................Connection to IB tilt indicator (4-20mA)
Note 1
Connection is made in this way if an Extension Out sensor is fitted. If no sensor is fitted connect
as shown in illustration on previous page.
1:22
SPACE 4000
Issue 1.1
HiDrive controller
Controls
In addition to the normal six proportional control levers the HiDrive hand controller incorporates the following
devices:
1. Visual identity.
The thin blue line around the lever control plan label identifies the hand controller as
HiDrive and not RadioDrive.
2.Channel change button.
Used when it is necessary to change channels because of interference from outside sources. Press and
hold down the horn button (5), press the channel button and release. The new channel number will be
displayed in the LED window (8) until the horn button is released.
3.OLP release button.
Press and hold button whilst operating a function that will reduce the cranes loading. Warning Leds
will display in sweeping sequence on user interface during release operation. The Dump 2 cannot be
activated with this button, this function must be activated with the button on the User Interface.
Issue 1.1
SPACE 4000
1:23
1:24
SPACE 4000
Issue 1.1
Issue 1.1
5A
6A
6
5
4
3
2
1
1
7
4A
4B
3A
3B
RADIO RECIVER
1
2 34 56 2 34 56 1 2 34 56
SPACE 4000
6B
5B
3B
V-80
4B
2B
1B
DUMP
VALVE
5B
6B
TO WARNING
LAMP IN CABIN
24V
IGNITION/
TNDNING
WARNING INTERFACE
PLACED IN CABIN
2A
2B
1A
1B
COMPUTER
TO COLUMN BOX
HORN
6
5
4
3
2
1
SPACE 4000 ST
1 2 3 456 78 9 1 2 3 4
1 2 3 456 7
7 6 5 4 32 1 7 6 5 4 32 1
SLEWINGSECTOR
SPACE 4000 UI
LOCK/COVER
1
7
6
4
6
4
1 2
4
RELAY BOX
2
1
REMOTE ON
90%
OLP
Connection drawing
WARNING LAMP
1:25
The Main Menu screen in the new program has a new button in the bottom Lefthand corner named CAN.
Click on this button and the screen below is revealed.
The CAN menu. All boxes connected to the CAN bus are shown here. Clicking on the file button lets you load
parameter settings for the box selected in the CAN modules window only. The counter button will give you
access to information about how the box has been used. The most useful button however is Init.
1:26
SPACE 4000
Issue 1.1
Clicking the Init button will reveal the screen shown above. Click on the Address button and you will move
to the screen shown below. SPACE 4000 can only be operated with 1 HiDrive hand controller unit, so if you
change the hand controller you must go to this window and enter the serial number of the new unit.
Clicking the Channels button on the Init menu reveals the menu above. With this menu you can change
the channels of the SPACE 4000 receiver box. This means that you can tell the DA outputs which remote
lever and group they should listen to for their comands. This is the same as using V-Type for RadioDrive or
strapping the DA modules in Combirive. There is of course a difference with SPACE 4000, you will see 12
outputs displayed.
Issue 1.1
SPACE 4000
1:27
Remember, if you make changes in the SPACE 4000 receiver you must tell the SPACE standard bottom.
To do this, from the Main Menu select Init, from the Init menu select Remote and the screen above will be
displayed. Make the selectons you require and click OK. To access this screen you must have REM in the
system type.
If we now return to the CAN menu and in the CAN Module window select Relay box 1 and click Init, the
screen above is displayed. In this screen you can set the SPACE 4000 relay box. The function/Group windows
are self explanatory, however some new teminology appears in the type windows. New terminology has been
applied to replace latch, toggle, etc. In the future these functions will be named Holding and Non-Holding. This
maybe best described as:
Press and hold relay button to operate function = non-Holding
Press and release relay button function operates, press and release again function off = Holding
Where the letters EM appear against a type, this indicates that the function will listen to the emergency stop
and switch off if the emergency stop button is pressed in.
NonHldEM =
NonHld =
Lamppole =
Blackout =
HldEM =
HldEMMem =
Hld=
Wrklight =
1:28
SPACE 4000
Issue 1.1
Once you arrive at the screen shown above you can either click on the tick box to the left of the screen, or
enter the system type number directly into the New System Type window. To complete the operation you must
enter a protected parameter password into the password window, click on the Change System Type button
and a window appears confirming the changes have been made.
Issue 1.1
SPACE 4000
1:29
To access the Crane Config screen click OK in the pop-up window and the screen below appears.
1:30
SPACE 4000
Issue 1.1
OLP
ASC / MSC
Analog inputs
Remote Control
Levers
Pressures
Digital inputs
Stability
Digital outputs
Service
PLC
Various
Counters and Timers (special menu)
Errors (special menu)
PLC operands (for PLC programs)
Note. All the parameters and variables will be shown on the terminal, even if the system-type of the actual
control does not include all the options. For example if you have a crane without winch, the variables and
parameters for the winch will still be shown on the terminal (but they have no meaning for the system).
Issue 1.1
SPACE 4000
1:31
Channels
Understanding Channels
Parameters with the extension _chan allocated to them require a channel number to be entered to activate a
feature. The list below shows the channel normal channel number allocation. It is important to note that there
are two different types of inputs to SPACE: Digital = 0v or 24v and Analog = variable voltage input. When
connecting an accessory to SPACE 4000 the list below shows what type of signal can be connected to a
plinth. See the example below.
A Military customer has requested you to supply crane with SPACE 4000 and they want the blackout feature
with a keyswitch to operate it. Blackout is activated by a 0v=off, 24v=on signal so you know you are dealing
with a digital input. By looking at the parameter information you can see that the limits given for this feature
are channel numbers 1-36. However reference to the channel list shows that only 8 of the 36 channel
inputs will support a digital input. For the purpose of this example you will not have an Extended box, so this
reduces your choice to 4 possible channels (23-26 inclusive). The crane is not fitted with a platform or manual
extensions so this leaves plinth P4 in the standard bottom available. Connect the keyswitch 24v signal to
plinth P4:3 and and enter channel number 24 into the parameter blackout_chan. SPACE 4000 now knows
that when a signal is received at plinth 4:3 it must execute the blackout function.
