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ABSTRA
CT
heological pr
oper
ties of tomato homogenate w
er
e obser
ved when ther
mally tr
eated
ABSTRACT
CT:: D
Drrastic losses in the rrheological
proper
operties
wer
ere
observ
thermally
treated
ic pr
essur
e and the highest loss was found at 60 C. These losses w
er
e mor
e pr
onounced with incr
easatmospheric
pressur
essure
wer
ere
more
pronounced
increasat atmospher
ing pr
essur
es up to 300 MP
a, after which the negativ
e change in rrheological
heological pr
oper
ties of tomato homogenate depressur
essures
MPa,
negative
proper
operties
cr
eased. A
atur
es up to 60 C combined with 500 MP
a for
mation of a tomato gel str
uctur
e occurr
ed and an
creased.
Att temper
temperatur
atures
MPa
formation
structur
ucture
occurred
heological pr
oper
ties of tomato homogenate was obser
ved. H
owev
er
atur
es
impr
ovement in the rrheological
observ
Ho
ever
er,, at higher temper
temperatur
atures
impro
proper
operties
a, the rrheological
heological pr
oper
ties of the tomato pr
oduct w
er
e unalter
ed and no gel was for
med.
MPa,
proper
operties
product
wer
ere
unaltered
formed.
and 500 MP
ds: tomato homogenate
heological pr
oper
ties
mal and high-pr
essur
e pr
Keywor
ocessing
ties,, ther
thermal
high-pressur
essure
eywords:
homogenate,, rrheological
proper
operties
processing
MS 20050510 Submitted 8/23/05, Revised 10/13/05, Accepted 12/25/05. Authors Verlent, Hendrickx, and Van Loey are with Centre for Food and Microbial Technology, Faculty of Bioscience Engineering, Katholieke Univ. Leuven,
Kasteelpark Arenberg 22, B-3001 Leuven, Belgium. Author Rovere is with La
Stazione Sperimentale per lIndustria delle Conserve Alimentari (SSICA),
Parma, Italy. Author Moldenaers is with Dept. of Chemical Engineering, Faculty of Engineering, Katholieke Univ. Leuven, Leuven, Belgium. Direct inquiries to author Hendrickx (E-mail: Marc.Hendrickx@biw.kuleuven.be).
Therefore, there is a growing interest in food processing and preservation technologies that do not make use of heat, or at least that
reduce the heat input of conventional technologies by reducing
treatment time and/or temperature (Mertens and Knorr 1992). One
of the technologies that is a possible alternative for the conventional
thermal processes is high-pressure processing. Besides the possibility to inactivate vegetative microorganisms (Mertens 1992; Knorr
1993), it is also known that high-pressure processing may display either enhancement or reduction in enzyme activity (Hendrickx and
others 1998). In this way, to improve or preserve the viscosity of tomato-based products, high-pressure processing may be used to selectively inactivate PG while maintaining PME activity (Crelier and others 2001; Fachin and others 2002, 2003, 2004). An additional
advantage of using high pressure is the improved preservation of the
nutritional and sensorial quality of processed products (Knorr 1993).
The influence of thermal processing on the rheological properties
of tomato-based products has already been partly described in the
literature, but only for temperatures higher than 65 C (Xu and others
1986; Snchez and others 2002; Valencia and others 2003). However,
literature on the effect of high-pressure processing on the rheological properties of such products is very scarce (Porretta and others
1995; Krebbers and others 2003). So, the aim of the present study is
to investigate the changes in rheological properties of tomato homogenate after processing in a broad temperature-pressure domain.
batch of light red tomatoes (Lycopersicon esculentum var. Flandria Prince, Tradiro) was purchased at commercial maturity. Sterilized cold (65 C) and hot (95 C) break tomato puree, both concentrated to about 12.5 Brix by vacuum heating (62 C, 0.2 bar), were produced by La Stazione Sperimentale per lIndustria delle Conserve
Alimentari (SSICA, Parma, Italy). All chemicals were of analytical grade.
Prepar
ation of tomato homogenate
eparation
Tomatoes (~350 g), equilibrated at room temperature, were
washed and chopped into large pieces, and their seeds were removed
by hand. The tomato pieces were then homogenized twice in a blender (Bchi Mixer B-400, Flawil, Switzerland, 9000 tr/min) for 5 s. Half
of the homogenized sample was kept as control. The other part of
Vol. 71, Nr. 3, 2006JOURNAL OF FOOD SCIENCE S243
Published on Web 3/27/2006
Introduction
he consumer demand for high-quality processed products with
fresh-like characteristics has increased remarkably in the past few
years. Preferences shift toward fresh, healthy, and rich-flavored readyto-eat foods with enhanced shelf life. Tomato is one of the most important fruit products. It is mainly marketed as processed products, that
is, pastes, concentrates, ketchup, salsa, and so on. Besides microbial
safety, important quality aspects of such tomato products are color,
taste, and viscosity (Gould 1992). Viscosity changes during processing
of tomato fruits are closely related to changes in pectin, a cell wall
polysaccharide, owing to the action of pectinmethylesterase (PME) and
polygalacturonase (PG). Hence, both enzyme systems should be controlled during processing to obtain the desired viscosity.
