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2.
What will be the size of nozzle to shell weld for nozzle weld
configuration? Conforming to Fig.-j of UW-16. (Nom. Shell
thickness = 28 mm., Nom. Nozzle thickness = 16mm., weld
size t2= 12mm)
a.
b.
c.
d.
3.
44 mm
47 mm
48.5 mm
50 mm
8 mm
10 mm
12mm
14 mm
4.
5.
6.
1G
2G
4G
All of the positions
8.
5 min
15 min
10 min
6 min
7.
ASME
ASME
ASME
ASME
30
25
20
30
2T
2T
2T
4T
10.
12.
2.0 mm
2.4 mm
1.2 mm
None of above
For vessel 2.5 inch thick, MDMT specified was 60F and material of
construction used was SA 515 gr 60, without impact testing. The
vessel failed later due to brittle failure. Maintainance Department
says SA 516 GR 60 should have been used. What is your
assessment?
a.
b.
c.
d.
11.
Full radiography
Spot radiography
May be a, or b depending on joint efficiency
Data is not adequate
Normally required
b.
c.
d.
13.
14.
5 to 32 mm
0 to 16 mm
Any thickness
0 to 32 mm
a.
b.
c.
d.
than 15 C
15.
16.
=
=
200 psi
675 F
M.O.C
=
Allow stress (Ambient) =
Allow stress (675F)
=
a.
b.
c.
d.
17.
6 OD pipe in 1G only
2 OD pipe in 1G only
Any diameter pipe in any position
Pipes smaller than 2 OD in 1G only
20.
19.
350 psig
260 psig
312 psig
None of above
18.
SA 537 Cl.1
18,000 psi
15,000 psi
Accept
Resistance must be reduced to 25 Ohms Maximum
Resistance must be increased to 25 Ohms minimum
Depends on opinion of electrical engineer.
=
=
=
=
0.42 inch.
3.2 in.
6.4 in. O. D.
0.42.
22.
36
40
32
200
For 2:1 Ellip. Head (ID=75 inches), the crown portion would lie
within similar circle of diameter:
a.
b.
c.
d.
24.
Change of P No.
Change of A No.
Change of F No.
Groove design
23.
60
30
54
48
1/8
1/16
3/16
25.
For a vertical with column int. dia. = 48'' and height (tan-tan)
=98 ft., the hydrostatic head for bottom dished head (2:1 Ellip.
type) will be:
a.
b.
c.
d.
26.
40.6 psi
42.4 psi
43.3 psi
None of above
Q. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
ANSWER
A
C
A
C
C
D
A
C
B
A
A
D
D
A
A
C
A
C
B
A
D
C
A
C
C
C
REFERENCE
ASME V, SE 797, 8.5
ASME VIII, UW 16 (j) Notes
API 510, 5.7 (b)
ASME IX, Tables QW 451, QW 422 & QW - 423
ASME V, Table T-672
ASME IX, QW - 203
ASME V, Table T 276
ASME VIII, UW - 51
API 510, 6.4
ASME VIII, Fig. UCS - 66
API 510 and ASME VIII, Table UCS - 57
API 510, 7.2.10
ASME IX, Table QW 451.1
ASME V, T-652
API 510, 57 (e) and ASME VIII, UG-32 (f)
ASME VIII, UG - 99
General Knowledge
ASME IX, QW 452.3
API 572, 10.3.9
Pad OD = 2d and pad thickness shell thk is always ok
ASME IX, Table QW 256 and QW 402.1
API 510, 5.7 (e)
API 510, 5.7 (e)
ASME VIII, Appendix 8, 8.4
h = 100 ft.; head = 100 x 0.433 = 43.3 psi (BOK)
API 576, 6.2.15 & Fig. 40
1
0
4 15 September 2004
Dammam, Saudi Arabia
1.
2.
3.
Vessel engineer
Authorised inspector
Repair organisation
Operating personnel
4.
Improvement in ductility
Increase of tensile strength
Increase of strength and ductility
None of the above
10
15
5
20
c.
d.
5.
6.
b.
c.
d.
7.
8.
12 to 18 inches
6 to 12 inches
12 to 24 inches
6 to 18 inches
9.
10.
11.
1, 4
1", 2
2", 2
2, 4
13.
12.
1
2
3
All 4
What type of repairs and procedures may the inspector give prior
general authorisation to continue (provided the inspector is
satisfied with the competency of the repair organization)?
a.
b.
c.
d.
14.
15.
c.
d.
17.
16.
18.
19.
The leak tightness of the relief valves is tested on the test block
at a pressure equal to:
a.
b.
c.
d.
20.
b.
c.
d.
