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CSP Parabolic Trough Report


2014: Cost, Performance
and Thermal Storage
Strategically plan your commercial trajectory and optimize profitability in
the increasingly internationalized parabolic trough market

Comprehensive Cost Data

PPA Tariff Calculations

Trends and Development

Up-to-date, industry validated


cost data across the lifespan of
a plant from CAPEX to OPEX in 8
global CSP markets.

PPA Tariff calculations by market,


benchmarking emerging CSP
markets against the traditional key
markets and identifying viable cost
reduction strategies.

In-depth analysis of the latest


technological advancements
set to optimize the performance
and reduce the costs of parabolic
trough plants.

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CSP Parabolic Trough Report


2014: Cost, Performance
and Thermal Storage
Strategically plan your commercial trajectory and optimize profitability in
the increasingly internationalized parabolic trough market

Disclaimer
The information and opinions in this report were prepared by CSP Today (FC Business
Intelligence) and its partners. FC Business Intelligence has no obligation to tell you
when opinions or information in this report change. CSP Today makes every eort to use
reliable, comprehensive information, but we make no representation that it is accurate or
complete. In no event shall CSP Today (FC Business Intelligence) and its partners be liable
for any damages, losses, expenses, loss of data, or loss of opportunity or prot caused by
the use of the material or contents of this report.
No part of this document may be distributed, resold, copied or adapted without CSP
Todays prior written permission.

Author
Groupe Reaction Inc.

Research Manager
Kerry Chamberlain

FC Business Intelligence Ltd 2013


BUSINESS

INTELLIGENCE

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Thought leadership

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About CSP Today


CSP Today is the reference point for CSP professionals and a cornerstone for communications within the industry.
We have been a leading provider in this global market for the past 6 years.
We provide the industry with focused news, events, online up-to-the minute data, analysis, reports, updates and
information for the Concentrated Solar Thermal Power industry. CSP Todays mission is to be the hub of the CSP
community enabling dialogue throughout the industry ad driving CSP forwards and to provide its clients with the
most accurate and timely project and plant intelligence, based on the highest quality research.
CSP Today experts are on the phone everyday collecting and verifying global industry data and information direct
from EPCs, developers, suppliers, utilities and government bodies for you to have at your fingertips.

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Welcome

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Welcome
Parabolic trough technology currently accounts for 95% of the global installed CSP share, totaling
2657 MW across 13 markets. Whilst the global project pipeline indicates that parabolic trough
will retain market dominance (with 70% of the MW capacity under construction and 55% of the
MW capacity under development), crucially, the spread of market activity is set to proliferate; the
collective reach of parabolic trough plants in operation, under construction and under development
will permeate 19 markets.
Indeed, the internationalization of CSP along with the more enduring pursuits to secure cost
reduction and performance optimization has widely been tipped as a key route to navigating the
challenges currently besetting the traditional CSP markets and to ultimately secure CSPs position as
a globally viable and competitive power generation source. Yet, for the CSP industry, the success of
the internationalization of parabolic trough technology alongside the growth of the technology in
established markets will be highly contingent upon a greater degree of transparency surrounding
market specific cost data from CAPEX to OPEX, and performance characteristics and capabilities.
For CSP industry stakeholders, a greater degree of cost and performance transparency is critical to
assessing market activity, strategizing commercial trajectories and optimizing profitability from the
most bankable of CSP technologies.
Through industry-validated cost information, localized techno-economic analysis and inter-market
benchmarking, this report brings unprecedented clarity on parabolic trough technology across
eight global markets, enabling you to separate the fact from the hype.
I hope you find this report and its insights valuable.
Best Regards,
Kerry Chamberlain
Business Research Manager | CSP Today
uk.linkedin.com/in/kerrychamberlain

kerry@fcbusinessintelligence.com

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Thought leadersip

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Thought Leadership
CSP Todays Business Intelligence Portfolio:
CSP Today Global Tracker
Access current CSP market, policy, and project and supplier data at your fingertips.

CSP plants at every single stage across the globe Announced,


planning, development, construction, commissioned and in operation
In-depth CSP plant data Access all the plants details including
technology choice, technical specification, stakeholders, suppliers,
incentives and finance
Country by country policy - Understand each CSP market with data on
market size, policies & incentives, energy market structure and up to
date information on EPCs and developers operating in the market
Global CSP supplier list The most comprehensive component
supplier list serving every part of a CSP plant from heliostats to pumps
and valves

CSP Today Quarterly Update


The CSP Today Quarterly Update serves as a companion to the
Global Tracker, highlighting major trends in the industry and
collating information making it easily available for you to read at
a glance.
Previous editions have looked at:
The movement of Spanish companies abroad and the value of emerging
markets
The potential of hybrid CSP systems and forms of off-grid applications such as
enhanced oil recovery, direct steam generation and desalination
Revenue opportunities for CSP

CSP Markets Report 2014

This 200+ page report draws on the experience of local experts


from major markets and focuses on the in-depth analysis of major
CSP markets including detailed explanations of:
CSP project pipelines
Local CSP Ecosystems
Government policies and frameworks
Supportive local infrastructure for CSP
Major financing groups, developers, suppliers and consultants active in each
market
Markets forecast and scorecard
http://social.csptoday.com/csp-project-markets-technology-data-your-fingertips

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CONTENTS

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Contents
About CSP Today . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Welcome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Thought Leadership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Methodology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Executive Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1. Parabolic Trough & Thermal Energy Storage Overview . . . . . . . . . . . . . . . . . . . 20
1.1. Parabolic Trough Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.2. Thermal energy storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.3. Market Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

1.3.1. Parabolic Trough Plants Under Operation . . . . . . . . . . . . . . . . . . . 25

1.3.2. Parabolic Trough Plants Under Construction . . . . . . . . . . . . . . . . . . 26

1.3.3. Parabolic Trough Plants Under Development . . . . . . . . . . . . . . . . . . 26
1.4. Thermal Energy Storage: Market Status . . . . . . . . . . . . . . . . . . . . . . . 27

1.4.1. TES Market share . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1.5. Industry Drivers and Barriers . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
1.6. Technical Pros and Cons . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2. Parabolic Trough Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2.1. Key Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2.2. Key components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

2.2.1. Solar Collector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 36

2.2.2. Heat Transfer Fluid (HTF) . . . . . . . . . . . . . . . . . . . . . . . . . 42
3. Thermal Energy Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.1. Two-Tank Direct System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.2. Two-Tank Indirect System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.3. Single-Tank Thermocline . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4. Cost and Performance Modeling . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.1. Methodology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

4.1.1. STEP 1: Plant Configuration . . . . . . . . . . . . . . . . . . . . . . . . 51

4.1.2. STEP 2: CAPEX and OPEX . . . . . . . . . . . . . . . . . . . . . . . . . 54

4.1.3. STEP 3: Energy Yield Simulation . . . . . . . . . . . . . . . . . . . . . . . 57

4.1.4. STEP 4: Financial model . . . . . . . . . . . . . . . . . . . . . . . . . . 57

4.1.5. STEP 5: Techno-Economic Optimal Plant Configuration . . . . . . . . . . . . . . 62
4.2. Cost and performance by market . . . . . . . . . . . . . . . . . . . . . . . . . 62

4.2.1. Chile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

4.2.2. India . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

4.2.3. Morocco . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

4.2.4. Saudi Arabia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

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4.2.5. South Africa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

4.2.6. Spain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

4.2.7. UAE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

4.2.8. USA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
4.3. Market comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Trends and Developments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
5.1. Power Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
5.2. Collector Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

5.2.1. Manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

5.2.2. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

5.2.3. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
5.3. Heat Transfer Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

5.3.1. Compressed Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

5.3.2. Direct Steam Generation (DSG) . . . . . . . . . . . . . . . . . . . . . . 126

5.3.3. Molten Salt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

5.3.4. Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
5.4. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

5.4.1. Graphite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

5.4.2. Phase Change Materials (PCM) . . . . . . . . . . . . . . . . . . . . . . . 131

5.4.3. Solid TES materials . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

5.4.4. Nanofluids and nanoparticles . . . . . . . . . . . . . . . . . . . . . . . 132

5.4.5. Molten Salt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

5.4.6. Saturated Steam . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

5.4.7. Thermochemical storage . . . . . . . . . . . . . . . . . . . . . . . . . 133

5.4.8. Ammonia and hydrogen . . . . . . . . . . . . . . . . . . . . . . . . . 134

5.4.9. Compressed Air Energy Storage (CAES) . . . . . . . . . . . . . . . . . . . 134

5.4.10. HOTTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

5.4.11. Predictions for TES in CSP . . . . . . . . . . . . . . . . . . . . . . . . . 135
5.5. Plant Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
5.6. Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
APPENDIX A List of parabolic trough plants . . . . . . . . . . . . . . . . . . . . . . 142
APPENDIX B Chiles reference Plant CAPEX Breakdown () . . . . . . . . . . . . . . . . . 149
APPENDIX C Chiles reference Plant OPEX Breakdown () . . . . . . . . . . . . . . . . . 153
APPENDIX D Indias reference Plant CAPEX Breakdown () . . . . . . . . . . . . . . . . . 154
APPENDIX E Indias reference Plant OPEX Breakdown () . . . . . . . . . . . . . . . . . 158
APPENDIX F Moroccos reference Plant CAPEX Breakdown () . . . . . . . . . . . . . . . 159
APPENDIX G Moroccos reference Plant OPEX Breakdown () . . . . . . . . . . . . . . . . 163
APPENDIX H Saudi Arabias reference Plant CAPEX Breakdown () . . . . . . . . . . . . . . 164
APPENDIX I Saudi Arabias reference Plant OPEX Breakdown () . . . . . . . . . . . . . . . 168
APPENDIX J South Africas reference Plant CAPEX Breakdown () . . . . . . . . . . . . . . 169
APPENDIX K South Africas reference Plant OPEX Breakdown () . . . . . . . . . . . . . . 173
APPENDIX L Spains reference Plant CAPEX Breakdown () . . . . . . . . . . . . . . . . . 174
APPENDIX M Spains reference Plant OPEX Breakdown () . . . . . . . . . . . . . . . . . 178
APPENDIX N UAEs reference Plant CAPEX Breakdown () . . . . . . . . . . . . . . . . . 179
APPENDIX O UAEs reference Plant OPEX Breakdown () . . . . . . . . . . . . . . . . . . 183
APPENDIX P USAs reference Plant CAPEX Breakdown () . . . . . . . . . . . . . . . . . 184
APPENDIX Q USAs reference Plant OPEX Breakdown () . . . . . . . . . . . . . . . . . . 188

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List of Figures

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List of Figures
Figure 1:

Parabolic Trough Power Plant Process Flow Diagram (PFD) . . . . . . . . . . . . . . . 21

Figure 2:

Parabolic Trough installed and accumulated capacity as of July 2013 . . . . . . . . . . . 22

Figure 3:

Market share of CSP technologies under operation (in MW) . . . . . . . . . . . . . . . 23

Figure 4:

Market share of CSP technologies under construction (in MW) . . . . . . . . . . . . .

24

Figure 5:

Market share of CSP technologies under development (in MW) . . . . . . . . . . . . . 24

Figure 6:

Parabolic Trough Power Plants under operation in MW installed capacity . . . . . . . . .

Figure 7:

Industry application of operating Parabolic Trough plants as a percentage of MWs installed . . 25

Figure 8:

Industry application of operating Parabolic Trough plants in MWs installed . . . . . . . . . 25

Figure 9:

Market share of installed capacity of Parabolic Trough Power Plants under construction . . . . 26

25

Figure 10: Market share of expected installed capacity in MW of parabolic trough plants by the end of 2014
(plants under operation and construction) . . . . . . . . . . . . . . . . . . . . . 26
Figure 11: Distribution of Parabolic Trough Power Plants under development . . . . . . . . . . . . 27
Figure 12: Expected market share of parabolic trough in the next 5 years (plants under operation + under
construction + under development) . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 13: Share of Number of Operating Parabolic Trough Plants with and without TES . . . . . . . . 28
Figure 14: Share of Installed capacity in MW of Operating Parabolic Trough Plants with and without TES .

40

Figure 15: Share of Number of Parabolic Trough Plants Under Construction with and without TES . . . . 29
Figure 16: Share of Installed capacity in MWs of Parabolic Trough Plants Under
Construction with and without TES . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 17: Share of Number of Parabolic Trough Plants Under Development with and without TES . . . . 29
Figure 18: Share of Installed capacity in MWs of Parabolic Trough Plants Under Development with TES . . 29
Figure 19: Future Applications of CSP . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 20: Annual DNI (kWh/m2/day) . . . . . . . . . . . . . . . . . . . . . . . . . . .

34

Figure 21: Solar Collector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36


Figure 22: Torque-Box Collector Structure . . . . . . . . . . . . . . . . . . . . . . . . .

38

Figure 23: Torque-Tube Collector Structure . . . . . . . . . . . . . . . . . . . . . . . . . 39


Figure 24: Space frame Collector Structure . . . . . . . . . . . . . . . . . . . . . . . . . 39
Figure 25: Absorber Tube Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Figure 26: Schematic of parabolic trough CSP plant with a two-tank indirect TES system . . . . . . . . 45
Figure 27: Thermocline test at Sandia National Laboratories . . . . . . . . . . . . . . . . . .

45

Figure 28: Methodology to determine the PPALCOE of the optimal parabolic trough power plant
configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Figure 29: Example of the optimization process . . . . . . . . . . . . . . . . . . . . . . . 60
Figure 30: Chiles plant optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Figure 31: Chiles optimal plant PPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Figure 32: Chiles CAPEX and OPEX sensitivity . . . . . . . . . . . . . . . . . . . . . . . . 67
Figure 33: Chiles CAPEX structure sensitivity . . . . . . . . . . . . . . . . . . . . . . . .

67

Figure 34: Chiles EPC cost sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . .

68

Figure 35: Chiles component cost sensitivity . . . . . . . . . . . . . . . . . . . . . . . .

68

Figure 36: Indias plant optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

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Figure 37: Indias optimal plant PPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73


Figure 38: Indias CAPEX and OPEX sensitivity . . . . . . . . . . . . . . . . . . . . . . . . 73
Figure 39: Indias CAPEX structure sensitivity . . . . . . . . . . . . . . . . . . . . . . . .

74

Figure 40: Indias EPC cost sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . .

74

Figure 41: Indias component cost sensitivity . . . . . . . . . . . . . . . . . . . . . . . .

75

Figure 42: Moroccos plant optimization . . . . . . . . . . . . . . . . . . . . . . . . . . 77


Figure 43: Moroccos optimal plant PPA . . . . . . . . . . . . . . . . . . . . . . . . . .

79

Figure 44: Moroccos CAPEX and OPEX sensitivity . . . . . . . . . . . . . . . . . . . . . . . 80


Figure 45: Moroccos CAPEX structure sensitivity . . . . . . . . . . . . . . . . . . . . . . . 80
Figure 46: Moroccos EPC cost sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Figure 47: Moroccos component cost sensitivity . . . . . . . . . . . . . . . . . . . . . . . 81
Figure 48: Saudi Arabias plant optimization . . . . . . . . . . . . . . . . . . . . . . . . . 84
Figure 49: Saudi Arabias optimal plant PPA . . . . . . . . . . . . . . . . . . . . . . . . . 86
Figure 50: Saudi Arabias CAPEX and OPEX sensitivity . . . . . . . . . . . . . . . . . . . . . 86
Figure 51: Saudi Arabias CAPEX structure sensitivity . . . . . . . . . . . . . . . . . . . . .

87

Figure 52: Saudi Arabias EPC cost sensitivity . . . . . . . . . . . . . . . . . . . . . . . .

87

Figure 53: Saudi Arabias component cost sensitivity . . . . . . . . . . . . . . . . . . . . .

87

Figure 54: South Africas plant optimization . . . . . . . . . . . . . . . . . . . . . . . . . 90


Figure 55: South Africas optimal plant PPA . . . . . . . . . . . . . . . . . . . . . . . . . 92
Figure 56: South Africas CAPEX and OPEX sensitivity . . . . . . . . . . . . . . . . . . . . . 93
Figure 57: South Africas CAPEX structure sensitivity . . . . . . . . . . . . . . . . . . . . . . 93
Figure 58: South Africas EPC cost sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . 94
Figure 59: South Africas component cost sensitivity . . . . . . . . . . . . . . . . . . . . . . 94
Figure 60: Spains plant optimization . . . . . . . . . . . . . . . . . . . . . . . . . . .

