GBM1-Up

Volume 1 of 3: Electronic Engine Control

Volume 2 of 3: C18 MCS A&P System
Volume 3 of 3: MCS Control Panel
2012 Caterpillar, All Rights Reserved

Printed in U.S.A.

Harness And Wire Electrical Schematic Symbols

Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Circuit Breaker
Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

Harness Identification Letter(s):

(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for Connector Plug

Harness Connector Serialization Code:

The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

2
Plug

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation

of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation

of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
Fuse (5 Amps)

9X-1123

Component
Part Number

325-AG135 PK-14
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

(Dimensions: 48 inches x 35 inches)

C18 MCS Marine Generator Set

Electrical System

36 Page,

kENR9033 COVER

KENR9033
November 2012

CRANK SESNOR (+)

TDC SERVICE PROBE LEFT EXHAUST TEMPERATURE SENSOR
FUEL PRESSURE SENSOR

A-S3

1
2

J842-A8 BK-18-GXL
J842-A27 BK-18-GXL
J842-A29 BK-18-GXL

F421-A23 YL-18-GXL
G833-A51 PK-18-GXL

1
2

G828-A4 WH-18-GXL

1
2

SIGNAL
GROUND

SIGNAL
GROUND

ENGINE_OIL_PRESS_SENSOR
194-6725

A-C201
3E3370
A
B
C

A-C200
3E3370

OR-18
YL-18
GN-18

V+ ANALOG
GROUND
SIGNAL

INTAKE_MANIFOLD_PRESS_SNSR
218-3840

A
B
C

A-C209
3E3370

OR-18
YL-18
GN-18

J-C2
2786297

A
B
C

V+ ANALOG
GROUND
SIGNAL

J-C1
2786295
A
977-J1 OR-16-XLPE
B
973-J2 BR-16-XLPE
C
C991-J3 WH-16-XLPE

FUEL_PRESS_SENSOR
194-6725
OR-18
YL-18
GN-18

RH SERVICE
ONLY

V+ ANALOG
GROUND
SIGNAL

FUEL_TEMP_SENSOR
264-4297

A-C105
1762942
1
2

R800-A26 OR-18-GXL
J842-A27 BK-18-GXL
N749-A44 GY-18-GXL

R800-A5 OR-18-GXL
R800-A26 OR-18-GXL
R800-A28 OR-18-GXL

BK-18
WH-18

COOLANT_TEMP_SNSR
264-4297

A-C100
1762942

G826-A47 BR-18-GXL
G827-A41 BU-18-GXL
A745-A18 WH-18-GXL

1
2

INTAKE_MAINIFOLD_AIR_TEMP_SNSR
264-4297

A-C103
1762942

CYL_HEAD_SOL_2
155-4066

G833-A49 PK-18-GXL
G833-A50 PK-18-GXL
G833-A51 PK-18-GXL

BK-18
WH-18

CAM_SPEED_TIMING
201-6616
1
2

G827-A41 BU-18-GXL
G827-A43 BU-18-GXL

STARTER (LH)
6N-1889

SIGNAL
GROUND

LEFT_EXHAUST_TEMP_SENSOR
109-4367
A
B
C

OR-18
YL-18
GN-18

V+ ANALOG
GROUND
SIGNAL

MTR BAT

R800-A28 OR-18-GXL
J842-A29 BK-18-GXL
N748-A45 GY-18-GXL
CIRCUIT_BREAKER1
171-2209

109-P5 RD-4

ALT
+

4
T3 78
P- 114
13

70A

3
T3 78
P- 114
13

5
T2 78
P- 114
13

159-P9 RD-4
G826-A48 BR-18-GXL

RIGHT_EXHAUST_TEMP_SENSOR
109-4367

A-C106
1740502

MOTOR

R
GND

60A
ALTERNATOR
333-1184

R800-A5 OR-18-GXL
J842-A8 BK-18-GXL
M967-A11 OR-18-GXL

5
T3 78
P- 114
13

255-P6 BK-4

A
B
C

A-C210
1740502

OR-18
YL-18
GN-18

V+ ANALOG
GROUND
SIGNAL

COOLANT_LEVEL_SENSOR
204-2518
A
B
C

OR-18
YL-18
GN-18

V+ ANALOG
GROUND
SIGNAL

HARNESS AS - LH SERVICE

J842-A21 BK-18-GXL

A-C30 E-C30
1762942 3E3364
1
X994-E52 BR-16-GXL
X994-A7 BR-16-GXL
2
F424-E8 YL-18-GXL
F424-A63 YL-18-GXL

K900-E73 YL-18-GXL
K990-E71 GN-18-GXL

A
B
C

TERMINATION
RESISTOR
(134-2540)

MTR BAT

STARTER (RH)
3T-2650

MOTOR

A
B
C
D
E
F
G
H
J

944-E39 OR-18-GXL
945-E37 BR-18-GXL
K990-E48 GN-18-GXL
K900-E45 YL-18-GXL

KEYSWITCH
-BAT

255-G6 BK-4

SERVICE TOOL
CAT DATA LINK +
CONNECTOR
CAT DATA LINK J1939 DATA LINK J1937 DATA LINK +

944-E3 OR-18-GXL
945-E4 BR-18-GXL

F427-E5 PK-18-GXL
L464-E2 BR-18-GXL

TWISTED PAIR
NOTE B
TWISTED PAIR
NOTE C

F427-E5 PK-18-GXL

K990-E14 GN-18-GXL
TWISTED PAIR
NOTE C

RD-14-GXL
RD-14-GXL
RD-14-GXL
BK-14-GXL
BK-14-GXL
BK-14-GXL
BK-14-GXL

944-E3 OR-18-GXL

E-S2

945-E4 BR-18-GXL

E-S1

N917-E1 OR-18-GXL
L460-E18 YL-18-GXL
101-E22 RD-14-GXL

X994-E52 BR-16-GXL

E-S6

K900-E23 YL-18-GXL

E-S11

K990-E14 GN-18-GXL

E-S10

E-S15
2

C698-E16 PK-18-GXL

229-E28 BK-14-GXL
229-E29 BK-14-GXL
M971-E30 BR-18-GXL
229-E31 BK-14-GXL
J906-E34 BR-16-GXL
E-C1
1607689
J1

L460-E18 YL-18-GXL
L463-E13 GY-18-GXL
L464-E2 BR-18-GXL
M971-E30 BR-18-GXL
N715-E15 WH-18-GXL
N917-E1 OR-18-GXL

J906-E50 BR-16-GXL

F426-E10 BU-18-GXL

E-S14

N715-E15 WH-18-GXL

E722-E17 PK-18-GXL
229-E27 BK-14-GXL

945-E35 BR-18-GXL
945-E37 BR-18-GXL

G966-E9 PU-18-GXL

101-E24 RD-14-GXL
101-E25 RD-14-GXL

944-E38 OR-18-GXL
944-E39 OR-18-GXL

C698-E16 PK-18-GXL
E722-E17 PK-18-GXL
F400-E11 GY-18-GXL
F401-E12 GY-18-GXL
F426-E10 BU-18-GXL
F427-E5 PK-18-GXL
F429-E6 BU-18-GXL
F473-E7 YL-18-GXL
G966-E9 PU-18-GXL
J906-E34 BR-16-GXL

K900-E23 YL-18-GXL

L463-E13 GY-18-GXL
F401-E12 GY-18-GXL
F424-E8 YL-18-GXL
F400-E11 GY-18-GXL
F429-E6 BU-18-GXL
F473-E7 YL-18-GXL

J906-E51 BR-16-GXL
J906-E50 BR-16-GXL
K900-E73 YL-18-GXL
K900-E75 YL-18-GXL
K900-E44 YL-18-GXL

N917-E1 OR-18-GXL

K900-E44 YL-18-GXL
K900-E45 YL-18-GXL
K990-E48 GN-18-GXL
K990-E47 GN-18-GXL
K990-E47 GN-18-GXL
K990-E69 GN-18-GXL
K990-E71 GN-18-GXL

L460-E18
N715-E15
C698-E16
E722-E17

YL-18-GXL
WH-18-GXL
PK-18-GXL
PK-18-GXL

304-N29 WH-10

MTR BAT

159-N30 RD-10

159-N30 RD-10
SMMS_AS_(RH)
118-3534

304-N29 WH-10

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

MOTOR
SYMBOL

+BAT. (UNSWITCHED)
-BAT. (NOTE A)
-BAT. (NOTE A)
1

+BAT. (UNSWITCHED)
CAT DATA LINK - (NOTE B)
CAT DATA LINK + (NOTE B)
+BAT. (UNSWITCHED)
-BAT. (NOTE A)
PRIMARY THROTTLE POSITION

LOW COOLANT LEVEL LAMP

HIGH COOLANT TEMP LAMP
MAINTENANCE IND LAMP
LOW OIL PRESSURE LAMP
DIAGNOSTIC LAMP
WARNING LAMP

CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED

HARNESS AS - SMMS (RH)

ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT

HOUR METER +
HOUR METER -

J1939 DATA +
J1939 DATA -

DESCRIPTION

BLADE, SPADE, RING,

OR SCREW TERMINAL

STARTER (LH)
6N-1889

MTR BAT

304-R29 WH-10
159-R30 RD-10

CONNECTOR

159-R30 RD-10

ATTACH WIRE,CABLE
COMPONENT

SMMS_AS_(LH)
118-3534

304-R29 WH-10

H#

T 8 96
R- 1 14
13

F400-E11 GY-18-GXL
F401-E12 GY-18-GXL
L463-E13 GY-18-GXL

101-E22
101-E25
101-E24
229-E27
229-E28
229-E29
229-E31

K900-E75 YL-18-GXL
K990-E69 GN-18-GXL

T7 96
R- 114
13

G966-E9 PU-18-GXL
F426-E10 BU-18-GXL

101-E24 RD-14-GXL
945-E35 BR-18-GXL
944-E38 OR-18-GXL
101-E25 RD-14-GXL
229-E29 BK-14-GXL
M971-E30 BR-18-GXL

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

ABBREV

T8 96
N- 114
13

L464-E2 BR-18-GXL

101-E22 RD-14-GXL
229-E27 BK-14-GXL
229-E28 BK-14-GXL

GND

60A
ALTERNATOR
333-1184

T7 96
N- 1 1 4
13

TWISTED PAIR
NOTE B

F429-E6 BU-18-GXL
F473-E7 YL-18-GXL

STARTER (RH)
3T-2650

E-C61
1030213

T958-A38 YL-16-HV

HARNESS AS - RH SERVICE

T859-A36 WH-16-HV
T957-A37 PU-16-HV

ALT
+
5
T3 78
G- 114
13

GY-16-HV
WH-16-HV
BR-16-HV
YL-16-HV
BU-16-HV

J906-E51 BR-16-GXL
229-E31 BK-14-GXL

70A

109-G5 RD-4

4 8
T3 7
G- 114
13

TWISTED PAIR
NOTE B

159-G9 RD-4

3
T3 78
G- 114
13

E-C60
8T8736

TWISTED PAIR
NOTE C

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

CIRCUIT_BREAKER2
171-2209
5
T2 78
G - 11 4
13

T858-A31
T962-A32
T959-A33
A725-A34
T960-A35

E-C65
1740502

TWISTED PAIR
NOTE C

T860-A30 OR-16-HV

(+) BATTERY KEYSWITCH

R800-A20 OR-18-GXL

(-) BATTERY
PRIMARY THROTTLE POSITION
(-) BATTERY

N748-A45 GY-18-GXL

(-) BATTERY

995-A3 BU-18-GXL
G833-A50 PK-18-GXL

1
2

A-C104
1740502

DROOP/ISOCH SWITCH
(-) BATTERY

M967-A11 OR-18-GXL
N748-A45 GY-18-GXL
N749-A44 GY-18-GXL

LOW IDLE SWITCH

A-S4

EVENT RESET SWITCH

F421-A23 YL-18-GXL

J842-A21 BK-18-GXL

(+) BATTERY UNSWITCHED

(+) BATTERY UNSWITCHED

C967-A22 BU-18-GXL

A-S1

J1939 DATA LINK (+)

G827-A39 BU-18-GXL

G833-A14 PK-18-GXL

ENGINE PROTECTION OVERRIDE

RUN/STOP SWITCH
(+) BATTERY UNSWITCHED

G828-A4 WH-18-GXL

J1939 DATA LINK (-)

M967-A11 OR-18-GXL

A-S7

LOW OIL PRESSURE LAMP

HIGH COOLANT TEMP LAMP
LOW COOLANT LEVEL LAMP

E966-A15 YL-18-GXL
E965-A9 BU-18-GXL

G827-A39 BU-18-GXL

6
T3 00
R - 11 5
13

REMOTE ENGINE SHUT DOWN SWITCH

MAINTENANCE CLEAR SWITCH

TWISTED PAIR
NOTE D

7
T3 96
R- 114
13

DIAGNOSTIC LAMP
WARNING LAMP

EJ-C2
7E6513

G826-A48 BR-18-GXL

6
T3 00
N- 115
13

HOUR METER (+)

C967-A22 BU-18-GXL
G833-A49 PK-18-GXL

CRANK_SPEED_TIMING
201-6615

A-C102
1762942

G828-A4 WH-18-GXL
993-A6 BR-18-GXL
A746-A24 PK-18-GXL

7
T3 96
N- 114
13

CAT DATA LINK (+)

CAT DATA LINK (-)

CYL_HEAD_SOL_4
155-4066

EJ-C3
7E6513

TIMING PROBE 189-5746

CONNECTOR

1
T3 81
G- 114
13

HOUR METER (-)

E965-A9 BU-18-GXL
E966-A15 YL-18-GXL

G826-A46 BR-18-GXL
G826-A47 BR-18-GXL

1
T3 81
P- 114
13

INJECTOR 2 LS

+
-

A-C401
1762942

TWISTED PAIR
NOTE D

EJ-C5
7E6513

6
T 3 00
P- 115
13

INJECTOR 3&4 HS
INJECTOR 1 LS

CYL_HEAD_SOL_3
155-4066

0 1
T3 48
G- 11
13

HS
LS
LS
LS
LS

1
2

E963-A25 BK-18-GXL
E964-A100 WH-18-GXL

EJ-C4
7E6513

0
T3 81
P - 11 4
13

INJECTOR 1&2
INJECTOR 6
INJECTOR 3
INJECTOR 5
INJECTOR 4

A-S5

INJECTORS 5&6 HS

N749-A44 GY-18-GXL
A745-A18 WH-18-GXL

SENSOR RETURN(COOLANT LEVEL)

E964-A100 WH-18-GXL
F724-A16 PU-18-GXL

PRESSURE SENSOR +5V(FUEL,LUBE)

TWISTED PAIR
NOTE D

A-C400
1762942

G826-A46 BR-18-GXL
G827-A43 BU-18-GXL
994-A12 GY-18-GXL

PRESSURE SENSOR +5V (BOOST)

PU-16-KYNAR
YL-16-KYNAR
BR-16-KYNAR
BU-16-KYNAR
WH-16-KYNAR

F723-A10 PK-18-GXL
F724-A16 PU-18-GXL

CYL_HEAD_SOL_6
155-4066

CYL_HEAD_SOL_1
155-4066

RIGHT EXHAUST TEMPERATURE SENSOR

T860-EJ17 OR-16-NW
T860-EJ18 OR-16-NW

FUEL TEMPERATURE SENSOR

TWISTED PAIR
NOTE D

T859-EJ15 WH-16-NW
T960-EJ4 BU-16-KYNAR
T859-EJ16 WH-16-NW
T959-EJ3 BR-16-KYNAR

993-A6 BR-18-GXL
994-A12 GY-18-GXL
995-A3 BU-18-GXL
A745-A18 WH-18-GXL
A746-A24 PK-18-GXL
C967-A22 BU-18-GXL
E963-A25 BK-18-GXL
E964-A100 WH-18-GXL
E965-A9 BU-18-GXL
E966-A15 YL-18-GXL
F421-A23 YL-18-GXL
F723-A10 PK-18-GXL
F724-A16 PU-18-GXL

INTAKE MANIFOLD AIR TEMPERATURE SENSOR

994-A12 GY-18-GXL
R800-A20 OR-18-GXL
G833-A14 PK-18-GXL

EJ-C7
7E6513

T858-EJ14 GY-16-NW
T958-EJ2 YL-16-KYNAR
T858-EJ13 GY-16-NW
T957-EJ1 PU-16-KYNAR

PRESSURE SENSOR COMMON (FUEL, LUBE OIL)

