CONSUMPTION COSTS

Melting Consumption/KG-1104121002
LPG(1400000766)

0.9

Actual Cost

Cost/KG
GDC Consumption/KG
(1104122002,1104123002,1104210020)
LPG(1400000766)

5.13

Actual Cost

Cost/KG
All CONSUMPTION COST In Rs
MELTING CONSUMPTION/PC
GDC CONSUMPTION/PC
HEAT TREATMENT CONSUMPTION/PC
Fuel Cost
Material Description CC-1104121002
Nitrogen Cylinder (Cap 7m3 & CP 99.995%)
Castable Heat - K Type
MASTER ALLOY AL-Sr 10% IN CAST CUT ROD
COVERAL GR 510 (300GM)
MAGNESIUM METAL 99% LUMPS
THORMOCOUPLE L-TYPE SILICON CARBIDE
THERMOCOUPLE K TYPE 300MM
DG SHAPE SHAFT CS 810(GPRL)
DG SHAPE ROTOR CR 191 WITH QUICK LOCK
SKIMMER WITHOUT HANDLE (WHEEL)
COVERLL 88
COVERAL-11 / COVER FLUX A-AF
CERAMIC BLANKET 96 DENSITY
ULTRA CUP(LADLE & GPOON COATING)
REGULATOR FOR N2/O2 MAKE-MESSURE
MINI SCRAPPER
SCRAPPER A FOR WHEEL
IMPELLER FOR 800KG/H CHIP MELTER
BAFFLE PLATE 100X25X650 PYROTEK
JOINT PART

Material
1400000761
1400000833
1400000311
1400000974
1400000307
1400000342
1600009618
1400000268
1400000269
1900001691
1400000249
1400000248
1400000261
1400000350
1600001199
1900007882
1900001692
1600007760
1400000857
1600007761

Rs
Rs
Rs
Rs
Rs
Measures
EA
KG
KG
KG
KG
EA
EA
EA
EA
EA
KG
KG
ROL
KG
EA
EA
EA
EA
EA
EA

Material
1400000362
1400000814
1900001873
1400000263
1600001113
1600007138
1600001697
1900002778

Measures
EA
EA
KG
KG
EA
EA
EA
EA

Total
Material Description CC-1104122002
WIRE MESH FOR WHEEL SIZE 4" SQUARE
WIRE MESH SIZE 5"X5" SQUARE
DRY ICE
DYCOTE-1400
HYD. HOSE PIPE 1/4" *3 MTR.
HYD.HOSE PIPE(R-2) 3/8X3MTR
HOSE PIPE HYDRAULIC 1/4"X500 MM
SPOT CHECK -SKD S2 DEVELOPER

SPOT CHECK -SKC I CLEANER

SPOT CHECK -SKL-SPL PENETRANT
DYCOTE 140 ESS
DYCOTE 11 (M) PASTE
PILOT SPRAY GUN P-70
LINER FITTING SLEEV ( FR )
LINER FITTING SLEEV ( RR )
TONG(SANDASI) FORGED 18"
Holcote 110
POURING FUNNEL FOR WHEEL
Pouring laddle cap.15KG
HEX BOLT 20MMX65MM UB
Steel Wool
ROBO SMALL POURING CUP SIZE 2" D- 3"X1MM

1900002780
1900002779
1400000267
1400000264
1500002528
1600001179
1600001180
1500002533
1400000295
1400000324
1900003984
1900001728
1400000340
1400000648

EA
EA
KG
Rs
EA
Rs
Rs
EA
KG
Rs
EA
Rs
KG
EA

Material
1400000103
1400000322
1400000325
1500000740
1900001710
1900001905
1900003705
1500002530
1500002401
1500002402
1400000332
1500002537
1400000335
1400000137
1900006291
1500007073
1400000328
1500000927
1500000942
1900003697
1900003695
1900003698
1900003696
1900008287