95

Figure 61: Spains optimal plant PPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99


Figure 62: Spains CAPEX and OPEX sensitivity . . . . . . . . . . . . . . . . . . . . . . . . 99
Figure 63: Spains CAPEX structure sensitivity . . . . . . . . . . . . . . . . . . . . . . . . 100
Figure 64: Spains EPC cost sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Figure 65: Spains component cost sensitivity . . . . . . . . . . . . . . . . . . . . . . . . 100
Figure 66: UAEs plant optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Figure 67: UAEs optimal plant PPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Figure 68: UAEs CAPEX and OPEX sensitivity . . . . . . . . . . . . . . . . . . . . . . . . 105
Figure 69: UAEs CAPEX structure sensitivity . . . . . . . . . . . . . . . . . . . . . . . . 106
Figure 70: UAEs EPC cost sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Figure 71: UAEs component cost sensitivity . . . . . . . . . . . . . . . . . . . . . . . . 107
Figure 72: USAs plant optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Figure 73: USAs optimal plant PPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Figure 74: USAs CAPEX and OPEX sensitivity . . . . . . . . . . . . . . . . . . . . . . . . 111
Figure 75: USAs CAPEX structure sensitivity . . . . . . . . . . . . . . . . . . . . . . . . 112
Figure 76: USAs EPC cost sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Figure 77: USAs component cost sensitivity . . . . . . . . . . . . . . . . . . . . . . . . 113
Figure 78: PPA market comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

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List of Figures

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Figure 79: PPA escalation impact . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117


Figure 80: Maturity of Renewable Energy Technologies . . . . . . . . . . . . . . . . . . . . 118
Figure 81: Carnot Efficiency of Various Power Cycle . . . . . . . . . . . . . . . . . . . . . 119
Figure 82: Evolution of parabolic trough collector sizes over 3 development cycles at sbp (Eurotrough,
HelioTrough, Ultimate Trough) . . . . . . . . . . . . . . . . . . . . . . . . . 122
Figure 83: Size comparison between SkyFuels SkyTroughDSP and SkyTrough . . . . . . . . . . 123
Figure 84: Specific characteristics of SkyFuels SkyTrough DSP and SkyTrough . . . . . . . . . . . 123
Figure 85: Production Losses due to U-Tube . . . . . . . . . . . . . . . . . . . . . . . . 124
Figure 86: Schematic diagram of DUKE project . . . . . . . . . . . . . . . . . . . . . . . 125
Figure 87: Superheated Steam Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Figure 88: Saturated Steam Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Figure 89: Oil and Molten Salt HTF Parabolic Trough Schematic . . . . . . . . . . . . . . . . . 128
Figure 90: Possible CSP Thermal Energy Storage Technologies . . . . . . . . . . . . . . . . . 129
Figure 91: Curtailment of PV due to Lack of Grid Flexibility . . . . . . . . . . . . . . . . . . 129
Figure 92: 15% PV Contribution and 10% Dispatchable CSP . . . . . . . . . . . . . . . . . . 130
Figure 93: Alright Energy plant featuring packed-rocks TES . . . . . . . . . . . . . . . . . . 132
Figure 94: Thermochemical Energy Storage for CSP Application . . . . . . . . . . . . . . . . 134

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List of Tables

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List of Tables
Table 1:

CSP Capacity Under Operation, Construction and Development (Q2-2013) . . . . . . . . . 23

Table 2:

Current and future installed capacity (in MW) of parabolic trough plants . . . . . . . . . . 24

Table 3:

Overview of Parabolic Trough Plants with and without TES. . . . . . . . . . . . . . . . 28

Table 4:

Parabolic Trough Pros & Cons . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Table 5:

Parabolic Trough Performance Indicators . . . . . . . . . . . . . . . . . . . . . . 33

Table 6:

Renewable and Conventional Power Metrics Overview . . . . . . . . . . . . . . . .

Table 7:

Conventional Collector Loop Configuration . . . . . . . . . . . . . . . . . . . . . 37

Table 8:

Parabolic Collector Structure Overview . . . . . . . . . . . . . . . . . . . . . . 40

35

Table 9:

Mirror Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Table 10:

Characteristics of the absorber Tube . . . . . . . . . . . . . . . . . . . . . . . 42

Table 11:

Different HTF Type Characteristics . . . . . . . . . . . . . . . . . . . . . . . .

42

Table 12:

Value of CSP with TES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Table 13:

DNI for all the markets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Table 14:

Reference Plants Technical Parameters . . . . . . . . . . . . . . . . . . . . . . . 53

Table 15:

Local labor cost in EUR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Table 16:

Local manufacturing cost in EUR . . . . . . . . . . . . . . . . . . . . . . . . . 54

Table 17:

Financing conditions for each market analyzed . . . . . . . . . . . . . . . . . . . 55

Table 18:

CAPEX Breakdown Structure . . . . . . . . . . . . . . . . . . . . . . . . . .

56

Table 19:

OPEX Breakdown Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Table 20:

Plant characteristics common in all the markets analyzed . . . . . . . . . . . . . . .

Table 21:

Chiles country overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Table 22:

Chiles optimal plant configuration . . . . . . . . . . . . . . . . . . . . . . . . 63

Table 23:

Chiles optimal plant energy yield . . . . . . . . . . . . . . . . . . . . . . . . . 64

Table 24:

Chilesoptimal plant annual performance . . . . . . . . . . . . . . . . . . . . . . 65

Table 25:

Chiles optimal plant CAPEX . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Table 26:

Chiles optimal plant OPEX . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Table 27:

Chiles loan conditions sensitivity (PPA tariff reduction) . . . . . . . . . . . . . . . .

Table 28:

Indias country overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Table 29:

Indias optimal plant configuration . . . . . . . . . . . . . . . . . . . . . . . . 70

Table 30:

Indias optimal plant energy yield . . . . . . . . . . . . . . . . . . . . . . . . . 71

Table 31:

Indias optimal plant annual performance . . . . . . . . . . . . . . . . . . . . .

Table 32:

Indias optimal plant CAPEX . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Table 33:

Indias optimal plant OPEX . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Table 34:

Indias loan conditions sensitivity (PPA tariff reduction) . . . . . . . . . . . . . . . .

Table 35:

Moroccos country overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Table 36:

Moroccos optimal plant configuration . . . . . . . . . . . . . . . . . . . . . . . 76

Table 37:

Moroccos optimal plant energy yield . . . . . . . . . . . . . . . . . . . . . . . 77

Table 38:

Moroccos optimal plant annual performance . . . . . . . . . . . . . . . . . . . . 78

Table 39:

Moroccos optimal plant CAPEX . . . . . . . . . . . . . . . . . . . . . . . . .

61

69

71

75

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List of Tables

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Table 40:

Moroccos optimal plant OPEX . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Table 41:

Moroccos loan conditions sensitivity (PPA tariff reduction) . . . . . . . . . . . . . . . 82

Table 42:

Saudi Arabias country overview . . . . . . . . . . . . . . . . . . . . . . . . . 82

Table 43:

Saudi Arabias optimal plant configuration . . . . . . . . . . . . . . . . . . . . . 83

Table 44:

Saudi Arabias optimal plant energy yield . . . . . . . . . . . . . . . . . . . . . . 84

Table 45:

Saudi Arabias optimal plant annual performance . . . . . . . . . . . . . . . . . .

84

Table 46:

Saudi Arabias optimal plant CAPEX . . . . . . . . . . . . . . . . . . . . . . . . 85

Table 47:

Saudi Arabias optimal plant OPEX . . . . . . . . . . . . . . . . . . . . . . . . 85

Table 48:

Saudi Arabias loan conditions sensitivity (PPA tariff reduction) . . . . . . . . . . . . .

Table 49:

South Africas country overview . . . . . . . . . . . . . . . . . . . . . . . . . 88

Table 50:

South Africas optimal plant configuration . . . . . . . . . . . . . . . . . . . . . 89

Table 51:

South Africas optimal plant energy yield . . . . . . . . . . . . . . . . . . . . . . 90

Table 52:

South Africas optimal plant annual performance . . . . . . . . . . . . . . . . . . . 90

Table 53:

South Africas optimal plant CAPEX . . . . . . . . . . . . . . . . . . . . . . . . 91

Table 54:

South Africas optimal plant OPEX . . . . . . . . . . . . . . . . . . . . . . . .

92

Table 55:

South Africas loan conditions sensitivity (PPA tariff reduction) . . . . . . . . . . . . .

94

88

Table 56:

Spains country overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Table 57:

Spains optimal plant configuration . . . . . . . . . . . . . . . . . . . . . . . . 96

Table 58:

Spains optimal plant energy yield . . . . . . . . . . . . . . . . . . . . . . . .

Table 59:

Spains optimal plant annual performance . . . . . . . . . . . . . . . . . . . . . 97

Table 60:

Spains optimal plant CAPEX . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Table 61:

Spains optimal plant OPEX . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Table 62:

Spains loan conditions sensitivity (PPA tariff reduction) . . . . . . . . . . . . . . . . 101

Table 63:

UAEs country overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Table 64:

UAEs optimal plant configuration . . . . . . . . . . . . . . . . . . . . . . . . 102

Table 65:

UAEs optimal plant energy yield . . . . . . . . . . . . . . . . . . . . . . . . 103

Table 66:

UAEs optimal plant annual performance . . . . . . . . . . . . . . . . . . . . . 103

Table 67:

UAEs optimal plant CAPEX . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Table 68:

UAEs optimal plant OPEX . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Table 69:

UAEs loan conditions sensitivity (PPA tariff reduction) . . . . . . . . . . . . . . . . 107

Table 70:

USAs country overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Table 71:

USAs optimal plant configuration . . . . . . . . . . . . . . . . . . . . . . . . 108

Table 72:

USAs optimal plant energy yield . . . . . . . . . . . . . . . . . . . . . . . . 109

Table 73:

USAs optimal plant annual performance . . . . . . . . . . . . . . . . . . . . . 109

Table 74:

USAs optimal plant CAPEX . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Table 75:

USAs optimal plant OPEX . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

Table 76:

USAs loan conditions sensitivity (PPA tariff reduction) . . . . . . . . . . . . . . . . 114

Table 77:

Summary of performance results for all markets . . . . . . . . . . . . . . . . . . 115

Table 78:

Summary of economic results for all markets . . . . . . . . . . . . . . . . . . . . 116

Table 79:

Eurotrough to Ultimate Trough Component Comparison . . . . . . . . . . . . . . . 121

Table 80:

Molten Salt Multi-Component Systems . . . . . . . . . . . . . . . . . . . . . . 133

97

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Abreviations

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Abreviations
AUD

Australian Dollar

MENA

Middle East and North Africa

BOP

Balance of Plant

mm

Millimeter

BOOT

Build, Own, Operate, Transfer

m/s

Meters per second

BLM

Bureau of Land Management

MW

Megawatt

BSRN

Baseline Surface Radiation Network

MWe

Megawatt Equivalent

CAES

Compressed Air Energy Storage

MWh

Megawatt-hour

CAPEX

Capital Expenditures

MWth

Megawatt-hour Thermal

CCGT

Combined Cycle Gas Turbine

N/A

Not Available

CSP

Concentrating Solar Power

N/D

Not Disclosed

COD

Commercial Operation Date

NPV

Net Present Value

DCF

Discounted Cash Flow

NREL

DNI

Direct Normal Irradiance

National Renewable Energy Laboratory


(United States)

DoE

Department of Energy (United States)

NSM

National Solar Mission (India)

DSG

Direct Steam Generation

O&M

Operating and maintenance

EIA

Environmental Impact Assessment

OPEX

Operating Expenditures

EPC

Engineering, Procurement and


Construction

PCM

Phase Change Material

PFD

Process Flow Diagram

EUR

Euro ()

PPA

Power Purchase Agreement

FOA

Funding Opportunity Announcement

PV

Photovoltaic

FIT

Feed-in Tariff

R&D

Research and Development

GW

Gigawatt

RE

Renewable Energy

Ha

Hectare

REIPPPP

HCA

Heat Collection Element

HEX

Heat Exchanger

Renewable Energy Independent Power


Producer Procurement Program of South
Africa

HTF

Heat Transfer Fluid

SAM

System Advisor Model

HOTTS

Highest Operating Temperature Transfer


and Storage

SCA

Solar Collector Assembly

SEGS

Solar Energy Generating Systems

IPO

Initial Public Offering

TBD

To Be Decided

IRR

Internal Rate of Return

TCES

Thermochemical Energy Storage

ISCC

Integrated Solar Combined Cycle

TES

Thermal Energy Storage

kg

Kilogram

TMY

Typical Meteorological Year

kWh

Kilowatt-hour

TWh

Terawatt-hour

kWhth

Kilowatt-hour Thermal

UAE

United Arab Emirates

LCOE

Levelized Cost of Electricity

USD

US Dollar ($)

Meter

Watt

m2

Square meter

WACC

Weighted Average Cost of Capital

m3

Cubic meter

WMO

World Meteorological Organization

MATS

Multi-Purpose Applications by
Thermodynamic Solar

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definitions

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Definitions
Project status:
This refers to the stage of completion of a CSP project. In this report projects have been classified into four
categories: Announced/Planned, Under Development, Under Construction, and Under Operation.
Announced/Planned:
For a project to be considered as announced or planned, it must be in a developers current pipeline. Any
government announcements or plans are not included in this category since they are considered merely as
deployment intentions.
Under Development:
For a project to be considered as under development, it must have been approved, or its environmental impact
assessment (EIA) must be under review by the relevant authority.
Under Construction:
A plant is under construction from when site preparation starts to the commissioning stage, during which the plant
is tested before starting commercial operation.
Operating:
A plant is listed as operating when it is connected to the grid or is fulfilling any other function for which it was built
(e.g. thermal energy generation (steam) for enhanced oil recovery, mining process, desalination, etc.).

CAPEX:
Capital expenditures (CAPEX) include all the expenses incurred during a project from the moment it is proposed
until a plants commercial operation date (COD), including the financial costs.
OPEX:
Operating expenditures (OPEX) include all a plants annual operation and maintenance expenses, including
insurance premiums.

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Methodology

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Methodology
CSP Todays Parabolic Trough Report 2014: Cost, Performance and Thermal Storage responds to the
most critical needs of the CSP industry, representing 5 months of research (primary and secondary)
and culminating in over 200 pages of high-quality data and analysis, 95 figures and 80 tables.
Industry Research:
Identifying gaps in knowledge, defining focus
and refining content
At the crux of CSP Todays research process are the
25+ in-depth industry interviews conducted with a
cross-section of industry executives to identify:

Key industry trends


Challenges and opportunities currently facing the
industry
Significant information gaps
The precise data and analysis required by
companies to optimize success in CSP technology

In March 2013 the CSP Today Markets and Technology


Survey was completed by 306 industry stakeholders.
The information needs outlined by the survey
respondents were collated with the in-depth
interview findings, ensuring that the focus and scope
of the Parabolic Trough Report 2014 reflects and
answers to the most critical business needs of the
CSP industry at this juncture.

figures on the changing market size and share of


parabolic trough technology, the internationalization
of parabolic trough as played out in the global project
pipelines, and the growing reach of thermal storage.
Cost Validation Exercise: The cost data presented
within this report originate from an in-house database
containing the most up-to-date and accurate figures
on over 120 CAPEX and OPEX price points as shared
and verified by industry stakeholders (including
developers, suppliers, service providers, financiers, EPCs
and industry experts) between April and June 2013.
Localized Cost Data: In order to account for the
market specific costs associated with building and
operating a CSP Parabolic Trough plant, localized cost
data were sourced for the 8 markets analyzed in the
report, including local wage rates from plant manager
to mirror cleaner, the cost of steel per ton, and the
Expected Equity IRR.

Report Production
Methodological Approaches
The methodological approaches adopted over
the course of this report have been framed by the
pursuit to meet the information needs outlined in the
original 25+ in-depth industry interviews and 300+
survey responses.
Quantitative Analysis:
Market and Project Data: Over 7800 pieces of the
latest, industry verified markets and project data
extracted from the CSP Today Global Tracker to provide
the most comprehensive and digestible facts and

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Methodology

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Cost and Performance Modeling: Understanding


the working principles of parabolic trough
technology in terms of cost structure, component
breakdown and overall plant performance is critical to
identifying the areas that offer the greatest room for
the cost and performance improvements needed to
secure the industrys long-term success.The National
Renewable Energy Laboratorys proprietary System
Advisor Model (SAM) in combination with a complex
techno-economic optimization tool developed
in-house have been used to conduct a cost and
performance study to determine the current PPA Tariff
LCOE of parabolic trough plants in todays market
conjuncture, and the opportunities that exist for
further reducing the LCOE and securing lowest PPA.

Qualitative Analysis:
Industry interviews and case studies: Interviews
with the leading thermal storage and heat transfer
companies providing unique insights into the
potential and commercial status of the latest research
endeavors tipped to reduce the cost and optimize
performance of Parabolic Trough technology.
Secondary Sources: Additional analysis includes
secondary research conducted by our expert analysts.
A comprehensive review of industry and academic
journals, conference presentations, online publications, news articles, government policy documents,
company press releases, and proprietary literature
and materials providing a strong foundation from
which to contextualize the report findings and
highlight points of corroboration and departure.
Where applicable, all secondary research resources
are appropriately cited within the report.
Expert Analysis: This report has been researched and
written by a team of highly-qualified and impartial
industry experts ensuring that only the highest
quality, most relevant and digestible analysis is
published.