E963-A25 BK-18-GXL
F723-A10 PK-18-GXL

25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

EJ-C6
7E6513

CYL_HEAD_SOL_5
155-4066

X994-A7 BR-16-GXL

TWISTED PAIR
NOTE D

TWISTED PAIR
NOTE D

CAM SESNOR (+)

CAM SENSOR (-)

T957-EJ1
T958-EJ2
T959-EJ3
T960-EJ4
T962-EJ6

993-A6 BR-18-GXL

EJ-S3

T860-EJ9 OR-16-NW

120

(Dimensions: 48 inches x 35 inches)

36 Page,

ENGINE OIL PRESSURE SENSOR

SENSOR POWER +8V
TEMPERATURE SENSOR COMMON

A746-A24 PK-18-GXL

WH-16-KYNAR
GY-16-NW
WH-16-NW
OR-16-NW

CRANK SENSOR(-)
TDC SERVICE PROBE +

995-A3 BU-18-GXL

T962-EJ6
T858-EJ7
T859-EJ8
T860-EJ9

T859-EJ16 WH-16-NW
T859-EJ15 WH-16-NW

STARTER INTERLOCK

5
6
7
8
9
10
11
12

EJ-S2

T859-EJ8 WH-16-NW

ANALOG RETURN (BOOST)

F424-A63 YL-18-GXL

PU-16-HV
YL-16-HV
BR-16-HV
BU-16-HV
YL-16-HV
WH-16-HV
GY-16-HV
WH-16-HV
OR-16-HV

T858-EJ13 GY-16-NW
T858-EJ14 GY-16-NW

INTAKE MANIFOLD AIR PRESSURE SENSOR

T957-A37
T958-A38
T959-A33
T960-A35
A725-A34
T962-A32
T858-A31
T859-A36
T860-A30

EJ-C1
2908858
1
T957-EJ1 PU-16-KYNAR
2
T958-EJ2 YL-16-KYNAR
3
T959-EJ3 BR-16-KYNAR
4
T960-EJ4
T961-EJ5BU-16-KYNAR
GN-16-KYNAR

T858-EJ7 GY-16-NW

COOLANT TEMPERATURE SENSOR

A-C300
2827971

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

EJ-S1
2

MAINTENANCE INDICATOR LAMP

A-C1
2645732
J2

KENR9033 VOL 1 of 3

ENGINE_CONTROL_MODULE
274-1955

T860-EJ18 OR-16-NW
T962-EJ6 WH-16-KYNAR
T860-EJ17 OR-16-NW
T961-EJ5 GN-16-KYNAR

T961-EJ5 GN-16-KYNAR

&

CIRCUIT GROUPING
DESIGNATION

MOTOR

HARNESS AS - SMMS (LH)

PARTS LIST

KEYSWITCH

REMOTE SHUTDOWN SW
MAINTENANCE CLEAR SW

IDENT

PART NUMBER

CHG

LOC

A
EJ
E
G
J
N
P
R

336-3237
343-9866
336-3236
336-3239
291-1942
339-2097
336-3240
344-3388

02
00
01
00
03
00
01
00

F-2
F-4
D-5
D-4
E-2
C-4
D-4
C-4

DESCRIPTION
HARNESS
HARNESS
HARNESS
HARNESS
HARNESS
HARNESS
HARNESS
HARNESS

AS
AS
AS
AS
AS
AS
AS
AS

(C18 MCS TIER 2 ENGINE)

(INJECTOR W/O BRAKES)
(C18 MCS TIER 2 CUSTOMER)
(C18 MCS TIER 2 CHARGING) (RH)
(FUEL PRESSURE JUMPER)
(C18 MCS TIER 2 SMMS)
(C18 MCS TIER 2 CHARGING) (LH)
(C18 MCS TIER 2 SMMS)(LH)

STARTER INTERLOCK SMMS RETURN

ENGINE PROTECTION OVERRIDE

WIRES (944-OR & 945-BR),(E963-BK & E964-WH),(E965-BU & E966-YL),
(F723-PK & F724-PU), MUST BE TWISTED TOGETHER AT LEAST 1 TURN
PER 25mm

PHANTOM FONT INDICATES OPTION OR ATTACHMENT COMPONENT

OR HARNESS.
ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE FEATURES.
CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL.
COMPONENTS ARE SHOWN WITH THE KEY OFF.
UNLESS OTHERWISE SPECIFIED, ALL WIRES TO BE 16 AWG OR LARGER.
RUN/STOP SWITCH
EVENT RESET SWITCH
LOW IDLE SWITCH
DROP/ISOCH SWITCH

NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT

CATERPILLAR ENGINEERING APPROVAL.
NOTE A: CONNECT (-) BATTERY ON CUSTOMER CONNECTOR DIRECTLY TO THE
(-) BATTERY BUS BAR. DO NOT CONNECT THROUGH ANY INDIRECT PATH.
NOTE B: CAT DATA LINK MAXIMUM LENGTH IS 30 METERS FROM AND TO ALL
OTHER CONNECTIONS. CAT DATA LINK MUST BE UNSHIELDED TWISTED
PAIR OF 18 AWG WIRE OR LARGER. ONE TWIST PER 25.4 MIN.
NOTE C: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939
SPECIFICATIONS FOR ALL SAE J1939 CAN DATA LINK CONNECTIONS.
NOTE D: (E963-BK & E964-WH),(E965-BU & E966-YL),(F723-PK & F724-PU)
MUST BE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm.

THIS SCHEMATIC IS FOR THE C18 MCS MARINE GENERATOR SET ELECTRICAL SYSTEM
VOLUME 1 of 3: ELECTRONIC ENGINE CONTROL
MEDIA NUMBER: KENR9033
SCHEMATIC PART NUMBER: 336-8023, CHANGE: 00, VERSION: Components are shown installed on a fully operable engine with the key in off position and engine not running.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

GENERATOR

EN-S1

24 VDC
SIGNAL

265-4030
LUBE OIL TEMP
HIGH ALARM

24 VDC
SIGNAL

264-1422
COOLING WATER
PRESS LOW ALARM

24 VDC
SIGNAL

264-1420
COOLING WATER TEMP
HIGH SHUTDOWN

264-1422
STARTING AIR
PRESSURE
LOW ALARM

COMMON
N.C.
N.O.

24 VDC
SIGNAL

24 VDC
SIGNAL

1
2
3

1
2
3

1
2
3

1
2
3

1
2
3

1
2
3

EN-C8
2654029

EN-C9
2654029

EN-C10
2654029

EN-C11
2654029
10K

EN-C12
2654029

EN-C13
2654029

EN-S2
1

M995-EN92 GY-18-GXL

M995-EN95 GY-18-GXL
M995-EN94 GY-18-GXL
N770-EN84 BU-18-GXL
N917-EN47 OR-18-GXL
X944-EN41 BU-18-GXL

115-EN77 GY-18-GXL
C991-EN78 PK-18-GXL

117-EN79 YL-18-GXL
G491-EN80 BU-18-GXL

117-EN81 YL-18-GXL
A402-EN82 BU-18-GXL

M988-EN83 BU-18-GXL
N770-EN84 BU-18-GXL

117-EN85 YL-18-GXL
M914-EN86 WH-18-GXL
115-EN87 GY-18-GXL

413-EN88 BR-18-GXL

OIL_LEVEL
308-0859
C492-SS02 BK-18-GXL
BK

AX-C1
2767615

WH
M995-SS05 WH-18-GXL

RD

1
2
3
4

EN-C15
2767616

C492-EN91 BK-18-GXL
M995-EN94 GY-18-GXL

P923-GG21 PU-18-GXL

L842-GA49 WH-18-GXL
L841-GA48
PU-18-GXL
P923-GA51
PU-18-GXL
X812-GA50 WH-18-GXL
P924-GA52 WH-18-GXL
X814-GA53 WH-18-GXL
A374-GA54 YL-18-GXL
N705-GA55 YL-18-GXL
A375-GA56 GN-18-GXL

200-GN31 BK-18-GXL
X899-GN32 WH-18-GXL
Y799-GN33 BK-18-GXL
Y956-GN34 PU-18-GXL
X808-GN35 WH-18-GXL
M756-GN36 WH-18-GXL
M755-GN37 PU-18-GXL
X811-GN38 WH-18-GXL
Y796-GN39 WH-18-GXL
Y793-GN40 PU-18-GXL
X813-GN41 WH-18-GXL
L850-GN42 WH-18-GXL
L849-GN43 PU-18-GXL
K900-GN44 1532707
K990-GN45 1532707
A234-GN46 1532707
M757-GN75 PU-18-GXL
Y792-GN76 WH-18-GXL
X810-GN77 WH-18-GXL
L841-GN78 PU-18-GXL
L842-GN79 WH-18-GXL
X812-GN80 WH-18-GXL
P923-GN81 PU-18-GXL
P924-GN82 WH-18-GXL
X814-GN83 WH-18-GXL
A374-GN1 YL-18-GXL
N705-GN2 YL-18-GXL
A375-GN3 GN-18-GXL

F449-GN69
F449-GN68
F449-GN67
F448-GN25
F450-GN26
F452-GN27
F455-CD66
F454-CD65

G
G
G
G
G
G
G
G
G
13 G- 13 G- 13 G- 13 G- 13 G- 13 G- 13 G- 13 G- 13 G11 T1 11 T1 11 T1 11 T1 11 T1 11 T1 11 T1 11 T1 11 T9
47 7_ 47 6_ 47 5_ 47 4_ 47 3_ 47 2_ 47 1_ 47 0_ 47 _R
5 C3 5 W3 5 R3 5 C2 5 W2 5 R2 5 C1 5 W1 5 1
G
G
G
G
G
G
G
G
G
13 G- 13 G- 13 G- 13 G- 13 G- 13 G- 13 G- 13 G- 13 G11 T2 11 T2 11 T2 11 T2 11 T2 11 T2 11 T2 11 T1 11 T1
47 6_ 47 5_ 47 4_ 47 3_ 47 2_ 47 1_ 47 0_ 47 9_ 47 8_
5 C6 5 W6 5 R6 5 C5 5 W5 5 R5 5 C4 5 W4 5 R4

PU-18-GXL
PU-18-GXL
PU-18-GXL
PK-18-GXL
BR-18-GXL
YL-18-GXL
WH-18-GXL
BU-18-GXL

F434-CD27 PK-18-GXL
F449-GN67 PU-18-GXL
F448-GN25 PK-18-GXL
GN-T1X1

F449-GN68 PU-18-GXL
F450-GN26 BR-18-GXL

GN-T1X2

GN-S3

F449-GN24 PU-18-GXL

EXCITER
F1

F455-CD66 WH-18-GXL
F454-CD65 BU-18-GXL

T2

T1

F2

F455-CD66 WH-18-GXL

22

J904-GN8 GY-18-GXL
J905-GN10 PU-18-GXL
A

20

A
B
C

GN-C2
1552267
1532707
1532707
1532707

A
B
C

A
B
C

K900-CD24 1532707
K990-CD25 1532707
A234-CD26 1532707

L841-GN78 PU-18-GXL
L842-GN79 WH-18-GXL
L849-GN43 PU-18-GXL
L850-GN42 WH-18-GXL
M755-GN37 PU-18-GXL
M756-GN36 WH-18-GXL
M757-GN75 PU-18-GXL
N702-GN6 PU-18-GXL
N704-GN7 GN-18-GXL
N705-GN2 YL-18-GXL
N706-GN4 GY-18-GXL
N713-GN11 YL-18-GXL
N714-GN9 GY-18-GXL
N715-GN17 GY-18-GXL
N716-GN16 WH-18-GXL
N717-GN18 PK-18-GXL
N718-GN12 PU-18-GXL
N719-GN15 BR-18-GXL
N720-GN14 GN-18-GXL
N752-GN13 PK-18-GXL
P923-GN81 PU-18-GXL
P924-GN82 WH-18-GXL
X808-GN35 WH-18-GXL
X810-GN77 WH-18-GXL
X811-GN38 WH-18-GXL
X812-GN80 WH-18-GXL
X813-GN41 WH-18-GXL
X814-GN83 WH-18-GXL
X899-GN32 WH-18-GXL
Y792-GN76 WH-18-GXL
Y793-GN40 PU-18-GXL
Y796-GN39 WH-18-GXL
Y799-GN33 BK-18-GXL
Y956-GN34 PU-18-GXL

CD-T30_T2X1
CD-T29_T2X2

CD-T2X2

F435-CD28 PU-18-GXL

GN-T3X1
CD-C4
1552267

CD-T2X1

24

3-WAY
133-0970

GN-C1
1552267
1532707
1532707
1532707

GN-T2X2

C
12 D84 T8
18 6_
8 T2

F454-CD65 BU-18-GXL

GN-T2X1

PMG

G
13 N11 T2
50 8_
2 GN
-T
2X
1
GN
13 11 T2
50 7_
G
2 N
-T
2X
2

C
12 D84 T8
18 5_
8 T1

F449-GN71 PU-18-GXL
F450-GN26 BR-18-GXL
F452-GN27 YL-18-GXL

14
GN
LB
C
K900-GN44
K990-GN45
A234-GN46
16
GN
LB
C
K900-GN59
K990-GN60
A234-GN61

G
13 N11 T2
50 6_
2 GN
-T
1X
1
G
13 N11 T2
50 5_
2 GT1
X2

F449-GN69 PU-18-GXL

F449-GN69 PU-18-GXL
F452-GN27 YL-18-GXL

3X
1
G
13 N11 T3
50 1_
2 GN
-T
3X
2

200-GA29 BK-18-GXL
X899-GA30 WH-18-GXL
Y799-GA31 BK-18-GXL
Y956-GA32 PU-18-GXL
X808-GA33 WH-18-GXL
M756-GA34 WH-18-GXL
M755-GA35 PU-18-GXL
X811-GA36 WH-18-GXL
Y796-GA37 WH-18-GXL
Y793-GA38 PU-18-GXL
X813-GA39 WH-18-GXL
L850-GA40 WH-18-GXL
L849-GA41 PU-18-GXL
K900-GA42 1532707
K990-GA43 1532707
A234-GA44 1532707
M757-GA45 PU-18-GXL
Y792-GA46 WH-18-GXL
X810-GA47 WH-18-GXL

GN-S2

G
13 N11 T3
50 2_
2 GN
-T

A376-GA28 PU-18-GXL

F449-GN72 PU-18-GXL
F449-GN70 PU-18-GXL

Y956-GG24 PU-18-GXL

GN-T3X2

A402-EN82 BU-18-GXL
413-EN88 BR-18-GXL
994-EN90 GY-18-GXL
220-EN73 BK-18-GXL
M988-EN83 BU-18-GXL
N770-EN84 BU-18-GXL
C492-EN91 BK-18-GXL
494-EN4 BR-18-GXL
M995-EN92 GY-18-GXL
A339-EN96 GN-18-GXL
115-EN101 GY-18-GXL
X944-EN41 BU-18-GXL

200-GA29 BK-18-GXL
X899-GA30 WH-18-GXL
Y799-GA31 BK-18-GXL
Y956-GA32 PU-18-GXL
X808-GA33 WH-18-GXL
M756-GA34 WH-18-GXL
M755-GA35 PU-18-GXL
X811-GA36 WH-18-GXL
Y796-GA37 WH-18-GXL
Y793-GA38 PU-18-GXL
X813-GA39 WH-18-GXL
L850-GA40 WH-18-GXL
L849-GA41 PU-18-GXL
CBL-GA01
K900-GA42 1532707
K990-GA43 1532707
A234-GA44 1532707
M757-GA45 PU-18-GXL
Y792-GA46 WH-18-GXL
X810-GA47 WH-18-GXL
L841-GA48 PU-18-GXL
L842-GA49 WH-18-GXL
X812-GA50 WH-18-GXL
P923-GA51 PU-18-GXL
P924-GA52 WH-18-GXL
X814-GA53 WH-18-GXL
A374-GA54 YL-18-GXL
N705-GA55 YL-18-GXL
A375-GA56 GN-18-GXL

F448-GA25
PK-18-GXL
F449-GA24
PU-18-GXL
F450-GA26
BR-18-GXL
F452-GA27
YL-18-GXL

F449-GN68 PU-18-GXL
F449-GN67 PU-18-GXL

G
13 G11 T3
47 2_
5 24
-T
2

G966-EN36 PU-18-GXL
J906-EN30 BR-18-GXL
E964-EN27 267-8629
E963-EN28 267-8629
A235-EN29 267-8629
117-EN100 YL-18-GXL
M914-EN86 WH-18-GXL
366-EN74 PK-18-GXL
G491-EN80 BU-18-GXL
C991-EN78 PK-18-GXL
L460-EN93 YL-18-GXL
G846-EN76 YL-18-GXL