Remember it is only possible to assign 1 function to a plinth terminal, and the channel number for the terminal
is fixed as shown in the following list.
Channels list
Channel
Terminal
-1
1:32
P1:3
P1:4
P1:5
P1:6
P2:3
P2:4
EXT-P5:3
EXT-P5:4
P5:8
Analog input: Second Inner Boom Tilt Indicator (for platform logic)
P5:7
10
P5:6
11
P5:5
12
P5:4
13
P5:3
14
P6:3
15
P6:4
16
P2:5
SPACE 4000
Issue 1.1
EXT-P4:3
18
EXT-P10:3
19
20
21
22
23
P5:9
24
P4:3
25
P6:5
26
P6:6
27
EXT-P5:5
28
EXT-P5:6
29
plc_digin.0 = PLC O8
30
plc_digin.1 = PLC O9
31
32
33
34
35
36
Issue 1.1
SPACE 4000
1:33
Parameters list
1. OLP function
end_pos_spd
parameter access:F display:F limits:0..255 default:50
The speed at which (% lever deflection) the inner or outer booms can be driven down if they
were driven up when the OLP was activated (a big load lifted or cylinder end position).
end_pos_time
parameter access:D display:D limits:20..100 default:20
How long (number of sample intervals) the inner or outer booms can be driven down if they
were driven up when the OLP was activated (a large load lifted or cylinder end position).
mlink_mode
parameter access:D display:D limits:0..1 default:0
If the crane has a mechanical link (mlink_mode = 1) or not (mlink_mode = 0). Note that the
ib_tilt_chan parameter also has to be set for the mechanical link logic to work. If ib_tilt_chan is
set, but mlink_mode = 0, the ib_tilt signal is used for high inner boom warning only.
olp_lim
olp_rel_lim
parameter access:F display:F limits:100..120 default:108
Sets the limit (relative to the current inner and outer boom OLP limits) over which the OLP
Release function is disabled the second time the OLP Release is used during the same OLP
situation.
olp_rel_time
parameter access:F display:F limits:0..255 default:200
The number of sample intervals (50 ms) the OLP-release mode is active when the release
switch is activated and a forbidden function is driven. Note! The OLP Release time is halved
(run with double speed) when the MSC is not active.
olp_rel_wait
parameter access:F display:F limits:0..65565 default:30
The number of seconds the OLP-release mode is inhibited after the previous OLP-release.
w_top_n
parameter access:D display:D limits:0..255 default:22
w_top_p
parameter access:D display:D limits:0..255 default:12
These parameters contains a bit pattern that describes which functions should be stopped in
the negative (w_top_n) and positive (w_top_p) directions when the winchs top-switch indicator
is activated.
1:34
SPACE 4000
Issue 1.1
2. MSC-function
Issue 1.1
SPACE 4000
1:35
msc_act_mode
parameter access:S display:S limits:0..2 default:0
This parameter describes how the MSC is activated:
0: Auto
The MSC is automatically activated always when the (inner or outer boom)
pressure reaches the MSC-limit. Levers that are deflected more than the MSClimit, are hydraulically forced back to the MSC-limit.
1: Non-limitingThe MSC is automatically activated only if no lever needs to be forced back (no
function is being driven too fast). Otherwise the MSC is not activated until all
levers are centred.
2: Zero-pos. The MSC is activated only when all levers are centred. This means that when
the crane load increases, you will first get an OLP at the crane nominal capacity
(100%). When you centre the levers, the MSC will be activated (also limiting the
valve spool strokes) and the crane capacity will increase with ??_msc_olp_add
%.
unload_der
parameter access:F display:F limits:-100..0 default:-10
If the inner boom pressure calculation (ib_p_der)
ib_p_der) is more negative than this parameter while a
ib_p_der
ASC is active, the ASC will not be released until all remote levers have been centred.
3. Analog inputs
Note!
anin_max[19]
defaults:
240,240,240,240,240,240,240,240,
255,240,240,240,240,240,255,255,
255,255,255
Max permitted value on the analog input. A input that exceeds this value, is considered faulty
(shorted to +24V or +5V).
anin_min[19]
defaults:
Min permitted value on the analog input. A input that is below this value, is considered faulty
(open or grounded).
1:36
SPACE 4000
Issue 1.1
4. Remote control
func_k[FUNCS]
parameter access:D display:D limits:0..100 defaults:100
An amplification coefficient 0..100 %, with which the solenoid current outputs for each crane
function multiplies its control data.
give_oil[REMS]
parameter access:D display:D limits:0..255 defaults:0
This parameter is used to activate the dump valve for remote channels that are not assigned to
any crane function. The 4 high bits (16 = group 1, 32 = group 2, 64 = group 3 and 128 = group
4) indicates that the channel needs oil in the corresponding remote control group(s).
ramp_time
parameter access:F display:F limits:0..48 default:10
How many sample intervals (50 ms) the supervision of the lever- (spool-) sensors should be
inhibited when the max permitted speed is changed during remote control.
rem_chan[FUNCS] parameter access:F display:F limits:0..255
defaults:
16, 17, 18, 19, 20, 20, 21, 255
Remote control channel 0..7 for each function. The four highest bits of the value (decimal
16, 32, 64 and 128) indicates to which remote control group (s) the function belongs. 255 if a
function is not remote controlled.
rem_a_ramp[FUNCS] parameter access:F display:F limits:1..100
defaults:
4, 4, 4, 4, 4, 20, 20, 20
The ramp (%-units / sample interval) when the max allowed remote control speed is increasing
(as when deactivating ASC, if asc_release_mode is on). The slowest ramp you can get is 20
%/sec (1 %/sample). A parameter value of 100 means no ramp (100 %/sample).
rem_r_ramp[FUNCS] parameter access:F display:F limits:1..100
defaults:
4, 20, 20, 20, 100, 20, 20, 20
The ramp (%-units / sample interval) when the max allowed remote control speed is decreasing
(as when activating ASC/OLP). The slowest ramp you can get is 20 %/sec (1 %/sample). A
parameter value of 100 means no ramp (100 %/sample).
micro_factor[3]
parameter access:D display:D limits:0..100 default: 53, 33, 20
The micro-speeds of the remote control system. This parameter does not actually change the
speed, it just tells the SPACE-system the speed that are used by the remote control system, so
that the lever supervision can work correctly.
