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Zauliyah Gas Plant Project - FEED

Safety Signs Schedule
ZAU-256-HX-7880-00001-0001

A01

20/08/11

Issue for Use

BLS, UEP/13H

AS, UEP/12H

BLS, UEP/13H

R01

01/08/11

Issue for Comments

BLS, UEP/13H

AS, UEP/12H

BLS, UEP/13H

Rev.

Date

Description

Originator

Checker

Approver

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CONTENTS:
Abbreviations...................................................................................3
1.0 OBJECTIVE................................................................................4
2.0 INTRODUCTION........................................................................4
2.1 Background.............................................................................4
2.2 Facilities Description..............................................................4
3.0 SAFETY SIGNS SCHEDULE & SPECIFICATION......................7
3.1 Overview & General Requirements for Signs.........................7
3.2 Purpose of Safety Signs..........................................................7
3.3 Type of Safety Signs...............................................................7
3.4 Geometric Shapes, Safety Colours and Contrast Colours for
Safety Signs......................................................................................8
3.5 Layout of Safety Signs............................................................8
3.6 Location of Sign......................................................................8
3.7 Size and Viewing Distance of Sign or Signboards..................9
3.8 Material..................................................................................9
3.9 Fixing Method/Support...........................................................9
3.10 Identified Safety Signs for ZGP............................................10
3.11 Composite Signs...................................................................10
3.12 Standard Signs......................................................................10
4.0 REFERENCES..........................................................................11
APPENDIX 1: LAYOUT OF SAFETY SIGNS.......................................12
APPENDIX 2: SAFETY SIGN SCHEDULE.........................................15

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Abbreviations
ALARP
AP

As Low As is Reasonably Practicable

Atmospheric Pressure

BS

British Standard

CS
CIIP

Carbon Steel
Condensate Initial In Place

DEP
DEG

Design and Engineering Practice

Di-Ethylene Glycol

EG
ESD

Escape Gate
Emergency Shutdown

FEED

Front End Engineering Design

GIIP
GRE

Gas Initial In Place

Glass Reinforced Epoxy

HP
High Pressure
HSE
Health, Safety and Environment
HXM
Public Affairs & Information Department, Petroleum
Development Oman
KO

Knock Out

LP

Low Pressure

MAC
MESC

Manual Alarm Call Point

Material and Equipment Standards and Code

PDO
PVC

Petroleum Development Oman

Polyvinyl Chloride

RMS

Remote Manifold Station

SOGL
SP

South Oman Gas Line

Specification

ZGP
ZPS

Zauliyah Gas Plant

Zauliyah Oil Production Station

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1.0 OBJECTIVE
The objective of this document is to specify their design
requirements for the use of Signs and Signboards intended for
development and operation of Zauliyah Gas Plant facilities (as
specified in section 2.2) identifying the type, number and location of
safety signs to standardise and ensure clarity of communication.

2.0 INTRODUCTION
2.1

Background

Zauliyah Gas Plant (ZGP) receives well fluids from Hasirah and
Hawqa fields which are located in the central Oman in Bahja Rima
area .The fields are about 500 Km South West of Muscat area. They
are characterised as gas and oil reservoir at Gharif and Buah
formations. The non - associated gas reservoirs are at initial
conditions; while the oil reservoirs have been on production since
mid 1980s with exceptional of Hawqa field which started production
in 1997.
The Hasirah and Hawqa reservoirs are essentially non-associated
gas accumulations in the upper Gharif Unit-1 sandstone discovered
in 1989. The reservoirs are characterized by moderate channeling,
medium porosity (20% average) with high permeability. The fields
contain expectation GIIP of 1.787 Bcm and CIIP of 0.405 MMm3 in
Hasirah (updated after HSR-11 results) plus GIIP of 2.936 Bcm and
CIIP 0.660 MMm3 in Hawqa.
The new gas plant is designed to handle 1.2 MMsm3/d of raw gas as
a base case. In the early production year 2015, the plant inlet
pressure will be at 50 barg and the gas will be exported to SOGL .In
the later years (2025) the depletion phase will start operating plant
at 35 barg inlet pressure only Hawqa field will continue production
whereas Hasirah Field will stop producing as per the forecast.
There are 2 wells at Hasirah and 5 wells at Hawqa which include
one future well. The gas production project is designed to be local
substitution of Central Processing Plant Gas.
2.2

