Produksi Alat Berat (Literatur)

PT.
KADYA CARAKA MULYA

Mine Development Department
HEAVY EQUIPMENT OPERATION SUMMARIZES

A. DOZER PRODUCTIVITY
NO
1
2
3
4
5
6
7
EQUIPMENT
D 375 A-3
D 355 A-3
D 355 A-3
D 85 E SS
D 10 R
D 9R
D 6 H XL
fwHP
BUCKET
CAPACITY
525
410
410
200
570
405
165
m3
18.50
15.10
15.10
3.40
18.50
13.50
5.61
PRODUCTIVITY (m3/h)
Dozing
534.25
450.00
250.00
642.60
482.40
250.00
Ripping
451.32
338.00
648.56
562.50
-
OPERATION
Parallel
244.65
322.78
259.69
-
O/B Stripping
Spreading
Coaling
Spreading
O/B Stripping
O/B Stripping
Spreading
B. BACKHOE PRODUCTIVITY
NO
1
2
3
4
5
EQUIPMENT
CAT 330B L
CAT 330 L
CAT 320B
CAT 450
PC 200/6
fwHP
BUCKET
CAPACITY
222
#REF!
128
135
m3
2.1
#REF!
0.9
1.8
0.9
PRODUCTIVITY
m3/h
154.37
#REF!
63.60
116.60
63.40
OPERATION
ton/h
O/B Stipping
Coaling
O/B Stipping
O/B Stipping
O/B Stipping
C. DUMP TRUCK
NO
EQUIPMENT
1
2
3
Nissan CWB 450

Isuzu CXZ
Tronton Hino
fwHP
CAPACITY
m3
ton
PRODUCTIVITY
m3/h
ton/h
37.00
35.00
28.00
B. WHEEL LOADER
NO
EQUIPMENT
fwHP
BUCKET
CAPACITY
PRODUCTIVITY
m3
1
2
m3/h
159.00
165.00
WA 420
WA 420
330689228.xls - Resume
Page 1
OPERATION
ton/h
O/B Stripping
Coaling
BULLDOZER KOMATSU D 375 A-3

A.
DOZING PRODUCTIVITY CALCULATION

fwHP
Blade Type
: Semi - U
Blade Capacity
(q)
Material condition
Material load factor
Blade factor
Dozing Distance
525 HP
18.50 m3
: Ripped material
(LF)
(a)
0.714 bcm/lcm
0.90
(Dd) :
50 m
Forward speed
(F)
3.80 km/h
Reserve speed
(R)
6.80 km/h
Gear shifting time
(Z)
0.10 min
Cycle time per pass
(Cm) =
=
Dd
F
50
3.80
x 0.06 +
x 0.06 +
= 1.33
Dozing target
(Vd) :
No. of dozing lines
(Pd) =
=
Time required for dozing
(Ch) =
Dd
R
50
6.80
x 0.06 +
x 0.06 +
0.10
min
2500 bcm
Vd
(q x LF x a)
2500
18.50 x
0.714 x 0.90
211 passes
Cm x Pd / 60
1.33 x
211 /
60
= 4.68 hour
Dozing Production
(Qd) =
=
B.
Ch
534.25
2500
4.68
bcm/hour
RIPPING PRODUCTIVITY CALCULATION

Ripping Distance
(Rd)
50 m
Block width
(w)
50 m
Rip pattern
: Crossing
Rip penetration
(t)
: 0.75 m
Rip spacing
(s)
: 0.75 m
No. of Rip lines
(Pr)
= wx 2
Ripped volume
100 passes
(Vr) =
Rd x w x t
1875 bcm
Forward speed
(Fr)
1.93 km/h
Reserve speed
(Rr)
6.80 km/h
330689228.xls - D 375 A-3
Page 2
50.00 x
50.00 x 0.75
Push ripper shank time
(x)
0.17 min
Change gear time
(y)
0.17 min
Pull ripper shank
(z)
0.17 min
Cycle time per pass
(Cm) =
Rd
Fr
x 0.06 +
Rd
Rr
x 0.06 + x + y + z
= 2.49 min
Time required for ripping
(Ch) =
Cm x Pr / 60
2.49 x
100 /
= 4.15 hour
Ripping Production
(Qr) =
=
C.
Vr
Ch
451.32
1875
4.15
bcm/hour
RIPPING & DOZING PRODUCTIVITY CALCULATION