Visual inspection
Hydrotesting of valve body
Radiographic testing
Check set-pressure
23.
22.
21.
Oxygen
Water (i.e., Wet H2S)
Sulphur
a and c above
a.
b.
c.
d.
24.
a.
b.
c.
d.
25.
Year
0.500
0.425
0.400
10
26.
Thickness
b.
c.
d.
27.
28.
10 years
12.5 years
5 years
None of above
30.
29.
76.9 inches
15.6 inches
68.4 inches
All of the above
c.
d.
31.
32.
33.
A vessel which was inspected six years ago and had shell
thickness = 0.870. As on today the thickness as reported by filed
inspection is 0.786. What was the corrosion rate over last six
years?
a.
b.
c.
d.
34.
20 years, 10 years
14 years, 5years
28 years, 10 years
None of the above
10 mpy
12 mpy
14 mpy
none of above
10 years
12 years
c.
d.
35.
36.
Carbon steels
Ferritic stainless steels
Austenitic stainless steels
None of the above
The scope of the ASME Boiler and Pressure Vessel, Code, Section
V includes:
a.
b.
c.
d.
39.
inch
1/8 inch
1/16 inch
3/16 inch
38.
11 Years, 5 Years
10 Years, 5 Years
5 Years, 5 Years
None of the above
37.
14 years
None of above
+5%
+10%
+15%
+20%
40.
41.
42.
c.
d.
For a vertical column, Int. dia. = 48'' and height (T-T) = 80ft, The
vessel MAWP is 60 psi. The vessel part MAWP for bottom dished
head (2:1 Ellip type) will be:
a.
b.
c.
d.
44.
Prod Spacing
Thickness of item under Inspection
a & b above
None of above
43.
On stream inspection.
Internal inspection
External inspection as alternative to internal inspection
Any of above is OK
94.6 psi
82.8 psi
95.5 psi
None of above
1
0
45.
46.
47.
magnetic
particle
testing
over
Plate welds
Tubular products with outer diameter less than 3.5 inch
Large pipes with outer diameter 200 mm and above
Heavy castings
49.
of
48.
P Nos.
F Nos.
S Nos.
A Nos.
10 mm
8 mm
1
1
c.
d.
50.
51.
54.
53.
52.
7 mm
9 mm
Less than 7
Greater than 7
It is 7
Greater than 10
1
2
55.
56.
Before carrying out an inter service inspection on a vessel put inservice for quite some time what the inspector should do first
a.
b.
c.
d.
Check
Check
Check
Check
the
the
the
the
1
3
1
4
ANS.
A
B
A
C
B
D
C
D
C
B
B
C
B
C
C
A
A
B
19
20
21
22
23
24
25
26
27
28
B
A
D
C
B
C
B
D
B
C
REFERENCE
General Knowledge
API 510, 4.4
API 510, 6.3
API 510, 6.4
API 510, 6.7
API 510, 6.2
API 572, 8.2.1
API 572, 8.2.9
IRE II, 202.064
API 510, 5.2
API 510, 5.7 (d)
ASME VIII, UG 16 (c)
API 510, 7.11
API 510, 5.2
IRE, Ch. II, 202.023
IRE, Ch. II, Page 12
API 572, Page 29
API 572, Page 28
Q.
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
ANS.
C
B
B
B
C
B
C
B
C
B
B
B
B
B
C
A
D
D
API
API
API
API
API
API
API
API
API
API
47
48
49
50
51
52
53
54
55
56
B
D
C
B
C
C
A
B
A
C
576,
576,
576,
576,
572,
510,
510,
570,
510,
510,
6.2.15
6.1
6.28
Scope
10.3.5
6.4
7.2.3.2
5.7 (d)
7.2.8
6.3
REFERENCE
API 510, 5.7 (e)
API 510, 3.19
API 510, 6.3, 6.4
ASME VIII, UG 11 (a)
API 510, 6.4
API 510, 6.4
API 510, 6.3, 6.4
ASME IX, QW - 163
ASME V, Art. 6, App. II
ASME V, Art. 1, Scope
ASME V, Art. 7, T-761
API 510, 6.1
ASME V, Art. 7, T-752.2
API 510, 5.7 (e)
BOK, 80 + 82 x 0.433
API 572, 10.8.1
ASME IX, Table QW - 442
ASME V, Art. 7, Scope & Gen.
Knowledge
ASME V, Art. 2, T-271 (b)
ASME VIII, UG - 99
BOK, 10 x 0.7 = 7 mm
API 572, 10.38
IRE II, 203.02
API 572, Page 31
IRE II, Page 10
API 572, 10.4.6
API 572, 10.3.2
API 572, 10.4.3
15
1
6