AgipGas BV

WESTERN LIBYA GAS PROJECT

LIBYAN BRANCH
Snamprogetti Lummus Gas
Ltd

Snamprogett
i
ABB Lummus Malta

AGBV Job No.

AGBV Doc. No.

0177/NC/02

G-65-X-O-19VA 01

CTR Job No.

CTR Doc. No.

310300

50 190-RC-E-03100

Plant

MELLITAH PLANT
Location

Sh.

GSPLAJ

of

P1

P2

P3

Rev.

VESSEL DATA SHEET

1

SERVICE

INLET GAS SLUG CATCHER K.O. DRUM

Rev.

ITEM

50-190-VA-001 (*) (10)

DESIGN DATA

DESIGN CODE

DESIGN TEMPERATURE

ASME STAMP

OPERATING TEMPERATURE

MIN / NORM / MAX

14/29

OPERATING PRESSURE

MIN / NORM / MAX

41.9

bar (g)

MAX ALLOWABLE WORKING PRESSURE

DESIGN EXTERNAL PRESSURE

70

MIN DESIGN METAL TEMPERATURE

10

FLUID TYPE

11

(19)

DESIGN INTERNAL PRESSURE

88

bar (g)

bar (g)

-29 (14)

bar

AT A TEMPERATURE OF

AT A PRESSURE OF

C
88

bar (g)

RAW GAS (HC+WATER+CO2+H2S)

LETHAL FLUID

(15)

H2 PARTIAL PRESSURE

CAUSTIC FLUID

12 FLUID DENSITY AT OPERATING CONDITION

13

MIN / NORM / MAX

INTERNAL PAINTING

14

THERMAL INSULATION

15

ELEV. ABOVE GROUND

bar (a)

650

kg/m

EXTERNAL PAINTING
I

MIN.

mm

PP

INSULATION THICKNESS

HEADS TYPE

16

hemispherical

mm
X

PWHT

(16)

MATERIALS

17

SHELL

(16)

18

INTERNALS

(16)

19

FLANGES

SUPPORTS

20

NOZZLE NECK FROM PIPE

INTERNAL BOLTING

21

NOZZLE NECK FROM PLATE

(18)

CS (NACE)

STUD BOLTS

SS 316L (NACE)

NUTS

GASKETS

22
23 CORROSION ALLOW.

mm

24 CLADDING THK.

mm

25 INTERNAL LINING THK.

mm

26

SHELL

HEAD

LOADS AT SUPPORT BASE

27

ERECTION

28
29

N-m

30

31

OPERATING

JOINT EFFIC.
SHELL

HEAD

X RAY EXAM.

HYDROSTATIC TEST PRESSURE

TEST

bar (g)

WIND
EARTHQUAKE
VOLUME

EMPTY MASS

kg

TO BE TESTED BY

32

NOTES

33

THERMAL INSULATION (LINE 14): I = HOT INSULATION ; F = COLD INSULATION ; PP = PERSONAL PROTECTION

34

PWHT (LINE 15) = POST WELD HEAT TREATMENT

35
36

(*) Identical data sheet for 50-190-VA-002

37
38
39
40
41
42

P3

04-may-04 Approved for design

M. Comignani

F.Lagan

G. La Mantia

P2

26-feb-03 Approved for design

A.Bellina

F.Lagan

G. La Mantia

P1

22-nov-02 Issued for approval

M.Comignani

F.Lagan

G. La Mantia

Prep.

Check.

Appr.

Rev.

Description

Date

Form code: DAT.CR.PV.1300

Sh. 01

A. Maddaloni

T. M. Said

PMS Review

AGBV Appr.

Rev. 2.01

This document is CONFIDENTIAL and the sole property of the AGIP GAS BV. It shall neither be shown to third parties nor used for other purposes than those for which it has
been issued/sent. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.

AgipGas BV

WESTERN LIBYA GAS PROJECT

LIBYAN BRANCH
Snamprogetti Lummus Gas
Ltd

Snamprogett
i

Plant

AGBV Doc. No.

0177/NC/02

G-65-X-O-19VA 01

CTR Job No.

CTR Doc. No.

310300

50 190-RC-E-03100

MELLITAH PLANT
Location

ABB Lummus Malta

AGBV Job No.

Sh.

GSPLAJ

of

P1

P2

VESSEL DATA SHEET

1
2

SERVICE

GAS INLET

OUTLET

6
7

Rev.

LIST OF CONNECTIONS
ITEM

PSV

DIAMETER

RATING

FACING

26"

600#

RTJ

30"

600#

RTJ

LIQUID OUTLET

4"

600#

RTJ

SAFETY VALVE

6"

600#

RTJ

NPS

TYPE

UC

UTILITY CONNECTION

2"

600#

RTJ

DRAIN

3"

600#

RTJ

10

VENT

2"

600#

RTJ

11

MANHOLE (7)

20"

600#

RTJ

12

L1 (17)

LEVEL BRIDLE

2"

600#

RTJ

13

L2 (17)

LEVEL BRIDLE

2"

600#

RTJ

14

LS1 (17)

LEVEL SWITCH

1 1/2"

600#

RTJ

15

LS2 (17)

LEVEL SWITCH

1 1/2"

600#

RTJ

16

LS3 (17)

LEVEL SWITCH

1 1/2"

600#

RTJ

17

LS4 (17)

LEVEL SWITCH

1 1/2"

600#

RTJ

THK.