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Executive Summary

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Executive Summary

Since the first edition of CSP Todays Parabolic Trough


Report: Cost and Performance published in early
2011, the Concentrating Solar Power (CSP) industry
has seen tremendous changes on both technical and
commercial fronts. Indeed, ambitious roadmaps such
as the Indian Solar Mission (Jawaharlal Nehru National
Solar Mission) the Renewable Energy Independent
Power Producer Procurement Program (REIPPPP) in
South Africa and the future Saudi Arabia solar master
plan are now in effect or being implemented, whilst
the technologys levelized costof electricity (LCOE) has
reached an unprecedented low, as demonstrated by
the Ouarzazate bidding tariff of EUR 0.145/kWh.
New markets are broadening the reach of CSP
worldwide, and it is more critical than ever to focus
on increasing the parabolic troughs competitiveness
in a climate where alternative energy sources bottom
out prices. Cost-out strategies must be implemented,
system and component level improvements must be
achieved, plant reliability must be driven up, and the
LCOE must be further reduced for this industry to thrive
moving forward.
Currently, CSP plants have profited mainly from Spain
and the USA, as feed-in tariff and/or government
support mechanisms have been offered in such
markets. However, a significant pipeline of parabolic
trough projects is on the path to fruition in a variety
of new markets, which are supported by multiple
ambitious solar roadmaps that demonstrate
commitment and faith in the CSP industry, as is the
case of India, South Africa, the MENA region and
China. The report therefore examines in depth the cost

and performance of parabolic trough plants in eight


representative markets of the current CSP industry:
Chile, India, Morocco, Saudi Arabia, South Africa, Spain,
UAE, and USA.

Chapter 1 - Parabolic trough and thermal


energy storage overview
Amongst the CSP technologies currently in commercial
operation, the parabolic trough remains the most
widely-deployed and mature technology globally.
Unsurprisingly, it continues to be the solution most
favored by developers and financing institutions. Almost
three decades after the first commercial plants were
commissioned, nearly 2.7 gigawatts (GW) of installed
capacity is now under operation, whilst another 1.8 GW
will come online in the coming one to two years.
However, in spite of its proven track record, the
dominance of parabolic trough technology in the
utility-scale CSP market is now being challenged. The
parabolic trough remains too expensive at a time when
costs of solar photovoltaic (PV) panels have reached an
all-time low, while gas prices are also bottoming out.
Fortunately, new applications, new technologies and
new markets are boosting parabolic trough technologys potential and may provide sufficient lift to sustain
further growth.
With declining costs of wind energy and solar PV,
CSP technology is facing tough competition from
its renewable energy counterparts. However, all CSP
technologies in general have the main advantage and
ability over other renewable energy technologies to
store and dispatch energy as needed in a cost effective
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Executive Summary

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manner due to the possibility of thermal energy storage


(TES) integration. There are currently 22 operational
parabolic trough CSP plants with TES; this represents
approximately 33% of the total plants as shown in
Figure 13. In other terms, around 900 MW of the current
installed capacity has TES, which is approximately 34%
of the current total installed capacity.

Chapter 2 - Parabolic trough technology


This report provides a technological overview of
state-of-the-art parabolic trough plants, along with an
analysis of the parameters having most influence over
performance and cost (solar resource, water usage, land
use, capacity factor, plant efficiency).
The various types of solar collector assembly used today
are also explored, along with their specific attributes.
The evolution of parabolic trough technology over
the previous decades has witnessed tremendous
achievements in terms of cost and performance.
Parabolic troughs are now stronger and more resilient
to wind loading, for example, owing tothe Torque-tube,
Torque-box and Space-frame designs. They also
have a larger aperture, and their designs have been
streamlined in order to facilitate logistics as well as their
erection on site. Such continued improvements are
paving the way to further cost reductions.
With thermal storage and new heat transfer fluid
solutions being considered and pursued by the
industry, it is feasible that greater cost savings and
added value can be gained to further drive the LCOE
downwards towards the SunShot Initiative target of
USD 0.06/kWh.

12 (43%) of the 28 parabolic trough plants currently


under construction. In terms of installed capacity, the
percentage is even higher, as 965 MW (52%) will be
constructed with TES, whereas the remaining 953 MW
(48%) will not boast TES.
There are mainly three types of storage systems:
Two-tank direct system, two-tank indirect system
and single-tank thermocline. Current TES technology
employed in commercial operating plants is based
on the two-tank indirect system consisting of one or
more pairs of tanks where, traditionally, molten salts
are stored at two temperature levels, providing a
temperature differential that is used to generate steam.
The molten salts are an eutectic mixture of 60% of
sodium nitrate and 40% of potassium nitrate that have
a melting point in the range of 230-240C. However,
molten salts are not the only storage material available
in the market: concrete and phase-change materials are
some example of alternatives for storing thermal energy
generated by the solar field.
Integrating TES into a CSP plant makes it easier to
manage the plants output and adapt it to demand.
When comparing CSP with TES to alternative renewable
technologies, there are several other aspects which
provide additional benefits, for example, lower system
integration costs, displacement of production of
electricity from storage to the highest value hours (peak
demand) across the operating day, higher capacity
credit compared with other RE technologies. The
latest CSP bidding process worldwide has outlined the
importance that dispatchability has for some emerging
markets such as Morocco and South Africa where
special pricing was set for the electricity generated
during the peak hours.

Chapter 3 Thermal energy storage


The thermal storage capability of a CSP plant is one of
the main features facilitating its integration into the
grid. Around 900 MW of the current installed capacity
includes TES, which is approximately 34% of the current
total installed capacity. However, the TES landscape
is set to change in the coming months and years as
evident in the portfolio of parabolic trough plants
currently under construction. TES is being installed in

Chapter 4 Cost and performance modeling


In spite of being the most mature and widely-deployed
of all CSP technologies, the limited availability and lack
of transparency of reliable and up-to-date information
regarding cost and performance of real parabolic
trough projects is crucial and constitutes one of the
most important hurdles to its development.
Although an increasing amount of data on parabolic
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Executive Summary

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trough costs and LCOE estimates have been published


over the last few years, the truth is that most of these
studies and publications show quite different results,
giving the outside reader a misleading perspective of
the industry.

expenditure (OPEX), lifecycle cost and energy yield


were thereafter determined to evaluate the economic
influence of the following factors on the LCOE:

In order to overcome this lack of clear cost and


performance analysis in the market, CSP Today has
carried out a comprehensive and well-documented
study of parabolic trough technology in order to
present the most up-to-date and realistic cost and
performance data. A very detailed and sophisticated
cost modeling and techno-economic optimization
process was followed to achieve this. A key characteristic of the methodology employed was the
comprehensive industry validation process, allowing
cost input data and assumptions as well as the results
obtained to be verified.
The National Renewable Energy Laboratorys proprietary System Advisor Model (SAM), in combination
with a complex techno-economic optimization tool
developed in-house, have been used to conduct a
cost and performance study to determine the current
LCOE of parabolic trough plants in todays market
conjuncture, and the opportunities that exist for further
reducing the LCOE.
Compared with last years report where a reference
parabolic trough plant with 110 MW and 6 hours of TES
located in the MENA region was defined as the baseline
for the study, the present report adopts a local approach
where eight markets constituting potential hotspots for
parabolic trough deployment were individually studied
and a reference plant defined for each of them. These
markets were identified by market research and industry
calls and are: Chile, India, Morocco, Saudi Arabia, South
Africa, Spain, UAE and USA.

Power plant size (MW)


TES capacity (hours)
Solar resource impact (direct normal irradiance, DNI)
Technical parameters (parasitics, net energy output)
CAPEX structure
OPEX structure
Component costs
Financing assumption
Local conditions

Chapter 5 - Trends and development


Following on from the cost and performance modeling
carried out in the previous chapter, the current
parabolic trough research and development landscape
was further explored, given that the relatively early
maturity of the technology may lead to further progress
and greater cost savings.
Topics discussed include:
Power block technology and scaling
Collector design for performance, lower maintenance, ease of assembly and installation
Heat transfer fluids
TES (sensible, latent and thermochemical)
Plant layout
Cooling
Development cycle
Modularity

Plant characteristics and parameters representative of


the current or proposed market activity trends was used
for benchmarking against the sensitivity analyses results
where 500+ simulations were performed to define
the optimal techno-economic configuration for each
proposed case. Capital expenditure (CAPEX), operating
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1.
Parabolic trough and thermal energy storage
overview

Parabolic trough technology is still the most mature and


economically viable large-scale solar thermal power
generation technology to date. With almost 30 years
of operational history, the Solar Energy Generating
Systems (SEGS) plants in Californias Mohave Desert
have demonstrated and proven this technologys
viability. Since then, the technology has undergone
significant developments, and is rapidly evolving
and expanding towards new frontiers; i.e. improved
performance in new markets and applications.
This chapter sets the scene for the key discussions
addressed throughout the report by carefully detailing
the key working principles of parabolic trough
technology and TES; locating its position in todays
concentrated solar power (CSP) market and critically
assessing its mid-to-long term market share, as well
as highlighting the relative benefits and drawbacks of
parabolic trough technology. Finally, the technologys
performance characteristics are analyzed and key
comparisons are made between parabolic trough and
other forms of renewable energy.

1.1. Parabolic trough technology


The working principle of a parabolic trough power plant
is fairly straight forward. Solar energy is used to produce
steam to drive a conventional steam turbine that
generates electricity via a generator. Solar irradiation
is concentrated by parabolic trough-shaped collectors
which reflect sunlight onto an absorber tube running
along the focal axis of the trough. The reflective surfaces
are usually mirrors, although they can also consist of
thin aluminum foil. The concentrated irradiation is transferred to a heat transfer fluid (HTF) circulating within the

absorber tube, thereby achieving high temperatures.


The use of conventional mineral oil in current plants
limits the operating temperatures to 390-395C in
order to ensure chemical stability. However, other heat
transfer systems can also be employed, such as direct
steam generation and molten salt, allowing for higher
operating temperatures of up to 550C.
The HTF is thereafter either utilized directly in the case
of direct steam generation, or transferred to a heat
exchanger for steam production. The steam is then sent
to the turbine driving a generator, which subsequently
produces electricity. In some instances, thermal storage is
also added to the process, allowing for extended hours of
operation when there is no sunlight available. A diagram
showing the energy conversion and transfer processes in
a parabolic trough plant is depicted in Figure 1.
Whilst parabolic trough power plants already have a
proven and successful commercial track record, key
advancements are now being pursued in various areas
of the industry in order to maintain parabolic troughs
market share compared with newer CSP alternatives
such as solar towers and other forms of solar energy,
most notably PV.

1.2. Thermal energy storage


With wind energy and solar PV costs declining, CSP
technology is facing tough competition from its
renewable energy counterparts. However, all CSP
technologies main advantage over other renewable
energy technologies is their ability to store and dispatch
energy as needed in a cost-effective manner due to the
possibility of TES integration.
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Figure 1: Parabolic Trough Power Plant Process Flow Diagram (PFD)

Synthetic Oil

Super Heated Steam


HP Steam Turbine LP Steam Turbine Generator

PTC

PTC

Molten Salt
PTC

PTC

PTC

PTC

PTC

PTC

Cooling Towers
Condensator

Steam Generator

Oil
Salt
Hex

Warm Tank

Deaerator

Feed Water Heaters

Reheater

PTC

PTC
Cold Tank

Oil Expansion Tank

Source: CSP Today 2013

The concept of TES used in CSP plants is similar to hot


water storage used in low temperature solar thermal
collectors, wherein excess thermal energy produced
is stored in the hot water tank. In the case of TES used
in CSP plants, molten salts are typically used as the
storage medium instead of water (see Section 3.2 for
data on TES media in plants). Thermal energy is stored
by heating the molten salts and released by cooling
them to just above their freezing point. In the case of
currently operating CSP plants, two storage tanks are
typically used one being the cold storage tank and
the other the hot storage tank. Energy is stored and
dispatched from the tanks via charging and discharging
cycles between both storage tanks.
Recently, a National Renewable Energy Laboratory
(NREL) study [2] indicated that integration of TES in CSP
plants can add between USD 30/MWh to USD 51/MWh
to the capacity and operational value of the facility,
compared with USD 30/MWh to USD 40/MWh obtained
from solar PV and wind energy. The additional value

arises because thermal storage allows CSP to displace


more expensive gas-fired generation during peak loads,
rather than displacing lower-priced coal, and because
it can continue to flatten peak loads in the evenings
when solar PV is not contributing to the mix because
the sun has set.
The analysis also demonstrated several valuable
properties of dispatchable CSP, such as its considerable
ability to generate power when electricity demand is
high, and the fact it can be taken off line when demand
drops. There are strong cases proving that CSP makes
economic sense and is competitive when used with
TES. Although the initial investment costs are higher
when implementing a TES system, a plants overall LCOE
is reduced, making the CSP plant more economically
and technically attractive.
Governments around the world have realized the
relevance of CSP with TES as a potential ingredient to
their future electrical energy portfolio. With fluctuating
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Fresnel and dish. However, the plants must also boast a


minimum of three hours of storage at 85% load, in order
to guarantee the ability for dispatching. Again, in the
event bidders tie, with all other metrics being equal, the
tender committee will choose the plant with the largest
amount of storage [3] [5].

capacity inherent to most renewable energy


technologies addressing grid stability will become
capital. In addition to the allocation of capacity for the
development of CSP plants, many governments have
also included mandatory use of TES for this very reason.
For example, in February 2013, the King Abdullah City for
Atomic and Renewable Energy (K.A.CARE) announced
the launch of its Renewable Energy Competitive
Procurement Portal, releasing a White Paper outlining
how the procurement process will take place in Saudi
Arabia. During the introductory round, CSP plants will be
required to provide a minimum of four hours of storage.
In subsequent rounds, the minimum amount of storage
required may increase based on K.A.CAREs assessment of
technical and economic feasibility. If the event of multiple
CSP proposals being priced equivalently, the one
providing greater storage capacity will be selected.

Other countries, such as South Africa and India (where


CSP plant capacities are allocated based on the power
purchase agreement (PPA) prices offered by interested
bidders), CSP plant developers are considering the use
of TES in order to offer a competitive bid price, owing to
the resulting lower LCOE in comparison with CSP plants
without storage. This is the case for ACWAs CSP plant
and Abengoas Kaxu Solar One plant in Northern Cape,
South Africa.

1.3. Market status


Almost 30 years have passed since the first commercial
parabolic trough plants were connected to the grid in
California between 1984 and 1991. A subsequent hiatus
in the build-out of utility-scale CSP plants was observed
between 1991 and 2006 and after 15 years, a new wave

The Chilean government will take a similar approach with


TES being requested as part of the tender requirements
of the Chilean Economic Development Agency (CORFO).
Successful bidders can develop plants using any CSP
technology, including parabolic trough, solar tower, linear

Figure 2: Parabolic Trough installed and accumulated capacity as of July 2013


600

3000

500

2500

400

2000

300

1500

200

1000

100

500

Accumulated installed power (MW)

Installed power (MW)

n Installed MW
n Accumulated MW

2012

2011

2010

2009

2008

2007

2005

2000

1995

1990

1989

1988

1987

1986

Q2 2013

Source: CSP Today 2013

1985

1984

1983

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Table 1: CSP Capacity Under Operation, Construction and Development (Q2-2013)


Parabolic Trough (MW)

Solar Tower (MW

Fresnel (MW)

Operating

2657

95%

98

3%

54

2%

Under construction

1852

70%

603

23%

172

7%

Under development

1088

55%

871

44%

17

1%

Source: CSP Today 2013

of commissioning arrived starting in 2006, with Nevada


Solar One a parabolic trough plant in the USA, and the
PS-10 solar tower plant in Spain.
Todays parabolic troughs presence is shown in Figure 2,
where the sustained growth of the last six years appears
to be fading slightly as the project deployment rate was
reduced in 2011 with respect to 2010. However, around
560 MW of new parabolic trough capacity was installed
during 2012, reaching a new record of parabolic trough
plants installed within a year. India, UAE, Chile, Oman,
Spain and Italy primarily contributed to this increase
in installed capacity. Although the parabolic trough
market has recovered, it is believed that a notable
deployment slowdown will be seen by the end of
2013, as only about 250 MW of new capacity had been
commissioned by mid-2013.

Figure 3: Market share of CSP technologies under


operation (in MW)
Solar Tower 3%

Fresnel 2%

In terms of how the total CSP capacity breaks down


by technology, Table 1 shows how parabolic trough
technology is leading the CSP market, as it accounts
for the majority of operating plants and those under
construction and development.
Accounting for 95 % of operating CSP plants (see Figure
3), the parabolic trough is the big winner over the other
CSP technologies (solar tower and linear Fresnel).
However, a shift in technology is also underway as
developers become increasingly aware of and attentive
to the potential of other CSP technologies (such as
solar tower and linear Fresnel) in further reducing LCOE.
That said, Figure 4 shows how the technology mix in
the CSP market is shifting, giving some room to the
other technologies. Indeed, while the lower LCOE limit
of the parabolic trough continues to be pushed down
(as demonstrated in 2012 by the Ouarzazate project in
Morocco where a bidding tariff of EUR 0.145/kWh was
offered by the preferred bidder), solar tower and linear
Fresnel technology developers are also pushing and
improving their technologies in order to offer even an
lower LCOE.
Still, the future of the parabolic trough in the utility-scale
solar energy market remains strong, as seen in Figure 5,
showing that about 55% of plants in development are
earmarked to use parabolic troughs. However, challenging
market conditions and the need for further improvements
in parabolic trough technology could slow down the
deployment of this technology (see Section 1.5).