Ripping & Dozing Production
=
=
330689228.xls - D 375 A-3
Qd x Qr
Qd + Qr
244.65
Page 3
534.25 x 451.32
534.25 + 451.32
bcm/hour
60
BULLDOZER KOMATSU D 355 A-3

A.

fwHP
Blade Type
: Semi - U
Blade Capacity
(q)
Material condition
Blade factor
Dozing Distance
410 HP
15.10 m3
: Ripped Material
(LF)
(a)
0.714 bcm/lcm
0.90
(Dd) :
60 m
Forward speed
(F)
3.21 km/h
Reserve speed
(R)
10.00 km/h
Gear shifting time
(Z)
0.10 min
Cycle time per pass
(Cm) =
=
Dd
F
60
3.21
x 0.06 +
= 1.58
Dozing target
(Vd) :
No. of dozing lines
(Pd) =
=
(Ch) =
Dd
x 0.06 +
R
60
10.00
x 0.06 +
x 0.06 +
0.10
min
2500 bcm
Vd
(q x LF x a)
2500
15.10 x
0.714 x 0.90
258 passes
Cm x Pd / 60
1.58 x
258 /
60
= 6.79 hour
Dozing Production
(Qd) =
=
B.
Ch
368.02
2500
6.79
bcm/hour

Ripping Distance
(Rd)
50 m
Block width
(w)
50 m
Rip pattern
: Crossing
Rip penetration
(t)
: 0.60 m
Rip spacing
(s)
: 0.60 m
No. of Rip lines
(Pr)
= wx 2
Ripped volume
Forward speed
330689228.xls - D 355 A-3
100 passes
(Vr) =
Rd x w x t
(Fr)
1500 bcm
0.82 km/h
Page 4
50.00 x
50.00 x 0.60
Reserve speed
(Rr)
10.00 km/h
(x)
0.17 min
Change gear time
(y)
0.17 min
Pull ripper shank
(z)
0.17 min
Cycle time per pass
(Cm) =
Rd
Fr
x 0.06 +
Rd
Rr
x 0.06 + x + y + z
= 4.44 min
(Ch) =
Cm x Pr / 60
4.44 x
100 /
= 7.40 hour
Ripping Production
(Qr) =
=
C.
Vr
Ch
202.80
1500
7.40
bcm/hour

=
=
330689228.xls - D 355 A-3
Qd x Qr
Qd + Qr
130.75
Page 5
=
bcm/hour
368.02 x 202.80
368.02 + 202.80
60
KOMATSU D 85 E SS
A.

fwHP
Blade Type
: Angle Dozer
Blade Capacity
(q)
Material condition
Blade factor
Dozing Distance
200 HP
3.40 m3
: Loose stockpile (OB disposal)

(LF)
(a)
0.714 bcm/lcm
1.10
(Dd) :
28 m
Forward speed
(F)
4.62 km/h
Reserve speed
(R)
9.50 km/h
Gear shifting time
(Z)
0.10 min
Cycle time per pass
(Cm) =
=
Dd
F
28
4.62
= 0.64
Dozing target
(Vd) :
No. of dozing lines
(Pd) =
=
(Ch) =
x 0.06 +
x 0.06 +
Dd
R
28
9.50
x 0.06 +
x 0.06 +
0.10
min
2500 bcm
Vd
(q x LF x a)
(Qd) =
=
330689228.xls - D 85 E SS
3.40 x
0.714 x 1.10
937 passes
Cm x Pd / 60
= 10.00 hour
Dozing Production
2500
V
Ch
250.00
Page 6
2500
10.00
bcm/hour
0.64 x
937 /
60
CATERPILLAR D 10 R
A.