Issue 1.1
SPACE 4000
1:37
1:38
SPACE 4000
Issue 1.1
6. Pressure sensors
The system has connections for two pressure sensors, inner boom and outer boom. Both sensors have
a collection of parameters and variables which are named ib_p_?? and ob_p_??.
The pressure signals are calculated and filtrated in the following way:
- first the analog input values are converted to absolute pressures:
??_p_mom = (anin[??_p_chan] - 44) * ??_p_p_range / 180
- the relative pressure is calculated: ??_p_r = 100 * ??_p_mom / (??_p_lim * (100 + ??_p_lim_corr)
/ 100)
- the relative pressure signal (??_p_r) is filtered (average of the 20 latest values) and stored in ??_p_
filt
- the peak pressure (??_p_asc) is a peak value decaying according to the asc_old_fact parameter
der_zero_lev
parameter access:F display:F limits:1..111 default:50
The minimum speed the functions must be moving (%, read from lever[]) before the pressure
sensor supervision is activated (the pressure must not be constant for a longer time than der_
zero_time). The supervision can be disconnected by setting this parameter to 111 (because
the max value for lever[] is 110).
der_zero_time
parameter access:F display:F limits:10..3600 default:1800
The time (seconds) in which the pressure values may be constant when the corresponding
function is moving over a min speed (der_zero_lev). If the pressure value is constant longer,
the sensor is considered faulty.
Issue 1.1
SPACE 4000
1:39
frict_comp
parameter access:D display:D limits:-12..12 default:0
A compensation for friction in the cylinders. This value is subtracted from the filtrated
relative pressure values (??_p_filt) when the cylinder is moving in positive direction (positive
compensation) or negative direction (negative compensation).
ib_p_chan
parameter access:F display:F limits:-1..22 default:13
ob_p_chan
parameter access:F display:F limits:-1..22 default:12
The analog input channel (0..22) the pressure sensor is connected to. -1 if the function do not
have a sensor.
ib_p_lim
parameter access:F display:F limits:0..400 default:250
ob_p_lim
parameter access:F display:F limits:0..400 default:250
The working (100%-) pressure [bar] for the functions.
ib_p_lim_corr
parameter access:S display:S limits:-20..+3 default:0
ob_p_lim_corr
parameter access:S display:S limits:-20..+3 default:0
A person with access-level 1 can with this parameter adjust the ib_p_lim- and ob_p_lim-values.
ib_p_p_range
parameter access:F display:F limits:0..1024 default:400
ob_p_p_range
parameter access:F display:F limits:0..1024 default:400
The pressure range of the pressure sensor [bar], that is, the pressure that gives a 20 mA signal
current
stop_tool_1_load
parameter access:S display:S limits:0..255 default:200
When the inner boom pressure (ib_p_filt) is higher than this level, the positive direction of
TOOL_1 is stopped. Intended to used on cranes with the support legs on the TOOL_1-function.
stop_tool_2_load
parameter access:S display:S limits:0..255 default:200
When the inner boom pressure (ib_p_filt) is higher than this level, the positive direction of
TOOL_2 is stopped. Intended to used on cranes with the support legs on the TOOL_2-function.
7. Digital inputs
blackout_chan
parameter access:D display:D limits:-1..36 default:-1
The channel number to which a dark mode request switch is connected. When this parameter
is set to 1, the dark mode cant be activated and the lamps in the system works in the normal
way. When the parameter is set to a channel number, the lamps and the OLP and Prewarning
horn will be shut off as default; only when the input is read as 0, the lamps can work (this means
for example that when switching on the system, the covers remains dark until the input has been
read (and is 0) and the state has been transmitted to the covers.
ext_in_chan
parameter access:D display:D limits:-1..36 default:-1
The channel number (usually 19) for the crane extension in-indicator (used to give a higher
manual extension load when the crane extensions are out).
ib_tilt_chan
parameter access:S display:S limits:-1..36 default:-1
The channel number for the inner boom tilt indicator
lo_load_inp_chan
parameter access:D display:D limits:-1..36 default:-1
A digital input with which the crane capacity can be reduced
1:40
SPACE 4000
Issue 1.1
8. Stability
stab_n_chan[3]
parameter access:D display:D
limits:-1..36 default:-1,-1,-1
The channel number for the three slewing sector negative-side indicators
stab_p_chan[3]
parameter access:D display:D
limits:-1..36 default:-1,-1,-1
The channel number for the three slewing sector positive-side indicators
stab_olp[3]
parameter access:S display:S limits:0..100 default:60,100,100
The level (in %) to which the inner boom OLP-pressure limit shall reduce when the slewing is
inside an OLP_SECT restriction sector.
stab_sect_type[3]
parameter access:D display:D limits:0..2 default:0,0,0
This parameter sets the type of the three different slewing sectors
0 OLP_SECT
normal capacity reducing stability sector
1 STOP_SECT
end damping sector
2 STND_SECT
sector for stand platform
Issue 1.1
SPACE 4000
1:41
stop_legs_load
parameter access:D display:D limits:0..100 default:40
The inner boom pressure level (%, ib_p_filt) at which the remote control channels for supportlegs up are disabled.
stop_legs_p[REMS] parameter access:D display:D limits:0..255 defaults: all 0
stop_legs_n[REMS] parameter access:D display:D limits:0..255 defaults: all 0
When the inner boom load (ib_p_filt) is higher than stop_legs_load the positive (stop_legs_p)
and/or negative (stop_legs_n) remote control directions will be stopped for the channels which
have a 1 in the bit corresponding to the current remote control group(s).