Parabolic Trough 95%


Source: CSP Today 2013

Currently, the CSP market has profited mainly from


the progress made in Spain and the USA, where
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Figure 4: Market share of CSP technologies under


construction (in MW)

Table 2: Current and future installed capacity (in MW) of parabolic trough
plants

Fresnel 7%

Under operation

Solar
Tower
23%

Parabolic Trough 70%


Source: CSP Today 2013

Figure 5: Market share of CSP technologies under


development (in MW)

Under
construction

Under
development

Algeria

25

Argentina

20

Brazil

Canada

Chile

14*

China

1.88

202.5

150

Egypt

21.33*

100

India

53

161

200

Iran

0.25

17

Israel

290

Italy

5.35

30

Kuwait

50

Mexico

12

Morocco

20

160

Oman

7*

Papua New Guinea

1.2*

Qatar

South Africa

100

150

1872.5

400

UAE

100

USA

532.16

815

100

Total

2657.47

1852.7

1088.0

Fresnel 1%
Solar Tower
44%

Parabolic
Trough 55%

Source: CSP Today 2013

feed-in tariff and/or government support mechanisms


have been offered. However, as demonstrated in
Table 2, there is a significant pipeline of parabolic
trough projects in a variety of new markets, which are
supported by numerous ambitious solar roadmaps
demonstrating the commitment to and faith in the CSP
industry, as is the case for India, South Africa, the MENA
region and China. That said, it will take some time before
the intense deployment rate currently experienced in
Spain and the US is matched by the growing activity in
emerging markets.

Spain
Thailand

(*thermal energy included)


Source: CSP Today 2013

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Figure 6: Parabolic Trough Power Plants under operation in MW installed capacity


UAE 3.8%
Algeria 0.9%
USA 20%
Chile 0.5%
China 0.1%
Egypt 0.8%
Other 3.7%

Italy 0.2%

India 2%
Morocco 0.8%
Oman 0.3%
Spain 70.5%

Thailand 0.2%

Source: CSP Today 2013

Figure 7: Industry application of operating Parabolic


Trough plants as a percentage of MWs installed

Figure 8: Industry application of operating Parabolic


Trough plants in MWs installed

Electricity 85.0%

Electricity 94.5%

Steam 1.0%

Steam 9.0%

Hybrid 4.4%
N.A. 0.1%

Hybrid 4.0%
N.A. 2.0%

Source: CSP Today 2013

Source: CSP Today 2013

1.3.1. Parabolic trough plants under


operation

electricity and are generally connected to the grid.


9% of them are being used to produce steam, and are
integrated into mining processes, desalination plants
or enhanced oil recovery plants. The remaining 4% of
the plants are bolted on to conventional coal-fired or
combined cycle (ISCC) power plants.

The current picture of the CSP industry shows around


67 parabolic trough plants under operation today. These
plants are spread throughout more than 10 countries,
as shown in Figure 6. From highest to lowest installed
capacity: Spain, the USA, the UAE, India, Algeria, Egypt,
Morocco, Italy, Thailand and China. Although Chile and
Oman also have parabolic trough plants under operation,
these plants are generating heat instead of electricity.
85% of these 67 parabolic trough plants are producing

In terms of MW installed, Figure 8 clearly shows


that almost 95% of installed capacity is being used
to produce electricity, and only 1.0% is for thermal
generation. Meanwhile, 4.4% are hybridized with
conventional sources of electricity.
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1.3.2. Parabolic trough plants under


construction

Figure 9: Market share of installed capacity of


Parabolic Trough Power Plants under construction

As show in Figure 9, the geographical distribution of


installed CSP capacity will change in the coming years,
at least in terms of market development, with the
USA promptly becoming the market leader, given the
number of CSP plants under construction, followed by
Spain, China, India, Morocco and South Africa.

Brazil 0.1%

China 10.9%
India 8.7%
Mexico 0.6%
Morocco 8.6%

Although the USA currently has a bigger market share


of plants under construction, Spain will still possess the
largest fleet of CSP plants with about 2.2 GW of parabolic
trough plants expected to be under operation by the end
of 2014, in comparison with 1.3 GW in the USA. Figure 10
shows Spain having more than half of installed capacity
of parabolic trough plants, with the USA placed second,
followed by India, China, Morocco and South Africa.

South Africa 5.4%

USA 44.0%
Spain 21.6%
Source: CSP Today 2013

the CSP industry locally.

1.3.3. Parabolic trough plants under


development
Emerging markets such as Israel, India, South Africa and
China have announced their CSP development plans as
shown Figure 11, whilst Spain is slowly moving out of
the spotlight in the CSP industry as no further parabolic
trough plants have been announced due to the current
moratorium on the feed-in tariff., whereas the new CSP
emerging markets before mentioned have started with
their national solar missions and are pushing forward

It is expected that over the next five years, the global


parabolic trough market will spread across more markets,
although Spain will still lead the parabolic trough
industry (with around 45% of the market share), followed
by USA with almost 20%, India, China, Israel, South Africa,
Morocco, Egypt, and the UAE, as seen in Figure 12.
Indeed, this information demonstrates the greater
internationalization of the CSP industry as the number

Figure 10: Market share of expected installed capacity in MW of parabolic trough plants by the end of 2014
(plants under operation and construction)
UAE 2.5%
Algeria 0.6%
USA 20.6%

Chile 0.1%
Other 1.9%

Egypt 0.5%

China 5.2%
Italy 0.1%
India 5.4%
Mexico 0.3%
Spain 57.4%

Morocco 4.5%
South Africa 2.5%

Thailand 0.1%

Source: CSP Today 2013

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Figure 11: Distribution of Parabolic Trough Power Plants under development

USA 9.2%

Canada 0.1%
China 13.8%

South Africa 13.8%


Egypt 9.2%

Kuwait 4.6%
Italy 2.8%
India 18.4%

Israel 26.7%

Iran 1.6%

Source: CSP Today 2013

Figure 12: Expected market share of parabolic trough in the next 5 years (plants under operation + under
construction + under development)
UAE 1.98%
USA 18.12%

Algeria 0.50%
Brazil 0.02%
Chile 0.07%
Canada 0.02%

Israel 5.74%
Spain 45.01%

Italy 0.69%

Other 3.0%
Mexico 0.24%
China 7%
Egypt 2.4%
India 8.2%

Source: CSP Today 2013

Oman 0.03%
Thailand 0.10%
Iran 0.34%
Kuwait 0.99%

South Africa 4.95% Morocco 3.57%

of countries boasting parabolic trough capacity is


expected to rise from 12 countries at present (with
Spain and USA leading the way) to 20 countries five
years from now, representing more than a 60% increase
from the current operating activity.

1.4. Thermal energy storage: market


status
The presence of TES in CSP plant is not something
new. Actually, one of the first parabolic trough plants
to boast thermal energy storage was the SEGS I plant

in California. The first Luz trough plant included a direct


two-tank thermal energy storage system with three
hours of full-load storage capacity. This system used
mineral oil (Caloria) as an HTF to store energy for later
use. It operated between 1985 and 1999 and was used
to dispatch solar power to meet the winter evening
peak demand period. Unfortunately, the storage system
was damaged by fire in 1999 and never replaced. It
was not until 2009, when TES came back to the market
that the first parabolic trough plant in Europe, Andasol
1, was commissioned, employing a tow-tank indirect
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Table 3: Overview of Parabolic Trough Plants with and without TES


Plants with TES

Plants without TES

MW

MW

899.3

34

22

32.8

1758

66

45

67.2

Under construction

965

52

12

43

887.7

48

16

57

Under development

560

51

41

528

49

10

59

Operating

Source: CSP Today 2013

TES system with 28,500 tons of molten salt that allows


running the turbine for up to 7.5 hours at full load
capacity. After this importat milestone, further plants
with similar TES capacities came online in Spain. Latest
projects has shown that the tendency in the market
is to increase the number of hours of thermal energy
storage (unless there is a limitation imposed by the local
regulation) in order to make the most of the economical
advantages of large TES systems. As an example,
Torresol commissioned a 50MW plant with 9 hours
storage and ACWA is about to start construction of the
Bokpoort CSP plant in South Africa that will employ a
little more than 9 hours of TES. Announcements in Chile
also shown that large TES systems are being planned by
developers.

present make use of molten salts as the thermal energy


storage medium. The current TES technology employed
in commercial operating plants consists of one or more
pairs of tanks where molten salts are stored at two
temperature levels, providing a temperature differential
that is used to generate steam.
The molten salts consist of an eutectic mixture of
60% of sodium nitrate and 40% of potassium nitrate
that have a melting point in the range of 230-240C.
However, there are other possibilities to store thermal
energy apart from molten salts, like heat transfer fluids
(synthetic oil), phase change materials, concrete,
pressurized air, etc.

It is of the utmost importance to note that all the


parabolic trough plants with TES that are in operation at

Like the changing geographical landscape, size and


technology design of parabolic trough plants, TES is
also undergoing some significant shifts and changes,

Figure 13: Share of Operating Parabolic Trough


Plants with and without TES

Figure 14: Share of Installed capacity in MW of


Operating Parabolic Trough Plants with and without TES

With TES 33%

With TES 34%

Without TES 67%

Without TES 66%

Source: CSP Today 2013

Source: CSP Today 2013

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Figure 15: Share of Parabolic Trough Plants Under


Construction with and without TES

Figure 16: Share of Installed capacity in MWs of Parabolic


Trough Plants Under Construction with and without TES

With TES 43%

With TES 52%

Without TES 57%

Without TES 48%

Source: CSP Today 2013

Source: CSP Today 2013

Figure 17: Share of Parabolic Trough Plants Under


Development with and without TES

Figure 18: Share of Installed capacity in MWs of Parabolic


Trough Plants Under Development with TES

With TES 41%

With TES 51%

Without TES 59%

Without TES 49%

Source: CSP Today 2013

Source: CSP Today 2013

driven by new national solar plans in emerging CSP


markets which stipulate TES integration into CSP plants
as a mandatory requirement, and also new technical
concepts. These possibilities are described in detail in
sections 2 and 5.4 of this report.

However, the TES landscape is set to change in the coming


months and years as evident in the portfolio of parabolic
trough plants currently under construction, which shows
a growing allocation of TES (Figure 15). The average of
installed MW with TES increases from the current 34% to
more than 50% for the plants under construction.

1.4.1. TES market share


There are currently 22 operational parabolic trough CSP
plants with TES, representing approximately 33 % of
the total plants as shown in Figure 13. In other terms,
around 900 MW of the current installed capacity has
TES, which is approximately 34% of the current total
installed capacity (Figure 14).

Indeed, TES is being installed in 12 (43%) of the 28


parabolic trough plants currently under construction.
In terms of installed capacity, the percentage is even
higher, as 965 MW (52%) will be constructed with TES,
whereas the remaining 953 MW (48%) will not boast TES
as shown in Figure 16.
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The importance of TES is further demonstrated by the


fact that of the 1088 MW of parabolic trough plants under
development, seven plants are considering TES, whereas
10 plants will not be equipped with TES (Figure 17).
In terms of installed capacity, Figure 18 clearly shows that
parabolic trough plants with TES would be the majority,
as 560 MW (51%) will have TES whereas the remaining
588 MW (49%) are being developed without TES.

imminently, alternative renewable energy solutions


such as PV and solar towers, significant advancements
are required to further drive down its LCOE.
On the other hand, the CSP industry in general is being
supported by different factors which are helping the
steady growth of this technology and offer possible
routes to lowering the LCOE of parabolic trough:

As shown in the last figures, it is clear that the


integration of TES into parabolic trough plants is
increasing, from a 34% of the current operating
parabolic trough to approximately 50% for current CSP
plants under development.

Emerging markets
Dispatchability
New applications
Technological advancements

Industry- and market-specific drivers and barriers are


examined in detail in the CSP Today Markets Report 2014.

1.5. Industry drivers and barriers


Even though the parabolic trough market is growing
due to different drivers such as technology improvements and government support, a number of barriers
are hindering parabolic troughs progress. In todays
economic conjuncture, challenges to the CSP industry
are omnipresent across the markets. Such hindering
circumstances include:

Challenging feed-in tariff environment (moratorium


in Spain)
End of Loan Guarantees in the USA, (Production Tax
Credit for Renewable Energy)
Low gas prices, especially in the USA as a result of
the shale gas book
Switch from CSP to PV globally, and specifically in the
USA
CSP-specific permitting challenges (indigenous groups
concerns and environmental issues in the USA)
Specifically affecting the parabolic trough segment,
the shift to currently more cost-effective CSP
technologies, mainly solar tower
Bankability of CSP projects

In the short term, the growth of the parabolic trough


segment will be underpinned by the increased
breadth of markets emerging today. That said, for the
technology to regain its competitiveness compared
with conventional power generation and, more

1.6. Technical pros and cons


Even with a proven track record, parabolic trough
technology is still evolving and there are several opportunities for improving performance and reducing cost. By
combining parabolic trough technologys cost reduction
and increased performance potential with its already
proven benefits, this technology will compete as the
leading CSP solution for utility-scale power generation.
Todays most pressing and promising parabolic trough
technological improvements are summarized below
but covered more extensively in Chapter 5.
Technological improvements:
The core solution to increasing efficiency, optimizing
material usage and lifecycle, streamlining construction
and achieving a lean assembly process is to improve
the components employed in parabolic trough plants.
Component standardization, where applicable, is also
a good practice, especially in a relatively young and
evolving industry. Standardization not only helps to
drive down cost, but also promotes quality.
System level considerations must also be taken into
account, i.e. how to address efficiency degradation
as a result of transient operation such as startup
and shutdown. Indeed, the optimal robustness and
reliability of parabolic troughs can only be achieved
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when both component and system-level considerations


are assessed, to optimize customer value.
Increased supplier base:
With a 95% CSP market share, parabolic troughs potential
over the next decade could be considerable when
considering that 18 to 20 GW of CSP capacity has been
earmarked for deployment by 2020 (under development
and expected cumulative capacity, respectively). In an
even more promising forecast, conducted as part of the
CSP Today Markets Report 2012-2013, the next decade (to
2022) could see global cumulative CSP capacity of 12 to
52 GW operating worldwide, a path during which a supply
chain strengthening will be capital to meet demand while
answering cost and quality requirements. Therefore, as
more and more projects are commissioned, supply chain
diversification may contribute considerably to ensuring
parabolic trough plants remain competitively priced.
Since local content (~60%) is often a prerequisite in the
project tendering process, it will be of paramount importance that local suppliers are used to source components
and local contractors hired to assemble collectors and solar
fields and perform civil and pipe works if the parabolic
trough is to position itself as a job-creating, socially and
economically-positive solution in emerging markets.
This focus on local content is evident in Saudi Arabia, for
example, where K.A.CARE, according to its Renewable
Energy Competitive Procurement Portal (White Paper),
has specified in that: Local content will be evaluated on
the basis of the total money spent on goods and services
provided by permanent establishments in the Kingdom
as approved by a certification body to be established
by K.A.CARE, as well as for training and research and
development activities performed in the Kingdom.
New applications:
Whilst ISCC power plants have been successfully
demonstrated with four operating plants worldwide
(Algeria, Morocco, Egypt and the USA), other applications are being developed for parabolic troughs.
Exploring these other applications will prove
critical at times when the price of natural gas is so
low. The four-year Multi-Purpose Applications by

Thermodynamic Solar (MATS) project, funded by the


European Union (Seventh Framework Program, FP7) is a
great example of identifying such new applications.
The project focuses on the combined production of
district heating/cooling, electricity and desalinationin
small and medium-sized solar thermal energy systems.
This project allows combined heat and power
production from solar source integrated with renewable
fuels, such as biomass, biogas, industrial residues, etc.
The potential of MATS are shown in Figure 19.
With electricity demand on an upward path in the
majority of CSP-related energy markets, the responsible
usage of energy becomes increasingly important.
Using parabolic trough technology for process heat
generation can offer a great opportunity for electricity
consumption displacement in industries requiring
moderate temperature ranges (100 to 400C), such as:

Food processing
Manufacturing
Pulp and paper
Textile
Desalination

In locations such as MENA, where tremendous solar


potential is present but fresh water resources are
scarce, seawater desalination using parabolic trough
plants may prove a timely solution to avoiding water
shortages. Of the several markets emerging today and
Figure 19: Future Applications of CSP

Source: CSP Today 2013

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Parabolic trough and thermal


energy storage overview

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I N T E L L I G E N C E

possessing CSP deployment roadmaps, many may find


an opportunity for synergetic fresh water supply and
power generation. Under the MATS project, a 1-MWe
project has been devised to generate 250m33 of desalinated water per day. According to Maged Al-Sherbiny
(President of Egypts Academy of Scientific Research
and Technology), the potential for CSP is multiple since
MATS units could be used to exploit [Scidev.net, 2012]:

potential and undergo accelerated growth rates. In


the case of parabolic trough technology, the following
measures could help drive down fabrication costs:

Concentrated solar energy through small and middle


scale facilities, to fulfill local requirements of power,
heat, and desalinated water.
Reduced manufacturing cost:
Discussions about CSP and the parabolic trough
often present economies of scale as the ultimate
cost reduction path; however, technology diffusion
often requires time and a certain amount of inertia
for such savings to arise in reality. Consequently, lean
manufacturing and quality standards must be proactive
measures essential for enabling a technology such
as CSP parabolic trough, for example, to unlock its

Automated assembly
Design for manufacturing
Collector design simplification
Component standardization
Improved quality control
Waste reduction
Logistics

New technological solutions:


To further enhance the parabolic troughs competitiveness
across CSP markets, several betterment avenues are
currently being sought within the industry. From larger
aperture, thin-film reflectors and new HTF to new storage
mediums, the industry is actively working to put parabolic
trough technology back in the spotlight, where it belongs.
The benefits and drawbacks of parabolic troughs are
summarized in Table 4.