fwHP
Blade Type
: Semi - U
Blade Capacity
(q)
Material condition
Blade factor
Dozing Distance
570 HP
18.50 m3
: Ripped material
(LF)
(a)
0.714 bcm/lcm
0.85
(Dd) :
50 m
Forward speed
(F)
4.67 km/h
Reserve speed
(R)
10.00 km/h
Gear shifting time
(Z)
0.10 min
Cycle time per pass
(Cm) =
=
Dd
F
50
4.67
x 0.06 +
= 1.04
Dozing target
(Vd) :
No. of dozing lines
(Pd) =
=
(Ch) =
Dd
x 0.06 +
R
50
10.00
x 0.06 +
x 0.06 +
0.10
min
2500 bcm
Vd
(q x LF x a)
2500
18.50 x
0.714 x 0.85
224 passes
Cm x Pd / 60
1.04 x
224 /
60
= 3.89 hour
Dozing Production
(Qd) =
=
B.
Ch
642.60
2500
3.89
bcm/hour

Ripping Distance
(Rd)
50 m
Block width
(w)
50 m
Rip pattern
: Crossing
Rip penetration
(t)
: 1.00 m
Rip spacing
(s)
: 1.00 m
No. of Rip lines
(Pr)
= wx 2
Ripped volume
100 passes
(Vr) =
Rd x w x t
2500 bcm
Forward speed
(Fr)
1.98 km/h
Reserve speed
(Rr)
10.00 km/h
330689228.xls - D 10 R
Page 7
50.00 x
50.00 x 1.00
(x)
0.17 min
Change gear time
(y)
0.17 min
Pull ripper shank
(z)
0.17 min
Cycle time per pass
(Cm) =
Rd
Fr
x 0.06 +
Rd
Rr
x 0.06 + x + y + z
= 2.31 min
(Ch) =
Cm x Pr / 60
2.31 x
100 /
= 3.85 hour
Ripping Production
(Qr) =
=
C.
Vr
Ch
648.56
2500
3.85
bcm/hour

=
=
330689228.xls - D 10 R
Qd x Qr
Qd + Qr
322.78
Page 8
=
bcm/hour
642.60 x 648.56
642.60 + 648.56
60
CATERPILLAR D 9 R
A.

fwHP
Blade Type
: Semi - U
Blade Capacity
(q)
Material condition
Blade factor
Dozing Distance
405 HP
13.50 m3
: Ripped material
(LF)
(a)
0.714 bcm/lcm
0.85
(Dd) :
50 m
Forward speed
(F)
5.58 km/h
Reserve speed
(R)
8.00 km/h
Gear shifting time
(Z)
0.10 min
Cycle time per pass
(Cm) =
=
Dd
F
50
5.58
x 0.06 +
x 0.06 +
= 1.01
Dozing target
(Vd) :
No. of dozing lines
(Pd) =
=
(Ch) =
Dd
R
50
8.00
x 0.06 +
x 0.06 +
0.10
min
2500 bcm
Vd
(q x LF x a)
2500
13.50 x
0.714 x 0.85
307 passes
Cm x Pd / 60
1.01 x
307 /
60
= 5.18 hour
Dozing Production
(Qd) =
=
B.
Ch
482.40
2500
5.18
bcm/hour

Ripping Distance
(Rd)
50 m
Block width
(w)
50 m
Rip pattern
: Crossing
Rip penetration
(t)
: 1.00 m
Rip spacing
(s)
: 1.00 m
No. of Rip lines
(Pr)
= wx 2
Ripped volume
100 passes
(Vr) =
Rd x w x t
2500 bcm
50.00 x
50.00 x 1.00
Forward speed
(Fr)
1.67 km/h
750
Reserve speed
(Rr)
8.00 km/h
562.5
330689228.xls - D 9 R
Page 9
(x)
0.17 min
Change gear time
(y)
0.17 min
Pull ripper shank
(z)
0.17 min
Cycle time per pass
(Cm) =
Rd
Fr
x 0.06 +
Rd
Rr
x 0.06 + x + y + z
= 2.67 min
(Ch) =
Cm x Pr / 60
2.67 x
100 /
= 4.44 hour
Ripping Production
(Qr) =
=
C.
Vr
Ch
562.50
2500
4.44
bcm/hour

=
=
330689228.xls - D 9 R
Qd x Qr
Qd + Qr
259.69
Page 10
482.40 x 562.50
482.40 + 562.50
bcm/hour
60
CATERPILLAR D 6 H XL
A.

fwHP
Blade Type
: Semi U
Blade Capacity
(q)
Material condition
Blade factor
Dozing Distance
165 HP
5.61 m3
: Loose stockpile (OB disposal)