F448-GA25 PK-18-GXL
F450-GA26 BR-18-GXL
F452-GA27 YL-18-GXL
A376-GA28 PU-18-GXL

GN-S1

P924-GG20 WH-18-GXL
X814-GG19 WH-18-GXL

314-EX14 PU-18-GXL
L460-EX15 YL-18-GXL
C968-EX16 PK-18-GXL
X863-EX17 GY-18-GXL
Y979-GX18 BU-18-GXL
Y978-GX19 BU-18-GXL
Y983-GX20 BU-18-GXL
Y984-GX21 BR-18-GXL
G966-EX22 PU-18-GXL
J906-EX23 BR-18-GXL
E964-EX24 267-8629
E963-EX25 267-8629
A235-EX26 267-8629
117-EX27 YL-18-GXL
M914-EX28 WH-18-GXL
366-EX29 PK-18-GXL
G491-EX30 BU-18-GXL
C991-EX31 PK-18-GXL
L460-EX32 YL-18-GXL
G846-EX33 YL-18-GXL
R776-EX34 PK-18-GXL
A402-EX35 BU-18-GXL
413-EX36 BR-18-GXL
994-EX37 GY-18-GXL
220-EX38 BK-18-GXL
M988-EX39 BU-18-GXL
N770-EX40 BU-18-GXL
C492-EX41 GY-18-GXL
494-EX42 BR-18-GXL
M995-EX43 GY-18-GXL
A339-EX44 GN-18-GXL
115-EX45 PK-18-GXL
X944-EX46 BU-18-GXL

F436-CD29 BR-18-GXL

T3

N705-GG29 YL-18-GXL
N706-GG30 GY-18-GXL
N702-GG1 PU-18-GXL
N703-GG2 BR-18-GXL
N704-GG3 GN-18-GXL

P925-GX1 PU-18-GXL
X815-GX2 WH-18-GXL
X816-GX3 WH-18-GXL
N706-GX4 GY-18-GXL
A378-GX5 BU-18-GXL
N702-GX6 PU-18-GXL
N704-GX7 GN-18-GXL
J904-GX8 GY-18-GXL
N714-GX9 GY-18-GXL
J905-GX10 PU-18-GXL
N713-GX11 YL-18-GXL
N718-GX12 PU-18-GXL
N752-GX13 PK-18-GXL
N720-GX14 GN-18-GXL
N719-GX15 BR-18-GXL
N716-GX16 WH-18-GXL
N715-GX17 GY-18-GXL
N717-GX18 PK-18-GXL
E488-GX19 WH-18-GXL
E487-GX20 BU-18-GXL
E486-GX21 GY-18-GXL
112-GX22 PU-18-GXL
229-GX23 BK-18-GXL
F449-GX24 PU-18-GXL
F448-GX25 PK-18-GXL
F450-GX26 BR-18-GXL
F452-GX27 YL-18-GXL
A376-GX28 PU-18-GXL

GX-C2
3471480

200-GX29 BK-18-GXL
X899-GX30 WH-18-GXL
Y799-GX31 BK-18-GXL
Y956-GX32 PU-18-GXL
X808-GX33 WH-18-GXL
M756-GX34 WH-18-GXL
M755-GX35 PU-18-GXL
X811-GX36 WH-18-GXL
Y796-GX37 WH-18-GXL
Y793-GX38 PU-18-GXL
X813-GX39 WH-18-GXL
L850-GX40 WH-18-GXL
L849-GX41 PU-18-GXL
CBL-GX01
K900-GX42 1532707
K990-GX43 1532707
A234-GX44 1532707
M757-GX45 PU-18-GXL
Y792-GX46 WH-18-GXL
X810-GX47 WH-18-GXL
L841-GX48 PU-18-GXL
L842-GX49 WH-18-GXL
X812-GX50 WH-18-GXL
P923-GX51 PU-18-GXL
P924-GX52 WH-18-GXL
X814-GX53 WH-18-GXL
A374-GX54 YL-18-GXL
N705-GX55 YL-18-GXL
A375-GX56 GN-18-GXL

F450-GX57 BR-18-GXL

A
B
C
D
E
F
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
_A
_B
_C
_D
_F
_G
_H
_I
_J
_K
_M
_N
_P
_Q
_R
_S
_T
_U
_V
_W
_X
_Y
_Z
AA
AB
AC
AD
AE
AF
AH
AJ
AK
AL
AM
AN
AP
AR
AS
AT
AU
AV
AW
AX
AY
AZ
BA
BB
BC
BD
BE
BF
BH
BJ
BK
BL
BM
BN
BP
BR
BS
BT
BU
BV

F436-CD29 BR-18-GXL

F434-GG26 PK-18-GXL
F436-GG25 BR-18-GXL
F435-GG27 PU-18-GXL

VOLTAGE OPTIONS
3N-5977 FUSE BLOCK

F434-GG26 PK-18-GXL
F435-GG27 PU-18-GXL
F436-GG25 BR-18-GXL

GEN_TERM
342-5717

N705-GN2 YL-18-GXL
N706-GN4 GY-18-GXL
A376-GN62 PU-18-GXL
N703-GN63 BR-18-GXL
A378-GN5 BU-18-GXL
N702-GN6 PU-18-GXL
N703-GN63 BR-18-GXL
N704-GN7 GN-18-GXL
N713-GN11 YL-18-GXL
N714-GN9 GY-18-GXL
A374-GN1 YL-18-GXL
A375-GN3 GN-18-GXL
N752-GN13 PK-18-GXL
J904-GN8 GY-18-GXL
J905-GN10 PU-18-GXL
N716-GN16 WH-18-GXL
N720-GN14 GN-18-GXL
N719-GN15 BR-18-GXL
N718-GN12 PU-18-GXL
N717-GN18 PK-18-GXL
N715-GN17 GY-18-GXL
112-GN22 PU-18-GXL
229-GN23 BK-18-GXL

F454-CD65 BU-18-GXL
F455-CD66 WH-18-GXL
E488-GN19 WH-18-GXL

G
13 N11 T6
47 0_
5 G

200-GN99 BK-18-GXL
115-EN89 GY-18-GXL
994-EN90 GY-18-GXL

F434-CD27 PK-18-GXL

C
C
13 D- 13 D11 T6 11 T6
47 2_ 47 1_
5 6 5 5

24 VDC
SIGNAL

264-1422
LUBE OIL PRESS
POST FILTER ALARM

1
2
3

EN-C14
2654029

L842-GG14 WH-18-GXL
X812-GG13 WH-18-GXL

A
B
C
D
E
F
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
_A
_B
_C
_D
_F
_G
_H
_I
_J
_K
_M
_N
_P
_Q
_R
_S
_T
_U
_V
_W
_X
_Y
_Z
AA
AB
AC
AD
AE
AF
AH
AJ
AK
AL
AM
AN
AP
AR
AS
AT
AU
AV
AW
AX
AY
AZ
BA
BB
BC
BD
BE
BF
BH
BJ
BK
BL
BM
BN
BP
BR
BS
BT
BU
BV

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
CBL-EX0323
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

C
12 D84 T8
18 7_
8 T

220-EN73 BK-18-GXL
366-EN74 PK-18-GXL

115-EN75 GY-18-GXL
G846-EN76 YL-18-GXL

F435-CD28 PU-18-GXL

F1
F2
11
11
12
13
13
26
28

30
VDC-A
VDC-B
MVC-1
MVC-3
ALM
FSD
DS50
EDIS
LWR
RSE
COM2
V/PF
FRES
112
229
20
22
24

ND

264-1422
FUEL OIL PRESS
POST FILTER ALARM

1
2
3

EN-C7
2654029

L841-GG15 PU-18-GXL

G
13 G11 T3
47 3_
5 20
-T
3

E964-EN27 267-8629
E963-EN28 267-8629
A235-EN29 267-8629
NOTE D

117-EN11 YL-18-GXL
494-EN4 BR-18-GXL

GX-C1
2339225

GND
5
6

GN-T63_VAC-C

CD-T22_VAC-C

VAC-C LO

E487-GN20 BU-18-GXL

GN-T64_VAC-B

E486-GN21 GY-18-GXL

GN-T65_VAC-A

VAC-A LO

N702-GG1 PU-18-GXL
N703-GG2 BR-18-GXL
N704-GG3 GN-18-GXL
N705-GG29 YL-18-GXL
N706-GG30 GY-18-GXL

F435-CD28 PU-18-GXL
F434-CD27 PK-18-GXL

CD-F2
131-1170
CD-T26_F2-B
2A

CD-F3
131-1170
CD-T27_F3-C
2A

CD-T40_F1-A

CD-T41_F2-B

CD-T42_F3-C

XFORMER_1
347-1248

342-5717

F416-CD31 BR-18-GXL

CD-T43_VAC-C

F415-CD32 PU-18-GXL

CD-T44_VAC-B

F414-CD33 PK-18-GXL

CD-T45_VAC-A

F415-XA3 BK-18

VAC-C LO

BK/WHT
GREEN (1.5)

VAC-A LO

ORANGE
BROWN (2.0)

F414-XA1 RD-18

VAC-B HI
338-3387

A376-CD3 PU-18-GXL
N703-CD30 BR-18-GXL

CD-C1
2341856

A378-CD4 BU-18-GXL
N702-GG1 PU-18-GXL
N703-GG2 BR-18-GXL

A376-CD3 PU-18-GXL
N703-CD30 BR-18-GXL
A378-CD4 BU-18-GXL
A375-CD2 GN-18-GXL
A374-CD1 YL-18-GXL
200-CD18 BK-18-GXL

N704-GG3 GN-18-GXL
N713-CD5 YL-18-GXL
N714-CD6 GY-18-GXL
A374-CD1 YL-18-GXL
A375-CD2 GN-18-GXL
N752-CD7 PK-18-GXL
J904-CD8 GY-18-GXL
J905-CD9 PU-18-GXL
N716-CD10 WH-18-GXL
N720-CD11 GN-18-GXL
N719-CD12 BR-18-GXL
N718-CD13 PU-18-GXL
N717-CD14 PK-18-GXL
N715-CD15 GY-18-GXL
112-CD16 PU-18-GXL
229-CD17 BK-18-GXL
F436-GG25 BR-18-GXL
F434-GG26 PK-18-GXL
F435-GG27 PU-18-GXL
200-CD18 BK-18-GXL

1
2
3
4
5
6

E487-XA7 BK_WH-18

ABOVE 240V

PMG PHASE A
PMG PHASE B
PMG PHASE C
EXCITER (-)
EXCITER (+)
CHASSIS GND

XB-T1

E486-XB8 OR-18

VAC-B LO

XA-T1

E487-XA7 BK_WH-18
E487-XB6 BK_WH-18
E488-XA5 OR-18

XB-T2

VAC-A LO
1
2
3
4
5
6
7
8
9
10
11
12

PHASE B CURRENT SENSING (1)

PHASE B CURRENT SENSING (2)
+/- 10 VDC INPUT (A)
ALARM OUTPUT DRIVER
FAULT SHUTDOWN DRIVER
+/- 10 VDC INPUT (B)
BATTERY (-)
BATTERY (+)
DRIVER SUPPLY
GEN VOLTAGE SENSING C
GEN VOLTAGE SENSING B
GEN VOLTAGE SENSING A

ORANGE
BK/WHT

XFORMER_2
347-1248

VAC-C LO

CD-C2
2341858

RED (2.5)

ABOVE_240V
342-5717

XA-T2

F454-CD19 BU-18-GXL
F455-CD20 WH-18-GXL
N713-CD5 YL-18-GXL
N752-CD7 PK-18-GXL
J904-CD8 GY-18-GXL
N714-CD6 GY-18-GXL
229-CD17 BK-18-GXL
112-CD16 PU-18-GXL
J905-CD9 PU-18-GXL
E488-CD21 WH-18-GXL
E487-CD22 BU-18-GXL
E486-CD23 GY-18-GXL

E488-XA5 OR-18

VAC-A HI

CDVR
3147755

BLACK
WHITE (1.0)

VAC-B LO

VAC-C HI

N705-GG29 YL-18-GXL
N706-GG30 GY-18-GXL

F454-CD19 BU-18-GXL
F455-CD20 WH-18-GXL
E488-CD21 WH-18-GXL

CD-T23_VAC-B

E487-CD22 BU-18-GXL

CD-T24_VAC-A

E486-CD23 GY-18-GXL

VAC-B LO

F436-CD29 BR-18-GXL

CD-F1
131-1170
CD-T25_F1-A
2A

240V OR BELOW BELOW_240V

F416-CD31 BR-18-GXL

XF-T1_c0

F415-CD32 PU-18-GXL

XF-T1_c1

F414-CD33 PK-18-GXL

XF-T1_c2

XB-T3

F416-XB4 RD-18

XA-T3

F415-XA3 BK-18
F415-XB2 BK-18
F414-XA1 RD-18

VAC-C HI
VAC-B HI

XB-T4
XA-T4

VAC-A HI

F415-XB2 BK-18

BLACK
WHITE (1.0)
BK/WHT
GREEN (1.5)
ORANGE
BROWN (2.0)

F416-XB4 RD-18
E486-XB8 OR-18
E487-XB6 BK_WH-18

RED (2.5)
ORANGE
BK/WHT

264-1422
FUEL OIL PRESS
PRE-FILTER SENSOR

24 VDC
SIGNAL

EN-C16
2654029

Y792-GG8 WH-18-GXL
X810-GG7 WH-18-GXL

CD

264-1422
LUBE OIL PRESS
PRE-FILTER SENSOR

1
2
3

10K

CD-C3
2341857

L-

24 VDC
SIGNAL

1
2
3

M757-GG9 PU-18-GXL

Y799-GG23 WH-18-GXL
X899-GG22 WH-18-GXL

CB

264-1422
LUBE OIL PRESS
LOW ALARM

COMMON
N.C.
N.O.

A234-EN12 140-6221
A235-EN29 267-8629
A339-EN96 GN-18-GXL
A402-EN82 BU-18-GXL
C492-EN91 BK-18-GXL
C968-EN69 PK-18-GXL
C991-EN78 PK-18-GXL
E963-EN28 267-8629
E964-EN27 267-8629
G491-EN80 BU-18-GXL
G846-EN76 YL-18-GXL
G966-EN36 PU-18-GXL
J906-EN30 BR-18-GXL
K900-EN13 140-6221
K990-EN14 140-6221
L460-EN93 YL-18-GXL
M914-EN86 WH-18-GXL
M988-EN83 BU-18-GXL
M971-EN10 BR-18-GXL

ALARM AND PROTECTION

264-1419
LUBE OIL PRESSURE
LOW SHUTDOWN

L850-GG17 WH-18-GXL
X813-GG16 WH-18-GXL

C968-EN69 PK-18-GXL

A374-GN1 YL-18-GXL
A375-GN3 GN-18-GXL
A376-GN62 PU-18-GXL
A378-GN5 BU-18-GXL
E486-GN21 GY-18-GXL
E487-GN20 BU-18-GXL
E488-GN19 WH-18-GXL
F448-GN25 PK-18-GXL

L460-EN93 YL-18-GXL

314-EN68 PU-18-GXL
229-EN70 BK-18-GXL
C968-EN69 PK-18-GXL
304-EN71 GY-18-GXL

CONTROL PANEL
337-3502

N706-GA4 GY-18-GXL
A378-GA5 BU-18-GXL
N702-GA6 PU-18-GXL
N704-GA7 GN-18-GXL
J904-GA8 GY-18-GXL
N714-GA9 GY-18-GXL
J905-GA10 PU-18-GXL
N713-GA11 YL-18-GXL
N718-GA12 PU-18-GXL
N752-GA13 PK-18-GXL
N720-GA14 GN-18-GXL
N719-GA15 BR-18-GXL
N716-GA16 WH-18-GXL
N715-GA17 GY-18-GXL
N717-GA18 PK-18-GXL
E488-GA19 WH-18-GXL
E487-GA20 BU-18-GXL
E486-GA21 GY-18-GXL
112-GA22 PU-18-GXL
229-GA23 BK-18-GXL
F449-GA24 PU-18-GXL

