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7, 1523-1530
DOI 10.1007/s12221-014-1523-y
Characterization of Oil Palm Empty Fruit Bunch and Glass Fibre Reinforced
Recycled Polypropylene Hybrid Composites
M. Rivai, A. Gupta, M. R. Islam*, and M. D. H. Beg
Faculty of Chemical and Natural Resources Engineering, University Malaysia Pahang, Gambang 26300,
Kuantan, Malaysia
(Received December 2, 2013; Revised February 2, 2014; Accepted February 19, 2014)
Abstract: The effects of hybridization of glass fibre on oil palm empty fruit bunch (EFB) and recycled polypropylene-based
composites are described in this paper. The compounding process involved extrusion followed by injection moulding
technique to prepare the samples for characterizations. Fibre loading were considered as 40 % of the total weight of the
blends and EFB:glass fibre ratio was maintained as 30:70, 50:50, 70:30 and 90:10. Two types of coupling agents of maleic
anhydride-grafted polypropylene such as polybond-3200 and fusabond P-613 of different molecular weight and maleic
anhydride level were used to improve the interfacial adhesion between the fibres and the matrix. Composites were
characterized by density, melt flow index, tensile, Izod impact and flexural testing. Morphological images of the fractured
surfaces of the composites were examined by field-emission scanning electron microscopy. Samples were also characterized
by thermal tests such as thermogravimetric analysis and differential scanning calorimetry to evaluate the thermal and
crystalline properties, respectively. Optimization of hybridization of the fibres and effect of coupling agents were evaluated in
terms of various properties of the samples. The composite prepared with EFB:glass fibre ratio of 70:30 showed better
reinforcing properties than that of others.
Keywords: Oil palm empty fruit bunch, Glass fibre, Hybrid composites, Recycled polypropylene, Mechanical properties
Introduction
Fibre reinforcements in polymer matrices are found to be
fruitful to improve the mechanical and thermal properties of
the resulted composites [1-3]. For example, synthetic fibres
such as glass, carbon, aramid, etc. have been used as
reinforcing agent to polymer matrices for the betterment of
the properties of the composites [4-6]. The properties of
these materials are very promising in terms of thermal,
mechanical, structural and morphological point of views.
Previous works based on aramid and glass fibre reinforced
polymer composites showed higher mechanical properties
compared to that of virgin polymer [7,8]. Moreover, water
absorption was markedly reduced for the case of aramid
fibre-based flax-epoxy hybrid composites [7]. Although
synthetic fibres serve tremendous effects on composites
properties, but few issues have been raised, which implied
negative impacts in the scientific discussions. For example,
the density of the synthetic fibre is higher and the prepared
composites possess high density. Especially those materials,
which are prepared from synthetic based fibre to be used as
vehicle body parts, need to be light-weighted for less fuel
consumption. In addition, the manufacturing cost of synthetic
fibres involves high utilization of heat energy, which ultimately
makes these materials costly. Furthermore, synthetic fibres
are sometime considered as non-environment friendly materials.
On the other hand, recent investigations on natural fibres
have revealed some attractive properties, which can mitigate
the drawbacks raised from the utilization of synthetic fibres
1524
Experimental
Materials
RPP (density=0.91 g/cm3, MFI=5.58 g/10 min) and glass
fibres (density=2.56 g/cm3) were purchased from a local
company, Alva Suplayer Sdn Bhd, Kuantan, Malaysia. EFB
was kindly supplied by Lepar hilir palm oil, Pahang, Malaysia.
Polybond 3200 of density 0.91 g/cm3, molecular weight 42,000,
maleic anhydride level 1.0 %, MFI=115 g/10 min was purchased
from Eastman polymer, polypropylene (PETRONAS Malaysia)
and fusabond P 613 of density=0.903 kg/m3, molecular weight
95,000, maleic anhydride level 0.5 % and MFI=120 g/10 min,
from DuPont.
Fibre Processing
The EFB fibres were washed with normal water for 2 h to
remove the mud and other surface impurities, and then dried
in sunlight for 2 days. After that, the fibres were cut using
crusher machine (TST plastic crusher SC7514 series SCB
3140/14 Hp) and was passed through a sieve to obtain a
uniform size and length (2 to 4 mm). The diameters of the
M. Rivai et al.
Table 1. Compounding formulations and name tags of different
composites
Name tag
RPP
(wt%)
EFB
(wt%)
Glass fibre
(wt%)
RPP
NFC1
NFC2
HC1
HC2
HC3
HC4
HC5
100
60
60
60
60
60
60
60
40
40
12
20
28
36
28
28
20
12
4
12
Polybond Fusabond
3200
P613
(wt%)
(wt%)
5
5
5
5
5
2.5
2.5
(1)
1525
equation (2):
wf wi
- 100
WU( % ) = -------------wi
(2)
(3)
Density (g/cm3)
dec
dtc
0.91
1.03
1.08
1.035
1.075
1.12
1.16
1.10
1.14
1.07
1.11
1.045
1.09
1.065
1.10
V
(%)
MFI
(g/10 min)
IS
(J/m2)
0.0462
0.0279
0.0344
0.0350
0.0360
0.0412
0.0318
5.58
3.12
2.30
1.81
1.92
1.97
2.13
1.80
26.25
12.34
14.67
16.54
13.81
12.73
11.20
15.88
1526
M. Rivai et al.
HC4 and HC5 were found to be 1.08, 1.075, 1.16, 1.14, 1.11,
1.09 and 1.10 g/cm3, respectively. With these theoretical
densities, the volume fraction of void in the composites can
be measured by the following equation.
dtc dec
Vv = ---------------dtc
(4)
1527
Figure 3. FE-SEM images of the fractured surfaces of various composites; (a) RPP, (b) NFC, (c) NFC1, (d) HC3 and (e) HC5.
1528
M. Rivai et al.
1529
Table 3. Melting point, residue, crystallization temperature, enthalpy and crystallinity (%) of the composites
Sample
RPP
NFC1
NFC2
HC3
HC5
Tmax1
(oC)
426
342
352
362
373
Tmax2
(oC)
474
476
407
418
Residue
(wt%)
7.5
15
14
22
20
Tm1
(oC)
125
125
126
126
126
Tm2
(oC)
161
162
162
162
163
Tc1
(oC)
118
119
118
118
118
Tc2
(oC)
127
127
128
127
126
Enthalpy
(J/g)
46.58
28.40
28.89
31.00
31.04
dsc
(%)
22.3
22.6
23.0
24.7
24.8
Conclusion
Oil palm empty fruit bunch and glass fibre based recycled
polypropylene hybrid composites were prepared by using
extrusion and injection moulding process, and their mechanical,
thermal and morphological properties were studied. Fibre
loading was considered as 40 %, whereas EFB:glass fibre
ratio was considered as 30:70, 50:50, 70:30 and 90:10.
Maleic anhydride grafted polypropylene of two types
(polybond and fusabond) were used as coupling agent to
improve the interfacial bonding between fibres and matrix.
The highest tensile, bending and impact strength were
obtained as 34 MPa, 24 MPa and 23 J/m2, respectively. The
trend of modulus data were found similar to the strength
data. Composite prepared with EFB:GF ratio at 70:30,
showed improved properties compared to that of others. The
crystallinity was found to be increased due to fibre loading
and using of coupling agent. The water uptake was found to
be increasing with temperature.
1530
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