Facilities Description

2.3.1 Existing Facilities

The existing Zauliyah Production Station is in the vicinity of Hasirah
& Hawqa area receives crude oil from its own field and from Hawqa,
Hasirah, Hazar and Maqtaa fields. Zauliyah Production Station
separates the gas and water from oil. The oil is exported using the
10" pipeline to the Main Oil Line via Sahmah Booster Station. The
gas is used to provide lift gas for the Zauliyah field. The Produced
water is pumped to the Zauliyah water injection facilities. Associated
gas is compressed to a pressure of about 7000 kPa(g) by three
reciprocating Gas Lift Compressors operating in parallel to provide
lift gas for the Zauliyah field. Over 600,000 sm3/d bulk gas is
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currently produced, 400,000 sm3/d is for gas-lift requirement and

hence the associated gas is currently flared due to compression
capacity constraint. In order to provide adequate gas lift
compression and treatment of excess associated gas such that gas
lifted oil production is unconstrained and continuous flaring is
eliminated, the ZPS will be upgraded with following:

One Centrifugal gas compressor of 620 ksm3/d.

Two reciprocating booster compressor downstream of GCU to

compress from 70 bar(g) to 85 bar(g) to meet SOGL pressure.

One 200 ksm3/d gas conditioning unit (GCU).

The new gas plant will interface with the existing facilities at
Zauliyah Oil Production station.
2.3.2 New Facilities
The Zauliyah Gas Plant is essentially green field and will be
located adjacent to Zauliyah Oil Production Station. The following
field location shows the relative location of the gas wells and the
existing Zauliyah Oil Production Station.
Field Location

As part of Zauliyah gas field development Project, the following

facilities will be installed:

7 wells (5 in Hawqa and 2 in Hasirah), the gross fluid will be

routed to RMS through 6 GRE flow lines.

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Gathering system 2 x 6 GRE trunk lines from Hawqa and 1 x

6 GRE trunk line from Hasirah
Installation of 6 GRE flow lines from Hasirah wells to Hasirah
RMS.
Installation of 6 GRE flow lines from Hawqa wells to Hawqa
RMS or tie-in to the 2 x 6 GRE trunk lines from Hawqa RMS
to ZGP.
Installation of Remote Manifold Station (RMS) at Hawqa.
Installation of Remote Manifold Station (RMS) at Hasirah.
Installation of 2 x 6 GRE trunk lines from Hawqa RMS to Gas
treatment plant.
Installation of 1 x 6 GRE trunk line from Hasirah RMS to 2x6
GRE trunk line from Hawqa RMS to ZGP.
Installation of inlet separator.
Installation of Di-Ethylene Glycol (DEG) gas dehydration
system comprising of glycol injection pumps, glycol flash
vessel, Glycol Regenerator with Regenerator Condenser,
Reboiler, Surge Vessel, Lean / Rich exchanger, Drain vessel,
Glycol Storage Tank and Glycol make up Pumps.
Installation of Dew Point unit consists of Cold recovery
exchanger, Gas Chiller, Low Temperature Separator,
Glycol/Condensate Heater, Condensate / Glycol Separator,
Refrigerant Compressor/Condenser/ Accumulator.
Installation of Export Gas Compression system comprising of
Suction scrubber, single stage Centrifugal Compressor (Hold
for Compressor Package) and After Cooler.
Installation of Condensate stabilization unit comprising of
Condensate stabilizer column, Stabilizer Reboiler, Feed/bottom
exchanger, Condensate export pump.
Installation of Produced water storage vessel and transfer
pumps.
Installation of LP Flare system consisting of LP flare KO drum
and LP flare stack.
Installation of AP flare system consisting of AP flare stack.
Installation of a common AP flare KO and Closed Drain Vessel.
Installation of nitrogen generation unit,
Installation of instrument air package.
Installation of Fuel gas system consisting of Fuel gas filters
/heater.
Installation of Produced water, condensate export and off gas
tie-in to Zauliyah Production station.
Installation of 12 35km Export Gas pipeline to Sahmah
Booster Station (SOGL tie-in), Pig Launcher at Zauliyah and
Pig Receiver at Sahmah Booster Station.
Installation of piping between Gas treatment plant and
Zauliyah production station for produced water, condensate
and off gas.