K900-GN59 1532707
K990-GN60 1532707
A234-GN61 1532707
N706-GN4 GY-18-GXL
A378-GN5 BU-18-GXL
N702-GN6 PU-18-GXL
N704-GN7 GN-18-GXL
J904-GN8 GY-18-GXL
N714-GN9 GY-18-GXL
J905-GN10 PU-18-GXL
N713-GN11 YL-18-GXL
N718-GN12 PU-18-GXL
N752-GN13 PK-18-GXL
N720-GN14 GN-18-GXL
N719-GN15 BR-18-GXL
N716-GN16 WH-18-GXL
N715-GN17 GY-18-GXL
N717-GN18 PK-18-GXL
E488-GN19 WH-18-GXL
E487-GN20 BU-18-GXL
E486-GN21 GY-18-GXL
112-GN22 PU-18-GXL
229-GN23 BK-18-GXL
F449-GN24 PU-18-GXL
F448-GN25 PK-18-GXL
F450-GN26 BR-18-GXL
F452-GN27 YL-18-GXL
A376-GN62 PU-18-GXL

366-EN74 PK-18-GXL
413-EN88 BR-18-GXL
494-EN4 BR-18-GXL
944-EN7 OR-18-GXL
945-EN6 BR-18-GXL
994-EN90 GY-18-GXL

N917-EN47 OR-18-GXL

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

G
13 G11 T3
47 1_
5 22
-T
1

314-EN42 PU-18-GXL
314-EN44 PU-18-GXL

EN-C6
2654029

GG-C2
3420556

G
13 G11 T3
47 _P
5 MG
-C

SH

L849-GG18 PU-18-GXL

RTD_4
PHASE-A_RTD_2

200-GN99 BK-18-GXL
200-GN90 GN-18-GXL
200-GN28 GN-18-GXL
F449-GN71 PU-18-GXL

CBL-GN16

G
13 G11 T2
47 _P
5 MG
-B

EN-S5

220-EN73 BK-18-GXL
304-EN71 GY-18-GXL
314-EN68 PU-18-GXL

EN-C2
2320020

K900-GA1 1532707
K990-GA2 1532707
A234-GA3 1532707
N706-GA4 GY-18-GXL
A378-GA5 BU-18-GXL
N702-GA6 PU-18-GXL
N704-GA7 GN-18-GXL
J904-GA8 GY-18-GXL
N714-GA9 GY-18-GXL
J905-GA10 PU-18-GXL
N713-GA11 YL-18-GXL
N718-GA12 PU-18-GXL
N752-GA13 PK-18-GXL
N720-GA14 GN-18-GXL
N719-GA15 BR-18-GXL
N716-GA16 WH-18-GXL
N715-GA17 GY-18-GXL
N717-GA18 PK-18-GXL
E488-GA19 WH-18-GXL
E487-GA20 BU-18-GXL
E486-GA21 GY-18-GXL
112-GA22 PU-18-GXL
229-GA23 BK-18-GXL

200-GN31 BK-18-GXL

GN-C4
2242734

G
13 G11 T1
47 _P
5 MG
-A

112-EN1 BR-18-GXL
229-EN2 BK-18-GXL
229-EN3 BK-18-GXL
112-EN5 BR-18-GXL
945-EN6 BR-18-GXL
944-EN7 OR-18-GXL
112-EN8 BR-18-GXL
229-EN9 BK-18-GXL
M971-EN10 BR-18-GXL
229-EN72 BK-18-GXL

GA-C2
1607689

GN-S4

G
G
13 G- 13 G11 T7 11 T6
47 _F 47 _F
5 2 5 1

229-EN2 BK-18-GXL
229-EN3 BK-18-GXL
229-EN9 BK-18-GXL
229-EN70 BK-18-GXL
229-EN72 BK-18-GXL

A
B
C
D
E
F
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
_A
_B
_C
_D
_F
_G
_H
_I
_J
_K
_M
_N
_P
_Q
_R
_S
_T
_U
_V
_W
_X
_Y
_Z
AA
AB
AC
AD
AE
AF
AH
AJ
AK
AL
AM
AN
AP
AR
AS
AT
AU
AV
AW
AX
AY
AZ
BA
BB
BC
BD
BE
BF
BH
BJ
BK
BL
BM
BN
BP
BR
BS
BT
BU
BV

L-

CB

2
A0

C
C
13 D- 13 D11 T4 11 T3
47 _1 47 _1
5 2 5 1

YL-18-GXL
YL-18-GXL
YL-18-GXL
YL-18-GXL

EN-S4

1
2

RTD_3
PHASE-C_RTD

112-GN22 PU-18-GXL
229-GN23 BK-18-GXL

BK-18 (-)
WH-18 (+)

GA-C1
2339225

117-EN100 YL-18-GXL

229-EN45 BK-18-GXL
229-EN43 BK-18-GXL

SPEED_SENSOR EN-C5
1895746 2767614

Y796-GG11 WH-18-GXL
X811-GG10 WH-18-GXL

344-6215 (5M)
344-6217 (10M)
EX-C2
2320020

112-EX1 PU-18-GXL
229-EX2 BK-18-GXL
229-EX3 BK-18-GXL
112-EX4 PU-18-GXL
945-EX5 BR-18-GXL
944-EX6 OR-18-GXL
112-EX7 PU-18-GXL
229-EX8 BK-18-GXL
M971-EX9 BR-18-GXL
229-EX10 BK-18-GXL
R775-EX11 OR-18-GXL
N917-EX12 OR-18-GXL

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

RTD_6
PHASE-C_RTD_2

338-3385 (LH)
338-3386 (RH)

117-EN11
117-EN79
117-EN81
117-EN85

115-EN101 GY-18-GXL

GY-18-GXL
GY-18-GXL
GY-18-GXL
GY-18-GXL
EN-S3

N917-EN47 OR-18-GXL

Y793-GG12 PU-18-GXL

EX-C1
3466871

C
G
G
13 G- 13 G- 13 D11 T8 11 T4 11 T5
47 _2 47 _2 47 _1
5 8 5 6 5 3

L460
N715
C968
E722

G966-EN36 PU-18-GXL

X944-EN41 BU-18-GXL

RTD_2
PHASE-B_RTD

112-EN1 BR-18-GXL
112-EN5 BR-18-GXL
112-EN8 BR-18-GXL

115-EN75
115-EN77
115-EN87
115-EN89

M756-GG5 WH-18-GXL
X808-GG4 WH-18-GXL

RTD_5
PHASE-B_RTD_2

N917

338-3381 (LH)
338-3382 (RH)

A
B
C

344-6214 (5M)
344-6216 (10M)

RTD_1
PHASE-A_RTD

GG-C1
3E3370
Y956-GG24 PU-18-GXL
Y799-GG23 WH-18-GXL
X899-GG22 WH-18-GXL

C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
G
C
G
G
G
C
G
13 D- 13 D- 13 N_ 13 D- 13 G- 13 G- 13 G- 13 D- 13 D- 13 D- 13 D- 13 D- 13 D- 13 D- 13 D- 13 D- 13 D- 13 D- 13 D- 13 D- 13 D- 13 D- 13 G11 T2 11 T2 11 T3 11 T1 11 T3 11 T3 11 T3 11 T1 11 T1 11 T1 11 T1 11 T1 11 T1 11 T1 11 T1 11 T1 11 T9 11 T8 11 T2 11 T1 11 T7 11 T6 11 T5
47 1_ 47 0_ 47 3_ 47 9_ 47 9_ 47 8_ 47 7_ 47 8_ 47 7_ 47 6_ 47 5_ 47 4_ 47 3_ 47 2_ 47 1_ 47 0_ 47 _F 47 _A 47 _M 47 _M 47 _V 47 _V 47 _3
5 6 5 5 5 GN 5 GN 5 24 5 22 5 20 5 22 5 11 5 FR 5 V/ 5 CO 5 RS 5 LW 5 ED 5 DS 5 SD 5 LM 5 VC 5 VC 5 DC 5 DC 5 0
IS
-3
ES
PF
M2
E
R
50
9
2
-B
-A
D
D
-1

X944
C214

Y956-GN34 PU-18-GXL
Y799-GN33 BK-18-GXL
X899-GN32 WH-18-GXL

M755-GG6 PU-18-GXL

M757-GG9 PU-18-GXL
Y792-GG8 WH-18-GXL
X810-GG7 WH-18-GXL
L841-GG15 PU-18-GXL
L842-GG14 WH-18-GXL
X812-GG13 WH-18-GXL
P923-GG21 PU-18-GXL
P924-GG20 WH-18-GXL
X814-GG19 WH-18-GXL

G
G
13 G13 G11 T5
11 T5
47 0_
47 1_
5 EX
5 EX
CI
CI
TE
TE
RRF2
F1

F426

GN-C5
1552267

J906-EN30 BR-18-GXL

M755-GG6 PU-18-GXL
M756-GG5 WH-18-GXL
X808-GG4 WH-18-GXL
Y793-GG12 PU-18-GXL
Y796-GG11 WH-18-GXL
X811-GG10 WH-18-GXL
L849-GG18 PU-18-GXL
L850-GG17 WH-18-GXL
X813-GG16 WH-18-GXL

K900-GA1 1532707
K990-GA2 1532707
A234-GA3 1532707

A
B
C

G
G
13 N- 13 N11 T3 11 T3
47 5_ 47 4_
5 F2 5 F1

G966

K900-EN13 140-6221
K990-EN14 140-6221
A234-EN12 140-6221

R4
W4
C4
R5
W5
C5
R6
W6
C6

G
G
13 N- 13 N11 T3 11 T3
47 7_ 47 6_
5 12 5 11

391
J906

GA-C3
2786295

EN-C3
2786297

PU-18-GXL
WH-18-GXL
WH-18-GXL
PU-18-GXL
WH-18-GXL
WH-18-GXL
PU-18-GXL
WH-18-GXL
WH-18-GXL

G
G
G
13 N- 13 N- 13 N11 T9 11 T4 11 T3
47 1_ 47 0_ 47 9_
5 28 5 26 5 13

L463
F401
F424
F400
F429
F473

A234-EN12 140-6221
K900-EN13 140-6221
K990-EN14 140-6221

M757-GN75
Y792-GN76
X810-GN77
L841-GN78
L842-GN79
X812-GN80
P923-GN81
P924-GN82
X814-GN83

R1
W1
C1
R2
W2
C2
R3
W3
C3

G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
13 N- 13 N- 13 N- 13 N- 13 N- 13 N- 13 N- 13 N- 13 N- 13 N- 13 N- 13 N- 13 N- 13 N- 13 N- 13 N11 T5 11 T5 11 T5 11 T5 11 T5 11 T5 11 T5 11 T4 11 T4 11 T4 11 T4 11 T4 11 T4 11 T4 11 T4 11 T4
47 6_ 47 5_ 47 4_ 47 3_ 47 2_ 47 1_ 47 0_ 47 9_ 47 8_ 47 7_ 47 6_ 47 5_ 47 4_ 47 3_ 47 2_ 47 1_
5 22 5 11 5 FR 5 V/ 5 CO 5 RS 5 LW 5 ED 5 DS 5 FS 5 AL 5 MV 5 MV 5 VD 5 VD 5 30
2
9
PF
M
E
R
ES
M2
CIS
50
CCD
C3
A
1
B

A234
K900
K990

CB
LEN
1

F427
L464

112-EN5 BR-18-GXL
945-EN6 BR-18-GXL
944-EN7 OR-18-GXL
112-EN8 BR-18-GXL
229-EN9 BK-18-GXL
M971-EN10 BR-18-GXL

CB
LEN
2

101
945
944
101
229
M971

TWISTED PAIR
NOTE A

PU-18-GXL
WH-18-GXL
WH-18-GXL
PU-18-GXL
WH-18-GXL
WH-18-GXL
PU-18-GXL
WH-18-GXL
WH-18-GXL

G
G
G
G
G
G
G
G
G
13 N- 13 N- 13 N- 13 N- 13 N- 13 N- 13 N- 13 N- 13 N11 T1 11 T1 11 T1 11 T9 11 T8 11 T7 11 T6 11 T5 11 T4
47 2_ 47 1_ 47 0_ 47 _C 47 _W 47 _R 47 _C 47 _W 47 _R
5 C3 5 W3 5 R3 5 2 5 2 5 2 5 1 5 1 5 1

112-EN1 BR-18-GXL
229-EN2 BK-18-GXL
229-EN3 BK-18-GXL

1
2
3
4
5
(+) BAT.(UNSWITCHED)
6
CAT DATA LINK (-)
7
CAT DATA LINK (+)
8
(+) BAT.( UNSWITCHED)
9
(-) BAT.
PRIMARY THROTTLE POSITION10
11
12
HOUR METER (+)
13
HOUR METER (-)
14
15
16
J1939 SHIELD
17
J1939 DATA (+)
18
J1939 DATA (-)
19
20
LOW COOLANT LEVEL LAMP
21
HIGH COOLANT TEMP LAMP
22
MAINTENANCE IND LAMP
23
LOW OIL PRESSURE LAMP
24
DIAGNOSTIC LAMP
25
WARNING LAMP
26
27
28
29
REMOTE START
30
KEYSWITCH
31
32
33
34
35
36
REMOTE SHUTDOWN SW
37
38
MAINTENANCE CLEAR SWITCH 39
40
41
STARTER INTERLOCK
42
SMMS RETURN
43
44
45
46
47
MONITORING SYSTEM OVERRIDE
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
RUN/STOP SWITCH
68
EVENT RESET SWITCH
69
LOW IDLE SWITCH
70
DROP/ISOCH SWITCH

M755-GN37
M756-GN36
X808-GN35
Y793-GN40
Y796-GN39
X811-GN38
L849-GN43
L850-GN42
X813-GN41

G
G
G
G
G
G
G
G
G
13 N- 13 N- 13 N- 13 N- 13 N- 13 N- 13 N- 13 N- 13 N11 T2 11 T2 11 T1 11 T1 11 T1 11 T1 11 T1 11 T1 11 T1
47 1_ 47 0_ 47 9_ 47 8_ 47 7_ 47 6_ 47 5_ 47 4_ 47 3_
5 C6 5 W6 5 R6 5 C5 5 W5 5 R5 5 C4 5 W4 5 R4

(+) BAT.(UNSWITCHED)
(-) BAT.
(-) BAT.

101
229
229

GENERATOR EXTENSION HARNESSES

RTD_TERM_STRIP

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

ENGINE EXTENSION HARNESSES

EN-C1
9X4391

ENGINE CUSTOMER CONNECTION

VAC-C HI
VAC-B HI

K900-CD24
K990-CD25
A234-CD26
N720-CD11
N719-CD12
N718-CD13
N716-CD10
N715-CD15
N717-CD14

1532707
1532707
1532707
GN-18-GXL
BR-18-GXL
PU-18-GXL
WH-18-GXL
GY-18-GXL
PK-18-GXL

1
2
3
4
5
6
7
8
9

CAN1+
CAN1CAN1_SH
CONTACT SENSE-LOWER
CONTACT SENSE-RAISE
CONTACT SENSE-COMMON
EXCITATION DISABLE
FAULT RESET
VAR/PF ENABLE

VAC-A HI

M995-EN95 GY-18-GXL

A604-SS12 RD-18-GXL

K900-CD24 1532707
K990-CD25 1532707
A234-CD26 1532707

G
7H N1 1 T9
89 0_

GROUND_GENERATOR_BARREL

200-GN28 GN-18-GXL
200-GN90 GN-18-GXL
200-GN90 GN-18-GXL

G
13 N11 T9
50 2_
5 GN

A339-EN96 GN-18-GXL

M995-SS11 WH-18-GXL

200-GN28 GN-18-GXL

CD

WH

RD

1
2
3
4

EN-C17
2767616

L-

BK

AX-C2
2767615

GROUND

CB

COOLANT_LEVEL(HEX ONLY)
308-0859
A339-SS10 BK-18-GXL

GN

A604-SS06 RD-18-GXL

STARTING OPTIONS
AIR_STARTER
SOLENOID
BK-18
BK-18

EN-C18
2767614
304-EN71 GY-18-GXL
229-EN70 BK-18-GXL

1
2

EN-C19
1552269
314-EN42 PU-18-GXL
229-EN43 BK-18-GXL
SUPPRESSOR-ELECTRIC_START
218-4935
1
2

ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE FEATURES.

CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL.
UNLESS OTHERWISE SPECIFIED, ALL WIRES TO BE 18 AWG OR LARGER.
NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT
CATERPILLAR ENGINEERING APPROVAL.