Measures
EA
EA
EA
Rs
EA
KG
EA
EA
EA
EA
KG
EA
Rol
Ltr
Rs
EA
EA
Rs
Rs
Rs
Rs
Rs
Rs
Rs

Total
Material Description CC-1104123002
Argon Gas Cylinder
Poly Roll Size 25mm Grit 80
Plastic Hammer Toghned CPM-5
Drill 8.5MM HSS
Titanium Putty Make hy Poxy USA(454 Gms)
Alluminium Filler Wire 1.6MM
Tungsten ROD 2.4MM
BURR CUTTER C-8
CUTTER 120X4/3.2X25.4IDX16TEETH NEW
CUTTER 109X1X3.8X2X16TEETH NEW
SS SHOT DIA0.8
DIE GRINDER MODEL 2SGL-20000
Sticket Disc #220/1802/60 3M
Cutting Oil(Water Soluable)
ANGLE GRINDER 6MM(UNOAIR)
ORBITAL SANDER VACCUME(MAKE- SIOUX)
ROLLOC DISC 3" FINE 3M
FLAT FILE 6"
FILE FLAT 12" ROUGH
CLAMPING SLEEVE 2.4MM TIG M/C 3000
CLAMPING SLEEVE CASE 2.4MM TIG M/C 3000
CLAMPING SLEEVE 3.2MM TIG M/C 3000
CLAMPING SLEEVE CASE 3.2MM TIG M/C 3000
CERAMIC NOZZLE FOR TIG WELDING MACINE
Total
WATER CONSUMPTION
POWER Unit
Die Maint.

Rs
Ltr
Unit
Unit

MANPOWER PRODUCTIVITY
DIE CASTING MANPOWER
FETTLING
TOTAL
PRODUCTIVITY (parts\man) :DIE CASTING (parts\man) :FETTLING (parts\man) :OVERALL (parts\man) :PRODUCTIVITY (men\TON) :DIE CASTING (men\TON) :FETTLING (men\TON) :OVERALL (men\TON) :-

(CASTING+MELTING)

Actual Cost

Actual Cost

bawal
7.75
6.764
9.34
7.14

haridwar

Price/Unit
175
26
225
117.64
229.64
5139
1854
5226.09
4191
436.339
87.106
17.38
1275
725
3380
174.21
1214
32640
4662.6
10980
Price/Unit
1.636
2.25
44.88
2683.208
535
535
535
260

WELDING ROD CI DIA3.15 / 2240 MAKE-L&T

GRAPHITE ROTOR FOR DEGASING MACHINE
THERMOCOUPLE WIRE 1/2"BSP6X1500MM RADIX
POURING LADLE CAP.15KG
DG SHAPE SHAFT CS 810(GPRL)
DG SHAPE ROTOR CR 191 WITH QUICK LOCK
DG SHAPE BAFEL PLATE BF 595
TITANIUM PUTTY MAKE-HY POXY USA(454 GMS)

260
260
710
2325

170
247
1060
33458.83
106
150.96
Price/Unit
1280
16.52
390
109
4903.92
632.4
352.716
907.8
1055
1539
196
5515
2250
91
6000
12000
55
336
336

60

ROTO SEAL COUPLING 1/4"