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3.0 SAFETY SIGNS SCHEDULE & SPECIFICATION

3.1

Overview & General Requirements for Signs

The Safety Signs Schedule is attached in Appendix 2. This section

outlines the general requirements for safety signs as given in the
PDO standard SP-1284 [1] and the international standards
referenced by that document.
PDO requires all signs at PDO facilities to have a certain format. All
signs shall have wording in both Arabic and English. The Arabic
script shall be above or to the right of the English script, and shall
be of equal size and prominence.
Arabic script shall be in Advertising Medium Naskh. English script
shall be in Helvetica Medium, upper and lower case letters. This
requirement is elaborated in SP-1284 [1], section 2.4.1.
The sign wording shall be agreed between the Company Public
Affairs & Information Department, (HXM) and the user, in
consultation with relevant authorities, and shall be subject to the
approval of HXM.
Translation of the wording between English and Arabic shall also be
subject to the approval of HXM.
The Company Logo, name and Corporate Identity shall not be used
on safety signs within Company facilities, except in special
circumstances, subject to the approval of HXM. This requirement is
outlined in SP-1284 [1], section 2.4.7.1. An example of the special
circumstance is the facility identification board at the main entrance
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to the plant which shall consist of the company logo, name of facility
and also safety signs.
Safety Signs shall comply with the international standards in section
1.4 of SP-1284 [1], in particular:
BS5378 - Safety Sings and Colours.
BS5499 - Fire Safety Sign Notice and Graphic Symbols.
3.2 Purpose of Safety Signs
The objective of safety signs for Zauliyah Gas Plant is to give a
general safety message, by means of a combination of a safety colour
and geometric shape and which, by inclusion of a graphical symbol,
gives a particular safety meaning.
3.3 Type of Safety Signs
Safety signs for the Zauliyah Gas Plant shall be of the following five
types.
Prohibition sign: Indicates an action which is forbidden.
Mandatory sign: Gives positive instructions which must be
obeyed.
Hazard sign: Advises of a danger or hazard.
Safe condition sign: Shows the way to safety in time of
emergency.
Fire Equipment sign: Locates and identifies equipment use in
fire fighting and to warn of a hazard ahead from extinguishing
installations.

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3.4 Geometric Shapes, Safety Colours and Contrast Colours

for Safety Signs
The geometric shapes, safety colours and contrast colours for safety
signs shall be as specified in Table 3.1, which is based on Table 1, BS
5499-1:2002 [2].
Table 33.1: Geometric Shapes, Safety Colours and Contrast
Colours for Safety Signs
Geometric
Shape

Meaning

Safety
Colour

Contrast
Colour

A Circle

Prohibition

Red

White

Graphical
Symbol
Colour
Black

A Circle

Mandatory
Action

Blue

White

White

An Equilateral
Triangel with
radiused outer
corner

Hazard

Yellow

Black

Black

A rectangle
(square or
oblong)

Safe
Condition
Escape
Route
Safety
Equipment

Green

White

White

A rectangle
(square or
ablong)

Fire
Equipment

Red

White

White

3.5 Layout of Safety Signs

The layout of safety signs shall be as described in Section 9, BS 5499
[2], (see Appendix 1)
3.6 Location of Sign
Safety signs shall be positioned to ensure that:
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 The message gives maximum impact.