H-C1 EN-C4
3E3364 2767614
1
C214-H2 BK-18-GXL
2
F701-H1 BR-18-GXL

314-EN44 PU-18-GXL
229-EN45 BK-18-GXL

NOTE A: 944-OR AND 945-BR MUST BE TWISTED TOGETHER AT LEAST

1 TURN PER 25 mm.

HARNESS

DES

338-3387
338-3381
344-6214
344-6216
338-3385

CD
EN
EX
EX
GA
GG
GN
GX
GX
H
XA
XB

338-3385
344-6215
344-6217
370-0930
XXX-XXXX
XXX-XXXX

LOCATION

FUNCTION

C18 MCS GENERATOR INTERNAL

C18 MCS ENGINE SNSR-LH
EXTENSION, ENGINE, 5M
EXTENSION, ENGINE, 10M
C18 M
EXISTING GENERATOR WIRING
C18 MCS GENERATOR-LH
EXTENSION, GENERATOR, 5M
EXTENSION, GENERATOR, 10M
STARTER HARNESS AS
TRANSFORMER 1
TRANSFORMER 2

WIRES IN THE FOLLOWING

GROUPS SHALL BE TWISTED:
ONE TWIST PER 25 MM.
WIRE GROUP
WIRE NAME
EN_TW1
944-EN7
EN_TW1
945-EN6

NOTE B: SAE J1939 CAN DATA LINK BUS MAXIMUM LENGTH IS 40 METERS
(TERMINATION RESISTOR TO TERMINATION RESISTOR).
NOTE C: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939
SPECIFICATIONS FOR ALL SAE J1939 CAN DATA LINK CONNECTIONS.
G

STARTER_(RH)
350-1614
MOTOR GP
370-0927

MTR

BAT

S+

H
H
13 -T 13 -T
1- 2 11 1
15
50
07
3

(Dimensions: 56 inches x 35 inches)

42 Page,

KENR9033 VOL 2 of 3

ENGINE HARNESS

G-

NOTE D: USE RECOMMENDED CABLE OR EQUIVALENT.

F701-H1 BR-18-GXL
C214-H2 BK-18-GXL

MOTOR

THIS SCHEMATIC IS FOR THE C18 MCS MARINE GENERATOR SET ELECTRICAL SYSTEM
VOLUME 2 of 3: C18 MCS A&P SYSTEM
MEDIA NUMBER: KENR9033
SCHEMATIC PART NUMBER: 328-5265, CHANGE: 00, VERSION: Components are shown installed on a fully operable generator set with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

A
B
C
D
E
F

JE-C2
3525096

XE-C5
352-5095
A
B
C
D
E
F

A775-JE66 BR-18-GXL
T980-JE41 BU-18-GXL
145-JE42 BU-18-GXL
X863-JE14 GY-18-GXL
A774-JE67 WH-18-GXL
A775-JE44 PK-18-GXL

A235-JE19
A402-JE28
E963-JE18
E964-JE17
G491-JE23
G966-JE16
J906-JE15
M914-JE21
M988-JE32
N770-JE40
N917-JE11
Y983-JE62
Y984-JE63

BK-18-GXL
BU-18-GXL
BK-18-GXL
WH-18-GXL
BU-18-GXL
PU-18-GXL
BR-18-GXL
WH-18-GXL
BU-18-GXL
BU-18-GXL
OR-18-GXL
BU-18-GXL
BR-18-GXL

A234-JG46
K900-JG44
K990-JG45
N716-JG16
N719-JG15
N720-JG14

BK-18-GXL
YL-18-GXL
GN-18-GXL
WH-18-GXL
BR-18-GXL
GN-18-GXL

-T
20

2_
CO

NF
IG

JB
-T

145-JB34 BU-18-GXL

JB

CONFIG

145-JB33 BU-18-GXL

CONFIG

Y983-JE62 BU-18-GXL
Y984-JE63 BR-18-GXL
G966-JE16 PU-18-GXL
J906-JE15 BR-18-GXL
E964-JE17 WH-18-GXL
E963-JE18 BK-18-GXL
A235-JE19 BK-18-GXL
117-JE20 YL-18-GXL
M914-JE21 WH-18-GXL
366-JE22 PK-18-GXL
G491-JE23 BU-18-GXL
C991-JE24 PK-18-GXL
L460-JE71 YL-18-GXL
G846-JE26 YL-18-GXL
R776-JE72 PK-18-GXL
A402-JE28 BU-18-GXL
413-JE29 BR-18-GXL
994-JE30 GY-18-GXL
220-JE31 BK-18-GXL
M988-JE32 BU-18-GXL
N770-JE40 BU-18-GXL
C492-JE34 GY-18-GXL
494-JE43 BR-18-GXL
M995-JE36 GY-18-GXL
A339-JE98 GN-18-GXL
115-JE38 PK-18-GXL
X944-JE39 BU-18-GXL

DISPLAY

C
B

LS
LS
LS
LS
LS
-T
-T
-T
-T
-T
7_
6_
9_
8_
4_
5_
76
75
78
77
73
74
-T
LS

CT
B
CT
A

LS
LS
-T
-T
11
10
_1
_1
31
33

LS
-T
3_
83
LS
-T
2_
81
LS
-T
1_
79

100-690VAC
POTENTIAL 10W

A
POWER

CT
C

24VDC
10W

-T
LS

_1

12
-T
LS
_3

2_
2

-T

-T
3

B+

4_

SC
-T

RELAY
2

TC
1

RELAY
1

JE
JE
JE
JE
JE
JE
-T
-T
-T
-T
-T
-T
T2
52
57
50
51
54
53
17
_1
_4
_1
_1
_4
_1
_4
6
47
4
5
46
7
45
12

JB
-

6_

21
JB
-T

4-20mA

SUPPLY

41

PT100
C
B

SWITCH INPUTS

JB
JB
JB
JB
JB
-T
-T
-T
-T
-T
21
21
21
21
21
2_
1_
5_
3_
4_
2
1
3
4
4

H
28
6_
17
-T

JB
-T
17
7_

-L

JB
29
30
22
7_
JB
-T
JE
-T
34
_3
4
-T

35

_3

220-JE31 BK-18-GXL
366-JE22 PK-18-GXL

37

M988-JE32 BU-18-GXL

JE
-T
40
_3
7

36

JE
-T

36

_3

JE

35

N770-JE40 BU-18-GXL

38
39
40
41
42
43
421
422
423
424
425

JB
-T

51

M765-JB28 OR-18-GXL

84

_5

50

-T

42

_5

426

JB

N755-JB29 OR-18-GXL

52
53

BU-18-GXL
BU-18-GXL
WH-18-GXL
BU-18-GXL
BU-18-GXL
BU-18-GXL
BR-18-GXL

11

12

13 14

15

L3

L2

L1

A235-JE19 BK-18-GXL
A402-JE28 BU-18-GXL
E963-JE18 BK-18-GXL
E964-JE17 WH-18-GXL
G491-JE23 BU-18-GXL
G966-JE16 PU-18-GXL
M914-JE21 WH-18-GXL
M988-JE32 BU-18-GXL
N770-JE40 BU-18-GXL
Y983-JE62 BU-18-GXL
Y984-JE63 BR-18-GXL

TP
-T
26
_A
TP
-T
8_
S

CT1 CT2 CT3

F449-TP2 PU-18-GXL
F449-TP4 PU-18-GXL
F449-TP6 PU-18-GXL
F478-TP1 GY-18-GXL
F480-TP3 GY-18-GXL
F482-TP5 GY-18-GXL
J977-TP12 PU-18-GXL
J978-TP13 WH-18-GXL
R879-TP14 GY-18-GXL

220-JE31 BK-18-GXL
366-JE22 PK-18-GXL
494-JE43 BR-18-GXL

27
_B

RS-485 S-

E488-TP25 WH-18-GXL
E488-TP11 WH-18-GXL

POWER_ANALYZER_MODULE_(PAM)
352-1442

85-265
VAC

TP
-T

A+

E488-TP7 WH-18-GXL

TP
-

TP
-T
1

_1

1 2 3 4 5 6 7 8 9
T2
1_
2
-T
22
_3
TP
-T
23
_4
TP
-T
24
_5
TP
-T
25
_6

PU-18-GXL
BR-18-GXL
GY-18-GXL
WH-18-GXL
BU-18-GXL
BR-18-GXL

35
_1
5
TP
-T

34
_1
4
TP
-T

31
_1
2
TP
-T

32
_

-T
33

10

TP

TP
-T

E486-TP10 GY-18-GXL
E486-TP30 GY-18-GXL

_1
0

E488-TP11 WH-18-GXL
E486-TP10 GY-18-GXL
E486-TP30 GY-18-GXL
E487-TP8 BU-18-GXL
E488-TP25 WH-18-GXL

11

POWER ANALYZER MODULE

(OPTIONAL)

E487-TP8 BU-18-GXL

F478-TP1 GY-18-GXL
F449-TP2 PU-18-GXL
F480-TP3 GY-18-GXL
F449-TP4 PU-18-GXL
F482-TP5 GY-18-GXL
F449-TP6 PU-18-GXL
R879-TP14 GY-18-GXL
J978-TP13 WH-18-GXL
J977-TP12 PU-18-GXL
TWISTED PAIR
NOTE E

352-1444

_M
99

M995

200-JB38 BK-18-GXL
J977-JB80
J977-JB73
J978-JB81
J978-JB72
R879-JB82
R879-JB71

PU-18-GXL
PU-18-GXL
BR-18-GXL
BR-18-GXL
GY-18-GXL
GY-18-GXL

E486-JG21 GY-18-GXL
E487-JG20 BU-18-GXL
E488-JG19 WH-18-GXL

117-JB36 YL-18-GXL

F449-JG64 PU-18-GXL
F449-JG61 PU-18-GXL
F449-JG24 PU-18-GXL

-T

14

1_

M9

M765-JX01
M765-JX05
N755-JX02
N755-JX06
N917-JX03
N917-JX04

JG-S1
1

117

05
_1

17

117

117
200
200
RCOM +
RCOM RCOM G

-T
20

8_
11
7

JE
-

T8
_1

17

M995

117-JE20 YL-18-GXL

M995-JB35 GY-18-GXL

95

JE
-T
6

M995-JE36 GY-18-GXL

200-JG31 BK-18-GXL
200-JB37 BK-18-GXL
200-JB39 BK-18-GXL
J977-LS21
J977-TP12
J978-LS22
J978-TP13
R879-LS23
R879-TP14

PU-18-XLPE
PU-18-GXL
BR-18-XLPE
WH-18-GXL
GY-18-XLPE
GY-18-GXL

F449-JG63 PU-18-GXL

K900-JG44 YL-18-GXL
K900-JG65 YL-18-GXL

JG-S2

K990-JG45 GN-18-GXL
K990-JG66 GN-18-GXL

JG-S3

A234-JG46 BK-18-GXL
A234-JG67 BK-18-GXL

JG-S4

TWISTED PAIR
NOTE E

M765-JX01 OR-18-GXL
M765-JX05 OR-18-GXL

OR-18-GXL
OR-18-GXL
OR-18-GXL
OR-18-GXL
OR-18-GXL
OR-18-GXL

N755-JX02
N755-JX06
N917-JX03
N917-JX04

K900-JG28 YL-18-GXL

OR-18-GXL
OR-18-GXL
OR-18-GXL
OR-18-GXL

SHUTDOWN_OVERRIDE_RESISTOR
351-0852
NOTE A

TWISTED PAIR
NOTE E
2

JG-C5
1552267

K990-JG29 GN-18-GXL

A234-JG30 BK-18-GXL

TWISTED PAIR
NOTE E

LS-C1
3E3370
A
B
C

K900-LS14 YL-18-XLPE
K990-LS15 GN-18-XLPE
A234-LS16 BK-18-XLPE
338-3378

N716-JG16 WH-18-GXL
N719-JG15 BR-18-GXL
N720-JG14 GN-18-GXL
P925-JG56 PU-18-GXL
X815-JG57 WH-18-GXL
X816-JG58 WH-18-GXL
N706-JG4 GY-18-GXL
A378-JG5 BU-18-GXL
N702-JG6 PU-18-GXL
N704-JG7 GN-18-GXL
J904-JG8 GY-18-GXL
N714-JG9 GY-18-GXL
J905-JG10 PU-18-GXL
N713-JG11 YL-18-GXL
N718-JG12 PU-18-GXL
N752-JG13 PK-18-GXL
N720-JG14 GN-18-GXL
N719-JG15 BR-18-GXL
N716-JG16 WH-18-GXL
N715-JG17 GY-18-GXL
N717-JG18 PK-18-GXL
E488-JG19 WH-18-GXL
E487-JG20 BU-18-GXL
E486-JG21 GY-18-GXL
112-JG22 PU-18-GXL
229-JG23 BK-18-GXL
F449-JG63 PU-18-GXL
F448-JG25 PK-18-GXL
F450-JG26 BR-18-GXL
F452-JG27 YL-18-GXL
A376-JG62 PU-18-GXL

M765-JX05 OR-18-GXL
N755-JX06 OR-18-GXL
N917-JX04 OR-18-GXL

TWISTED PAIR
NOTE E
TWISTED PAIR
NOTE E

TWISTED PAIR
NOTE E

SC

1_
1

TP-S2

JE-C1
2320019

314-JE59 PU-18-GXL
229-JE60 BK-18-GXL
C968-JE13 PK-18-GXL
304-JE61 WH-18-GXL
Y979-JE65 BU-18-GXL

34

OR-18-GXL
OR-18-GXL
WH-18-GXL
BU-18-GXL
BR-18-GXL

E486-TP9 GY-18-GXL

PU-18-GXL
PU-18-GXL
YL-18-GXL
BK-18-GXL
BK-18-GXL
BK-18-GXL

T980-ES2 BU-18-GXL
T980-ES9 BU-18-GXL

N917-JE11 OR-18-GXL

SC

24
V
-T
16
9_
1JB

0V

_2
-

70
_8
31
_9
30

A402-JE28
G491-JE23
M914-JE21
M988-JE32
N770-JE40
Y983-JE62
Y984-JE63

A744-ES8 PU-18-GXL

112-JE1 PU-18-GXL
229-JE2 BK-18-GXL
229-JE3 BK-18-GXL
112-JE4 PU-18-GXL
945-JE5 BR-18-GXL
944-JE6 OR-18-GXL
112-JE7 PU-18-GXL
229-JE8 BK-18-GXL
M971-JE9 BR-18-GXL
229-JE10 BK-18-GXL

TWISTED PAIR
NOTE E

220-JE31 BK-18-GXL
366-JE22 PK-18-GXL
494-JE43 BR-18-GXL

A775-ES7 PU-18-GXL

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

27

R953-JB76 BR-18-GXL

M995

PU-18-GXL
YL-18-GXL
YL-18-GXL
BU-18-GXL
BU-18-GXL
BK-18-GXL
BK-18-GXL

M765-JB28
N755-JB29
R951-JB74
R952-JB75
R953-JB76

_L
12
T5
_R
ES
-

R24

ES
-T
4_
7_
R2
R2
4
4

ES
-

R23

R12

ES
-T

T2
_R

11

145-ES3 BU-18-GXL
145-ES10 BU-18-GXL

R11

ES
ES
-T
-T
3_
8_
R2
R2
3
3

X863-ES4 GY-18-GXL

JE
-T

32
_1

16
7_

CO
NF

IG

94
4

944
CONFIG

PU-18-GXL
WH-18-GXL
PU-18-GXL
WH-18-GXL
PU-18-GXL
WH-18-GXL
PU-18-GXL
PU-18-GXL
WH-18-GXL
PU-18-GXL
WH-18-GXL
WH-18-GXL
WH-18-GXL
WH-18-GXL
WH-18-GXL
WH-18-GXL
WH-18-GXL
WH-18-GXL
WH-18-GXL
PU-18-GXL
WH-18-GXL
PU-18-GXL
WH-18-GXL
BK-18-GXL

12

L22

ES
-T
6

11
T1
_L

L12

L21

ES
-

L11

JE
-T

112-JB62
117-JB36
117-JB40
140-JB31
140-JB32
200-JB37
229-JB56

-6
-8
8
8
78

945

JE
-T
66
_1

25

J977-JB73
J978-JB72
R879-JB71
R951-JB74
R952-JB75
R953-JB76

1_
15

24

_A
TP
-

_9
45
-T
11
T1
2_
JE
-

944-JE6 OR-18-GXL

304-JE61 WH-18-GXL
314-JE59 PU-18-GXL
J906-JE15 BR-18-GXL
N917-JE11 OR-18-GXL

E488-TP7 WH-18-GXL
E488-LS11 WH-18-XLPE
E487-TP8 BU-18-GXL
E487-LS12 BU-18-XLPE
E486-TP9 GY-18-GXL
E486-LS13 GY-18-XLPE
140-JB31 BU-18-GXL
140-JB32 BU-18-GXL
M971-SC6 BR-18-GXL
M971-LS24 BR-18-XLPE