Table 4: Parabolic Trough Pros & Cons


Pros

Cons

Great Global potential that could allow parabolic trough


technology to cover a large share of global electricity
demand

Still more expensive that other renewable energy (RE)


technology and conventional power generation.

Proven technology with more than 25 years of


commercial track record.

Government support is required to make the technology


competitive in the market.

Storage capability and dispatchability offering good


Intermittency of solar resource which can be solved
features for grid integration and both base load and peak
implementing a thermal storage system
load generation
Hybridization possibilities with conventional fossil
fuel plants in order to reduce required investment and
reduced fuel consumption

Limited infrastructure in regions with adequate solar


resource for parabolic trough technology.

Utilization of conventional Rankine cycle process which


benefits from the experience and component supply
from this well-known technology

Relatively high land usage

Possibilities for Decentralized Power Generation

High fresh water consumption which can be reduced by


80-90% implementing a dry cooling

Potential for local manufacturing and cost reduction

High upfront investment required

Cost streamlining via economies of scales


Source: CSP Today 2013

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2.
Parabolic trough technology

This chapter analyzes the performance characteristics of parabolic trough technology, comparing
it with other forms of renewable energy, followed
by a discussion regarding the key components of
a parabolic trough plant. The aim is to provide a
comprehensive picture of the technology and its
main components. Finally, the parabolic trough plant
design concepts that are currently available at a
commercial or pilot level will be introduced showing
the different possibilities available to a developer
when planning a parabolic trough plant.

2.1. Key parameters


The overall performance of a solar parabolic trough
power plant depends on several factors, such as: local
solar resource, plant design, power cycle efficiency,
collector efficiency, type of cooling system and storage
capacity. Table 5 summarizes the main parabolic trough
performance indicators.
Solar resource:
Solar resource is the most important performance
indicator for a parabolic trough project since it defines
the available energy at a given site, and therefore plays

Table 5: Parabolic Trough Performance Indicators


Performance factor

Value

Required DNI

>1,700 kWh/m2/annum

Capacity factor

20-40%1

Peak/annual efficiency2

25%/15%

Land use

2.5-4 Ha/MW3

Fresh water usage

3.5-4m3/MWh for wet cooling


0.3-0.6m3/MWh for dry cooling

CAPEX

3-6/MWh4

OPEX

15-40 MWh4

PPA tariff

12.0 - 25.0 /MWh4

1 Depending on solar resource and storage size. It can increase up to 60-70% if large storage systems are implemented
2 Efficiency defined as incident energy to electricity generated
3 Depending on solar resource and storage size
4 Depending on plant and storage size as well as local content in labor force and component suppliers. A more detailed description of these economic metrics
is shown in section 4 of this report
Source: CSP Today 2013

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a decisive role in the economics of the projected plant.


Owing to the working principle of this technology, DNI
is the only component of the incident sun irradiance
that can be concentrated and therefore utilized in a
parabolic trough plant. Therefore, DNI is the metric
used to quantify the solar resource at a specific site
available for used by a parabolic trough plant. As a
general lower threshold, a minimum DNI of 1900 kWh/
m2/year (approximately 5.2 kWh/m2/day) is preferred
for a parabolic trough plant to be considered viable.
Figure 20 shows a solar resource map of the entire
globe indicating those areas that comply with this
minimum DNI requirement.

When fresh water is readily available, wet cooling


towers are the best techno-economic, leading to a
total water use of 3.5 to 4 m3/MWh. However, some
locations where water scarcity is a challenge must
employ dry cooling technology. Although the watersaving potential of dry cooling is impressive, allowing
water consumption to be cut by 80 to 90%, it does
have its drawbacks with regards to annual energy yield
and capital investment, with an estimated increase in
CAPEX of 3 to 5% and a reduction of around 5 to 7% in
electricity output. As a consequence, dry cooling can
lead to an LCOE rise in the range of 4 to 8% depending
on the local ambient conditions at the site.

Water use:
Fresh water usage is an important requirement that
must be considered when planning a parabolic
trough project. The needs for water consumption are
associated with:

Land use:
Land use is one of the main issues affecting CSP applications. The extensive area necessary to collect sufficient
radiation to produce profitable amounts of energy can,
in some cases, be a limiting factor. In addition, parabolic
trough technology requires flat terrains with minimal
slope of no more than 1-2%. Land usage is very project
specific, depending highly on the solar resource and
rated thermal capacity of the TES employed. As a rule of
thumb, land use of 2.5 to 4.5 Ha/MW is a good reference
range for current parabolic trough projects. The low end

Condenser cooling for the thermal cycle


Make-up for the thermal cycle
Mirror cleaning
Other uses such as potable water, service water for
workshops and firefighting

Figure 20: Annual DNI (kWh/m2/day)

Source: GeoModel Solar, 2013

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of the range accounts for plant with no TES, while the


high end represents plants with large TES capacities.
Capacity factor:
The capacity factor of a parabolic trough plant is
defined as the ratio (%) of the average power produced
over the rated power (nameplate capacity) for a given
period of time, usually a year. It is an important factor in
eveluating the performance of a parabolic trough plant
and its ability to provide the grid with a constant and
reliable source of electricity. As an example, a capacity
factor of 30% means that the annual energy yield
of the plant is equivalent to the plant working at its
nominal capacity during 30% of the yea,r or to the plant
working during the 8760 hours in the year at a 30% of
its nominal capacity
The capacity factor is directly dependent of the hours
of plant operation and the overall performance of the
plant, which is ultimately dependent on the available
solar resource. Therefore, using TES increases the
capacity factor of a project. Keeping this in mind, the
capacity factor is a good metric for comparing different
plants.

generated to the incident solar energy.


Since water use and land requirements are currently
two of the main limiting factors, a comparison of
these metrics with other renewable energies and
conventional power generation technologies is shown
in Table 6. The capacity factor of various renewable
energy alternatives and conventional power generation
sources is also shown.

2.2. Key components


The key components of a parabolic trough plant in
terms of technology content and/or bearing on a
plants cost and performance are as follows:

Plant efficiency:
Plant efficiency is calculated as the ratio of electricity

Solar collector assembly (SCA) composed of the


following subsystems (Figure 21):
Collector structure
Reflector panels, usually mirrors
Heat collection element (HCE), commonly known
as absorber tube
Ball joint or flexible hose
Tracking control and drive system
Heat transfer fluid
Thermal energy storage
Cooling system

Table 6: Renewable and Conventional Power Metrics Overview


Technology

Land usage (Ha/MW)

Water usage (m3/MWh)

Capacity factor (%)

Wind farms

10-20

0.0

15-40

Geothermal

5.3

70-80

3-5

0.1

10-25

CSP parabolic trough

2.5-4

3.5-4

20-40

CPS solar tower

3.5-6

3-3.5

25-50

0.0

2.3

85-95

Natural gas turbines

0.4-2

0.7

80-90

Coal (including mine)

0.4-2

1.9

75-85

Solar photovoltaic

Nuclear

Source: CSP Today 2013

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Figure 21: Solar Collector Assembly


Absorber tube (HCE)

Ball joint

Collector
structure

Source: CSP Today 2013

Reflector panel

2.2.1. Solar collector assembly


The SCA is the central component of parabolic trough
solar thermal power plant. The solar field is made up of
a combination of many parallel rows of SCAs, normally
aligned on a north-south horizontal axis. However, any
other orientation is possible although in the latitudes
where parabolic trough plants are frequently being
deployed, the north-south configuration maximizes a
plants annual energy output.
Each SCA has a linear parabolic-shaped reflector
capable of concentrating the suns irradiation onto an
absorber tube along the focal line by tracking the sun
from sunrise to sunset.
An SCA is composed of the following subsystems:

Collector structure
Reflector panels (mirrors)
Linear absorber tube, also referred to as an HCE

HCE support

Tracking control and drive system

In the current parabolic trough plant configuration


of the majority of projects worldwide, a 600-meter
collector loop consisting of four SCAs is used. However,
other configurations with six or even eight SCAs per
loop have been used in the past and are currently being
analyzed for new large aperture collector designs. Table
7 shows the main characteristics of the conventional
solar loop configuration used in todays parabolic
trough plants.

2.2.1.1. Collector structure


The structural skeleton of a parabolic trough solar
collector is known as the collector structure and has
three main functions:

Support the mirrors and absorbers, maintaining


them in optical alignment
Withstand external forces, such as wind
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Table 7: Conventional Collector Loop Configuration


Parameter

Value

Number of SCAs per loop

Focal distance

1.71m

Aperture width

5.77m

Length of an SCA

150m

Aperture area of an SCA

817.5m2

Absorber tubes per SCA

36

Mirror facets per SCA


Mirrors average reflectivity
Concentration factor
Optical efficiency
Maximum operating wind speed

336
93.5-94%
80-82

There are currently three main types of solar collector


structure commercially available on the market:
Torque-box:
The origin of this type of collector is the EuroTrough
Collector. The central element of this collector is the
steel space-frame structures square cross section,
which holds the support arms for the parabolic mirror
facets. The box is built out of just four different steel
parts. This enables a simplified manufacturing process,
and decreases cost and assembly effort on-site.
Transportation costs are also kept down thanks to an
optimized packing configuration.

78-81%
4 m/s

Source: CSP Today 2013

Allow the collector to rotate, so the mirrors and


absorber can track the sun

During the design process of a collector, the main goals


are to achieve high performance, low cost, reliability
and durability. Rigidity is also essential, as the integrity
of the mirrors and the accuracy of the geometric
concentration are critical. The actuation mechanism
is most often ensured by hydraulic cylinders (usually
two single action cylinders). Aside from these main
objectives, the collector must also fulfill other important
requirements, as listed below (David W. Kearney, 2007):

The rotational axis is coaxial with the center of gravity a


few millimeters above the Torque-box. With the axis of
rotation positioned at the center of mass, the structures
mass moment of inertia is reduced, and minimal effort
is necessary to actuate motion.
The main characteristics of the Torque-box collector are
listed below:

Reduced field erection costs, without loss of optical


accuracy
Increased aperture area per SCA (reduced drive, control
and power requirements per unit reflector area)

High optical and tracking accuracy


Manufacturing simplicity
Reduced weight and cost
Increased torsional and bending stiffness under wind
loads
Reduced number of parts
Corrosion resistance
Compact transport methods
Minimal O&M issues and costs

Light steel structure of approximately 20 tons per


SCA (structure only, excluding mirrors and absorber
tubes)
Increased stiffness of collector structure
SCA length of approximately 150 meters
Reduced shading due to an improved absorber
support design
Design that optimizes logistics and transportation
issues
Few components
Low operation & maintenance requirement
(improved reliability)
Simplified manufacturing (reduced commissioning
costs)

Figure 22 shows a Torque-box collector structure where


the central steel space-frame structures square cross
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Figure 22: Torque-Box Collector Structure

sheet-stamping technology, a proven process that


delivers an overall reduction in fabrication cost.
According to current Torque-tube designers, this
solution offers the following advantages over other
collector types (Castaneda et al., 2006):

Square cross section

Collector pylon

Support arm

Mirror facet

section can be clearly identified as well as the support


arms where the mirror facets are attached.
Torque-tube:
The Torque-tube collector was the original design
developed and mounted on the first commercial plants
in California, designed by Luz International Ltd. The
concept, later abandoned in favor of the EuroTrough
design, has recently been re-introduced on the
parabolic trough scene by the Spanish company SENER
as a promising cost reduction alternative.
The central body of the structure is a rigid structural
support tube, referred to as the Torque-Tubet, which
supports the steel profiles to which the parabolic
mirrors are attached. This cylindrical tube with a high
torsional-stiffness is made of steel, the thickness
of which depends on wind load requirements. It is
galvanized after manufacturing and has plates welded
to it where the cantilever arms are fastened. These
arms, manufactured using pre-galvanized sheetstamping techniques, connect the mirrors to the central
Torque-tube (Castaneda et al., 2006).
The collector tube supports a set of cantilever beams
(arms) which constitutes the principal innovation
associated with this type of collector. Its manufacturing
process, inspired by the automotive industry, features

50% shorter assembly time


10% lower structural weight
Lower manufacturing, assembly and maintenance
costs
Simplified manufacturing (reduced commissioning
costs)
Robust manufacturing process
Increased torsional stiffness
High accuracy of manufactured components
Improved logistics (optimized packed configuration
for transport)

Space-frame:
The Space-frame collector was first introduced in the
SEGS plants under the acronym of LS-2. Several years
later, when deployment of parabolic trough power
plants was reignited, the American company Solargenix
Energy developed a collector inspired by this design,
with the objective of reducing costs and improving
performance.
This collector uses a Space-frame that is designed to be
field assembled, which in turn facilitates transportation
logistics. A corollary effect is to reduce manufacturing
and commissioning costs.
By using an extruded aluminum profile, improved
material usage may be achieved. It uses a unique
truss-like structure, originally developed for buildings
and bridges, and is superior in terms of shipping and
handling. Other advantages are its manufacturing
simplicity, convenience of field installation and
corrosion resistance. The main benefits offered by this
design are listed below (National Renewable Energy
Laboratory, 2010):

Lighter than a steel structure


Simple assembly (requires very few fastening joints)
No welding required
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Figure 23: Torque-Tube Collector Structure


Cantilever arm

Source: CSP Today 2013

Mirror facet

Torque-tube

Collector pylon

Improved assembly
No field alignment required

Figure 24: Space frame Collector Structure

Table 8 provides an overview of the parabolic collector


structures presently available on the market.

2.2.1.2. Reflective panels


The parabolic reflective panels receive the incident
direct irradiance and reflect it back to the focal line
where the sunlight is concentrated on the absorber
tube. These components must therefore have a high
reflectivity in order to maximize the proportion of the
suns rays hitting the absorber tube. The main characteristics of the reflective panels are as follows:

High reflectivity for the entire lifetime with little


degradation
High mechanical strength in order to withstand wind
loads

Source: CSP Today 2013

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Table 8: Parabolic Collector Structure Overview


SKAL-ET

SENER
Trough

ASTR

Flagsol

Sener

Abengoa Solar

Acciona Solar
Power

ENEA &
Archimedes
Solar Energy

Gossamer
Space Frame

Support Structure

Torque-Box

Torque-Tube

Torque-Tube

Space-Frame

Torque-Tube

Space-Frame Space-Frame

Material

Galvanized
Steel

Steel Tube,
Stamped Steel

Galvanized
Steel

Aluminum or
Steel Struts

Galvanized
Steel

Aluminum

SCA Length

150m

150m

150m

100m

100m

Collector Module
Length

12m

12m

12m

8m

Model

Company

Drive
Wind Speed Design
Basis

33 m/s

ENEA

LAT-73

SkyTrough

Albiasa
Trough

Flagsol

Albiasa

Torque-Tube

Torque-Box

Torque-Tube

Aluminum

Galvanized
Steel

Galvanized
Steel

Galvanized
Steel

200-250m

115m

150m

12.5m

12-16m

14m

12m

19.1m

12m

Hydraulic
Drive

Hydraulic
Drive

Hydraulic
Drive (SunLock Drive)

Rotary
Hydraulic
actuator

Hydraulic
Drive

Hydraulic
Drive

Hydraulic
Drive

33 m/s

33 m/s

59m/s

37.5m/s

50m/s

N/A

N/A

82

N/A

75-80

100

75

N/A

N/A

N/A

35.8 m/s

SkyFuel

SunField
HelioTrough
6.1
Siemens

Hydraulic
Hydraulic Drive Hydraulic Drive Drive/ Linear
Actuator
31.5 m/s

SGX 1-2

150m

Geometric
Concentration

82

Focal Length

1.71m

1.7m

1.7m

1.8m

1.8 m

1.7m

1.71m

2.17m

N/A

2.11m

Aperture Width

5.77m

5.76m

5.77m

5m

5.76m

7.3m

6m

5.77m

6.77m

5.77m

Aperture Area

817.5m2

817.5m2

430m2

470m2

540m2

N/A

656m2

817.5m2

1263m2

817.5 m2

Modules per SCA

12

12

12

12

N/A

N/A

12

10

12

Absorber Tubes
per SCA

36

36

36

24

24

N/A

24

36

40

24

Weight per m2 of
Aperture

33kg

N/A

17kg/m2

22kg/m2

N/A

N/A

N/A

N/A

N/A

N/A

Erection Method

Jig

Jig

Jig

In Situ
Assembly

In Situ
Assembly

In Situ
Assembly

N/A

Jig

Jig

Jig

Reference plants

Andasol 1,
2, and 3,
Astexol, /
Puertollano

Extresol 1,
2, and 3,
Manchasol 1
and 2, Valle 1
and 2, etc.

