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Microelectromechanical Systems
University of Victoria
Dept. of Mechanical Engineering
Lecture 4:
Basic Review of Stress and Strain, Mechanics
of Beams
Overview
Compliant Mechanisms
Basics of Mechanics of Materials
Bending of Beams
Stress within Beams
Moment of Inertia
Appendices:
(A) Stress and Strain
(B) Poissons Ratio
(C) Stress Tensor
(D) Strain Tensor
Design of Micro-Mechanisms
In order to utilize the mechanical aspect of MEMS devices,
most MEMS devices must be capable of motion.
In other words, most micro-mechanical devices are micromechanisms, and we can apply the concepts of kinematics and
dynamics when they are designed.
However, there are three fundamental differences between
macro-mechanisms and micro-mechanisms.
(a) Component Design Limitations (2D shapes only)
-Cannot make: Ball Bearings, Roller bearings, etc...
(b) Minimum Feature Size and Tolerance
(c) Stiction
-High ratio surface adhesion vs. volumetric forces.
N. Dechev, University of Victoria
Compliant Mechanisms
In order to overcome most of these problems, many MEMS
devices are designed as compliant mechanisms.
Compliant mechanisms are a class of mechanisms that do not use
any traditional joints (i.e. revolute, slider, prismatic, etc...), but
instead use flexible spring like joints to allow their constituent
parts to translate and rotate.
The simplest example of a compliant mechanism is a common
spring:
Compliant Mechanisms
A more complex example of a compliant mechanism is that of a
four bar linkage:
Movie of Compliant
Active Microgripper
N. Dechev, University of Victoria
Mechanics of Materials,
Basic Concepts of Stress and Strain
Since compliant mechanisms are used for MEMS devices, there
is a significant need to understand the mechanics of materials.
The study of mechanics of materials describes how solid materials
will deform (change shape) and how they will fail (break) when
subjected to applied forces.
Mechanics of materials analysis is based on several basic concepts
such as:
(a) Newtons Laws of Motion:
- (1st Law): Inertia
- (2nd Law): F=ma
- (3rd Law): Reaction Force
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Beam Bending
For MEMS applications, we analyze beams for a number of
reasons including:
(a) Internal stress at any point
(b) Maximum stress and its location
(c) Beam Stiffness
(d) Beam Deflection
For a majority of MEMS applications, there are essentially three
general cases for beam bending.
Note that for macro-scale beam bending, there may be dozens of
general cases.
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Beam Bending
We will consider only in-plane beam bending (bending about
axis that is normal to the page) for simplicity.
Case A: Cantilever Beams
y
x Fixed End
Free End
Fixed End
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Beam Bending
dy
x
Fixed End
Guided End
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Analysis of Beams:
(1) Determine all forces and moments using static equilibrium
conditions
(2) Create diagrams for:
-Axial Force
-Shear Force
-Bending Moment
(3) Develop equation for stress at any point in the beam
(4) Develop equations for K (stiffness) and d (deflection) for the
beam.
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Neutral Axis
x
z
w
l
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Neutral Axis
y
+M
+M
Plane
Cross-Sections
Tension
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Maximum
Compression
Zero Stress
x
define c
Point of Interest
Maximum
Tension
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- where:
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Moment of Inertia
The moment of inertia, I, of a beam depends on the geometrical
properties of the cross-section area A of a beam.
I is defined as:
- where: I is relative to the centroid of the cross-section area
More generally moment of inertia is defined as Izz:
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Beam Deflection
A unique analytical solution exists for beam deflection, given by:
(a) beam geometry
(b) loading conditions
(c) boundary conditions
Generally, beam curvature (rho), can be defined as:
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Beam Deflection
Therefore, we can develop the following differential equation,
which can be solved for any beam, given the specific beam (a)
geometry, (b) loading condition and (c) boundary condition:
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Beam Stiffness
A useful concept in predicting the forces and deflections within
MEMS beams is the concept of stiffness.
The stiffness model normally associated with springs can be
expressed as:
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Beam Stiffness
Given the equation for the tip deflection of a beam, we can define
that beams stiffness as:
Since:
Therefore:
N. Dechev, University of Victoria
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Beam Torsion
For some MEMS applications, the beams that allow the sensor or
actuator to move undergo a twisting/torsional action.
In these cases, it is useful to review the basic formulas governing
the torsion of beams, to determine:
(a) Maximum stress and its location
(b) Beam Stiffness
(c) Beam Deflection
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and since
where:
- angle of twist
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Beam Torsion
Some FEM (finite element analysis) simulations of the distribution of
shear stress due to torsion, for beam cross-sections are shown below:
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N. Dechev, University of Victoria
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N. Dechev, University of Victoria
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N. Dechev, University of Victoria
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y
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(2)
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N. Dechev, University of Victoria
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xx = xx
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N. Dechev, University of Victoria
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xy
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N. Dechev, University of Victoria
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xy
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xx = xx
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xx = xx
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N. Dechev, University of Victoria
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