The message has only one meaning and conveys only one
safety message and cannot be misinterpreted, (except for
composite - see Section 3.11).
The sign does not itself constitute a safety hazard.
The sign can be read/seen in the distance that it is required to
be read/seen for it to achieve its required objective.
3.7 Size and Viewing Distance of Sign or Signboards
A general guide for the size of safety signs, showing symbols only,
relative to viewing distances is as given in Table 3.2. Sizes may have
to be increased if both symbol and wording are incorporated. Sizes
shall be subject to the approval of HXM, in accordance with SP-1284
[1], section 2.4.7.2.
Table 33.2: Viewing Distances for Safety Signs
Viewing Distance
Sign or Signboard Size
Maximum Perception
(mm x mm)
Distance (m)
100 x 100
4.50
150 x 150
6.70
200 x 200
7.70
300 x 300
13.40
400 x 400
15.50
450 x 450
20.00
600 x 450
23.00
600 x 600
27.00
The following factors should be taken into account when
determining sign size:
Ability to read the sign from a vehicle at a particular speed.
Ability to read the sign from a particular distance.
The size, material and format of safety signs will be adopted from
the standard requirements given in SP-1284 [1], Appendix C.
3.8 Material
Sign and signboard materials shall be appropriate for the size and
location. The standards materials are as per SP-1284 [1], Section
2.3.5.
Table 3.3 Material of Construction of Signs and Signboards
Type
P
S
W

Description
Post
Self Adhesive
Wall

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Specification
3 mm thick aluminium.
Self-adhesive vinyl.
0.7 mm thick aluminium.

3.9 Fixing Method/Support

Sign and signboard materials shall be appropriate for the method of
fixing which shall be in accordance with SP 1284 [1], Section 2.3.6.

Free - standing on `A` frame.

Pole mounted.
Wall / fence mounted.
Equipment mounted.
Adhered.

Fabrication and installation requirements for safety signs shall be in

accordance with the SP-1284 [1], Sections 2.5 and 2.6.
3.10 Identified Safety Signs for ZGP
For ZGP, the following signs have been identified to be required as
Safety Signs [See Note]
Table 33.4: Safety Signs for ZGP
Sign Category
Prohibition

Sign Description
No smoking inside station
No unauthorised vehicles entry to the station
No mobile phone inside the station
Mandatory
Protective clothing must be worn in this area.
inside the station
Wear safety boot inside the station
Wear safety goggles oil and chemical storage
area
Wear ear protectors Compressor Area and
Instrument Air Package Area
Reverse Parking Parking area outside station
Hazard Sign
Hazardous chemical Chemical Area,
Chemical and oil storage area.
Warning Flare area, Electrical Power-High
Voltage, Transformers & switchgear Room
Safe Condition
Shower and eye wash station chemical skid
Sign
and storage area.
Safe Assembly Point as per layout, Fire Exits,
First Aid
Escape Gate around the fence as identified.
Manual Alarm Call Point at all escape gates
and as specified in Safety, Fire Equipment and
Escape Route Layouts. [3]
Fire Equipment Fire Equipment Signs (Fire Extinguisher, Fire
Sign
bucket etc)
Note: Escape route signs are provided for ZGP as per PDO
specification SP-1284.
The signs with
MESC number to be provided in accordance with Appendix A
of the SP-1284
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 non MESC items to be provided in accordance with Appendix B

of the SP-1284.
3.11 Composite Signs
Composite safety signs, comprising a signboard with multiple safety
signs, shall be provided at certain areas, as specified in Appendix 2.
Composite safety signs shall comply with the following
requirements, as outline in Section 11, BS 5499-1 [2]
Adjacent edges of the signs shall be the same size.
Multiple signs shall be laid out so that each safety sign is
clearly associated with the relevant supplementary test sign, if
any.
3.12 Standard Signs
The standard signs and signboards such as:
Facility Identification
Warning Sign
Highway/Road safety Signs) (In compliance with Ministry of
Communications, Directorate General of Roads, Sultanate of
Oman)
Information Signs
Pipeline Marker
Safe Conditions
These need to be provided in compliance with Appendix C of the SP1284.

4.0 REFERENCES
1. PDO Document No. SP-1284 Specification for Signs
Signbords Standard Signs Catalogue, Version 1.0, May 04.

and

2. BS 5499-1:2002 Graphical Symbols and Signs Safety Signs,

Including Fire Safety Signs Part 1: Specification for geometric
shapes, colours and layout).
3. ZAU-256-HX-4016-84001-0001, Zauliyah Gas Plant, Safety, Fire
Equipment and Escape Route Layouts.
4. BS 5499-5:2002 Safety Signs, Including Fire Safety Signs Part
5: Signs With Specific Safety Meanings.