9. Digital outputs
olp_horn_on
parameter access:S display:S limits:0..10 default:3
How many times (1 second apart) the horn should beep when the crane (inner or outer boom)
load reaches the OLP level.
olp_horn_time
parameter access:S display:S limits:0..255 default:90
How long (in 600 Hz timer ticks) the OLP horn beeps should be.
prew_horn_on
parameter access:S display:S limits:0..10 default:1
How many times (1 second apart) the horn should beep when the crane (inner or outer boom)
load reaches the prewarning level.
prew_horn_time
parameter access:S display:S limits:0..255 default:30
How long (in 600 Hz timer ticks) the prewarning horn beeps should be.
remb_horn_on
parameter access:S display:S limits:0..10 default:2
How many times (1 second apart) the horn should beep when the remote control unit indicates
that its battery level is low.
remb_horn_time
parameter access:S display:S limits:0..255 default:60
How long (in 600 Hz timer ticks) the RCU battery warning horn beeps should be.
slr_horn_onparameter access:S display:S limits:0..10 default:1
How many times (1 second apart) the horn should beep when the crane slews into a capacity
restricting sector
slr_horn_time
parameter access:S display:S limits:0..255 default:30
How long (in 600 Hz timer ticks) the slewing restriction horn beeps should be.
10. Service
prod_date
(parameter) terminal access display:F no limits no default
A text-string containing the date the OLP-program was started for the first time (the timer/
counter structure initialised).
srvc_date
(parameter) terminal access display:F no limits no default
A text-string containing the date the service counters were previously reset.
1:42
SPACE 4000
Issue 1.1
tot_10_date
(parameter) terminal access display:F no limits no default
A text-string containing the date when the tot_time counter passed 10 hours (600 minutes)
srvc_lon_date
(parameter) terminal access display:F no limits no default
A text-string containing the date when the service indicator was turned on (one of the service
intervals full). The string is emptied when the service counters are reset (service performed).
srvc_days
parameter access:F display:F limits: 0..3653 default: 365
The number of calendar days in a service interval (0 to disable the function)
srvc_lifts
parameter access:D display:D limits: 0..30000 default: 10000
The number of lifts (lift_ctr)
lift_ctr) in a service interval (0 to disable the function)
lift_ctr
srvc_tot_hours
parameter access:D display:D limits: 0..20000 default: 2000
The number of total hours (tot_time) in a service interval (0 to disable the function)
srvc_use_hours
parameter access:D display:D limits: 0..10000 default: 1000
The number of crane in use hours (use_time) in a service interval (0 to disable the function)
11. PLC
plc_name
parameter access:D display:D limits:n/a No default
A string (max 19 characters) containing a description of the PLC-program
plc_par_1
parameter access:D display:D limits:0..65535 default 0
plc_par_2
parameter access:D display:D limits:0..65535 default 0
plc_par_3
parameter access:D display:D limits:0..65535 default 0
plc_par_4
parameter access:D display:D limits:0..65535 default 0
A set of parameters that can be used as input words to the PLC-program (instead of constant
words). Can be used to define time-delays, pressure limits and so on, when it is desirable that
the value is changable without changing the PLC-program.
Issue 1.1
SPACE 4000
1:43
12. Various
ads_mode
parameter access:D display:D limits:0..1 default:0
The ADS-system is activated with this parameter. A zero means that the crane does not have
ADS and 1 that the crane has ADS. Note that the Extended bottom, the two ADS pressure
sensors and a ADS-valve also must be present.
apo_time
parameter access:S display:S limits:0..255 default:30
The Automatic Power Off-time in minutes (set to zero to disable Automatic Power Off). The
system will automatically switch of the power if the crane has not been used (all levers centred)
for this time.
autodumpofftime
parameter access:S display:S limits:180..600 default:600
The maximum time [seconds] the Automatic Dumping of Oil can be switched off (by pressing
the Release switch). After this time the ADO will be switched back on (and the dump and dump
2 valves back off).
crane_config
parameter terminal access display:F limits:n/a default:n/a
A string (max 29 characters) containing crane configuration information (set with the terminals
INIT-CONF menu).
crane_info
parameter access:D display:D limits:n/a default: (empty)
A string (max 19 characters) containing additional information about the crane and/or
parameter settings. Shown after the crane_type in the header area of the terminal program.
crane_ser_no
parameter access:S display:S limits:n/a default:Default
A string (max 19 characters) containing the serial number of the crane (asked by the terminal at
initialisation).
crane_type
parameter access:F display:F limits:n/a default:Default
A string (max 19 characters) containing a description of the parameters. Automatically set to
the crane-type by the terminal at initialisation.
dump_time
parameter access:S display:S limits:2..255 default:3
The number of seconds the dump-valve should remain active after all levers has been centred.
This automatic dumping function can be disabled by setting dump_time = 255.
dump2_group
parameter access:S display:S limits:0..255 default:1
With this parameter you tell the system in which remote control group/manual mode the dump
2 valve should be activated. The bits 0x10, 0x20, 0x40 and 0x80 corresponds to the remote
control groups 1, 2, 3 and 4, and the bit 0x01 is for the manual mode.
dump2_mode
parameter access:F display:F limits:0..1 default:1
A parameter that describes how the SPACE Dump-output (Dump 1 valve) should follow the
Dump 2 valve signal in remote mode:
- 0
Dont activate dump 1 when dump 2 active. The automatic dumping must be
turned off manually.
- 1
The dump 1 output follows the dump 2 signal.
1:44
SPACE 4000
Issue 1.1
err_load
parameter access:F display:F limits:10..90 default:80
The basic OLP-limit (%) when an load-reducing error is active. All lever-errors are loadreducing.
err_speed
parameter access:F display:F limits:10..120 default:50
The max speed for all functions when a speed-reducing error is active. All pressure and craneposition-errors are speed-reducing.
ibp_stabtest
(parameter) terminal access display:F limits:n/a default:n/a
This parameter collects the max pressure [bar] during stability tests. The parameter is set to 0
on a new box, and after that it saves the max inner boom pressure (ib_p_mom) while the olp_
lim parameter is set higher than 100%.
password
(parameter) access:S display:S limits:n/a default:n/a
To be able to change any of the password protected parameters (system_type, serial_no), this
password semi-parameter must first be set to the correct value. This value is dependent of the
serial number of the box (serial_no parameter). The password is automatically reset to zero
every time the power is switched off.
serial_no
password protected parameter terminal access display:F limits:n/a default:n/a
The serial number of the SPACE-3000 box. Should be automatically set at production.
system_type
password protected parameter access:S display:S limits:n/a default:n/a
This is a 8-bit word describing which options the system has included. A 1 in a bit means
that the corresponding option exists in this system. This parameter can be changed with the
terminal to activate or deactivate different options.