(LF)
(a)
0.714 bcm/lcm
1.27
(Dd) :
20 m
Forward speed
(F)
1.21 km/h
Reserve speed
(R)
9.50 km/h
Gear shifting time
(Z)
0.10 min
Cycle time per pass
(Cm) =
=
Dd
F
20
1.21
= 1.22
Dozing target
(Vd) :
No. of dozing lines
(Pd) =
=
(Ch) =
x 0.06 +
x 0.06 +
Dd
R
20
9.50
x 0.06 +
x 0.06 +
0.10
min
2500 bcm
Vd
(q x LF x a)
(Qd) =
=
330689228.xls - D 6 H XL
5.61 x
0.714 x 1.27
492 passes
Cm x Pd / 60
= 10.00 hour
Dozing Production
2500
V
Ch
250.00
Page 11
2500
10.00
bcm/hour
1.22 x
492 /
60
CATERPILLAR 330B L
fwHP
Bucket Type
: Extreme Service Excavation
Bucket Capacity
(q)
222 hp
2.1 m3
Boom
Stick
Operation
: O/B removal - Ripped material

Bucket Fill Factor
(LF)
(a)
0.714 bcm/lcm
0.61
Cycle Time
Load Bucket
10 sec
Swing Loaded
4 sec
Dump Bucket
2 sec
Swing Empty
8 sec
24 sec
Total
(CT)
Productivity
=
=
3600
x q x a x LF =
CT
3600
24
x 2.1 x 0.61 x 0.714
136.6 bcm/hour
CATERPILLAR 330 L
fwHP
Bucket Type
Bucket Capacity
(q)
222 hp
2.1 m3
Boom
Stick
Operation
: Coaling - Ripped Material

Bucket Fill Factor
(LF)
0.74 bcm/lcm
(a)
0.60
Cycle Time
Load Bucket
10 sec
Swing Loaded
4 sec
Dump Bucket
2 sec
Swing Empty
8 sec
28 sec
Total
Productivity
(CT)
=
=
330689228.xls - Backhoe
3600
CT
x q x a x LF =
119 bcm/hour
Page 12
3600
28
x 2.1 x 0.60 x 0.74
CATERPILLAR 320B
fwHP
Bucket Type
: Excavation
Bucket Capacity
(q)
128 hp
0.9 m3
Boom
Stick
Operation

Bucket Fill Factor
(LF)
(a)
0.714 bcm/lcm
0.60
Cycle Time
Load Bucket
10 sec
Swing Loaded
4 sec
Dump Bucket
2 sec
Swing Empty
6 sec
22 sec
Total
(CT)
Productivity
=
=
3600
x q x a x LF =
CT
3600
22
x 0.9 x 0.60 x 0.714
63.6 bcm/hour
CATERPILLAR 450
fwHP
Bucket Type
Bucket Capacity
(q)
hp
1.8 m3
Boom
Stick
Operation

Bucket Fill Factor
(LF)
(a)
0.714 bcm/lcm
0.60
Cycle Time
Load Bucket
10 sec
Swing Loaded
4 sec
Dump Bucket
2 sec
Swing Empty
8 sec
24 sec
Total
Productivity
(CT)
=
=
3600
CT
x q x a x LF =
116.6 bcm/hour
Page 13
3600
24
x 1.8 x 0.60 x 0.714
KOMATSU PC 200/6
fwHP
Bucket Type
: Excavation
Bucket Capacity
(q)
135 hp
0.9 m3
Boom
Stick
Operation