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APPENDIX 1: LAYOUT OF SAFETY SIGNS

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APPENDIX 2: SAFETY SIGN SCHEDULE

Required Safety Sign (SP-1284)

Composite Safety Sign:

1. Prohibition Sign -No smoking
sign.
2. Mandatory Sign - Safety boot
area.
3. Mandatory Sign - Safety
helmet area
4. Prohibition Sign -No
cellular/mobile phones inside
station.
5. Prohibition Sign - No
unauthorised vehicle inside the
station.
6. Wear Eye Protection.
7. Wear Hand Protection.

Sign Graphical
Representation
(BS5499-1)

Objective of the Sign

Shape of
Sign Board

Rectangular

Red

Colour
Contrast
Graphical
Colour
Symbol
Colour
White
Black

White

Safety
Colour

Text
Colour

1.

No smoking inside the

station.

To indicate an action
(smoking), which is
forbidden inside the station

2.

Safety boot area.

To give positive
instructions (Safety boot
must be worn inside the
station) which must be
obeyed.

Blue

White

White

White

3.

Safety helmet area

To give positive
instructions (Safety helmet
must be worn inside the
station) which must be
obeyed.

Blue

White

White

White

4.

No cellular/mobile
phones inside the
station.

To indicate an action (using

mobile phone), which is
forbidden inside the station

Red

White

Black

White

5.

No unauthorised
vehicle inside the
station.

To indicate an action
(unauthorised vehicle),
which is forbidden inside
the station

Red

White

Black

White

Note: These signs can be

incorporated into the facility
identification signboard as shown
below and given in Appendix C3,
SP-1284 [1].

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Material of
Sign

3mm
Aluminium

Size of
Sign
Board
(mm)
2400 x
1200

Location

1 x Sign
board, at the
main entry
gate

Method of
Fixing

Post

Required Safety Sign (SP-1284)

Sign Graphical
Representation
(BS5499-1)
6.

Wear Eye Protection.

As per SP-1284 C.7
(MS003).

To give positive
instructions (eye protection
must be worn inside the
station) which must be
obeyed.

Blue

Colour
Contrast
Graphical
Colour
Symbol
Colour
White
White

7.

Wear Hand
Protection. As per SP1284 C.7 (MS007).

To give positive
instructions (hand
protection must be worn
inside the station) which
must be obeyed.

Blue

White

White

White

Rectangular

Blue

White

white

White

3mm
Aluminium

675 x 450

Rectangular

Blue

White

White

White

3 mm
Aluminium

1000 x
900

Yellow

Black

Black

Black

Blue

White

White

White

3 mm
Aluminium

900 x 600

Mandatory Sign: Reverse Parking

Safety Sign.

Reverse Parking. As per

SP-1284 C7 (MS014)

Composite Safety Sign:

1- Mandatory Sign: Ear Protection
Sign.
2- Hazard Sign: Warning of Noisy
Area.
Note: Signs shall be shown as
elaborated below in one sign
board, with Arabic translation as
specified in section 2.1

1.

Wear Eye Protection

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Ear protection must

be worn.

Objective of the Sign

To give positive
instructions (Reverse
Parking) which must be
obeyed.
To give positive
instructions (wearing ear
protection ) which must be
obeyed.

2. Warning
risk of high noise levels

To advise of a danger or
hazard of high noise.

Wear Eye Protection. As

per SP-1284 C.7 (MS003).

To give positive
instructions (eye protection
must be worn inside the
station) which must be
obeyed.

Shape of
Sign Board

Rectangular

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Safety
Colour

Text
Colour
White

Material of
Sign

Size of
Sign
Board
(mm)

Location

Method of
Fixing

1 sign at each
parking area
for WTP and
SGP.
One at OTSGs
and any other
areas that are
identified as
high noise
(e.g.
Instrument Air
Package)

Post

At Chemical
Storage and
Handling
Areas

Post

Post

Required Safety Sign (SP-1284)

Emergency shower and

eye wash.