CORE COUPLING FOR BOTTOM CASE
PILOT SPRAY GUN P-70
STICKIT DISC #220/180 216U 3M
THORMOCOUPLE PORTABLE TYPE W/O MTR
ARGON GAS CYLINDER LABORETORY GRADE
CUTTER 109X1X3.8X2X16TEETH NEW
CERAMIC BLANKET 96 DENSITY
METER INDICATOR OF DIP TYPE THERMOCOUPLE
STICKIT DISC 180 GRIT STARKEY
POURING FUNNEL FOR WHEEL
ULTRA CUP(LADLE & GPOON COATING)
DYCOTE 140 ESS
TRIMBEL SIZE 105.0X74.0
HYD. HOSE PIPE 1/4" *3 MTR.
POURING CUP FOR WHEEL
FILE 10 " H/ROUND JK TF (BASTARD)
HOLCOTE 110 RS (MAKE-FOSECO)
SS SHOT DIA0.8
TONG(SANDASI) FORGED 18"
FEVICOL SR 505
MS BUSH 32MM
WRAPPING ROLL
WRAPPING ROLL
ROBO SMALL POURING CUP SIZE 2" D- 3"X1MM
STEEL WOOL
LINER FITTING SLEEV ( RR )
ALLEN BOLT 16MMX120MM UB
RUBBER HAND GLOVES ORANGE COLOUR
DRY ICE
MS ROUND BAR 12MM
HEX BOLT 20MMX65MM UB
CELLO TAPE (BROWN / WHITE) 2" 65M
HYD HEX NIPPLE 3/8 X1/2"
COTTON WASTE
WHITE BOARD MARKER BLUE & BLACK
POLY ROLL SIZE-25MM GRIT 80
FILE HANDLE BIG
MARKER PEN PERMANENT REYNOLD
KNITTED ARM SLEEVES
EAR PLUG 516580
COTTON HAND GLOVES 720GM
NOSE MASK
WIRE MESH SIZE 5"X5" SQUARE
PRINTING ITEMS
PRINTING ITEMS

KG
EA
EA
EA
EA
EA
EA
EA

8313.0
8160.0
6760.0
6652.2
6438.0
5150.0
5080.0
4700.0

MS BASKET FOR HEAT H/T WHEEL

IMPELLER FOR 800KG/H CHIP MELTER
JOINT PART
GRAPHITE ROTOR FOR DEGASING MACHINE
THERMOCOUPLE TUBE 38 ODX22 IDX750 LH
THERMOCOUPLE WIRE 1/2"BSP6X1500MM RADIX
POURING LADLE CAP.15KG
DG SHAPE SHAFT CS 810(GPRL)

5
1
1
1
1
1
4
1

EA
EA
EA
ROL
EA
EA
EA
ROL
EA
ROL
EA
KG
KG
EA
EA
EA
EA
KG
KG
EA
L
EA
KG
KG
EA
KG
EA
EA
EA
KG
KG
EA
EA
EA
KG
EA
EA
EA
EA
PAA
EA
PAA
EA
EA
EA
EA

3750.0
3315.0
2325.0
2134.0
1924.0
1600.0
1509.9
1300.0
1300.0
1200.0
1050.0
814.7
785.0
678.3
535.0
500.0
356.2
247.0
233.7
231.5
206.0
198.0
173.3
173.3
160.0
108.1
105.0
52.3
46.2
44.9
44.1
41.9
24.2
21.6
19.7
18.9
16.3
15.3
14.2
12.9
7.7
7.7
3.5
2.5
1.4
1.4

WELDING ROD 3.15MM (680 CGS)

THORMOCOUPLE L-TYPE SILICON CARBIDE
DG SHAPE ROTOR CR 191 WITH QUICK LOCK
DIE GRINDER MODEL 2SGL-20000
DG SHAPE BAFEL PLATE BF 595
TITANIUM PUTTY MAKE-HY POXY USA(454 GMS)
STICKIT DISC #220/180 216U 3M
BAFFLE PLATE(GRAPHITE PLATE)
THORMOCOUPLE PORTABLE TYPE W/O MTR
THERMOCOUPLE K-TYPE SS310 OD22MM L20"
CERAMIC BLANKET 1" 128 DENISTY
ARGON GAS CYLINDER LABORETORY GRADE
CUTTER 109X1X3.8X2X16TEETH NEW
CERAMIC BLANKET 96 DENSITY
METER INDICATOR OF DIP TYPE THERMOCOUPLE
SCRAPPER A FOR WHEEL
SCRAPER FOR WHEEL
CUTTER 120X4/3.2X25.4IDX16TEETH NEW
BURR CUTTER C-8
ROBO END MIL CUTTER OD-6.0MM LT-51.1MM
ALUMINIUM FILLER WIRE 1.6MM
CERAMIC NOZZLE NO-7 42.0300.0108 (3000 )
TAFLON HAMMER 50MM
DRILL CHUCK 13 MM
JUMBO BAG FOR ALUMINIUM CHIPS
MASTER ALLOY AL-Sr 10% IN CAST CUT ROD
MAGNESIUM METAL 99% LUMPS
SS SHOT DIA0.8
TONG(SANDASI) FORGED 18"
SANDASI (TONG)
WRAPPING ROLL
EMERY BELT 1220 MMX200X60 GRIT
LINER FITTING SLEEV ( FR )
OXYGEN GAS CYLINDER
GRANULAR FLUX 520 MAKE-FOSECO
TAFLON HAMMER TIP 50MM
DRILL HSS 8.50
STEEL WOOL
STEEL WOOL
CUTTING OIL
FILLER GUAGE 0.30MM X 12"
ROLLOC DISC 3" FINE 3M
ALLEN BOLT 16MMX120MM UB
RUBBER HAND GLOVES ORANGE COLOUR
DRY ICE
LATHER GLOVE FOR BUFFING