Bucket Fill Factor
(LF)
(a)
0.714 bcm/lcm
0.60
Cycle Time
Load Bucket
10 sec
Swing Loaded
4 sec
Dump Bucket
2 sec
Swing Empty
6 sec
22 sec
Total
Productivity
(CT)
=
=
3600
CT
x q x a x LF =
63.4 bcm/hour
Page 14
3600
22
x 0.9 x 0.60 x 0.714
KOMATSU PC 400
fwHP
Bucket Type
Bucket Capacity
(q)
hp
2.1 m3
Boom
Stick
Operation
(LF)
Operator Skill
(OS) :
0.85
Job Effisiensi
(JE)
0.85
Bucket Fill Factor
(a)
0.90
Mechanical availability
0.714 bcm/lcm
(MA) :
Cycle Time
Load Bucket
9 sec
Swing Loaded
5 sec
Dump Bucket
3 sec
Swing Empty
3 sec
20 sec
Total
Productivity
(CT)
=
=
3600
CT
3600
20
x q x OS x JE x a x LF
x 2.1 m3 x 0.85 x 0.85 x 0.9 x 0.714 bcm/lcm
175.5 bcm/hour
CATERPILLAR 330B L
fwHP
Bucket Type
Bucket Capacity
(q)
222 hp
2.1 m3
Boom
Stick
Operation
(LF)
Operator Skill
(OS) :
0.85
Job Effisiensi
(JE)
0.85
Bucket Fill Factor
(a)
0.95
0.714 bcm/lcm
(MA) :
Cycle Time
Load Bucket
10 sec
Swing Loaded
4 sec
Dump Bucket
2 sec
Swing Empty
8 sec
24 sec
Total
Productivity
(CT)
=
=
330689228.xls - CAT 330B L
3600
CT
3600
24
x 2.1 m3 x 0.85 x 0.85 x 0.95 x 0.714 bcm/lcm
154.37 bcm/hour
Page 16 of 24
CATERPILLAR 330 L
fwHP
Bucket Type
Bucket Capacity
(q)
222 hp
2.1 m3
Boom
Stick
Operation
: Coaling - Ripped Material
(LF)
Operator Skill
(OS) :
0.85
Job Effisiensi
(JE)
0.85
Bucket Fill Factor
(a)
0.95
0.714 bcm/lcm
(MA) :
Cycle Time
Load Bucket
10 sec
Swing Loaded
7 sec
Dump Bucket
3 sec
Swing Empty
8 sec
28 sec
Total
Productivity
(CT)
=
=
3600
CT
3600
28
x 2.1 m3 x 0.85 x 0.85 x 0.95 x 0.714 bcm/lcm
132.32 bcm/hour
CATERPILLAR 320B
fwHP
Bucket Type
: Excavation
Bucket Capacity
(q)
128 hp
0.9 m3
Boom
Stick
Operation
(LF)
Operator Skill
(OS) :
0.85
Job Effisiensi
(JE)
0.85
Bucket Fill Factor
(a)
0.95
0.714 bcm/lcm
(MA) :
Cycle Time
Load Bucket
10 sec
Swing Loaded
4 sec
Dump Bucket
2 sec
Swing Empty
6 sec
22 sec
Total
Productivity
(CT)
=
=
3600
CT
3600
22
x 0.9 m3 x 0.85 x 0.85 x 0.95 x 0.714 bcm/lcm
72.17 bcm/hour
CATERPILLAR 320B
fwHP
Bucket Type
: Excavation
Bucket Capacity
(q)
128 hp
0.9 m3
Boom
Stick
Operation

Bucket Fill Factor
(LF)
(a)
0.714 bcm/lcm
0.60
Cycle Time
Load Bucket
10 sec
Swing Loaded
4 sec
Dump Bucket
2 sec
Swing Empty
6 sec
22 sec
Total
Productivity
(CT)
330689228.xls - CAT 320B
3600
CT
x q x a x LF =
63.6 bcm/hour
Page 19 of 24
3600
22
x 0.9 x 0.60 x 0.714
CATERPILLAR 450
fwHP
Bucket Type
Bucket Capacity
(q)
hp
1.8 m3
Boom
Stick
Operation
(LF)
Operator Skill
(OS) :
0.85
Job Effisiensi
(JE)
0.85
Bucket Fill Factor
(a)
0.95
0.714 bcm/lcm
(MA) :
Cycle Time
Load Bucket
10 sec
Swing Loaded
4 sec
Dump Bucket
2 sec
Swing Empty
8 sec
24 sec
Total
Productivity
(CT)
=
=
3600
CT
3600
24
x 1.8 m3 x 0.85 x 0.85 x 0.95 x 0.714 bcm/lcm
132.32 bcm/hour
CATERPILLAR 450
fwHP
Bucket Type
Bucket Capacity
(q)
hp
1.8 m3
Boom
Stick
Operation