L841-JG50
L842-JG51
L849-JG43
L850-JG42
M755-JG37
M756-JG36
M757-JG47
P923-JG53
P924-JG54
P925-JG56
X808-JG35
X810-JG49
X811-JG38
X812-JG52
X813-JG41
X814-JG55
X815-JG57
X816-JG58
X899-JG32
Y956-JG34
Y792-JG48
Y793-JG40
Y796-JG39
Y799-JG33

A250-JB9 BK-18-GXL
A274-JB1 BK-18-GXL
F807-JB44 PU-18-GXL
F813-JB43 YL-18-GXL
G738-JB3 GY-18-GXL
M995-JB35 GY-18-GXL
N718-JB30 PU-18-GXL
R879-JB42 GY-18-GXL

112-JB61
112-JB62
117-JB40
200-JB38
229-JB53
229-JB56

-T
3

23

26

105-JB10 BR-18-GXL
112-JB6 PU-18-GXL
112-JB31 PU-18-GXL
112-JB32 PU-18-GXL
112-JB63 PU-18-GXL
145-JB33 BU-18-GXL
145-JB34 BU-18-GXL
177-JB18 OR-18-GXL
178-JB19 GN-18-GXL
200-JB39 BK-18-GXL
229-JB12 BK-18-GXL
229-JB13 BK-18-GXL
229-JB26 BK-18-GXL

F452-JG27 YL-18-GXL
F452-LS9 YL-18-XLPE
F482-LS6 GY-18-XLPE
F482-TP5 GY-18-GXL
F449-TP6 PU-18-GXL

JB

21
22

REMOTE_E-STOP
1096507
A775-ES1 BR-18-GXL

-T
1

0_

1
R2
VS
4_

12

R1

-T

VS

JB

5_

12

R1

-T

VS

JB

6_

12

R1

-T

VS

JB

7_

12

R2

-T

VS

8_

12

R2

-T

VS

JB

9_

12
-T

JB
JB
-T
80
_S
R1
-1
1
4
-1
R1
_S
1
-1
R2
_S
37
-T

JB

4
-1
R2
_S
63

-T

JE

-B
M

20

16
-T
19
-T
JG
24
-T
JG
VC
_M
25
-T
JG
VC
_M
26
-T

44

JG

_F

30
-T

44

JG

_F

19
-T

F4

LS

20
_
78

LS

-T

49

2_

F4

-T
71
5_
M9

M971

JE

945-JE5 BR-18-GXL

JB
JB
JB
-T
-T
-T
18
10
11
3_
0_
0_
A2
G7
G7
A2
74
38
38
74
1_

10

12

-T

_1

JB

60
-T
2

JE

11
9_

-T

12

SC

_1

17
2

-T

11

LS

1_

20
-T
JB

2
11
6_
10

11

JG
-T

4_

10
-T
JB
JB
-T
98
99
_1
_1
05
05

50

-T

A2

JB

7_

10

50

-T

A2

JB

8_

10
-T
JB
29
_2
18

-T

22

LS

6_

10

-T

22

JB

7_
9

-T
JG

3_

11

-T

22

JB

4_

11

-T
1
1

-B
2
B2
+
D
EL
-A
DC

_V
13
-T
JG
DC
_V
14
-T

OM

JG

_C

15

18
19

17
-T
JG

BK-18-GXL
WH-18-GXL
PU-18-GXL
PK-18-GXL
BR-18-GXL

TP

3_
-T
TP

_E
48

JG
T1
05
JG
-

E486

JG
LS
LS
TP
-T
-T
-T
-T
T2
32
24
23
30
8_
_F
_F
_F
_F
F4
45
48
45
48
49
2
2
2
2

TP
-

7
6

_E
48

E488
E487

LS
LS
TP
TP
TP
-T
-T
-T
-T
-T
25
26
36
10
4_
27
_E
_E
_E
_E
E4
_E
48
48
48
48
87
48
8
7
8
6
6

48
8

F449

JE
-T

M971-JE9 BR-18-GXL

F450-LS8 BR-18-XLPE
F450-JG26 BR-18-GXL
F480-LS5 GY-18-XLPE
F480-TP3 GY-18-GXL
F449-TP4 PU-18-GXL

LS
-T

F482

02
_E

NOTE C
E488-JG19 WH-18-GXL

N704-JG7 GN-18-GXL
F448-JG25 PK-18-GXL
F448-LS7 PK-18-XLPE
F478-LS4 GY-18-XLPE
F478-TP1 GY-18-GXL
F449-TP2 PU-18-GXL

SC
JB
JB
LS
-T
-T
-T
-T
7_
20
20
37
M9
4_
3_
_M
71
14
14
97
0
0
1

49
1_
F4

F449-JG24 PU-18-GXL

117-JB40 YL-18-GXL
220-JE31
304-JE61
314-JE59
366-JE22
494-JE43

A376-JG62 PU-18-GXL

JG
LS
TP
LS
-T
-T
-T
-T
T2
31
21
9_
22
9_
_F
_F
F4
_F
F4
45
45
80
48
49
0
0
0

9
_F
44

NOTE B

140

A250-JB9 BK-18-GXL
A274-JB1 BK-18-GXL
F807-JB44 PU-18-GXL
F813-JB43 YL-18-GXL
G738-JB3 GY-18-GXL
M995-JB35 GY-18-GXL
N718-JB30 PU-18-GXL
R879-JB42 GY-18-GXL
R951-JB74 WH-18-GXL
R952-JB75 BU-18-GXL
R953-JB76 BR-18-GXL

N702-JG6 PU-18-GXL

F4

9
44
_F
60
-T
JG
-T
61

F449
F452

140
105-JB10 BR-18-GXL
112-JB6 PU-18-GXL
145-JB33 BU-18-GXL
145-JB34 BU-18-GXL
177-JB18 OR-18-GXL
178-JB19 GN-18-GXL
200-JB39 BK-18-GXL
229-JB12 BK-18-GXL
229-JB13 BK-18-GXL

_M

VC

A235-JE19 BK-18-GXL
A402-JE28 BU-18-GXL
A775-JE66 BR-18-GXL
E963-JE18 BK-18-GXL
E964-JE17 WH-18-GXL
G491-JE23 BU-18-GXL
G966-JE16 PU-18-GXL
J906-JE15 BR-18-GXL
M914-JE21 WH-18-GXL
M971-JE9 BR-18-GXL
M988-JE32 BU-18-GXL
M995-JE36 GY-18-GXL
N770-JE40 BU-18-GXL
N917-JE11 OR-18-GXL
X863-JE14 GY-18-GXL
Y983-JE62 BU-18-GXL
Y984-JE63 BR-18-GXL

A744-RS45 PU-18-GXL

355-3636 (5M)
XE-C4
358-7800 (20M)
352-5095
A775-XE1 BR-18-GXL
T980-XE2 BU-18-GXL
145-XE3 BU-18-GXL
X863-XE4 GY-18-GXL
A744-XE5 GN-18-GXL
A775-XE6 PK-18-GXL

18
S

RS-C2
3525095
A775-RS44 PU-18-GXL

NOTE C
F449-JG64 PU-18-GXL

JB

PK-18-GXL
BU-18-GXL
BR-18-GXL
GY-18-GXL

112-JE1 PU-18-GXL
112-JE4 PU-18-GXL
112-JE7 PU-18-GXL
117-JE20 YL-18-GXL
220-JE31 BK-18-GXL
229-JE2 BK-18-GXL
229-JE3 BK-18-GXL
229-JE8 BK-18-GXL
229-JE10 BK-18-GXL
229-JE60 BK-18-GXL
304-JE61 WH-18-GXL
314-JE59 PU-18-GXL
366-JE22 PK-18-GXL
494-JE43 BR-18-GXL
944-JE6 OR-18-GXL
945-JE5 BR-18-GXL

352-9658

F480

JB
JB
JB
JB
JB
JB
JB
-T
-T
-T
-T
-T
-T
-T
20
22
22
22
22
23
24
7_
4_
3_
5_
_R
_R
_R
20
57
58
59
CO
CO
CO
0
MMM+
G

CS
-T
6

CS
-T
8

CS
CS
CS
-T
-T
-T
5
3
4

T2
CS
-

T1
CS
7
-T
CS

TERMINAL
STRIP

F450

NOTE B

E486-JG21 GY-18-GXL
115-JE38
145-JE42
413-JE29
994-JE30

F478
F449

E487-JG20 BU-18-GXL

A339-JE98 GN-18-GXL
A774-JE67 WH-18-GXL
A775-JE44 PK-18-GXL
C492-JE34 GY-18-GXL
C968-JE13 PK-18-GXL
C991-JE24 PK-18-GXL
G846-JE26 YL-18-GXL
L460-JE71 YL-18-GXL
R776-JE72 PK-18-GXL
T980-JE41 BU-18-GXL
X944-JE39 BU-18-GXL
Y979-JE65 BU-18-GXL

NOTE A

A775-ES1 BR-18-GXL
T980-ES2 BU-18-GXL
145-ES3 BU-18-GXL
X863-ES4 GY-18-GXL
A744-ES5 GY-18-GXL
A775-ES6 PK-18-GXL

M765-JX05 OR-18-GXL
N755-JX06 OR-18-GXL
N917-JX04 OR-18-GXL

A378-JG5 BU-18-GXL

15

17

SHUTDOWN OVERRIDE SWITCH (OPTIONAL)

(CUSTOMER SUPPLIED)

A375-JG3 GN-18-GXL
N706-JG4 GY-18-GXL

14

16

115-JE38 PK-18-GXL
413-JE29 BR-18-GXL
994-JE30 GY-18-GXL
A339-JE98 GN-18-GXL
C492-JE34 GY-18-GXL
C991-JE24 PK-18-GXL
G846-JE26 YL-18-GXL
T980-JE64 BU-18-GXL
Y979-JE65 BU-18-GXL

F449-JG61 PU-18-GXL
NOTE C

JG

105-JB10 BR-18-GXL
A250-JB9 BK-18-GXL
A274-JB1 BK-18-GXL
G738-JB65 GY-18-GXL
M995-JB35 GY-18-GXL

GY-18-GXL
BU-18-GXL
WH-18-GXL
PU-18-GXL
PU-18-GXL
PU-18-GXL

F448

-T
10

E486-JG21
E487-JG20
E488-JG19
F449-JG24
F449-JG61
F449-JG64

MVC-8
NOTE B

JG

TWISTED PAIR
NOTE E

K900-JG44 YL-18-GXL
K990-JG45 GN-18-GXL
A234-JG46 BK-18-GXL

A374-JG1 YL-18-GXL
N705-JG2 YL-18-GXL

MVC-7

JG
-T
1

2
_5

K900-JG44 YL-18-GXL

K900-JG44 YL-18-GXL

MVC-6

T1
03

3
_5
_5
54

229-JB13 BK-18-GXL

35
-T

H 51

JG

RS-485

CO

14

6_

JG

-T

5
52

_5

JB
-T
JB

MVC-5
112-JB31 PU-18-GXL
112-JB32 PU-18-GXL
112-JB61 PU-18-GXL
112-JB62 PU-18-GXL
112-JB63 PU-18-GXL
117-JB40 YL-18-GXL
200-JB38 BK-18-GXL
229-JB26 BK-18-GXL
229-JB53 BK-18-GXL
229-JB56 BK-18-GXL
J977-JB73 PU-18-GXL
J978-JB72 BR-18-GXL
R879-JB71 GY-18-GXL

COM4
CANJ1939

_D

S5

6
_5
_5
-T

51

MVC-4

TWISTED PAIR
NOTE E

R879-JB42 GY-18-GXL

-T

-T
JG

0
40

50 L

-T
JG

K990-JG45 GN-18-GXL

F813-JB43 YL-18-GXL

JB

_4

0V 52

39

49
_5

A234-JG46 BK-18-GXL

-T
RE

MVC-2

N717-JG18 PK-18-GXL

JB

+
OM
RC
OM
RC
-G
OM
RC

MVC-1

N715-JG17 GY-18-GXL

JG
JG
JG
JG
JG
-T
-T
-T
-T
-T
23
33
22
21
20
_M
_M
_M
_M
_V
VC
VC
VC
VC
_P
-4
-5
-3
-2
-1
F

V_PF

53

53

48 H

L 54
COM 3
MODBUS RTU

J905-JG10 PU-18-GXL

_F

0
_6
49

FRES
TWISTED PAIR
NOTE E

MVC-3

F807-JB44 PU-18-GXL

J904-JG8 GY-18-GXL

JG

DS50

JB
-T
2

TWISTED PAIR
NOTE E

112-JB6 PU-18-GXL

-T

COM5
CANOPEN

H 55

JB

47 L

OPTO

304-JE61 WH-18-GXL
314-JE59 PU-18-GXL
J906-JE15 BR-18-GXL
N917-JE11 OR-18-GXL

G966-JE16 PU-18-GXL

229-JB7 BK-18-GXL

_F

FSD

50
-T

24V 56

46

A250-JB9 BK-18-GXL
A274-JB1 BK-18-GXL
F807-JB44 PU-18-GXL
F813-JB43 YL-18-GXL
G738-JB3 GY-18-GXL
M995-JB35 GY-18-GXL
N718-JB30 PU-18-GXL
R879-JB42 GY-18-GXL

PU-18-GXL
WH-18-GXL
PU-18-GXL
WH-18-GXL
PU-18-GXL
WH-18-GXL
PU-18-GXL
PU-18-GXL
WH-18-GXL
PU-18-GXL
WH-18-GXL
WH-18-GXL
WH-18-GXL
WH-18-GXL
WH-18-GXL
WH-18-GXL
WH-18-GXL
WH-18-GXL
WH-18-GXL
PU-18-GXL
WH-18-GXL
PU-18-GXL
WH-18-GXL
BK-18-GXL

N752-JG13 PK-18-GXL

SD

ALM

R879-JB82 GY-18-GXL

JB

45 TACHO

L841-JG50
L842-JG51
L849-JG43
L850-JG42
M755-JG37
M756-JG36
M757-JG47
P923-JG53
P924-JG54
P925-JG56
X808-JG35
X810-JG49
X811-JG38
X812-JG52
X813-JG41
X814-JG55
X815-JG57
X816-JG58
X899-JG32
Y956-JG34
Y792-JG48
Y793-JG40
Y796-JG39
Y799-JG33

13

LM

COM2

9_
8_
11
-T
JB

J978-JB81 BR-18-GXL

N714-JG9 GY-18-GXL
N718-JG12 PU-18-GXL
N718-JB30 PU-18-GXL

COM2
M765-JX05 OR-18-GXL
N755-JX06 OR-18-GXL
N917-JX04 OR-18-GXL

7_

57

N713-JG11 YL-18-GXL

-T

COM2

R953-JB76 BR-18-GXL
J977-JB80 PU-18-GXL

85
85

JB
S4
_R
88
-T
JB
HI
_S
89
-T
JB

R879-JB42 GY-18-GXL

JB

N718-JB41 PU-18-GXL

11

44

L 58

-T

COM 2
R10 410
LINK

JB

43 C

ES-C1
352-5096

22

JB

1
-A
SH
3_
-T

-A

JX

SH

4_
-T

-B

JE

SH

1_

SH

4_

13
-T

-B

JB

SH

2_

HS4

_R

JB

-T

85

_S

JX

-T

JX

-T

1
-B
SH
-B
SH

-T

87

JX
-T
4_
SH
-A
1
5_
-T
JX
6_

VDC-B

11

H 59

-T

JB

42 B

A
B
C
D
E
F

5_

11

-A

-T

VDC-A

_6
_6
-T

48
JB

60

R952-JB75 BU-18-GXL

-T

41 A

L 61

JB

COM 1
SDU 410
LINK

F813-JB43 YL-18-GXL

JG

4
63

RS485-

47
-T

R951-JB74 WH-18-GXL

JB

H 62

40 C

ES-C3
3525096

-T

-A

2
5
_6
04
T2
_6
39
3_
20

R2

38

R2
_S

JB

46
-T
JB
JE
-T
JB
-T
JE

JE

RS485+

JB
JG
JB
TP
TP
LS
LS
LS
-T
-T
-T
-T
-T
-T
-T
-T
T1
92
10
20
13
12
30
29
28
5_
_2
0_
6_
_R
_R
_R
_R
_R
RC
00
20
20
CO
CO
CO
CO
CO
OM
0
0
MM+
MMM+
-G
G