POSITION

PROJEC.

mm

mm

mm

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19
20
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22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
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38
39
40
41
42

P3

Rev.

NOTES
NPS (LINE 3): NOMINAL PIPE SIZE: NOMINAL DIAMETER WHEN U.S. STD's ARE USED

43
44
45
46
47
48
49
Form code: DAT.CR.PV.1300

Sh. 02

Rev. 2.01

This document is CONFIDENTIAL and the sole property of the AGIP GAS BV. It shall neither be shown to third parties nor used for other purposes than those for which it has
been issued/sent. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.

P3

AgipGas BV

WESTERN LIBYA GAS PROJECT

LIBYAN BRANCH
Snamprogetti Lummus Gas Ltd

Snamprogetti
ABB Lummus Malta

Plant

AGBV Job No.

AGBV Doc. No.

0177/NC/02

G-65-X-O-19VA 01

CTR Job No.

CTR Doc. No.

310300

50 190-RC-E-03100

MELLITAH PLANT
Location

GSPLAJ

Sh.

of

P1

P2

VESSEL DATA SHEET: Notes

1

(1)

High efficiency distributor to be considered. Inlet nozzle size to be confirmed by Vendor

(2)

Bottom arrangement of the Vane Pack downcomer by Vendor. Gas by-pass through the downcomer is to be avoided

(3)

Vane Pack type. Basis of design are on sheet 4. All dimensions and lay-out of Vane Pack shall be by Vendor. Vendor to advise if perforated plates must

4
(4)

Basis of design for inlet distributor are on sheet 5 (Schoepentoeter or equivalent)

(5)

Vane Pack Vendor to confirm these distances

(6)

Sizes to be reviewed after inlet distributor and Vane Pack selection

(7)

Inlet distributor and Vane Pack to be dismantable and removable through manhole

(8)

Deleted

10

(9)

Deleted

11

(10) Design case: year 2 summer

12

(11) Max pressure drop =0,1 bar (Schoepentoeter + Vane Pack)

13

(12) Vessel internals to be designed to withstand for short periods of time (8 hrs) twice the design flowrate. Lower performances are accepted in these periods

14

(13) Deleted

15

(14) Minimum temperature during depressurization is

16

(15)

17

(16) Raw gas does not contain free water, However presence of water is envisaged during turnaround and maintenance, therefore the equipment

P3
-13 C

Lethal service due to presence of H2S

shall be considered in wet H2S service. All materials shall be in accordance to Spec. G-50-S-Z-0001 00 and to NACE MR 0175

19

(17) Instrument connection sizes to be confirmed by instrument and mechanical departments

20

(18) Vendor design of vessel internals (distributor and vane pack) shall be submitted to process department for review and approval, prior to issue

21
22

Rev.

be installed. Gas outlet nozzle size to be confirmed by Vendor

18

P3

Rev.

the purchase order

(19) Alternative design condition during steam out: 155C at 0,1 bar (g)

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25
26
27
28
29
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31
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33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
Form code: DAT.CR.PV.1300

Sh. 03

Rev. 2.01

This document is CONFIDENTIAL and the sole property of the AGIP GAS BV. It shall neither be shown to third parties nor used for other purposes than those for which it has
been issued/sent. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.

AgipGas BV

WESTERN LIBYA GAS PROJECT

LIBYAN BRANCH
Snamprogetti Lummus Gas Ltd

Snamprogetti
ABB Lummus Malta

Plant

AGBV Job No.

AGBV Doc. No.

0177/NC/02

G-65-X-O-19VA 01

CTR Job No.

CTR Doc. No.

310300

50 190-RC-E-03100

MELLITAH PLANT
Location

Sh.

GSPLAJ

of

P1

P2

P3

Rev.

VESSEL DATA SHEET: Vane Pack

Rev.

1
2
3
4
5
6
7
8

VANE PACK SPECIFICA TION

This specification covers the basic requirements of a vertical type tw o stage VANE PACK w ith horizontal gas flow (refer to sketch on page
5) to be installed on top of 50-190-VA-001 and 50-190-VA-002.

9
10

FOREWORD
Performances of VANE PACK have to be as defined here below and are related to a high pressure system, e.g. w et natural gas.

11
12
13
14
15

PURPOSE
The Gas slug catcher K.O. drum carries out a tw o phase separation prior to sending the raw gas to the next Gas sw eetening section. A
VANE PACK has to be installed to catch the maximum amount of droplet as small in size as possible.
DESIGN CONDITIONS
Refer to the tables below for the outlet conditions of gas/liquid/w ater. Refer to relevant data for drum internal geometry.