Nowadays, 2 conventional thermal processes, namely cold break
and hot break procedures, are applied in the industrial production
of tomato based products. In a cold break process, the chopped tomatoes are pumped into a heat exchanger and preheated to a temperature of approximately 65.5 C, whereby the pectolytic enzymes
PG and PME present in the tomatoes retain a sufficient part of their
activity and consequently are able to degrade the cell wall pectin
during subsequent processing. Hence, quality defects such as a decreased viscosity and syneresis occur, although such products appear
to keep their natural tomato color and fresh flavor. To overcome problems of viscosity loss and syneresis, a hot break process can be
applied. In such a thermal process, the chopped tomatoes are immediately preheated to a temperature between 77 C and 93 C. In this
case, the pectolytic enzymes are inactivated, resulting in a more viscous tomato product that does not separate upon standing. However,
quality losses in terms of flavor, color, and nutritional value are
caused due to this severe thermal treatment (Gould 1992; Snchez
and others 2002; Tiziani and Vodovotz 2005).
Combined pr
pressur
essure-temper
e-temperatur
ature
essur
e-temper
atur
e
tr
eatment of tomato homogenate
treatment
The combined pressure-temperature experiments were performed
in a pilot-scale single vessel high-pressure equipment (SO.5-7422-0,
warm isostatic press, Engineered Pressure Systems Int., Temse, Belgium) with a volume of 590 mL (5-cm dia, 30-cm length). The apparatus allows pressurization up to 600 MPa in combination with temperatures from 30 C to 100 C. The high-pressure pumping system
uses an electrically driven high-pressure intensifier with a displacement of 83 mL/min. The pressure medium is a propylene glycolbased fluid (60% Dowcal N, The Dow Chemical Co., Horgen, Switzerland). A cryostat allows heating or cooling of the system from the
outside of the vessel. An overshoot of pressure as compared with the
preset pressure is always observed due to technical limitations of the
equipment, which makes it difficult to control the exact pressure of
the high-pressure process. Consequently, the conditions of the highpressure process could slightly deviate from the desired conditions.
Half of the prepared tomato homogenate was poured in a flexible
polyethylene plastic flask (LDPE, ~100 mL, Medisch Labo Service),
further packed in double polyethylene plastic bags (120 170 mm,
Medisch Labo Service), and vacuum-sealed (Multivac A300/16, Wolfertschwenden, Germany) up to 35 mbar. The sample was placed in the
vessel, already equilibrated at a preset temperature. Pressurization was
done automatically up to the preset pressure and after 15 min of treatment time; the pressure was manually released and the sample was
immediately cooled in ice water for 2 min. After equilibration at room
temperature for 2 min, the consistency of the sample was measured
by means of a Bostwick consistometer (see the Bostwick consistometer section). During the pressure treatment of the sample, the consistency of the control was also measured.
Rheological measur
ements
measurements
Bostwick consistometer
consistometer.. The Bostwick consistometer is used to
determine the consistency of the tomato homogenate by determining
how far the homogenate flows under its own weight along a centimeter
scaled level surface in 30 s. The farthest point of flow on the scale at the
end of this time period was recorded as the index of consistency (cm)
for the tomato homogenate. To determine the alteration (loss or improvement) in consistency (cm) between thermal or pressure treated
(sample) and untreated tomato homogenate (control), the index of
consistency of the control was subtracted from the index of consistency
of the sample. Note that after each measurement the consistometer
was washed with water and dried completely before using again.
S244
Drying is necessary as a moist surface will decrease the friction coefficient of the instrument and will result in false readings.
Immediately after the consistency measurement of sample or
control, the homogenate was packed in double polyethylene plastic
bags (250 360 mm, thickness: 50 micron), vacuum-sealed up to 35
mbar, and treated at 90 C for 15 min to inactivate the enzymes,
which are possibly still present in the tomato homogenate. After
cooling in ice water, the homogenate was stored at 4 C until determination of its rheological properties by means of a rotational rheometer (see the Rotational rheometer section).
The reproducibility of the consistency measurements was tested
for 2 selected (T, P) conditions, namely at 40 C and atmospheric
pressure (0.1 MPa) and at 40 C and elevated pressure (300 MPa). At
least 3 replications were performed for each condition (T, P). The
average loss in consistency was found to be 6.55 0.45 cm at 0.1 MPa
and 12.10 1.10 cm at 300 MPa, yielding a standard deviation of less
than 10% for both (T, P) conditions.