ENEA test
loop

Lebrija,
Arenales and
Borges

80

Nevada Solar
One, La Risca,
Solnova I, III
Palma del rio
and IV
1 and 2 and
Majadas

Source: CSP Today 2013

High durability
Abrasion resistant
Resistant to outdoor weather conditions
Lightweight
Low cost

Currently there are two main reflective panel technologies available on the market: regular mirror panels 3 to
4mm thick, and adhesive mirror film composed of thin
layers of aluminum or polymers. Most parabolic trough
projects developed worldwide use conventional mirror
panels, which have so far been the solution preferred
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by developers and financing institutions due to their


proven track record in commercial plants. However,
mirror film is gaining more attention due to its potential
for cost reduction and light weight, offering a promising
cost-effective alternative to regular mirror panels.

Table 9: Mirror Characteristics


Parameter

Value

Number of reflectors per SCA

336

Shape

Table 9 shows the main characteristics of the regular


mirror panel used in todays parabolic trough plants.

Parabolic

Thickness

3-4mm

2.2.1.3. Absorber tube

Inner reflector dimension

1700mm x 1641mm

The absorber tube is one of the central components of


the parabolic trough technology where the concentrated solar radiation is converted into heat. The main
characteristics of the absorber tube are as follows:

Outer reflector dimension

1700mm x 1501mm

High absorptivity
Reduced thermal losses
Resistant to high temperatures (up to 400C) and
high pressure (up to 40 bar)
High durability
High accuracy in terms of dimensions
High mechanical strength

Most commercial absorber tubes today consist of a


stainless steel tube with a diameter of 70 mm and a

Average reflectivity

93.5%-94%

Source: CSP Today 2013

glass envelope where a vacuum is preserved in order to


reduce thermal losses. The tube and the glass envelop
are connected using a metallic bellow that guarantees
the vacuum in the glass envelope and absorbs the
difference in thermal expansion between the hot
stainless steel tube (400C) and the cold glass envelope
(60-80C). The outer surface of the stainless steel tube
has a selective coating that maximizes absorption
of short wavelength solar radiation and minimizes
emissivity in the long wavelength spectrum in order to

Figure 25: Absorber Tube Schematic

Evacuation
nozzle

Steel absorber tube


Source: CSP Today 2013

Vacuum between
glass envelope
and metal tube

Glass envelope

Glass to
metal seal

Chemical sponges
(Getters) to maintain and
indicate status of vacuum

Bellows

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Table 10: Characteristics of the absorber tube


Parameter
Length

Aperture length

Value
Approximately
4060mm (20C)
>96% of the bulk
length at working
temperature

Outer diameter of absorber


tube

70mm

Average absorptivity factor

96% (for AM=1.5)

Emissivity factor
Outer diameter of glass
envelope

2.2.2. Heat transfer fluid


The selection of an appropriate HTF is an important
task since it determines the operating conditions of
the plant (temperature and pressure ranges) and other
important engineering aspects such as thermal storage
and material selection.

0.094 (400-C)
110-125mm

Transmissivity of coated glass


envelope

96.5% (for AM=1.5)

Maximum operating pressure

38-40 bar

Maximum operating
temperature

400-C

Vacuum pressure
Weight

act as chemical sponges to maintain the vacuum and


serve as an indicator of the vacuum level in the glass
envelope. Table 10 summarizes the main characteristics
of the standard commercial absorber tubes available in
the market.

103 mbar

The objective of the HTF is to absorb the concentrated


solar radiation that hits the absorber tube converting it
into thermal energy, thereby heating up the circulating
HTF. This HTF is then piped to the heat exchanger where
it exchanges its thermal energy with the incoming
feed water, producing steam that eventually drives the
turbine.
Three main types of HTF have been used so far in
parabolic trough plants:

Approx. 25kg

Source: CSP Today 2013

reduce thermal radiation losses.

A vacuum is created in the annulus gap between the


absorber tube and the glass envelope at approximately 10-3 mbar in order to reduce conduction and
convection between the absorber and the glass
envelope. Each tube also has so-called getters which

Synthetic oil: used in the majority of the parabolic


trough plants worldwide
Water/steam: in the so-called direct steam generation (DSG) plant configuration
Molten salts

Each of these options offers different characteristics


regarding pressure and temperature operating conditions
and anti-freeze protection as can be seen in Table 11.

Table 11: Different HTF Type Characteristics


Maximum operating
temperature

Maximum operating
pressure

Anti-freeze
requirements

Synthetic oil

400-C

40 bar1

Medium

Water/steam

500-C1

100 bar

Low

Molten salts

560-C1

N/A

High

HTF type

1 These values should be taken as a reference of what manufacturer and technology developers claim could be achieved
Source: CSP Today 2013

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3.
Thermal energy storage

The thermal storage capability of a CSP plant is one of the


main features facilitating the integration of CSP into the grid.
The objectives of having TES can be summarized as follows:

Provide dispatchable energy, extending the


operating hours beyond sunset when no solar
radiation is available
Avoid fluctuations associated with the intermittent
solar resource
Reduce dumped energy making the plant more efficient

The current TES technology employed in commercial


operating plants consists of one or more pairs of tanks
where molten salts are stored at two temperature levels,
providing a temperature differential that is used to
generate steam.
The molten salts are an eutectic mixture of 60% sodium
nitrate and 40% potassium nitrate that have a melting
point in the range of 230-240C. A molten salt TES
consists on the following main components:

Cold tank(s) where molten salts are store at a


temperature range of 290-300C
Hot tank(s) where molten salts are store at a
temperature range of 380-390C
Heat exchangers where the molten salts exchange
thermal energy with the HTF. This feature is not
required if the HTF is also molten salt
Pumps to move the molten salt between the cold
and hot tank(s)

During the charge mode of the TES, some hot HTF mass
flow leaving the solar field is sent to the TES where it

heats up the circulating molten salts from the cold


tank(s) to the hot tank(s). As a consequence, the cold
molten salt is heated up to 380-390C and is stored in
the hot tank(s) for later use. During the discharge mode
of the TES, the operating principle is reversed and the
molten salts stored in the hot tank(s) are sent to the
cold tank(s), passing through the heat exchangers
where they release thermal energy to heat up the HTF.
The capacity of TES is specified in terms of the equivalent full load hours, i.e. the amount of energy that is
sufficient to run the turbine at full load capacity for the
given number of hours. The typical TES capacity of CSP
plants until now has been seven to eight hours, rising
to as high as nine hours for the planned ACWA CPS
plant in South Africa and even 15 hours in the case of
Torresols GemaSolar solar tower power plant in Spain.
The solar field size increases proportional to a plants
TES capacity.
Several thermal energy storage technologies have been
tested and implemented since 1985. These include the
two-tank direct system, two-tank indirect system, and
single-tank thermocline system.

3.1. Types of storage systems


3.1.1. Two-tank direct system
In this system the same fluid used for collecting solar
energy is used as the storage medium. Two tanks
operating at two different temperatures one high
and one low temperature are used to store the fluid.
Fluid from the low-temperature tank flows through
the solar collector or receiver where solar energy
heats it to a high temperature. It then flows to the
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high-temperature tank for storage. Meanwhile, fluid


from the high-temperature tank travels through a steam
generation system where it generates steam for driving
a turbine to generate electricity. The fluid exits the heat
exchanger at a low temperature and returns to the
low-temperature tank in order to repeat the cycle [10].
Examples of two-tank direct storage can be found in
early parabolic trough power plants (such as SEGS I) and
at the Solar Two solar power tower in California. Mineral
oil was used as the heat transfer and storage fluid in the
trough plant, whereas molten salt was used as the heat
transfer and storage fluid in Solar Two [10].
In the first plant that employed direct two-tank thermal
energy storage, mineral oil (Caloria) was used as the
heat transfer and storage fluid. The capacity of the
TES was three full-load hours, which supplied power
in the evening to meet the peak demand period in
Southern California. The system worked well until 1999
when it was destroyed by a fire caused by a failure in
its tank blanketing system. The mineral oil HTF is very
flammable and could not be used at the later, more
efficient SEGS plants that operate at higher solar field
temperatures [11].
In the later stages of development of HTFs a new
higher temperature HTF (Therminol VP-1 or Dowtherm
A) was developed. As the vapor pressure of this fluid
is high (around 9-10 bar at operating temperatures
of 400C), very large pressurized storage tank system
must be used if this fluid is used as the storage fluid.
Pressurized storage tanks are expensive and cannot be
manufactured in large sizes as required for solar thermal
power plants. This, together with other technical and
economical reasons, means that these days only
molten salts are used as the heat transfer and storage
fluids in direct two-tank thermal storage plans under
commercial operation [11].

3.1.2. Two-tank indirect system


In some plants it might not be possible to use the HTF
as the storage fluid due to technical reasons, or in some
cases it might be just too expensive. In such instances,
a two-tank indirect thermal energy storage system is

therefore used. Two different fluids are used in these


systems, one for collecting the solar energy (the HTF)
and another known as the thermal storage fluid for
storing the thermal energy. This type of system was
developed after lessons learnt from the storage system
used at the Solar Two molten salt power tower demonstration project, and can be integrated into a parabolic
trough plant with a conventional HTF through a series
of heat exchangers.
The storage fluid from the low-temperature tank flows
through an extra heat exchanger where it is heated
by the high-temperature HTF. The high-temperature
storage fluid then flows back to the high-temperature
storage tank. The HTF fluid exits this heat exchanger at
a low temperature and returns to the solar collector or
receiver where it is heated back to a high temperature.
Storage fluid from the high-temperature tank is used
to generate steam in the same manner as the two-tank
direct system. However, the indirect system requires an
extra heat exchanger(s), which adds cost to the system.
Two-tank indirect thermal energy storage with molten
salt as the storage fluid is currently the most employed
type of storage system, most of them in parabolic
trough power plants in Spain. For solar tower power
plants employing a two-tank indirect system, molten
salts are also used as storage fluid in conjunction with
water-steam as an HTF. The heat transfer between these
two fluids takes place via a heat exchanger.
The need for extra heat exchangers and associated
pumps makes such systems relatively expensive, due to
the heat exchangers and the relatively small temperature
difference between the cold and hot fluid in the storage
tank [11].

3.1.3. Single-tank thermocline


Single-tank thermocline systems store thermal energy
in a solid media (located in the tank) such as silica
sand. During operation, a portion of the medium is at
high temperature, and a portion is at low temperature
separated by a strong thermal gradient which is referred
to as a thermocline. High-temperature HTF flows into
the top of the thermocline and exits the bottom at
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Figure 26: Schematic of parabolic trough CSP plant with a two-tank indirect TES system

Grid

Reheater

Hot tank
Superheater
Generator
Turbine
Storage
Vaporizer
Condenser
Solar collector field

Cold tank

Cooling tower

Economizer
HTF pump

Feedwater
pump

Source: The Energy Library 2002

Figure 27: Thermocline test at Sandia National Laboratories


Propane Salt Heater

TC
Hot pump

Cold pump

Salt to air cooler

Thermocline
tank

TC
TC

Drain sump

Source: NREL 2010

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low temperature. This process shifts the thermocline


down, filling the system with heat for storage. Reversing
the flow moves the thermocline upward by draining
thermal energy from the system to generate steam and
electricity. Buoyancy effects create thermal stratification
of the fluid within the tank, which helps to stabilize and
maintain the thermocline [10].
A thermocline storage system has the benefit that the
fluid can be replaced with a low-cost filler material.
Sandia National Laboratories has demonstrated a
2.5-MWh, backed-bed thermocline storage system with
binary molten salt fluid, and quartzite rock and sand
for the filler material, realizing significant cost savings
as long as thermal stratification can be maintained to
avoid normalization or homogeneity of the thermal
distribution within the tank. The use of solid storage
media renders this process feasible, by reducing mixing
interactions within the tank [10].
Depending on the cost of the storage fluid, the
thermocline can result in a substantially cheaper
storage system. However, the thermocline storage
system must maintain the thermocline zone in the tank,
so that it does not expand to occupy the entire tank.
Using a solid storage medium and only needing one
tank reduces the cost of this system relative to two-tank
systems. This system was demonstrated at the Solar One
power tower, where steam was used as the HTF and
mineral oil as the storage fluid [11].
Although some pilot projects using single-thermocline
storage systems have been deployed lately, the
two-tank indirect system with molten salt as storage
medium remains the favored solution for parabolic
trough plants due to its proven track record andrelatively easy integration. It is therefore the only TES system
implemented nowadays at commercial level. Based on
the outcome of the ongoing pilot projects and research
activities, future parabolic trough plants might consider
the use of new TES such as the single tank-thermocline
that offers important room for cost reduction. Also,
direct TES systems will most likely be deployed in
projects where molten salts is used for HTF eliminating
the need of additional fluids and expensive equipment.

3.2. Thermal energy storage media


3.2.1. Molten salt
Using molten salt in both the solar field and receivers
and TES system eliminates the need for expensive heat
exchangers. It allows the solar field or receivers to be
operated at higher temperatures than current HTFs
allow. This combination also drives down substantially
the cost of the TES system [11].
Unfortunately, molten salts freeze at relatively high
temperatures (120-220C or 250-430F), which means
that special care must be taken to ensure the salt does
not freeze in the solar field piping at night. Heat tracing
along the pipes can be installed to mitigate the risk
of freezing, at the detrimental drawback of increasing
parasitics [11].
The Italian research laboratory, ENEA, has proven the
technical feasibility of using molten salt in a parabolic
trough solar field with a salt mixture that freezes at 220C
(430F). And Sandia National Laboratories are developing
new salt mixtures with the potential for freeze points
below 100C (212F). At 100C, the freeze problem is
expected to be much more manageable [11].

3.2.2. Concrete
The German Aerospace Center (DLR) is exploring the
performance, durability and cost of using solid, thermal
energy storage media (high-temperature concrete or
castable ceramic materials) in parabolic trough power
plants using standard heat transfer media that passes
through pipes located within the solid storage material.
As previously stated, solid media provide considerable
saving potential, but also have issues which include
maintaining good contact between the concrete and
piping, and lower to the heat transfer rates into and out
of the solid medium.
At the Almeria Solar Platform in Southern Spain, Ciemat
and DLR performed initial testing to demonstrate that
both castable ceramics and high-temperature concrete
are suitable as solid media for sensible heat storage
systems. That said, the high-temperature concrete
would be preferable for its lower costs, higher material
strength, and easier handling as well as longevity.
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The modularity of concrete also constitutes a strong


incentive towards this material, also allowing for
perhaps better integration with the solar field and
power cycle [11].

3.2.3. Phase-change materials


Phase change materials are also highly-promising
materials for storing large amounts of energy in relatively
small volumes, and low cost. Such materials were initially
considered for use in conjunction with parabolic trough
plants using Therminol VP-1 in the solar field. Luz, and
later ZSW, proposed an approach that used a cascading
set of heat exchangers, where phase-changing materials
melting at different temperatures are used to transfer the
heat. To discharge the storage, the HTF flow is reversed.
This results in reheating of the HTF [11].
Although testing proved the technical feasibility of
this system, further development of the concept was
hindered due to the following reasons:

Complexity of the system


Thermodynamic penalty of going from sensible heat
to latent heat and back to sensible heat
Uncertainty over the lifetime of phase-change
materials.

More recently, DLR has evaluated a phase-changing TES


system for application with direct steam generation in
the parabolic trough solar field. This promises a better
thermodynamic match between the phase-changing
material and the phase-change of steam used in the solar
field. In such a system integration, a single phase-change
material can be used to generate superheated steam.
DLR has found that the cost of the system is driven not
only by the cost of the phase-change storage material,
but also by the rate at which energy can be charged or
discharged from the material [11].
Also, DLR has developed a graphite foil that is used to
sandwich the phase-change material for increasing
heat transfer rates. Lab scale tests of this approach have
demonstrated its feasibility, while future tests will be
integrated into the DISS facility at the Almeria Solar
Platform [11].

3.3. Value of CSP with thermal energy


storage
As mentioned at the beginning of this section, integrating
TES into a CSP plant makes it easier to manage the plants
output and adapt it to demand. When comparing CSP
with TES to alternative renewable technologies (including
CSP without storage), there are several other aspects

Table 12: Value of CSP with TES

Energy

Matching with energy schedules as per the grid needs (for example to fit with
peak and off peak hours)
Flexibility in the energy dispatch up to subhourly level
Capacity to compensate fluctuation and ramps events

Ancillary services (for


secondary frequency control)

Regulation
10-minute spinning reserves
Operating reserves on greater than 10 minute frames from Synchronized

Power quality and other


ancillary services

Voltage control
Frequency response
Blackstart

Capacity

Generic MW shifted to meet evolving system needs


Operational attributes

Integration and curtailment


costs compared with solar PV
and wind

Reduced production forecasts error and associated reserve requirements


Reduced cutailment due to grater dispatch without production losses
Ramp migration

Source: CSP Today 2013

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which provide additional benefits, as well as lower system


integration costs, as listed below [13]:

reserves are needed, as well as more substantial


ramping up of the available flexible resources.

Energy and ancillary services:


The majority of the CSP technologies, including the
parabolic trough, offer utility companies the capability
to displace the production of electricity from storage
to the highest value hours (peak demand) across the
operating day, and in principle, should also be able to
supply energy dispatch in real-time operations as well
as spinning reserves and regulation [13].