16
17
18
19

Sulphur = 12

20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

Vapor outlet stream

composition is as follow s
(molar %)
Year 2 summer production

H/C liquid outlet stream

composition is as follow s
(molar %)
Year 2 summer production

H2O
0.017
N2
4.589
CO2
Design Data 15.702
H2S
1.289
Temperature (C)
C1
70.080
Pressure
(
bar
g)
C2
4.460
C3Density at T (kg/m3)
1.802
IC4Viscosity (cP) 0.396
Surface Tension0.664
(N/m)
NC4
IC5Flow Rate at conditions
0.292
(Ton/h)
NC5
0.285
m3/h (actual design)
NC6
0.250
MW
NC7
0.130
NC8
0.038
NC9
0.004867
NC10
0.000531
NC11
5.05 E -05
C12+
0.000

H2O
0.0096
N2
0.4285
CO2 HC liquid expected
7.5080
H2S
1.4749
C1
14.1581
C2
4.1034
650
C3
4.7313
IC4 0.19
2.2257
NC4 0.0125
5.0117
IC5 13 (design)
4.6795
NC5 20 (design)
5.5879
NC6 73.0
13.6800
NC7
17.9728
NC8
12.7357
NC9
4.2863
NC10
1.1082
NC11
0.2468
C12+ &
0.0556
MERCAPTANS

Outlet Wet Gas

28.9
41.9
44.81
0.012
506
11301 - 12430
23.45

GUA RANTEES
100% of removal
larger or equal to
Maximum
VANE PACK +
and outlet nozzle = 50 mbar @ design temperature. Maximum entrainment: 0.1 USgal/MMSCF ( 14.1 liters/MMNm 3)

Mercaptans
ppmw

of liquid droplets
50 microns.
pressure drop:
perforated plate

NOTES
Supplier to maintain separation performances from 110% to 40% of the indicated flow rates. Retrocondensation is expected. Supplier may
be asked to review design in accordance w ith Gas Distributor design finalization. Entrained solid particles: hydrates formation may occur.
VANE PACK design shall take into account the risk of plugging w ith hydrates.

36
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44
45
46
47
48
49
Form code: DAT.CR.PV.1300

Sh. 04

Rev. 2.01

This document is CONFIDENTIAL and the sole property of the AGIP GAS BV. It shall neither be shown to third parties nor used for other purposes than those for which it has
been issued/sent. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.

AgipGas BV

WESTERN LIBYA GAS PROJECT

LIBYAN BRANCH
Snamprogetti Lummus Gas
Ltd

Snamprogett
i
ABB Lummus Malta

Plant

AGBV Job No.

AGBV Doc. No.

0177/NC/02

G-65-X-O-19VA 01

CTR Job No.

CTR Doc. No.

310300

50 190-RC-E-03100

MELLITAH PLANT
Location

GSPLAJ
VESSEL DATA SHEET: Sketch

Sh.

of

(All dimensions in mm, unless indicated otherwise)

P1

P2

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

42

43

44

45

46

47

48

49

Form code: DAT.CR.PV.1300

=
Sh. 05

Rev. 2.01

This document is CONFIDENTIAL and the sole property of the AGIP GAS BV. It shall neither be shown to third parties nor used for other purposes than those for which it has
been issued/sent. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.

P2

P3

Rev.

Rev.

AgipGas BV

WESTERN LIBYA GAS PROJECT

LIBYAN BRANCH
Snamprogetti Lummus Gas
Ltd

Snamprogett
i
ABB Lummus Malta

Plant

AGBV Job No.

AGBV Doc. No.

0177/NC/02

G-65-X-O-19VA 01

CTR Job No.

CTR Doc. No.

310300

50 190-RC-E-03100

MELLITAH PLANT
Location

Sh.

GSPLAJ

of

P1

P2

P3

Rev.

VESSEL DATA SHEET: DISTRIBUTOR

Rev.

1
2

Gas inlet conditions are shown in the herebelow table

3
4
5
6
7
8
9

Design Data
Temperature (C)
Pressure ( bar g)
Density at T (kg/m3)

10
11
12

Outlet Wet Gas

28.9
41.9
44.81

HC liquid expected

650

13
14
15
16
17
18
19

PRELIMINARY SCHOEPENTOETER DESIGN

Sizing data (To be confirmed by Vendor)

20
21
22
23
24
25

AVAILABLE SPACE

mm

3500

26

VANE ANGLE

ALFA

RAD

0.1396263

27

EDGE ANGLE

BETA

RAD

0.1046826

28

VESSEL ID

mm

3600

29

FEED NOZZLE ND

d1

mm

660.4

30

LENGHT OF STRAIGHT PART OF VANE

Lv

mm

100

31

NUMBER OF VANES PER SIDE Nv

Nv

31

32

VANE RADIUS

Rv

mm

100

33

VANE MATERIAL THICKNESS

mm

34

WIDTH OF VANE ENTRANCE OPENING

W vo

mm

21.321727

35
36
37
38
39
40
41

42

43

44

45

46

47

48

49

Form code: DAT.CR.PV.1300

=
Sh. 05

Rev. 2.01

This document is CONFIDENTIAL and the sole property of the AGIP GAS BV. It shall neither be shown to third parties nor used for other purposes than those for which it has
been issued/sent. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.