RELAY 2
RELAY 1

R776-JE72 PK-18-GXL

SH-B2

OR-18-GXL
OR-18-GXL
OR-18-GXL
OR-18-GXL
OR-18-GXL
OR-18-GXL
PU-18-GXL

105-JB10 BR-18-GXL
112-JB6 PU-18-GXL
112-JB31 PU-18-GXL
112-JB32 PU-18-GXL
112-JB63 PU-18-GXL
145-JB33 BU-18-GXL
145-JB34 BU-18-GXL
177-JB18 OR-18-GXL
178-JB19 GN-18-GXL
200-JB39 BK-18-GXL
229-JB12 BK-18-GXL
229-JB13 BK-18-GXL
229-JB26 BK-18-GXL

R951-JB74 WH-18-GXL
R952-JB75 BU-18-GXL

33

ACKNOWLEDGE

NC 63

229-JB54 BK-18-GXL

GY-18-GXL
BU-18-GXL
WH-18-GXL
PU-18-GXL
PU-18-GXL
PU-18-GXL

314-JE59 PU-18-GXL

N917-JX03
N917-JE11
M765-JX01
M765-JB28
N755-JX02
N755-JB29
F807-JB44

SHIELD
E486-JG21
E487-JG20
E488-JG19
F449-JG24
F449-JG61
F449-JG64

112-JB31 PU-18-GXL

32

SHUTDOWN
OVERRIDE

L460-JE71 YL-18-GXL

N755-JX06 OR-18-GXL

12

COM 4
USB

10

RUNNING

38 A

E964-JE17 WH-18-GXL

COM 3
CONFIGURATION
ETHERNET

PT100

NC 66

64

E963-JE18 BK-18-GXL

OVERSPEED
TEST

67

NO 65

FAULT

NO 68

A339-JE98 GN-18-GXL
A774-JE67 WH-18-GXL
A775-JE44 PK-18-GXL
C492-JE34 GY-18-GXL
C968-JE13 PK-18-GXL
C991-JE24 PK-18-GXL
G846-JE26 YL-18-GXL
L460-JE71 YL-18-GXL
R776-JE72 PK-18-GXL
T980-JE41 BU-18-GXL
X944-JE39 BU-18-GXL
Y979-JE65 BU-18-GXL

SH-B1

TP
-

JE

1
_3

-T

25

CONFIG 1 69

39 B

PU-18-GXL
BU-18-GXL
BU-18-GXL
PU-18-GXL
GY-18-GXL
PK-18-GXL

304-JE61 WH-18-GXL

SWITCH 8

CONFIG 2 70

37 C

A775-ES7
T980-ES9
145-ES10
A744-ES8
A744-ES5
A775-ES6

A235-JE19 BK-18-GXL

ACKNOWLEDGE

31 4-20mA 4

32 A

M765-JX05 OR-18-GXL

OM

-T

26

CONFIG 3 71

PK-18-GXL
BU-18-GXL
BR-18-GXL
GY-18-GXL

SH-A1

_C

_3

30 4-20mA 3

36 B

355-3638

112-JB32 PU-18-GXL

31

SWITCH 7

115-JE38
145-JE42
413-JE29
994-JE30

JE

NC 73
CONFIG 4 72

-T

JE

9
_2

-T

24

29 4-20mA 2

N917-JX04 OR-18-GXL

JX

22
-T
JE

8
_2

-T

23

28 4-20mA 1

35 A

REMOTE E-STOP

7 0V

30
H

SWITCH 6

74

112-JB31 PU-18-GXL
112-JB32 PU-18-GXL
112-JB61 PU-18-GXL
112-JB62 PU-18-GXL
112-JB63 PU-18-GXL
117-JB40 YL-18-GXL
200-JB38 BK-18-GXL
229-JB26 BK-18-GXL
229-JB53 BK-18-GXL
229-JB56 BK-18-GXL
J977-JB73 PU-18-GXL
J978-JB72 BR-18-GXL
R879-JB71 GY-18-GXL

90

_2

NO 75

27 24V 0.2A

21
11
12
14
22
24

SR2
179-8829

-T

26 OV

N/A 76

A1

JB

JP-T2

_7

229-JB26 BK-18-GXL
A775-JE66 BR-18-GXL

P989-JB33 GN-18-GXL

N/A 77

34 C

RESISTOR
10KOHM

5 0V

11
A2

_S

-T
JE

25 OV OPT

33 B

SH-B2
SH-B1
SH-A1

4 24V

28
29

SWITCH 5

JP-T1

H
L

SWITCH 4

G846-JE26 YL-18-GXL

N755-CS02 OR-18-GXL
N765-CS03 OR-18-GXL
N917-CS04 OR-18-GXL

22

JB

SR1
179-8829

62

N/A 78

2 0V

BUZZER

994-JE30 GY-18-GXL

0_

20

JB

A1

-T

23 SW 7

1 24V

CRANK
CUTOFF

C991-JE24 PK-18-GXL

200-JB38 BK-18-GXL

64

229-JB55 BK-18-GXL
X863-JE14 GY-18-GXL

21
11
12
14
22
24

JE

_2

ETS 80
SHUTDOWN 79

59

21 SW 5

4-20mA

413-JE29 BR-18-GXL

229

229-JB53 BK-18-GXL

SWITCH 3

115-JE38 PK-18-GXL

229-CS01 BK-18-GXL

22

10

A2

ETR 81

OPTO

199-JP1 OR-18-GXL

-T
-T
JB

VSR
369-3401

112-JB61 PU-18-GXL

6 24V

RUNNING 82

22 SW 6

24 SW 8

22

JB
JB

2
CB
12

3_

B2

77

-A

-T

SR

78

A1

229-JB20 BK-18-GXL
112-JB63 PU-18-GXL
G738-JB22 GY-18-GXL
105-JB23 BR-18-GXL
A274-JB24 BK-18-GXL
A250-JB25 BK-18-GXL

SHUTDOWN_MODULE_(SDU)
334-2668

SWITCH 1
SWITCH 2
SWITCH 3
SWITCH 4
SWITCH 5
SWITCH 6
SWITCH 7
SWITCH 8
SHUTDOWN COIL
SHUTDOWN OVERRIDE
SHUTDOWN
TACHO 2

Y979-JE65 BU-18-GXL

SHUTDOWN_OVERRIDE
SWITCH

6_

11
-T
JB
9
22
8_
-T
SC
1
CB

-T

12

2_

B1

_C

75
-T
JB

_C

76
-T
JB
_V

JB

SR

A2

_V

-A

21
11
12
14
22
24

E487-TP8 BU-18-GXL
E486-TP9 GY-18-GXL
E488-TP7 WH-18-GXL
F449-TP2 PU-18-GXL
F449-TP4 PU-18-GXL
F449-TP6 PU-18-GXL
F478-TP1 GY-18-GXL
F480-TP3 GY-18-GXL
F482-TP5 GY-18-GXL
J977-TP12 PU-18-GXL
J978-TP13 WH-18-GXL
R879-TP14 GY-18-GXL

21

JB

TS
AT
68
-T
JB

4
27
_A
59
-T
JB

38
G7
2_
JB
JE
JB
JE
JB
JB
JB
JB
JB
JE
JB
JB
-T
-T
-T
-T
-T
-T
-T
-T
-T
-T
-T
-T
67
60
10
1_
23
20
64
10
61
21
36
40
_A
_1
5_
1J1
0_
_1
_1
9_
_1
_1
_1
_1
B225
05
12
11
11
12
A2
05
12
12
12
T6
0
2
2
50
JB
-T
17
20
9_
_2
22
29
9
-T
JE
29
_2
19
-T

JE

22

3_
-T

29

JE

_2

73
-T

29

JB

_2

74
-T

29

JB

_2

35
-T

29

JB

_2
29

JE

-T

16

_2

JE

-T

15

178-JB19 GN-18-GXL

-T

83
9_
13

177-JB18 OR-18-GXL

JE

5
_8
44
-T
JB
-T
JB

-T

58
JE

6
_1

25
-T
JB

7
_1

27
-T
JE

9
_1

33
-T
JE

0
_2

58
-T

CB2
114-1142

A250-JB59 BK-18-GXL
105-JB58 BR-18-GXL

BU-18-GXL
BU-18-GXL
BK-18-GXL
BK-18-GXL
PU-18-GXL

TWISTED PAIR
NOTE E

112-SC5 PU-18-GXL
229-SC4 BK-18-GXL
M971-SC6 BR-18-GXL

JE

T980-JE64 BU-18-GXL

229-SC4 BK-18-GXL

140-JB32
140-JB31
200-JB37
229-JB56
112-JB62

SWITCH 2

20 SW 4

229-LS2 BK-18-XLPE
229-JB7 BK-18-GXL
229-JG23 BK-18-GXL
229-JB12 BK-18-GXL
229-JB13 BK-18-GXL
229-JB20 BK-18-GXL
229-JB15 BK-18-GXL
229-JB26 BK-18-GXL

SWITCH 1

19 SW 3

T789-JB117 YL-18-GXL

E486-LS13 GY-18-XLPE
E487-LS12 BU-18-XLPE
E488-LS11 WH-18-XLPE
F448-LS7 PK-18-XLPE
F450-LS8 BR-18-XLPE
F452-LS9 YL-18-XLPE
F478-LS4 GY-18-XLPE
F480-LS5 GY-18-XLPE
F482-LS6 GY-18-XLPE
J977-LS21 PU-18-XLPE
J978-LS22 BR-18-XLPE
M971-LS24 BR-18-XLPE
R879-LS23 GY-18-XLPE

Y983-JE62 BU-18-GXL
Y984-JE63 BR-18-GXL
494-JE43 BR-18-GXL
M914-JE21 WH-18-GXL
A402-JE28 BU-18-GXL
G491-JE23 BU-18-GXL
117-JB36 YL-18-GXL
117-JB40 YL-18-GXL

FAULT

A339-JE98 GN-18-GXL

CRANK 83

CB1
114-1142

10A

229-LS20 BK-18-XLPE
229-LS19 BK-18-XLPE
229-LS25 BK-18-XLPE

LS-S1

TACHO 1

SWITCH INPUTS

18 SW 2

A775-JE66 BR-18-GXL
M971-JE9 BR-18-GXL
M995-JE36 GY-18-GXL
X863-JE14 GY-18-GXL

229
229

C987-JB68 RD-18-GXL

105-JB10 BR-18-GXL
105-JB23 BR-18-GXL
A250-JB25 BK-18-GXL
A250-JB9 BK-18-GXL

CW

338-3380

COM 2
RS445
MODBUS RTU

145-JB33 BU-18-GXL

PRELUBE ACT. 84

229-LS2 BK-18-XLPE

STATUS

24V 0.2A 85

16 SW10

17 SW 1

BK-18-GXL
YL-18-GXL
GN-18-GXL
WH-18-GXL
BR-18-GXL
GN-18-GXL

229

10A

112-JG22 PU-18-GXL
112-JB6 PU-18-GXL

SHUTDOWN

C492-JE34 GY-18-GXL

A234-JG46
K900-JG44
K990-JG45
N716-JG16
N719-JG15
N720-JG14

PRELUBE COMP. 86

229

101-JB70 RD-18-GXL

170-LS17 YL-18-XLPE
170-LS18 YL-18-XLPE
170-LS26 YL-18-XLPE

SHUTDOWN COIL

X944-JE39 BU-18-GXL

229

-T

AUTOM. MODE 88
START DISABLE 87

JE-S1

112-JE1 PU-18-GXL
112-JE4 PU-18-GXL
112-JE7 PU-18-GXL
117-JE20 YL-18-GXL
229-JE2 BK-18-GXL
229-JE3 BK-18-GXL
229-JE8 BK-18-GXL
229-JE10 BK-18-GXL
229-JE60 BK-18-GXL
944-JE6 OR-18-GXL
945-JE5 BR-18-GXL

LS-S2

COM 1
DCU LINK

T980-JE64 BU-18-GXL
T980-JE68 BU-18-GXL
T980-JE50 BU-18-GXL

229

JB

AUTOM. STOP 90
AUTOM. START 89

15 DEC
M995-JB35 GY-18-GXL

T789-JB117 YL-18-GXL

T980-JE50 BU-18-GXL

REMOTE START 91

112-LS1 PU-18-XLPE

SWITCH 1
SWITCH 2
SWITCH 3
SWITCH 4
SWITCH 5
SWITCH 6
SWITCH 7
SWITCH 8
SHUTDOWN
OVERSPEED

14 INC

GY-18-GXL
PU-18-GXL
BR-18-GXL
PU-18-GXL
GY-18-GXL

229-JE8 BK-18-GXL
229-JE60 BK-18-GXL
229-JB55 BK-18-GXL
229-JB54 BK-18-GXL
229-JB53 BK-18-GXL
229-JE2 BK-18-GXL
229-JE10 BK-18-GXL

A274-JB1 BK-18-GXL
A274-JB24 BK-18-GXL
G738-JB3 GY-18-GXL
G738-JB22 GY-18-GXL
J906-JE15 BR-18-GXL
112-SC5 PU-18-GXL
112-LS1 PU-18-XLPE
112-JB5 PU-18-GXL

SUPPLY

FINE SPEED
ADJUSTMENT

13 LO

REMOTE STOP 92

105
A250

-T

JB

M755-JG37 PU-18-GXL
M756-JG36 WH-18-GXL
X808-JG35 WH-18-GXL
Y793-JG40 PU-18-GXL
Y796-JG39 WH-18-GXL
X811-JG38 WH-18-GXL
L849-JG43 PU-18-GXL
L850-JG42 WH-18-GXL
X813-JG41 WH-18-GXL
M757-JG47 PU-18-GXL
Y792-JG48 WH-18-GXL
X810-JG49 WH-18-GXL
L841-JG50 PU-18-GXL
L842-JG51 WH-18-GXL
X812-JG52 WH-18-GXL
P923-JG53 PU-18-GXL
P924-JG54 WH-18-GXL
X814-JG55 WH-18-GXL
Y956-JG34 PU-18-GXL
Y799-JG33 BK-18-GXL
X899-JG32 WH-18-GXL
P925-JG56 PU-18-GXL
X815-JG57 WH-18-GXL
X816-JG58 WH-18-GXL
229-JB15 BK-18-GXL
R879-JB71 GY-18-GXL
J978-JB72 BR-18-GXL
J977-JB73 PU-18-GXL
112-JB5 PU-18-GXL

M765-JX01 OR-18-GXL
N755-JX02 OR-18-GXL
N917-JX03 OR-18-GXL

CONFIG 2 461
CONFIG 1 460
NO 459
458
NC 457
NO 456
455
NC 454
0V 453
0-5V 452
5V SUPPLY 451
4-20mA 9 450
4-20mA 8 449
4-20mA 7 448
4-20mA 6 447
4-20mA 5 446
4-20mA 4
17
4-20mA 3
16
4-20mA 2
15
4-20mA 1
14
24V 0.2A 445
24V 0.2A 12
0V 11
0V Opt. 10
SW 4 444
SW 3 443
SW 2 442
SW 1
6
24V 0.2A 441
24V 0.2A
4
3
0V
2
24V
1

POWER
CRANK CUTOFF
RUNNING
TACHO 1
TACHO 2
SHUTDOWN OVERRIDE
BUZZER
COM 1
COM 2
COM 3

11 H1
12 COMMON

G738-JB65
J977-JB80
J978-JB81
N718-JB41
R879-JB82

GY-18-GXL
GY-18-GXL
WH-18-GXL
BU-18-GXL
BR-18-GXL

SYSTEM ON/OFF

R879-JB42
R879-JB82
R951-JB74
R952-JB75
R953-JB76
_9

10 0V

C987-JB68 RD-18-GXL

67

9 0V OPT.