However, CSP with storage provides the capability to


reduce this variability, and perhaps also supply services
and options to integrate other renewable energy
resources, particularly by mitigating system ramps [13].

Ancillary services currently constitute a small segment


of utility power system costs, but potentially represent
a source of significant revenues for CSP plants with TES.
Nowadays, ancillary services are normally provided from
dispatchable resources, such as gas-fired generation or
hydro storage.

Depending on the number of hours of storage, a


CSP plant could be able to reduce (or event not pay)
integration costs at a plant level, giving it an average
avoided integration cost in comparison to other
renewable energy technologies. Moreover, the energy
from TES could be used to mitigate cumulative system
impacts, i.e., integration impacts not tied to individual
plant variability and forecast error but to the cumulative
impact on power system operations [13].

Capacity:
One of the most important economic benefits of solar
energy is the correlation of its production with both
daily peak demands and annual peak demands. In
comparison with other renewable energy technologies,
CSP without storage gets a similar or perhaps higher
capacity credit compared to tracking PV, whereas CSP
with storage obtains the highest capacity credit of any
solar resource (and any renewable energy technology)
as a function of location and storage capacity.
This capacity value is measured as the avoided cost of
alternative capacity, whether procured from existing
or new electricity generation sources (for example, in
the USA, the capacity value is typically based on the
avoided costs of combustion turbine generation) [13].
Integration and curtailment costs:
As renewable energy generation sources are variable
(such as wind and solar), which means that electricity
is only produced when the resource is available, the
forecast error could be very high in comparison with
conventional sources. These technologies normally
cannot be actively controlled or dispatched by system
operators without the loss of electricity production,
which is often called curtailment. As a result, additional
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4.
Cost and performance modeling

The limited availability of reliable and up-to-date


information regarding cost and performance of actual
parabolic trough projects is an important hurdle to the
development and growth of this technology. Reality
shows that most of the few developers, EPC companies,
component manufacturers, and financing institutions that are currently involved in parabolic trough
technology are reluctant to discuss and divulge the
true cost of their technology, making it difficult to find
accurate data about the investment required to set up
a parabolic trough power plant and the real cost of the
electricity generated from it.
Although an increasing amount of data on parabolic
trough costs and the levelized cost of electricity
(LCOE) of this technology have been published over
the last few years, the truth is that most of these
studies and publications show quite different results,
giving the public and potential investors a misleading
perspective on the industry. There is also a significant
amount of discrepancy between the different methods
of assessing such metrics, and therefore cost and
performance data on parabolic trough technology can
be quite inaccurate or at least confusing to discuss.
Furthermore, the methodology used to calculate cost
and LCOE is usually not as well-documented as it
should be in most publications, making it difficult to
draw significant and even valid comparisons between
sources. To add further confusion, LCOE can be
calculated either in nominal or real terms depending on
the discount factor used in the energy production term
of the LCOE equation. Usually, in most publications, it
is not clearly stated if the LCOE is real or nominal and
the difference between them can be quite important

depending on the inflation.


The lack of consistent, up-to-date and accessible
data has hindered the development of a positive and
transparent environment, vital to attracting prospective
investors from outside of the industry required to boost
further deployment of parabolic trough technology.
Indeed, amongst some external players, it is perceived
that the CSP industry is an obscure industry with
a lack of certainty and transparency regarding the
real costs of parabolic trough power plants and the
LCOE of this technology. This situation can certainly
discourage potential investors who may prefer to turn
their attention to alternative forms of renewable energy
whose costs are better known. This lack of insight into
the true cost of this technology is also an important
hurdle for suppliers, service providers and new players
wanting to enter the market who find an industry that
is controlled by a handful of developers and EPC players
that know the true cost of parabolic trough technology.
However, this reluctance is reasonable given the
competitiveness in the market and the fact that parabolic
trough technology employs several components which
require specific tailor-made technology development
by the EPC company and/or project developer in
comparison with other solar technologies such as solar
PV, where the main components are more standardized
and can be directly purchased on the open market.
Therefore, the objective of this chapter is to provide the
industry, investors, suppliers and policy-makers with a
comprehensive and well-documented analysis of the
current situation of the parabolic trough technology in
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terms of cost and performance data.


Compared with last years report where a reference
parabolic trough plant with 110MW and 6 hours of
TES located in the MENA region was defined as the
baseline for the study, the present report adopts a local
approach where eight markets that constitute potential
hotspots for parabolic trough deployment were
individually studied and a reference plant was defined
for each of them. The markets that were identified by
market research and industry calls were Chile, India,
Morocco, Saudi Arabia, South Africa, Spain, UAE and
USA. Although the Spanish market is no longer a viable
option for new CSP project developments owing to
the negative regulatory changes taking place, it was
included in the analysis to serve as a reference for the
comparison between different markets.
The reference plants were defined in a way so they are
representative of current and future market trend for
each particular market. To do so, data from projects
under construction and under development were
extracted from the CSP Today Global Tracker together
with the particular requirements established in the local
regulation applicable.
As a consequence of this new approach, local conditions were accurately reproduced in terms of solar
resource, plant size, local cost and local financing conditions. Therefore, the results obtained are representative
of the real situation that the CSP industry can expect
for new parabolic trough projects to be deployed in
each of these markets, reproducing with a high level of
accuracy the economics of those potential projects. The
fact that a very detailed local modelization was done in
the study represents a unique feature compared with
other studies and publications which gives the report
an important added value, presenting the reader with
accurate and realistic results regarding the cost and
performance that can be expected in the main markets
for parabolic trough deployment.
With this benchmark, several cost parameters and
financing assumptions were investigated through
sensitivity analysis.

4.1. Methodology
For each of the eight markets, a reference parabolic
trough plant was defined and the optimal plant
configuration determined using a techno-economic
optimization where the configuration with the lowest
cost of delivering electricity to the grid was identified.
In order to perform this assessment in each market,
a complex process that involves five main tasks was
adopted as follows:
1. STEP 1: Definition of the plant configuration (turbine
gross power, TES capacity and cooling system type),
financing conditions, local impact and TMY.
2. STEP 2: Determination of CAPEX (including all the
costs from project development to commissioning
of the plant) and OPEX.
3. STEP 3: Expected energy yield calculation for a
specific set of solar radiation and ambient conditions
data. A typical meteorological year (TMY) representative of each market was used for this undertaking.
4. STEP 4: Economic performance calculation of the
plant using a financial model. Although LCOE is
usually the reference metric used to determine
the cost of the electricity generated, the Power
Purchase Agreement (PPA) price was used along this
study since it represent the ultimate electricity cost
that is negotiated and signed between the plant
owner that sells the electricity and the utility or final
consumer that buys it.
5. STEP 5: Identification of the optimal technoeconomic plant configuration and sensitivity
analysis.
Figure 28 shows a flow chart of the methodology used
in this report to determine the PPA of the optimal
parabolic trough power plant configuration as well as
the sensitivities studies for each market.
An important feature of the methodology used in
this report is that the optimal plant configuration
yielding the lowest PPA is always sought, and
therefore all the results correspond to optimized
plant designs where the number of loops and other
parameters, such as row distance between loops and
HTF, mass were optimized. This was very time- and
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Figure 28: Methodology to determine the PPALCOE of the optimal parabolic trough power plant configuration

TMY

Plant technical
parameters

Component and
labor cost data

Local impact

Financial
assumptions
STEP 1

Industry validation process

Plant sizing & cost


estimation tool
STEP 2
Plant design
CAPEX
OPEX

SAM
(System Advisor Model)
STEP 3
Hourly energy results

Financial model
STEP 4
Economic metrics
(PPA, LCOE, NPV)

Optimization tool
STEP 5
Optimal plant
Sensitivities
Source: CSP Today 2013

computational-intensive and involved performing


hundreds of simulations and plant sizing until the
best configuration was found. As a result, this study
provides significant added value compared with
other reports and publications that adopt a much
simpler approach.

The following sections describe in more detail the five


steps involved in this methodology.

4.1.1. STEP 1: Plant configuration


The first step of the methodology requires determining
all the parameters that define a plants configuration.
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Different types of parameters are needed:


1.
2.
3.
4.
5.

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TMY
Technical parameters
Component and labor cost data
Local cost impact
Financial assumptions

All these parameters have a direct influence on the following


steps of the methodology and therefore, were subject to
intense industry validation to ensure the assumptions were
consistent with current market standards, reproducing the
reality of the technology. Several industry experts were
consulted during this validation process, making the final
methodology very robust.

4.1.1.1. TMY
Hourly data on irradiation and ambient conditions are
needed as a main input for the model. Time series of
DNI, temperature, wind speed, wind direction, relative
humidity and atmospheric pressure are essential input
data to the simulation tool used in order to evaluate the
performance of the plant design considered.
The available solar resource, especially DNI, varies
considerably from one country to another and even
from one region to another in the same country. Under
such situations, CSP plants are generally built in regions
of a country where highest DNI resources are available.
However, it may not be possible to build CSP plants at
places with the highest DNI because they are inaccessible or protected areas, natural reserves, etc. Moreover,
solar resource is just one factor that leads to site selection
for the development of CSP plants. Other factors, such as
availability of infrastructure, the state of the transmission
grid and vicinity to load centers also affect CSP plant site
selection. For this report, sites have been chosen so as to
represent as closely as possible the solar resource of sites
where CSP plants are actually being developed in various
countries. Once the most representative sites had been
identified, weather data consisting of solar radiation and
other meteorological parameters were selected.
The input weather data used in this report are mainly
obtained from high quality ground measurements, i.e.

Table 13: DNI for all the markets


Accumulated annual
DNI (kWh/m2 year)
Chile

3,205

India

1,679

Morocco

2,515

Saudi Arabia

2,566

South Africa

2,760

Spain

2,080

UAE

1,978

USA

2,636

Source: CSP Today 2013

Baseline Surface Radiation Network (BSRN). BSRN is a


network of high quality solar radiation measurement
stations, which is maintained by the World Meteorological
Organization (WMO). The instruments used in the BSRN
stations are of the highest quality possible, and are
maintained and calibrated thoroughly. Solar radiation and
weather data were obtained from the BSRN for various
sites around the world for long periods of time, and TMYs
were then created for each market using these long time
series for each site used in this study.

4.1.1.2. Technical parameters


Several technical parameters need to be calculated
and/or assumed in order to define a parabolic trough
plant. These parameters have a direct influence on the
following steps of the methodology. The main technical
parameters that define a parabolic trough plants
configuration are as follows:

Plant power output


Solar field configuration: number of loops, row
spacing, etc.
TES system characteristics: equivalent hours of
storage, temperatures, molten salt mass, number of
tanks, tank dimensions, etc.
HTF piping and HTF mass
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Parabolic trough collector: collector structure,


absorber tube, mirror, dimensions, etc.
Optical parameters: mirror reflectivity, absorber tube
absorptivity, etc.
Thermal parameters: thermal insulation
Cooling type
Parasitic consumption

was taken to build up the cost estimation based on


component costs and labor costs. To do so, the costs
of all components and systems comprising a parabolic
trough plant were defined based on benchmarking
and market knowledge using the latest projects under
construction worldwide as reference.

4.1.1.4. Local cost impact


Taking all these parameters into account, a reference
plant was defined for each of the markets analyzed
within this study. Table 14 shows the main technical
parameters of the reference parabolic trough plants
in different countries. The reference parameters have
been selected according to the country energy policy
limitations (e.g. Spain and South Africa where the CSP
plants are capped at 50 and 100 MW respectively) and
taking as reference the characteristics of operating
plants, plants under construction and plants under
development for each market. Therefore, the selected
parameters reflect current and projected parabolic
trough plants in each of the markets.

4.1.1.3. Component and labor costs


In order to avail of the required data for making a CAPEX
and OPEX estimation for different plant configurations
located in different countries, a bottom-up approach

Due to the location-specific approach followed in this


report, which aims to reproduce the exact real conditions the parabolic trough industry will face in eight
different markets, the impact of localized costs was
carefully assessed and included in the modelization
in order to accurately estimate potential PPA tariffs
assigned in each country. To do so, the impact of cost
localization was defined in terms of the possibilities
that each market offers for using local labor and local
manufacturing capacity. Local labor costs were also
defined according to average wages for different job
positions related to electricity generation power plant
erection and operation. To evaluate the impact of
employing local manufacturing capacity, a study of
each markets industrial base was performed, identifying
those components and systems that could be sourced
locally with the existing local industry. In the cases
where local manufacturing possibilities were identified,

Table 14: Reference Plants Technical Parameters


Plant gross
capacity (MW)

Turbine efficiency

TES capacity
(hours)

Cooling system
(wet/dry)

Chile

100

38.80%

10.5

Dry

India

110

40.26%

Wet

Morocco

220

41.00%

Wet

Saudi Arabia

115

38.90%

Dry

South Africa

115

38.90%

Dry

Spain

55

39.50%

Wet

UAE

115

38.90%

Dry

USA

170

39.25%

Dry

Source: CSP Today 2013

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Table 15: Local labor cost in EUR


Item

Chile

India

Morocco

Saudi
Arabia

South
Africa

Spain

UAE

USA

Plant Manager

74,000

29,000

76,000

104,000

79,000

68,000

101,000

84,000

Administration Manager

20,000

8,000

12,000

39,500

15,000

23,000

38,500

35,000

Security guard

12,000

4,100

6,300

12,800

5,800

19,000

12,000

26,000

Maintenance Manager/
construction manager

35,500

15,000

32,500

61,600

37,300

47,000

60,500

54,000

Operations Manager

33,000

13,300

30,000

59,000

34,200

42,000

58,000

50,000

Health & Safety Manager

35,000

15,000

32,500

61,600

34,500

46,000

60,500

56,000

Unskilled labor

11,000

4,000

6,000

12,300

5,500

18,000

11,600

23,000

Source: CSP Today 2013

Table 16: Local manufacturing cost in EUR


Item

Chile

India

Morocco

Saudi
Arabia

South
Africa

Spain

UAE

USA

Water for industrial


purposes (/m3)

1.50

0.57

0.64

1.20

1.00

0.70

1.00

0.35

Electricity for industrial


consumers (/MWh)

115

79

90

55

110

130

50

110

Gas for industrial


consumers (/m3)

0.60

0.12

0.22

0.06

0.32

0.45

0.07

0.10

Source: CSP Today 2013

the costs of the locally-sourced components were


estimated using data available from other developed
markets (mainly Spain) and adjusted taking into
account the cost of certain commodities and expenses
that has a direct impact on industry manufacturing
costs in each country. These data were gathered
through research calls to local industries in each market.

4.1.1.5. Financing assumptions


For the sake of consistency, it was important to properly
define the baseline financing conditions used in the
economic metric calculations. A specific analysis of
each of the markets was therefore performed, which
was then validated by industry experts. As a result, a set
of financing parameters was defined for each market
that are intended to represent realistic figures for a

commercial parabolic trough project to be developed


in each market. The aforementioned financial parameters (shown in Table 17 below) included bank interest
rates and tenors, as well as expected equity internal
rates of return (IRR) and corporate taxes.

4.1.2. STEP 2: CAPEX and OPEX


Calculating the investment cost and O&M expenses of
a parabolic trough plant proved to be one of the major
challenges in this study and, indeed, it was where most
time and effort was dedicated. As a result of an intense
benchmarking process, several different publications and
papers were analyzed which showed considerable variability
in the cost data which, as noted in the introduction to this
chapter, is one of the main issues surrounding the LCOE/PPA
calculation for parabolic trough plants.
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Table 17: Financing conditions for each market analyzed


Income
Tax

Construction
period
(months)

13.0%

18.5%

24

12

18.0%

30.0%

22

10.5%

15

14.0%

30.0%

30

10.0%

9.5%

14

14.5%

20.0%

26

1.0%

12.0%

11.5%

16

16.0%

28.0%

25

1.0%

0.5%

9.0%

8.5%

18

12.5%

30.0%

23

1.5%

1.0%

0.5%

8.0%

7.5%

18

12.0%

0.0%

25

3.0%

1.0%

0.5%

8.5%

8.0%

19

13.0%

35.0%

28

Loan term Nominal


(years) Equity IRR

Inflation

Up-front
fee

Commitment
fee

IDC1

IDO2

Chile

3.0%

1.5%

1.0%

10.5%

10.0%

15

India

8.0%

1.5%

1.0%

12.5%

12.0%

Morocco

3.0%

1.5%

1.0%

11.0%

Saudi Arabia

4.5%

1.5%

1.0%

South Africa

6.0%

1.5%

Spain

2.5%

UAE
USA

1) IDC: Interest during construction


2) IDO: Interest during operation
Source: CSP Today 2013

Owing to the pivotal role these input data have to


the validity and credibility of the whole methodology
process, achieving accurate and realistic cost data
was identified as the main goal of this study. In order
to achieve this goal, a thoughtful validation process
was carried out involving the main industry players,
facilitating the incorporation of feedback from several
industry experts from all over the world.