The bits in system type are:
bit 0
(dec 1)
bit 1
bit 2
bit 3
(dec 2)
(dec 4)
(dec 8)
Note!
The OS-mode bit in the system_type parameter is intended for HiDrive 4000 remote
controlled OverSeas cranes. On HiDrive 4000 controlled cranes, SPACE 4000 must be used
(and the OS-mode bit set in the system type). The consequences of setting OS-mode are:
ADC (if it is included in the system type) is active only in remote mode
ASC/MSC (if it is included in the system type) is active only in remote mode
Automatic dumping of oil (ADO) does not work in manual mode (the Dump valve is
always active once it been activated with the OLP Release switch)
In manual mode the Dump valve is normally always active (after power on or
emergency stop, is must be activated by pressing the OLP Release switch). In the
case of an OLP-situation the Dump valve is deactivated (and thus the crane stopped).
The Dump valve can then be reactivated by pressing and holding the OLP Release
switch while driving the crane out of the OLP situation.
only one pressure sensor (inner boom) is supported (the ob_p_chan parameter is
ignored)
spool sensors are not supported (the lev_chan parameter is ignored)
Issue 1.1
SPACE 4000
1:45
1:46
SPACE 4000
Issue 1.1
ob_OLP_ctr
D C+D counts how many times an outer boom OLP-situation has occurred
in the system.
oil_need_XXX_ctr F C
(XXX = 060, 080, 100, 120 and 140) counts how many times the
oil_need has been above each level [lpm]
oil_need_time[16] F C
counts how many minutes the oil_need has been in 16 different
ranges. The first range is 1..9 lpm, the second 10..19 lpm, and
the last range is for oil needs over 150 lpm.
OLP_rel_ctr
D C+D counts how many times the OLP-release-function has been used.
pwr_on_ctr
F C+D counts how many times the power has been switched on to the
system
srvc_lifts_left
S C
counts how many lifts have been don with the crane since the
previous service
srvc_tot_time_left S C
counts how many tot_time-minutes is left to the next service.
srvc_use_time_left S C
counts how many use_time-minutes is left to the next service.
stab_OLP_ctr
D C+D counts how many times an inner boom OLP-situation has occurred
because of some slewing sector limitation.
stab_time
F C+D counts how many minutes the crane has been used in the stability
sector.
stand_on_time
F C+D counts how many minutes the crane has been used with a person
on the stand platform (stand_on 1)
stand_sect_ctr
F C+D counts how many times the crane (slewing and eventually inner
and outer booms) has been stopped because of the stand platform
logic.
tot_time
S C+D counts how many minutes the power has been on to the OLP-box.
use_time
S C+D counts how many minutes the crane has been used (lever not
centered and oil not dumped).
wi_OLP_ctr
D C+D counts how many times the winch overload indicator (wload) has
been activated.
In addition to the counters and timers above, the system also has three sets of collective counters,
a load cycle counter using the rain flow method, a max pressure per lift counter and a power on time
counter. These counters are stored in one common 113 positions long array of 4-byte words so that
the rain flow counters are stored in the first 50 positions (0..49), the max pressure per lift counters in
positions 50..99 and the power on time counters in positions 100..112. The rain flow counters use the
ib_p variable as input and the max pressure per lift counters the filtrated ib_p_avg variable (which first
has to convert back to absolute pressure). Both set of counters use the same way of classifying the
pressures to load levels:
if
(p < 0) level = 0;
else if (p >= 420) level = 43;
else
level = 1 + p / 10;
The Power On Time counters classifies the power on time (from power-on till the last time the crane is
used, excluding the time to automatic power off) in 10-minute classes, so that the first counter (number
100) counts the times the power was on under 10 minutes, the second class (101) the times the power
was on between 10 and 20 minutes, a.s.o. to the last class (112) which counts times the power was on
over 120 minutes.
Issue 1.1
SPACE 4000
1:47
14. Errors
Here follows a list of all the possible error messages from the SPACE 3000 program, a short description of
them and the action taken by the errors. The different actions are:
- ERR_LAMP
The error lamp in the systems cover(s) will be lit
EMER_STOP
Emergency Stop (dumpvalve deactivated).
- LO_SPEED
The max allowed speeds are reduced to err_speed (%).
- LO_LOAD
The max allowed loads for the inner and outer booms are reduced to err_load %
of the max allowed speeds otherwise should be.
- STOP_OUT
The extension out function is stopped.
- PWR_OFF
The power will be automatically shut off
Most of the errors are reset automatically when the faulty condition disappears, but a few errors require
reseting manually. A manual reset can be done with the terminal (ERRORS / CLEAR) or by switching the
power off and on.
E 0: Lo power
EMER_STOP + ERR_LAMP
The supply voltage to the SPACE 3000 box is too low (< 16V).
E 1: I/O-fuse
EMER_STOP + ERR_LAMP
The automatic fuse for the 24V-supply to the sensors and indicators (others than the ones
covered by the E6:Column-fuse) has tripped. Manual reset.
E 2: DMP-fuse
EMER_STOP + ERR_LAMP
The automatic fuse for the dump-valve output has tripped. Manual reset.
E 3: Emergency Stop
EMER_STOP
The Emergency Stop chain is broken (no voltage on P7:6)
E 4: DMP-output
EMER_STOP + PWR_OFF + ERR_LAMP
The connection to the dump valve is broken (open circuit) or the solid state relay driving the
dump valve is broken. The error is set when there is voltage on the dump valve output (P9:2)
although the solid state relay should be off. Manual reset.
E 5: Em Stop Chain
EMER_STOP + ERR_LAMP
The Emergency Stop chain is faulty! One or more of the covers indicates emergency stop, but
the main SPACE 3000 board still have voltage on the input (P7:6) from the chain (no E3 error).