JP-T2

P989-JB33 GN-18-GXL

_8

JP-T1

112
112

A2

ACKNOWLEDGE 93

112

R-

SHUTDN. OVRD. 94

A274-JB66 BK-18-GXL

_S

8 PWR ON

229-JB56 BK-18-GXL
229-JE3 BK-18-GXL

79

7 24V 0.2A

JP-T2

A250-JB69 BK-18-GXL

112

A1

JP-T1

IN GEAR 95

A250-JB59 BK-18-GXL

-T

0V

A274

G738

R-

CONFIG 1 96

AUX.
SUPPLY

229-JB55 BK-18-GXL

G738-JB65 GY-18-GXL
112-JE1 PU-18-GXL
112-JB31 PU-18-GXL
112-JB32 PU-18-GXL
112-JB63 PU-18-GXL
112-JE4 PU-18-GXL
112-JE7 PU-18-GXL
112-JB62 PU-18-GXL
112-JB61 PU-18-GXL
105-JB58 BR-18-GXL
105-JB57 BR-18-GXL
A250-JB69 BK-18-GXL
A250-JB59 BK-18-GXL

JB

41
-T
JB

CONFIG 2 97
1A

29

199-JP1 OR-18-GXL

JP-T2

JE
-T

199-JP1 OR-18-GXL

199-JP1 OR-18-GXL

0V OPT. 98

0V

5 24V
6

JP-T1

-T

_4

-T

21

JB

A274-JB1 BK-18-GXL

200-JB39 BK-18-GXL

0V 99

229-JB54 BK-18-GXL

A274-JB66 BK-18-GXL

_S

00

_3

-T

20

3 24V

JB

G738-JB65 GY-18-GXL

100

24V
SUPPLY
SELECT 0V

0V

CONFIG SWITCHES

JB

_2
-T

19

_1

1
8_
-T
1

1 24V

JB

A250-JB9 BK-18-GXL

105-JB57 BR-18-GXL
105-JB58 BR-18-GXL

A250-JB9 BK-18-GXL
A274-JB1 BK-18-GXL
F807-JB44 PU-18-GXL
F813-JB43 YL-18-GXL
G738-JB3 GY-18-GXL
G738-JB65 GY-18-GXL
J977-JB80 PU-18-GXL
J978-JB81 BR-18-GXL
M995-JB35 GY-18-GXL
N718-JB30 PU-18-GXL
N718-JB41 PU-18-GXL

CONTROL_UNIT_(CCU-6K-MCS)
334-2665
105-JB10 BR-18-GXL

101-JB70 RD-18-GXL

65

P989-JB33 GN-18-GXL

A274-JB66 BK-18-GXL

-T

T789-JB117 YL-18-GXL

BATT S-

_B

105-JB10 BR-18-GXL
105-JB57 BR-18-GXL
112-JB6 PU-18-GXL
145-JB33 BU-18-GXL
145-JB34 BU-18-GXL
177-JB18 OR-18-GXL
178-JB19 GN-18-GXL
200-JB39 BK-18-GXL
229-JB12 BK-18-GXL
229-JB13 BK-18-GXL
229-JB54 BK-18-GXL

145-JB34 BU-18-GXL

JE

145-JE42 BU-18-GXL

C987-JB68 RD-18-GXL

TC
2

AT
_B
56
-T
JB

TP

-T

57

_B

AT

BATT P-

BATT S+

_B

JE

A250-JB69 BK-18-GXL

TS

20

2_

R2

-T
JE

T980-JE68 BU-18-GXL
T980-JE41 BU-18-GXL

-T

-T
JE

BATT P+

AT

24
37

_R

101-JB70 RD-18-GXL

SPEED_ADJUSTMENT_POTENTIOMETER
127-9070
10K ohm

REMOTE_INPUT/OUTPUT_(RIO)
334-2667
462 B
463 A
464 B
465 A
466 C
467 B
468 A
469 C
470 B
471 A
472 C
473 B
474 A
47 C
48 B
49 A
50 C
51 B
52 A
53 C
54 B
55 A
56 C
57 B
58 A
59 C
60 B
61 A
62 0V
63
64 L
65 H
66 24V

+
TP

10
-T
JE

_R
16

R2

JB

R24

20

1_

-T

R23

A774-JE67 WH-18-GXL

1
Y924-PT3 OR-18-GXL 2
Y923-PT2 PU-18-GXL
Y922-PT1 OR-18-GXL 3

A
B
C

2
R1
0_

_R
14

R12

23

JB

-T

R11

TERM_STRIP
339-3320

1_
10

A775-JE44 PK-18-GXL

JB

-T

L12
L22

-T

L11

L21
11

BLOCK-CONTACT (2x NC)

138-8367
BLOCK-CONTACT (NO, NC)
111-1325

JE

33

_L

L1

11

E-STOP
1096507

328-4465

PT-C5
3E3370

SC-C5
1552267

229-SC4 BK-18-GXL
M971-SC6 BR-18-GXL
112-SC5 PU-18-GXL

N716-JG16 WH-18-GXL

-B S D +B

Y924-SC1 OR-18-GXL
Y923-SC2 PU-18-GXL
Y922-SC3 OR-18-GXL
MANUAL_SPEED_CONTROLLER
9X-9591

JB
JB
JG
JG
JG
JB
JB
JG
JG
JG
JG
JG
JG
JG
JG
JB
JG
JG
JG
JG
JG
JG
JG
JG
JG
JG
JG
JG
JG
-T
-T
-T
-T
-T
-T
-T
-T
-T
-T
-T
-T
-T
-T
-T
-T
-T
-T
-T
-T
-T
-T
-T
-T
-T
-T
-T
-T
-T
2_
21
22
22
3_
7_
22
76
43
45
47
75
42
77
1_
5_
46
11
41
8_
4_
6_
9_
22
44
10
48
49
12
57
2_
9_
0_
56
47
1_
_4
6_
58
_5
_4
_6
47
46
_5
_4
46
46
_5
_4
_6
_4
_5
_4
46
_5
_5
_5
B
62
66
65
C
1A
64
7C
0B
9A
A
9C
9C
8B
1A
0C
73
0B
8A
6C
2A
74
1B
5A
72
7B
63
4B
3C
-0
-2
H
L
B
A
C
4V
V

C968-JE13 PK-18-GXL

1 2 3

338-3323

JB

SC

21

112-JG22 PU-18-GXL
200-JG31 BK-18-GXL
229-JG23 BK-18-GXL
A374-JG1 YL-18-GXL
A375-JG3 GN-18-GXL
A376-JG62 PU-18-GXL
A378-JG5 BU-18-GXL
F448-JG25 PK-18-GXL
F450-JG26 BR-18-GXL
F452-JG27 YL-18-GXL
J904-JG8 GY-18-GXL
J905-JG10 PU-18-GXL
N702-JG6 PU-18-GXL
N704-JG7 GN-18-GXL
N705-JG2 YL-18-GXL
N706-JG4 GY-18-GXL
N713-JG11 YL-18-GXL
N714-JG9 GY-18-GXL
N715-JG17 GY-18-GXL
N717-JG18 PK-18-GXL
N718-JG12 PU-18-GXL
N752-JG13 PK-18-GXL

SC
-T
6_
BSC
-T
5_
S

22

-T

11

_L

M765-JB28 OR-18-GXL
N755-JB29 OR-18-GXL

23

229-JB12 BK-18-GXL

JB

JE

N718-JB41 PU-18-GXL

24

-T

9_
JB
-T

-T

56

JG

-T

34

NC

K1

MANUAL SPEED CONTROLLER

(OPTIONAL)

G738-JB22 GY-18-GXL

25

JE
-T

IDLE_RATED_SWITCH
3089770
CONTACT BLOCK (2x NC)
308-9777
LATCH-MOUNTING
162-0575

K14
K13
K12
K11
K10
K9
K8

K7
K6
K5
K4
K3
K2
K1

A274-JB24 BK-18-GXL

JB

112-JB5 PU-18-GXL
229-JB7 BK-18-GXL
117-JB36 YL-18-GXL
140-JB31 BU-18-GXL
140-JB32 BU-18-GXL
200-JB37 BK-18-GXL
229-JB15 BK-18-GXL

26

BK-18-XLPE
YL-18-XLPE
GY-18-XLPE
YL-18-XLPE
GY-18-XLPE
BR-18-XLPE
GY-18-XLPE
PK-18-XLPE

A234-LS16 BK-18-XLPE
E486-LS13 GY-18-XLPE
E487-LS12 BU-18-XLPE
E488-LS11 WH-18-XLPE
F448-LS7 PK-18-XLPE
F450-LS8 BR-18-XLPE
F452-LS9 YL-18-XLPE
F478-LS4 GY-18-XLPE
F480-LS5 GY-18-XLPE
F482-LS6 GY-18-XLPE
K900-LS14 YL-18-XLPE
K990-LS15 GN-18-XLPE

27

105-JB23 BR-18-GXL

178-JB19 GN-18-GXL

28

229-LS20
170-LS18
F482-LS6
F452-LS9
F480-LS5
F450-LS8
F478-LS4
F448-LS7

170-LS18 YL-18-XLPE
229-LS20 BK-18-XLPE

29

G738-JB3 GY-18-GXL

K4

K10

177-JB18 OR-18-GXL
105-JB57 BR-18-GXL

2
3
1
6
4
5

K9

RD-16
WH-16
BU-16
GN-16
YL-16
BK-16

30

K8

2
3
1
6
4
5

10
K3

JB-C3
1552273

31

2A

32

K11

12
11
MAINTENANCE_SWITCH
292-0358

K5

33

78
77
76
75
74
73

E486-LS13 GY-18-XLPE

112
110
109
108
107
106
105
104
103
102
101
100
99
98

170-LS26 YL-18-XLPE

34

13

K2

36 Page,

14

112-LS1 PU-18-XLPE

COM 1
MODBUS DCU

35

E488-LS11 WH-18-XLPE
E487-LS12 BU-18-XLPE

LS
-T
3

36

15

K12

16

-T
31

37

AS

_V
10
T1

S2

JG
-

VA

2_

S3

-T

VA

9_

-T

10

JB

N719-JG15 BR-18-GXL
N718-JB30 PU-18-GXL
N720-JG14 GN-18-GXL

JG

1
2
3

LS

K14

38

K13

39

18
17

229-LS19 BK-18-XLPE
170-LS17 YL-18-XLPE

40

19
K6

VOLTAGE_ADJUSTMENT_SWITCH
1107884

K7

20

84
83
82
81
80
79

SELF CHECK OK
ALARM INHIBIT

50
49
48
47
46
45
44
43
42
41
40
39
38
37

13
_2

ARM
345-9647

14
13
12
11
10
9
8
7
6
5
4
3
2 1 +

126
125
124
123
122
121
120
119
118
117
116
115
114
113

89
88
87
86
85

SERVICE
PORT

64
63
62
61
60
59
58
57
56
55
54
53
52
51

28
27
26
25
24
23
22
21
20
19
18
17
16
15

ENGINE CAN
PMS CAN

J978-LS22 BR-18-XLPE
R879-LS23 GY-18-XLPE
J977-LS21 PU-18-XLPE

LS
LS
-T
-T
34
33
_6
_6
7
8

LS
LS
LS
-T
-T
-T
14
15
16
_2
_3
_3
9
1
0

TWISTED PAIR
NOTE E

72
71
70
69
68
67
66
65

COM2
DCU LINK

36
35
34
33
32
31
30
29

TWISTED PAIR
NOTE E
K900-LS14 YL-18-XLPE
K990-LS15 GN-18-XLPE
A234-LS16 BK-18-XLPE

LS
LS
-T
-T
35
36
_9
_9
8
9

229-LS25 BK-18-XLPE
M971-LS24 BR-18-XLPE

134
133
131
132
130
129
128
127

H
L

COM 4
J1939

97
96
95
94
93
92
91
90

TP

(Dimensions: 48 inches x 35 inches)

PPU-3
366-8389

TP-S1

KENR9033 VOL 3 of 3

DEIF-PPU
(OPTIONAL)

200-JG31 BK-18-GXL
X899-JG32 WH-18-GXL
Y799-JG33 BK-18-GXL
Y956-JG34 PU-18-GXL
X808-JG35 WH-18-GXL
M756-JG36 WH-18-GXL
M755-JG37 PU-18-GXL
X811-JG38 WH-18-GXL
Y796-JG39 WH-18-GXL
Y793-JG40 PU-18-GXL
X813-JG41 WH-18-GXL
L850-JG42 WH-18-GXL
L849-JG43 PU-18-GXL
K900-JG28 YL-18-GXL
K990-JG29 GN-18-GXL
A234-JG30 BK-18-GXL
M757-JG47 PU-18-GXL
Y792-JG48 WH-18-GXL
X810-JG49 WH-18-GXL
L841-JG50 PU-18-GXL
L842-JG51 WH-18-GXL
X812-JG52 WH-18-GXL
P923-JG53 PU-18-GXL
P924-JG54 WH-18-GXL
X814-JG55 WH-18-GXL
A374-JG1 YL-18-GXL
N705-JG2 YL-18-GXL
A375-JG3 GN-18-GXL

JG-C2
2339216

A
B
C
D
E
F
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
_A
_B
_C
_D
_F
_G
_H
_I
_J
_K
_M
_N
_P
_Q
_R
_S
_T
_U
_V
_W
_X
_Y
_Z
AA
AB
AC
AD
AE
AF
AH
AJ
AK
AL
AM
AN
AP
AR
AS
AT
AU
AV
AW
AX
AY
AZ
BA
BB
BC
BD
BE
BF
BH
BJ
BK
BL
BM
BN
BP
BR
BS
BT
BU
BV

HARNESS
355-3638
372-8079
372-8080
338-3378
351-0853
372-4728
328-4465
352-9658
338-3323
352-1444
355-3636
358-7800

DES
ES
JB
JE
JG
JX
LS
PT
RS
SC
TP
XE
XE

LOCATION

FUNCTION

E-STOP PANEL
J-BOX, INTERNAL
J-BOX, ENGINE
J-BOX, GENERATOR
SHUTDOWN OVERRIDE RESISTOR
J-BOX, LOADSHARE
POTENTIOMETER AS.
E-STOP TERMINATOR
J-BOX, SPEED CONTROL
POWER ANALYZER MODULE
EXTENSION, E-STOP, 5M
EXTENSION, E-STOP, 20M

ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE FEATURES.

CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL.
UNLESS OTHERWISE SPECIFIED, ALL WIRES TO BE 18 AWG OR LARGER.
NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT
CATERPILLAR ENGINEERING APPROVAL.
NOTE A: REMOVE SHUTDOWN OVERRIDE RESISTOR
BEFORE INSTALLING SHUTDOWN OVERRIDE SWITCH.
NOTE B: REMOVE JUMPERS BEFORE INSTALLING LOADSHARE MODULE.
NOTE C: REMOVE JUMPERS BEFORE INSTALLING POWER ANALYZER MODULE.
NOTE D:

DASH FONT INDICATES AN OPTIONAL COMPONENT OR HARNESS

NOTE E: THE FOLLOWING WIRES MUST BE TWISTED TOGETHER

AT LEAST 1 TURN PER 25 mm.
944-OR & 945-BR
E963-BK, E964-WH & A235-BK
F807-PU, F813-YL & R879-GY
J977-PU, J978-BR & R879-GY
K900-YL, K990-GN & A234-BK
R951-WH, R952-BU & R953-BR

WIRES IN THE FOLLOWING

GROUPS SHALL BE TWISTED:
ONE TWIST PER 25 MM.
WIRE GROUP
WIRE NAME
JB_TW1
R951-JB74
JB_TW1
R952-JB75
JB_TW1
R953-JB76
JB_TW2
J977-JB80
JB_TW2
J978-JB81
JB_TW2
R879-JB82
JB_TW3
J977-JB73
JB_TW3
J978-JB72
JB_TW3
R879-JB71
JB_TW4
F807-JB44
JB_TW4
F813-JB43
JB_TW4
R879-JB42
JE_TW1
944-JE6
JE_TW1
945-JE5
JE_TW2
A235-JE19
JE_TW2
E963-JE18
JE_TW2
E964-JE17
JG_TW1
A234-JG30
JG_TW1
K900-JG28
JG_TW1
K990-JG29
JG_TW2
A234-JG46
JG_TW2
K900-JG44
JG_TW2
K990-JG45
JG_TW3
A234-JG67
JG_TW3
K900-JG65
JG_TW3
K990-JG66
LS_TW1
J977-LS21
LS_TW1
J978-LS22
LS_TW1
R879-LS23
LS_TW2
A234-LS16
LS_TW2
K900-LS14
LS_TW2
K990-LS15
TP_TW1
J977-TP12
TP_TW1
J978-TP13
TP_TW1
R879-TP14

THIS SCHEMATIC IS FOR THE C18 MCS MARINE GENERATOR SET ELECTRICAL SYSTEM
VOLUME 3 of 3: MCS CONTROL PANEL
MEDIA NUMBER: KENR9033
SCHEMATIC PART NUMBER: 368-7131, CHANGE: 00, VERSION: Components are shown installed on a fully operable engine with the key in off position and engine not running.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.