Bucket Fill Factor
(LF)
(a)
0.714 bcm/lcm
0.60
Cycle Time
Load Bucket
10 sec
Swing Loaded
4 sec
Dump Bucket
2 sec
Swing Empty
8 sec
24 sec
Total
Productivity
(CT)
330689228.xls - CAT 450
3600
CT
x q x a x LF =
116.6 bcm/hour
Page 21 of 24
3600
24
x 1.8 x 0.60 x 0.714
KOMATSU PC 200/6
fwHP
Bucket Type
: Excavation
Bucket Capacity
(q)
135 hp
0.9 m3
Boom
Stick
Operation
(LF)
Operator Skill
(OS) :
0.85
Job Effisiensi
(JE)
0.85
Bucket Fill Factor
(a)
0.95
0.714 bcm/lcm
(MA) :
Cycle Time
Load Bucket
10 sec
Swing Loaded
4 sec
Dump Bucket
2 sec
Swing Empty
6 sec
22 sec
Total
Productivity
(CT)
=
=
3600
CT
3600
22
x 0.9 m3 x 0.85 x 0.85 x 0.95 x 0.714 bcm/lcm
72.17 bcm/hour
Machine type
: PC 200/6
fwHP
Bucket Type
: Excavation
Bucket Capacity
(q)
135 hp
0.9 m3
Boom
Stick
Operation
: O/B removal Ripped material
(LF)
0.714 bcm/lcm
Operator Skill
(OS) :
0.85
Job Effisiensi
(JE)
0.85
Bucket Fill Factor
(a)
0.95
Mechanical availability(MA) :
Cycle Time
Load Bucket
10 sec
Swing Loaded
4 sec
Dump Bucket
2 sec
Swing Empty
6 sec
22 sec
Total
Productivity
(CT)
72.17 bcm/hour
KOMATSU PC 200/6
fwHP
Bucket Type
: Excavation
Bucket Capacity
(q)
135 hp
0.9 m3
Boom
Stick
Operation

Bucket Fill Factor
(LF)
(a)
0.714 bcm/lcm
0.60
Cycle Time
Load Bucket
10 sec
Swing Loaded
4 sec
Dump Bucket
2 sec
Swing Empty
6 sec
22 sec
Total
Productivity
(CT)
330689228.xls - PC 200
3600
CT
x q x a x LF =
63.4 bcm/hour
Page 24 of 24
3600
22
x 0.9 x 0.60 x 0.714

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PT.

KADYA CARAKA MULYA

HEAVY EQUIPMENT OPERATION SUMMARIZES

Nissan CWB 450

BULLDOZER KOMATSU D 375 A-3

DOZING PRODUCTIVITY CALCULATION

Gear shifting time

Cycle time per pass

No. of dozing lines

Time required for dozing

RIPPING PRODUCTIVITY CALCULATION

No. of Rip lines

330689228.xls - D 375 A-3

Push ripper shank time

Change gear time

Pull ripper shank

Cycle time per pass

RIPPING & DOZING PRODUCTIVITY CALCULATION

330689228.xls - D 375 A-3

BULLDOZER KOMATSU D 355 A-3

DOZING PRODUCTIVITY CALCULATION

Gear shifting time

Cycle time per pass

No. of dozing lines

Time required for dozing

RIPPING PRODUCTIVITY CALCULATION

No. of Rip lines

Push ripper shank time

Change gear time

Pull ripper shank

Cycle time per pass

RIPPING & DOZING PRODUCTIVITY CALCULATION

330689228.xls - D 355 A-3

DOZING PRODUCTIVITY CALCULATION

: Loose stockpile (OB disposal)

Gear shifting time

Cycle time per pass

No. of dozing lines

Time required for dozing

DOZING PRODUCTIVITY CALCULATION

Gear shifting time

Cycle time per pass

No. of dozing lines

Time required for dozing

RIPPING PRODUCTIVITY CALCULATION

No. of Rip lines

Push ripper shank time

Change gear time

Pull ripper shank

Cycle time per pass

RIPPING & DOZING PRODUCTIVITY CALCULATION

DOZING PRODUCTIVITY CALCULATION

Gear shifting time

Cycle time per pass

No. of dozing lines

Time required for dozing

RIPPING PRODUCTIVITY CALCULATION

No. of Rip lines

Push ripper shank time

Change gear time

Pull ripper shank

Cycle time per pass

RIPPING & DOZING PRODUCTIVITY CALCULATION

DOZING PRODUCTIVITY CALCULATION