Manual reset.
E 6: Column-fuse
EMER_STOP + ERR_LAMP
The automatic fuse for the 24V-supply to the column box (P5:2) has tripped. Manual reset.
E 7: Terminal-fuse
EMER_STOP + ERR_LAMP
The automatic fuse for the 24V-supply to the terminal (P3:2) has tripped. Manual reset.
E 8: CAN-fuse
EMER_STOP + ERR_LAMP
The +5V supply to the CAN-bus driver is too low (because of an overload on the CAN-bus?).
Manual reset.
1:48
SPACE 4000
Issue 1.1
E 9: HORN-output error
ERR_LAMP
The Horn output is faulty:
- either the startup test (t4) of the output has failed, which can be caused by a faulty solid state
relay or by a short circuit of the output pin to either ground or +24V. In this case the error is
given immedetially at startup, and it cant be reset.
- or, if the error appears when trying to activate the horn output, the solid state relay for the
HORN-output is on, but the system cant measure a high enough voltage on the output pin (P8:
2), probably because the automatic fuse has tripped. In this case the error will be automatically
reset when the Horn-switch is released.
E10: Extended box error
LO_LOAD + ERR_LAMP
A (one or more) channel parameter is set pointing to one of the inputs from the extended box
(channels 6, 7, 17, 18, 23 or 24), or one of (or both) the msc_mode or ads_mode parameters is
set to 1 indicating that the extended box should exist, but the extended box does not seem to be
present (SPACE 3000 is not receiving any CAN protocols from the extended box).
E11: Internal Error (Time)
ERR_LAMP
The SPACE 3000 system performs its control/supervision routine every 50 ms, started by a 20
Hz timer. But if the previous time hasnt been completed, when the timer tries to start it again,
this error will be given. The system will work anyhow, but the error indicates some kind of internal
problem. Manual reset.
E12: Spool sensor 1
(ch0/P1:3) OOR
LO_LOAD + ERR_LAMP
The analog input value on input P1:3 (channel 0, usually used for spool sensor 1) is out of range
(defined by the anin_min[0] and anin_max[0] parameters).
E13: Spool sensor 2
(ch1/P1:4) OOR
LO_LOAD + ERR_LAMP
The analog input value on input P1:4 (channel 1, usually used for spool sensor 2) is out of range
(defined by the anin_min[1] and anin_max[1] parameters).
E14: Spool sensor 3
(ch2/P1:5) OOR
LO_LOAD + ERR_LAMP
The analog input value on input P1:5 (channel 2, usually used for spool sensor 3) is out of range
(defined by the anin_min[2] and anin_max[2] parameters).
E15: Spool sensor 4
(ch3/P1:6) OOR
LO_LOAD + ERR_LAMP
The analog input value on input P1:6 (channel 3, usually used for spool sensor 4) is out of range
(defined by the anin_min[3] and anin_max[3] parameters).
E16: Spool sensor 5
(ch4/P2:3) OOR
LO_LOAD + ERR_LAMP
The analog input value on input P2:3 (channel 4, usually used for spool sensor 5) is out of range
(defined by the anin_min[4] and anin_max[4] parameters).
E17: Spool sensor 6 (ch5/P2:4) OOR
LO_LOAD + ERR_LAMP
The analog input value on input P2:4 (channel 5, usually used for spool sensor 6) is out of range
(defined by the anin_min[5] and anin_max[5] parameters).
E18: Spool sensor 7
(ch6/EXT-P5:3) OOR
LO_LOAD + ERR_LAMP
The analog input value on input P5:3 in the extended box (channel 6, usually used for spool
sensor 7) is out of range (defined by the anin_min[6] and anin_max[6] parameters).
Issue 1.1
SPACE 4000
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SPACE 4000
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Issue 1.1
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Issue 1.1
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1:53
ERR_LAMP
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SPACE 4000
Issue 1.1
Variables
1. OLP function
ib_olp_lim
variable display:S
the present OLP-activating pressure for the inner boom (in % of the working pressure ib_p_
lim). This value is normally 100, but changes according to MSC-status, MultiMode, stability
conditions and so on.
ob_olp_lim
variable display:S
the present OLP-activating pressure for the outer boom (in % of the working pressure ob_p_
lim). This value is normally 100, but changes according to MSC-status, MultiMode, stability
conditions and so on.
olp_out_n[FUNCS]
variable display:F
a non-zero value in these bytes indicates that the OLP of some function (inner boom, outer
boom, winch or slewing sector) has stopped the negative direction for the corresponding
functions.
olp_out_p[FUNCS]
variable display:F
a non-zero value in these bytes indicates that the OLP of some function (inner boom, outer
boom, winch or slewing sector) has stopped the positive direction for the corresponding
functions.
olp_rel_ctr
variable display:F
shows the number of sample intervals that remains of the OLP release mode.
olp_rel_w_ctr
variable display:S
shows the number of seconds that remains until the OLP release mode can be activated again.
Issue 1.1
SPACE 4000
1:55
2. MSC-function
Manual Speed Control or ASC-function: Automatic Speed Control
ib_asc_fact
variable display:D
ob_asc_fact
variable display:D
shows the actual ASC-levels in %, 0% means that ASC is not activated, 100% that the ASC
is fully activated (lowest speed). On MSC cranes the only possible values are 0% (MSC not
active) and 100% (MSC active).
asc_out_n[FUNCS] variable display:D
asc_out_p[FUNCS] variable display:D
shows the actual max allowed speed [%] in the negative and positive directions for the different
functions. These speeds are dependent of (in addition to ib_asc_fact
asc_fact and ob_asc_fact) the
error-status (some errors gives reduced crane-speed), the PLC program and OLP-status (OLP
will give zero max speed on forbidden directions).