5
2
1
2
3
1
3
1
3
1
1
2
2
2
1
1
2
10
2
3
10
10
4
3
30
50
25
100
10
10
28
2
5
2
20
8
2
5
5
25
10
10
50
36
950
1

PAINT BRUSH 4"

CELLO TAPE (BROWN / WHITE) 2" 65M
HEX BOLT 12 X 80 WITH NUT
PAINT BRUSH 2"
COVERAL-11 / COVER FLUX A-AF
WHITE BOARD MARKER BLUE & BLACK
POLY ROLL SIZE-25MM GRIT 80
MARKER PEN PERMANENT REYNOLD
EAR PLUG 516580
HEX NUT 14 MM UB
PENCIL GLASS MARKING
NOSE MASK
PRINTING ITEMS

5
4
30
5
75
10
500
10
20
50
10
20
1

EA
EA
EA
EA
EA
EA
EA
EA

###
31,987.20
10,801.18
8,160.00
6,916.00
6,760.00
26,608.69
6,438.00

33000
31987.2
10801.18
8160
6916
6760
6652.173
6438

KG
EA
EA
EA
EA
EA
ROL
EA
EA
EA
ROL
EA
EA
ROL
EA
EA
EA
EA
EA
EA
KG
EA
EA
EA
EA
KG
KG
KG
EA
EA
KG
EA
EA
EA
KG
EA
EA
KG
KG
L
EA
EA
EA
EA
KG
PAA

31,385.00
10,441.61
5,150.00
10,240.80
15,240.00
4,700.00
6,402.00
2,040.00
5,772.00
1,767.97
1,637.60
3,200.00
3,019.77
2,600.00
1,299.96
1,190.00
2,280.00
9,914.40
1,815.60
2,650.73
6,740.00
5,196.50
1,660.00
1,080.00
10,500.00
12,794.63
5,992.50
23,445.63
2,314.69
1,854.00
4,851.00
330
785
300
2,600.00
880.04
218.24
540.58
540.58
2,548.42
800
561.14
2,616.50
1,687.94
42,636.00
44.65

6277
5220.805
5150
5120.4
5080
4700
2134
2040
1924
1767.97
1637.6
1600
1509.885
1300
1299.96
1190
1140
991.44
907.8
883.5767
674
519.65
415
360
350
255.8926
239.7
234.4563
231.469
185.4
173.25
165
157
150
130
110.005
109.12
108.116
108.116
101.9368
80
56.114
52.33
46.88722
44.88
44.65

EA
EA
EA

206
96.6
631.5

41.2
24.15
21.05

EA
KG
EA
EA
EA
EA
EA
EA
EA
EA

103
1,463.06
189
8,145.45
141.75
154
290.5
42
72
1.29

20.6
19.50747
18.9
16.2909
14.175
7.7
5.81
4.2
3.6
1.29

82,710.51
35,745.55
118456.06