To show the way to safety

(eye wash and shower
station) in time of
emergency

Rectangular

Green

Colour
Contrast
Graphical
Colour
Symbol
Colour
White
White

Safe Condition Sign: Escape gate

Escape Gate. As per SP1284 C11 (SC016)

To show the way to safety

(escape gate) in time of
emergency

Rectangular

Green

white

N/A

White

0.7 mm
aluminium

900 x 400

Safety Condition Sign:

Assembly Point.

Safety Assembly Point

To indicate the location to

safety (Assembly point) in
time of emergency

Rectangular

Green

White

White

White

3mm
Aluminium

700 x 850

Safe Condition Sign: Manual Alarm

Call Point.

Emergency Call Point

To indicate the location to

safety (Manual alarm call
point) in time of
emergency

Rectangular

Green

White

White

White

3mm
Aluminium

700 x 850

One Sign
Adjacent to
each MAC
(BGU).

Fixing on top of
the same
post/wall
containing each
MAC.

Safe Condition Sign: Fire Exit

Fire Exit

To indicate the location of

an emergency exit

Rectangular

Green

White

White

White

0.7mm
Aluminium

600 x
250

At each fire
exit

On the inside of
the exit door /
hatch.

Safe Condition Sign: First Aid

Station

First Aid

To indicate location of the

first aid station

Rectangular

Green

White

White

White

0.7mm
Aluminium

300 x
150

At each first
aid station

On the wall
above the
station

Composite Safety Sign:

Safety condition signs: Emergency
Eye Wash Sign and Emergency
Shower Station.

Sign Graphical
Representation
(BS5499-1)

Objective of the Sign

Shape of
Sign Board

Safety
Colour

Text
Colour
White

Material of
Sign

Size of
Sign
Board
(mm)

Location

Method of
Fixing

3 mm
Aluminium

900 x 600

One sign at
each Shower /
Eye Wash
station

Post

One sign
board at
adjacent to
each escape
gate.
One sign, at
each assembly
point

Fixing on
escape gate

Note: The two signs shall be

incorporated in one signboard as
shown below and given in SP-1284
C11 (SC011)

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Post

Required Safety Sign (SP-1284)

Safe Condition Sign: Escape

Routes

Escape Route

To indicate the direction of

the escape route (to the
assembly point)

Rectangular

Green

Colour
Contrast
Graphical
Colour
Symbol
Colour
White
White

Fire Alarm / Emergency Shutdown

Fire Alarm Call Point

To indicate the location of

the MAC/BGU

Rectangular

Red

White

White

White

0.7mm
Aluminium

300 x
450

At each MAC

Above the MAC

on the same
post / fixing

Fire Equipment:
Fire Extinguisher Location

Fire Extinguisher

To locate equipment used

in fire fighting

Rectangular

Red

White

White

White

3mm
Aluminium

600 x 900

One Sign
Adjacent to
each fire
extinguisher

On the same
post that fire
extinguisher is
located,
(above).
For wheeled
extinguishers,
the post shall be
installed near
the extinguisher
itself.

Electrical Safety Notices:

See SP-1105 [Ref. Error: Reference
source not found] Section 3.1.1 for
Standard Drawing Reference.
See SP-1284 Appendix A for PDO
MESC Number.

See standard drawing

(SP-1105, [Ref.Error:
Reference source not
found] Section 3.1.1)

To warn of hazards from

Live Electrical Equipment.

See Standard
Drawing.

See Std
Dwg.

See Std
Dwg.

See Std Dwg.

See Std
Dwg.

See Std
Dwg.

As per ESR
PR-1947,
[Ref.Error:
Reference
source not
found].

On the wall as
applicable for
safety sign.

ZAU-256-HX-7880-00001-0001

Sign Graphical
Representation
(BS5499-1)

Objective of the Sign

Shape of
Sign Board

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Safety
Colour

Text
Colour

Material of
Sign

Size of
Sign
Board
(mm)

Location

Method of
Fixing

White

0.7mm
Aluminium

250 x
250

At the
top/bottom of
stairwells and
each change
of direction

Post /
Bulkhead /
Existing
Structure