mm_active
variable display: 2
an variable that shows in which Multi Mode the crane currently is. The modes are:
0
Tool Mode (Basic capacity)
1
Hook Mode (mm_?b_olp_add[0] capacity used, typically +10%)
2
Winch Mode (mm_?b_olp_add[1] capacity used, typically +5%)
mm_off_lcnt[2]
variable display: 2
shows how many lifts remains until the Multi Mode returns to Hook Mode
mm_off_tcnt[2]
variable display: 2
shows how many seconds remains until the Multi Mode returns to Hook Mode
3. Analog inputs
anin[19]
variable display:S
these variables contain the raw data from the analog inputs. A value of 0 corresponds to a
input voltage of 0 V or a current of 0 mA. The full scale value is 255 and corresponds to a input
voltage of +5V or current of 22.7 mA.
supv_anin[3]
variable display:D
this variable contains the analog input values for the voltage supervision functions. These
values are not accessible through the anin-variable. The values are:
1:56
Index
Terminal
Function
(P7:2)
+24V supervision
(P7:6)
+24D supervision
(P9:2)
SPACE 4000
Issue 1.1
4. Remote control
global_gain
variable display:D
this is the remote control gain [% of max speed] received from the micro-switch on the remote
control unit.
remote
variable display:D
a set of bits describing the state of the remote control selection. The bits are:
REM_SEL
1
The Remote is selected
REM_ON
2
The Remote is running
rem_fact[REMS]
variable display:F
the actual remote amplification factor used (a product of func_k[FUNCS] and plc_func_
k[FUNCS]).
rem_in[FUNCS]
variable display:D
the received remote control data for each function.
rem_in_chan[REMS] variable display:F
the received remote control data for each remote control channel.
rem_in_ctrl
variable display:F
the received remote control byte (contains group select bits 0 and 1 and micro info in bits 2 and
3).
rem_max_n[REMS] variable display:F
rem_max_p[REMS] variable display:F
the transmitted max negative and positive speed data for each remote control channel.
rem_out[FUNCS]
variable display:D
the transmitted remote control data (after all restrictions and rescalings). This value is
compared to lever[FUNCS] when supervising that the valve is not manoeuvred manually when
remote mode selected.
rem_out_stat[3]
variable display:F
the status bits from the HD4000 output units (max 3 units). The bits are:
OUT_V24_IN_OK
0x40
The incoming 24V supply is ok (> 12V)
OUT_V24_OUT_OK
0x20
The outgoing 24V supply is ok (> 12V)
OUT_V24_SUPP_OK
0x10
The 24V output supply is ok (> 12V)
OUT_INT_ERR_BIT
0x08
Internal Error
OUT_SHORT_ERR_BIT 0x04
Output shorted
OUT_OPEN_ERR_BIT 0x02
Output open
OUT_ACTIVE_BIT
0x01
Outputs active
Issue 1.1
SPACE 4000
1:57
RCU
rem_rcu_stat
variable display:F
the status bits from the HD4000 Remote Control Unit. The bits are:
RCU_LEV_ERR_BIT
0x80
Lever/Button Error
RCU_BATT_BIT
0x40
The Remote control unit battery is empty
RCU_SW3_BIT
0x20
On/Off-switch 3
RCU_SW2_BIT
0x10
On/Off-switch 2
RCU_SW1_BIT
0x08
On/Off-switch 1
RCU_CHAN_BIT
0x04
The Channel switch in the RCU
RCU_HORN_BIT
0x02
The Horn switch in the RCU
RCU_OLP_REL_BIT
0x01
The OLP Release switch in the
rem_rcv_stat[3]
variable display:F
the first byte contain the status bits from the HD4000 receiver. The bits are:
RCV_EM_IN_OK
0x40
The incoming emergency stop chain voltage is ok
(> 12V)
RCV_EM_MID_OK
0x20
The emergency stop chain voltage after the stop
switch
RCV_EM_OUT_OK
0x10
The outgoing emergency stop chain voltage is ok
(> 12V)
RCV_INT_ERR_BIT
0x08
Internal Error
RCV_FIELD_BIT
0x04
A weak field warning
RCV_RECEIVE_BIT
0x02
The Radio Receiver is receiving frames
RCV_ACTIVE_BIT
0x01
The Radio Receiver is active
the second and the third bytes contains the receiver channel number and the receiving quality
scale_n[REMS]
variable display:F
scale_p[REMS]
variable display:F
the transmitted negative and positive scale factors for each remote control channel.
1:58
SPACE 4000
Issue 1.1
6. Pressure sensors
ib_p_mom
variable display:S
ob_p_mom
variable display:S
the actual momentan pressure in bars.
ib_p_r
ob_p_r
variable display:F
variable display:F
the momentary (unfiltrated) relative (to ??_p_lim) pressure [%].
ib_p_filt
variable display:S
ob_p_filt
variable display:S
the filtrated relative pressure [%].
ib_p_asc
variable display:D
ob_p_asc
variable display:D
peak-values of the ?b_p_filt variables decaying with the rate set with the asc_old_fact
parameter. Used for the MSC/ASC-detection (gives a off-delay).
7. Digital inputs
variable display:D
the state of the eight digital input pins:
digin
Bit
Dec
Name
Terminal
DIGIN_0
P5:9
DIGIN_1
P4:3
DIGIN_2
P6:5
DIGIN_3
P6:6
16
STRAP_0
P11:5
32
STRAP_1
P11:4
64
STRAP_2
P11:3
128
STRAP_3
P11:2
voltin
variable display:D
the state of the eight voltage supervision signals:
Bit
Dec
Name
Terminal
Used for
VBHORN
P8:2
V24TERM
P3:2
V5VCAN
VON_OFF (P7:7)
16
VSTOP_
IN
P7:6
32
V24VCOL
P5:2
64
V24VIO
P1:2
128
DMP_VEN -
Issue 1.1
Input from the Watchdog circuit for the Dump valve output
SPACE 4000
1:59
blackout
variable display:S
the actual state of the dark mode request switch input (0 = normal mode, 1 = dark mode, -1
= not in use)
ext_in_inp
variable display:S
the actual state of the crane extensions in input (0 = extension in, 1 = extension out, -1 = not
in use)
variable display:S
the actual state of the inner boom tilt indicator (0 = down, 1 = up, -1 = not connected).
ib_tilt
lo_load_inp
variable display:S
the actual state of the crane capacity reducing input (0 = off, 1 = on, -1 = not connected).