Rotational rrheometer
heometer
heometer.. To obtain rheological parameters, such
as viscosity () and viscoelastic properties (storage [G] and loss
[G] moduli), steady-shear and oscillatory-shear experiments were
carried out by means of the rotational Physica Modular Compact
Rheometer (MCR) 300 (Anton Paar GmbH, Graz, Austria) using a 6bladed vane geometry. The primary reason for using the vane geometry instead of the cylinder for shearing the tomato homogenate
was to eliminate serious wall-slip effects. An additional advantage
of using the vane is the minimum amount of disturbance of the
thixotropic homogenate, when adding the vane into the tomato
sample (Barnes and Nguyen 2001). Temperature was controlled by
means of Peltier elements and kept at 20.0 C.
The tomato homogenate was poured into the cup and the vane
was lowered into the sample. First, steady-shear experiments, describing the viscosity of the tomato homogenate, were carried out
using shear rates from 10/s to 0.1/s. The time duration for each
measuring point was 20 s and a total of 14 points were obtained for
each sample. Second, a 5-min rest period (shear rate was 0/s) was
introduced because tomato-based products are thixotropic. Hence,
the network, disturbed in the steady-shear experiments, could restore again. Third, oscillatory-shear experiments, measuring the
viscoelastic properties of the tomato homogenate, were done at
angular frequencies between 100 and 0.1 rad/s, using a constant
strain of 0.1%. Finally, amplitude tests (oscillation) were carried out
in which the angular frequency is kept constant at 10 rad/s, while
varying the strain between 0.01% and 10%. This final test is required
because the strain amplitude used in the oscillatory-shear experiments should be situated in the linear viscoelastic region, that is,
where the storage modulus G is nearly invariant with strain.
The reproducibility of the data obtained with the rheometer was also
tested for 2 selected (T, P) conditions, namely at 40 C and atmospheric
pressure (0.1 MPa) and at 40 C and elevated pressure (300 MPa). At least
3 replications were performed for each condition (T, P). A deviation of
less than 5% with regard to both the average viscosity and the average
moduli was found for both (T, P) conditions. Hence, measurements
performed with the rotational rheometer were reproducible.
Consistency of ther
mal-tr
eated
thermal-tr
mal-treated
eak tomato pur
break
puree
cold/hot br
ee
Originally, the aim was to use hot and/or cold break tomato purees as real tomato-based products, from which PME and PG were
inactivated. First, Tomato PG and PME were extracted using a method modified from that of Pressey (1986), which is described by Verlent
and others (2004). Further, different amounts of these purified tomato
PME (1 PME unit is defined as the amount of enzyme that produces 1 mol of acid per min at pH 7 and 22 C [Verlent and others
URLs and E-mail addresses are active links at www.ift.org
(Porretta and Poli 1997; Errington and others 1998), by using transgenic tomato fruits, which had reduced amounts of PG activity. They
found no loss in consistency of both cold (65.5 C) and hot (77 C to
93 C) break tomato puree, as PG activity was inhibited. Errington and
others (1998) also investigated the alteration in consistency when
using transgenic tomatoes with reduced amounts of PME activity. They
found no significant differences between the consistency of the control
and the transgenic tomato sample, indicating that PME alone cannot
cause loss in consistency and consequently that no good substrate can
be created for PG because of the reduced PME activity.
Figure 3 represents steady-shear experiments, describing the
viscosity (Pa.s) of tomato homogenate in the function of the shear
rate (/s), after treatment for 15 min at various temperatures. The
figure shows how the viscosity values decrease with increasing
shear rate at all given temperatures, indicating that tomato homogenate displays shear-thinning flow behavior (this behavior is also
called pseudoplastic). This specific non-Newtonian behavior is
also described in the available literature (Fito and others 1983; Vercet and others 2002; Tiziani and Vodovotz 2005). The viscosity curve
a)
b)
S245
0.01% and 10% after treatment of the tomato homogenate for 15 min
at 50 C. For all other temperatures tested (30 C, 40 C, 60 C, 70 C,
80 C, and 90 C), similar graphs were obtained. Two regions can be
observed from the figure, namely a linear viscoelastic region, that is,
where the storage modulus (G) is nearly constant with strain, and a
nonlinear region with decreasing values of G. It can be seen that a
0.1% strain amplitude is in the linear viscoelastic region. Therefore,
the 0.1% strain amplitude used in the oscillatory-shear experiments
(Figure 4) is allowed to be used in these measurements.
S246
a)
S247
b)
efficient to improve the rheological properties of tomato homogenate. However, other quality defects, such as syneresis and formation of a jelly-like translucent structure, occurred. Nevertheless, no
gel structure was observed anymore after homogenization, the problem of syneresis still exists but to a lesser extent. No change in rheological properties or in appearance of the tomato homogenate treated at 500 MPa and 70 C was observed. Hence, the tomato product
quality is preserved at this process condition but based on the literature, the microbial safety of the tomato product is also retained.
The conditions described previously need validation for other tomato varieties that might have differences, for example, in pectin content, enzyme activity, and pH.
Conclusions
Acknowledgments
This research has been supported by the Flemish GovernmentIWT, the Fund for Scientific Research Flanders, and the Research
Council of the Katholieke Universiteit Leuven.
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