man_ext_sel
variable display:S
a flag indicating whether manual extensions are selected or not (selected with the manual
extension switch on the panel). If an Crane Extensions In-indicator is connected, this
variable can also get the value 2 which means that manual extension are selected, but the
crane extensions are out (ext_in_inp = 0) -> use the higher man_ext_load[1].
ob_tilt
variable display:S
the actual state of the outer boom tilt indicator (0 = down, 1 = up, -1 = not connected).
plc_tilt[4]
variable display:S
the actual state of the four extra tilt indicators (0 = down, 1 = up, -1 = not connected).
stand_on
variable display:D
the actual state of the person on platform indicator (0 = off, 1 = on, -1 = not connected).
stand_ib_low
variable display:D
the actual state of the stand platforms inner boom too low indicator (0 = low, 1 = high, -1 =
not connected).
stand_ob_low
variable display:D
the actual state of the stand platforms outer boom too low indicator (0 = low, 1 = high, -1 =
not connected).
win_load
variable display:S
the actual winch load (% of the winch capacity). Only if a new winch box is used (win_box_
type = 1).
wload
variable display:S
the actual state of the winch overload indicator (0 = off, 1 = on, -1 = not connected).
wend
variable display:S
the actual state of the winch 3 coils left indicator (0 = off, 1 = on, -1 = not connected).
wtop
variable display:S
the actual state of the winch top-position indicator (0 = off, 1 = on, -1 = not connected).
wdis
1:60
variable display:S
the actual state of the winch disabled signal (0 = off, 1 = on, -1 = not connected).
(wdis is activated when the inputs for both wend and
wtop are activated at the same time).
SPACE 4000
Issue 1.1
9. Digital Outputs
No variable information applies to this group.
10. Service
srvc_prev_days
variable display:S
the number of days since the previous service.
11. PLC
plc_out_relays
plc_digin
plc_dump
plc_olp_out_p[FUNCS]
plc_olp_out_n[FUNCS]
plc_ibl_red
plc_obl_red
plc_max_speed
plc_anin[4]
plc_stop_func_p
plc_stop_func_n
plc_ibl_max
plc_obl_max
plc_func_spd_p[FUNCS]
plc_func_spd_n[FUNCS]
plc_func_k[FUNCS]
plc_asc_select
plc_olp_release
variables (display:F) that are outputs from the PLC-program and inputs to the OLP-program.
Issue 1.1
SPACE 4000
1:61
variable display:D
shows the time (minutes) left to the Automatic Power Off.
can_stat[8]
variable display:F
these are the status protocol bytes that SPACE 4000 sends out on the CAN bus to the covers,
extension bottom, HD4000 and relay boxes. The meaning of the bytes in the protocol are:
byte dec
Name
Description
SYST_ON
The system is on
OIL_1
OIL_2
DMP_2
16
LEV_CENT
32
SLEW_OUT
64
SERVICE
128
ERROR
TOOL_MODE
HOOK_MODE
MAN_EXT
IBH
16
SLEW_SECT
32
OLP
OLP active
64
OLP_REL
128
MSC
WIN_OLP
WIN_PREW
WIN_MODE
LAMP_TST_R
16
LAMP_TST_G
32
ADS_MODE
64
MAN_EXT_2
128
IB_50
IB_70
IB_90
IB_100
16
OB_50
32
OB_70
64
OB_90
128
OB_100
errs
1:62
SPACE 4000
Issue 1.1
err_id
BLACKOUT_MODE
BLACKOUT
MAN_SEL
REM_SEL
16
REM_ON
Remote running
32
RADIO_ERR
Radio Error
64
128
PLC O0
PLC O1
PLC O2
PLC O3
16
PLC O4
32
PLC O5
64
PLC O6
128
PLC O7
cov_stat[4]
variable display:F
these are the status-word from the max. four covers (control panels). The status-word for a not
existing cover is 0. The meaning of the individual bits in the words are:
Issue 1.1
bit
dec
Name
Description
V24_IN_OK
V24_OUT_OK
EM_IN_OK
EM_OUT_OK
16
HORN_BIT
32
64
REL_BIT
128
SW_FAULT
256
V5_OK
512
EM_MID_OK
10
1024
REM_BIT
11
2048
CANCEL_BIT
SPACE 4000
1:63
ext_stat[8]
variable display:F
these are the status protocol bytes from the extension bottom. If the extension bottom does not
exist, all bytes are zero. The meaning of the bytes in the protocol are:
byte dec
Name
Description
E_SECT_P_INP
E_SECT_N_INP
E_STOP_IN
E_STOP_OUT
16
E_ADS_ON
E_DMP2_VALVE
E_MSC_VALVE
E_ADS_VALVE
E_DMP2_OUT_ERR
16
E_MSC_OUT_ERR
32
E_ADS_OUT_ERR
64
E_DMP_FUSE
EXT_LEV7_BYTE
EXT_LEV8_BYTE
EXT_PLTF_BYTE
EXT_EXTS_BYTE
EXT_ADS_P1_BYTE
EXT_ADS_P2_BYTE
idle_time
variable display:F
the software have a counter that is incremented always when the CPU is idle and reset to zero
in every sample interval. The contents of the counter just before every reset, is filtrated and
transferred to the idle_time variable. The variable gives a measure of how much capacity the
CPU has left.
max_out_n[FUNCS] variable display:D
max_out_p[FUNCS] variable display:D
the actual maximum permitted speed [%] for each function in both directions (negative resp
positive). These values reflects the status of the MSC, the different OLP:s and the LO_SPEEDerrors.
rb_stat[12]
variable display 3
three status bytes from each of the max four relay boxes in the system. The first byte (from
each box) containes the following bits:
1:64
SPACE 4000
Issue 1.1
rb_stat[12]
variable display 3
three status bytes from each of the max four relay boxes in the system. The first byte (from
each box) containes the following bits:
Bit
Dec
Function
Outputs active
3..6
7
Issue 1.1
SPACE 4000
1:65
1:66
SPACE 4000
Issue 1.1
Notes
Issue 1.1
SPACE 4000
1:67