4.1.2.1. CAPEX
Initial cost estimates were calculated using internal
experience and know-how combined with available
data from the market. A detailed cost breakdown
of CAPEX was proposed based on equipment costs
(including manufacturing expenses, transportation
and on-site erection costs), rather than the widely-used
general cost metrics per square meter of solar field or
per MW. By doing so, a more realistic cost breakdown
was obtained, making it possible to quantify the cost
of specific components. This approach allowed the
cost data to be more thoroughly validated by looking
at the price of individual components. This signals an
important improvement in the way cost estimates are
usually performed in studies of this nature.

Table 18 shows a summary of the expenses included in


the CAPEX breakdown. The complete cost breakdown can
be found in APPENDICES B, D, F, H, J, L, N and P. In order
to reproduce the typical cost structure of a real parabolic
trough project, CAPEX was divided into three main
expenses: EPC cost, developer cost and financing cost.
EPC cost:
This includes all the costs associated with the design
and engineering of the plant, component procurement
and transportation, plant construction and commissioning. This service is usually provided as a single
turnkey solution by a specialized EPC company via
an EPC contract. Generally, under EPC contracts,
the project developer pays the EPC company a
negotiated fee, while the EPC company guarantees
the construction of the plant according to a defined
schedule, and the plants performance thereafter
pursuant to certain criteria. However, it is also possible
to break down this EPC contract into smaller EPC
contracts, usually covering two parts of the plant: the
solar field and the power block.
In this year report, EPC costs were localized to reflect
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Table 18 CAPEX Breakdown Structure


1. EPC COST
1.1 Procurement and construction
1.1.1 Civil works and site preparation
1.1.2 Solar field
1.1.3 Power block island
1.1.4 Balance of Plant (BOP) and auxiliaries
1.1.5 HTF system
1.1.6 TES
1.1.7 Electric installation
1.1.8 Instrumentation and control
1.1.9 Miscellaneous
1.2 Engineering
1.2.1 Engineering
1.2.2 Project & construction management
1.2.2 Commissioning / start-up / training
1.2.3 EPC companys profit
2. DEVELOPER COST
2.1 Permitting, licensing, legal
2.2 Owners engineering
2.3 Project management & advisor fees
2.4 Insurances
2.5 Pre-construction cost

both the use of local labor and local component


manufacturing in order to reflect actual conditions in
each of the analyzed markets and to assess the impact
on the PPALCOE of using local cost data.
Developer cost:
This includes all the development costs incurred by
the project developer from the moment the project is
initially proposed until the plants commercial operation
date. This expense is assumed directly by the developer.
It should be noted that developer costs are highly
project-specific and difficult to generalize from project
to project.
Financing cost:
This includes the financing costs incurred during the
construction period until the plants starts to generate
income in the project companys cash flow. During the
plants construction (usually around two years for current
commercial projects in the range of those defined as the
reference plant for each market), an EPC payment schedule
is defined setting out the payments the project company
must make. In a typical project finance scheme, the money
needed to pay the EPC contractor comes from both
equity funds and debt. However, since the project is not
able to generate income until the plant starts commercial
operation,debt repayment, including interests, cannot be
serviced using income generating by the project typical of
a project finance scheme. Instead, interest payments during
project construction must be financed and these expenses
are included as part of the total CAPEX of the project. This
financing cost can only be reduced or eliminated only in
specific cases where a grace period coinciding with the
construction period is granted by the lenders.

2.6 Owners contingency


2.7 O&M mobilization costs
2.8 Land
3. FINANCING COST
3.1 Interest during construction
3.2 Commitment fee
3.3 Upfront fee
Source: CSP Today 2013

In this years report, assumed project finance conditions for each market were applied in order to provide
a good comparison between each of the markets.
As mentioned above, the financing parameters used
include: different bank interest rates and tenors, as well
as expected equity IRR and corporate taxes.

4.1.2.2. OPEX
A similar detailed approach as for the CAPEX was
followed to determine the OPEX of the plant as shown
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Table 19 OPEX Breakdown Structure


1. LABOR COST
2. UTILITIES
2.1 Water
2.2 Electricity

services and labor costs. Each market was comprehensively


researched to identify those components and tasks that
could be sourced locally, enabling the economic impact of
this localization to be included for each market.
The features described above make it a very powerful and
flexible tool for accurately estimating the CAPEX and OPEX
of different plant sizes located in a different markets.

2.3 Auxiliary fuel


3. SERVICE CONTRACTS
4. MATERIALS & MAINTENANCE
5. INSURANCES
Source: CSP Today 2013

in Table 19. The complete OPEX breakdown can be


found APPENDICES C, E, G, I, K, M, O and Q.
A comprehensive tool based on Microsoft Excel and Visual
Basic was constructed to estimate the CAPEX and OPEX
for the different plant configurations studied in this report.
This tool uses the industry-validated CAPEX and OPEX data
derived from Step 1 of the methodology as a reference,
and scales it up or down according to the unitary cost of
the equipment including transportation and site assembly.
This allows for accurate cost estimation.
Economies of scale are included in the model as follows:
1. Technical economies of scale associated with the fact
that bigger components tend to be proportionally
cheaper since material, component weight and
dimensions do not increase linearly with component
size. For example, a 100-MW steam turbine does not
cost twice as much as a 50-MW plant, but is maybe
just 60-70% more expensive
2. Purchase economies of scale associated with
discounts negotiated for large volume orders
3. Fixed expenses that do not change or increase very
little with plant size, such as permitting, project
management, engineering, consultancy fees, etc.
As mentioned beforehand, an important feature of this
tool is that it includes a detailed modelization of the impact
on CAPEX and OPEX of local manufacturing, erection,

4.1.3. STEP 3: Energy yield simulation


Predicting the energy output of a parabolic trough plant
with reasonable accuracy is a challenge. The behavior of
the thermal systems that comprise the plant depends
not only on the specific conditions to which the whole
system is exposed at a specific point in time, but also on
the recent history of its operation. This, together with the
fact that the input energy source (i.e. the suns irradiance)
is continuously changing over time, leads to the system
having a fluctuating state of operation with frequent
transient periods that are difficult to capture and model.
There are different approaches to modeling parabolic
trough plants, which is a very active, ongoing area
of research and development. The common trend
in the market is for industry players to develop their
own proprietary tools that are usually validated using
actual data from operating plants. These are often
very powerful tools that are kept in-house as they
incorporate the extensive know-how of the company. In
this study, the National Renewable Energy Laboratorys
publically-available System Advisor Model (SAM) was
used in conjunction with other proprietary tools. SAM
is a program developed by the NREL in the USA, which
periodically releases updated versions of the model.
This tool is one of the most respected and widelyused pieces of software in the industry for simulating
parabolic trough plant. During the course of this study,
the latest version available (SAM 2013.01.15) was used.

4.1.4. STEP 4: Financial model


Calculating the economic performance of a project is a
critical issue for industry players who wish to study the
economic viability of a project in order to make informed
decisions regarding potential investments. Economic
performance can be measured in a number of different
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ways with specific approaches and assumptions that lead


to diverse results, making it difficult to interpret result
comparisons. As such, the cost of electricity generated
is the key metric used to evaluate renewable energy
projects relying on a feed-in tariff (FIT) or PPA, as it is
the case for parabolic trough plants. This is commonly
referred to as the LCOE and is a measure of the cost of
each unit of electricity generated. However, the PPA tariff
was the metric used in this report since it represents
not just the cost of generating electricity, but the real
electricity selling price where tax payments and investors
returns have been factored in. It is therefore the real price
at which a parabolic trough plant could sell the electricity
meeting the equity investors targets.

into account financing costs, the LCOE is very much


related to the technology itself and is independent of
a developers expected IRR. LCOE is a fixed value that is
not escalated over time.
The LCOE can be calculated either in nominal or real
terms. The nominal LCOE is higher than the real LCOE
because the nominal LCOE represent a constant value
that is not adjusted for inflation, whereas the real LCOE
is an inflation-adjusted value.

Tariff:
This represents the selling price of electricity generated,
in EUR/kWh, required by the developer in order to meet
a specific equity IRR on the project. There are different
formulae to calculate the LCOE depending on the
The cost per installed capacity (EUR/W) is also a
cost items that are considered and the way the cost
very common parameter used to compare different
data and energy yield are discounted over time. The
technologies and projects. However, great attention is
approach used in this report is based on discounted
needed when comparing the cost per installed capacity
cash flow (DCF) analysis where all the financial flows
since this parameter does not account for the differover a projects lifetime are discounted to present value
ences in energy yield (or capacity factor), influencing
taking into consideration the time value of money.
the viability of a project, and configurations with
This is performed on a yearly basis. However, for the
higher EUR/W costs can result in lower LOCE/PPA tariffs.
construction period, a monthly cash flow is used.
Therefore, cost per installed capacity (EUR/W) should
Since the typical financing structure of a parabolic
not be used for comparison purposes, since it does
are project
discounted
present
value taking
into
consideration
the time value of money. This i
trough
is a to
project
finance
scheme
with
a
not include the whole picture and could put parabolic lifetime
lifetime are discounted to present value taking into consideration the time value of money. This is
performed
on
a
yearly
basis.
combination
of equity
and bank
theofweighted
trough technology in an unrealistically
lifetime are disadvantageous
discounted
to on
present
value
taking into
consideration
the loan(s),
time value
money. This is
performed
a yearly
basis.
performed
on a yearly basis. Since
average
costfinancing
of capital
(WACC)ofisaused
as the
discount
position compared with other
technologies.
the typical
structure
parabolic
trough
project is a project finance scheme with
Since the typical financing structure of a parabolic trough project is a project finance scheme with a
combination
of
equity
and
bank
loan(s),
the
weighted
average
cost of capital (WACC) is used as th
rate according to the following formula:
Since the typical
financing structure
a parabolic
trough
project
is a project
with a is used as the
combination
of equityofand
bank loan(s),
the
weighted
averagefinance
cost ofscheme
capital (WACC)
discount
rate
according
to
the
following
formula:
The economic approach used
in this study
is based
on
combination
ofdiscount
equity
and
bank
loan(s),tothe
rate
according
theweighted
followingaverage
formula:cost of capital (WACC) is used as the
two metrics:
discount rate according to the following formula:

The assumptions taken for the WACC calculation must be carefully evaluated since it can influenc

LCOE:
The assumptions taken for the WACC calculation must be carefully evaluated since it can influence
the investor decision towards one option or another.
Thecost
assumptions
taken
the WACC
calculation
must be
investor
towards
one option
or carefully
another. evaluated since it can influence
This represents the equivalent
of eachthe
unit
of for decision
the
investor
decision
towards
one
option
or
another.
The
formula
used
for
calculating
the LCOE
is:LCOE is:
The formula used for calculating
the
energy (in this case electricity) generated during the
The formula used for calculating the LCOE is:
lifetime of a project taking into
the initial
Theaccount
formula used
for calculating the LCOE is:

investment (CAPEX), operation and maintenance

costs (OPEX) and financing costs associated with

interest on any borrowings. It represents the cost of

Where,
producing electricity where revenues would
equal
Where,
Where,costs) excluding tax
Where,
costs (CAPEX, OPEX and financing
CAPEX in the initial investment
CAPEX in the initial investment
CAPEX
is the initial investment
payments. Therefore, the LCOE is notCAPEX
the selling
price
in the initial investment OPEXt is the O&M costs in year t
is
the
O&M
costs
year
t costs in year t
OPEX
t
OPEXt is in
the
O&M
that a developer aims at achieving in PPA negotiations,
OPEXt is the O&M costs in year tn is the lifetime of the project in years
costsinrepresent
the interest on loan
since it does not include tax payments and the equity
n is the lifetimeFinancing
of the project
years
n
is
the
lifetime
of
the
project
in
years
is
the
electricity
generated
in year t
E
t
repayments
IRR expected by the developer. Apart from taking

Et is the electricity generated in year t


t discount rate (as explained, due to the project finance structure assumed as
Et is the electricity generated in ryear
is the
r is the discount
rate (as WACC
explained,
due used
to the
project
finance
reference,
has been
as the
discount
rate)structure assumed as a
CSP
Today
Parabolic
Trough
reference,
has been
as the
discount
rate)structure
r is the discount
rate (asWACC
explained,
dueused
to the
project
finance
assumed
as a Report | 58
reference, WACC has been
used as
discount
rate)
It should
bethe
noted
that the
LCOE results presented in this report are calculated using a 5% envelop
It should be noted that the LCOE results presented in this report are calculated using a 5% envelope
instead of a discrete value in order to account for uncertainty.

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I N T E L L I G E N C E

The assumptions taken for the WACC calculation must be carefully evaluated since it can influence
the investor decision towards one option or another.
The formula used for calculating the LCOE is:

Where,result of adding tax payments and a specific profit


n is the lifetime of the project in years
margin
the
calculated
LCOE. Therefore, all the
Et is the electricity generated in year t
CAPEX intothe
initial
investment
r is the discount rate (as explained, due to the project
comparisons and sensitivities carried out in this report
OPEXt is the O&M costs in year t
finance structure assumed, WACC was used as the
are based on the PPA tariff calculated taking into
n is the lifetime of the project in years
discount rate)
account tax payments and specific equity IRR targets
Et is the electricity
defined
for each generated
market. in year t
PPA Tariff:
r is the discount rate (as explained, due to the project finance structure assumed as a
reference,
WACC of
hasthe
been
used
as the
rate)
This represents the selling price of electricity generated,
The
calculation
PPA
tariff
for discount
a specific
equity
It
should
be
noted
that
the
LCOE
results
presented
in
this
report
calculated using a 5% envelope
in /kWh, that is required by the developer in order to
IRR target and tax payment was performed solvingare
the
instead
of
a
discrete
value
in
order
to
account
for
uncertainty.
meet a specific equity IRR on the project. This value
discounted cash flow iteratively, leading to a net present
represents the PPA tariff required at Year 1 of the
value (NPV)
the for
project
equivalent
to target
the equity
IRRpayment was performed solving
The calculation
of theoftariff
a specific
equity IRR
and tax
cashformula
flow iteratively,
leading
to a net present
project to achieve the desired IRR over the lifetime the discounted
target. The
used for
calculating
the NPVvalue
is: (NPV) of the project equivalent to
of the project, and includes the same cost items as the equity IRR target. The formula used for calculating the NPV is:
the LCOE (CAPEX, OPEX and financing costs), plus the

cost associated with tax payments and the equity IRR


expected by the developer. Depreciation schemes areWhere,Where,
EQ is the initial equity contribution from the project
also included if applicable by regulation in the market.
EQ is the initial equity contribution from the project developer
developer
OPEXt is the O&M costs in year t
OPEXt is the O&M costs in year t
Usually, the PPA tariff is annually escalated using a
loanloan
payment
(including
principalprincipal
repayment and loan interest) in year t
LPLP
t ist the
is the
payment
(including
country-specific inflation rate or a negotiated rate with
is the tax payment
in year
t
Ttrepayment
and loan
interest)
in year t
an off-taker. Defining a PPA escalation factor is difficult
t
is
the
tax
payment
in
year
t
T
since it is very market-specific and can vary from one
It is the income in year t from selling the electricity under the PPA terms
It is the income in year t from selling the electricity
project to another, even within the same country.
n is the lifetime of the project in years
under the PPA terms
However, for this study, an escalation factor equal to the
n is the lifetime of the project in years
inflation rate was assumed for all the markets in order to
m is the loan term in years
capture the standard local conditions that are found in
r is the discount rate (as explained, due to the project
real projects. It should be noted that, in some cases, the
finance structure assumed, WACC was used as the
PPA tariff was not escalated at all (for example in India),
discount rate)
while in other projects an escalation factor higher than
the inflation was used.
The majority of studies exploring the LCOE and PPA
tariffs for renewable energy systems and CSP technolThe LCOE and PPA tariff are essentially interrelated,
ogies do not usually document the methodology and
given that the PPA tariff is usually above the LCOE,
assumptions used, leading to confusion regarding the
depending on the developers expected IRR and tax
results, and making the interpretation of such results
and depreciation schemes. However, based on the
very complicated and nebulous.
escalation factor of the PPA tariff, it is possible that the
PPA tariff might be lower than the LCOE during the first
In order to resolve this issue (facilitating the transyears of a project. A PPA tariff above the LCOE would
parency of the result and avoiding getting lost in
yield a greater return on equity than the assumed
complex financial models that ultimately are very
discount rate, while a lower PPA tariff would yield a
project-specific), this report adopted a simplified
smaller return or even a loss.
methodology but one that nevertheless includes the
main characteristics of a complex financing model
The LCOE and the PPA tariff, which are sensitive to
such as interest during construction, tax payments,
technical parameters and cost data, follow a similar
equity IRR target, minimum debt-service coverage ratio
pattern, since the PPA tariff can be understood as the

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Since the typical financing structure of a parabolic trough project is a project finance scheme with a
combination of equity and bank loan(s), the weighted average cost of capital (WACC) is used as the
discount rate according to the following formula:

Cost and performance modeling

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requirements and depreciation schemes.


The assumptions forging the base case for each market
are as follows:

Project lifetime is assumed to be 25 years for all the


markets, which represents the typical PPA contract
length signed today in most countries.
The economic analysis includes the construction
period and the associated financing costs.
The financing model does not include any potential
salvage value or decommissioning cost at the end
of the lifetime of the plant. It is not clear what the
situation will be once the current projects reach
the end of their lifetime, which is why no potential
salvage value/decommissioning costs were included.
It should be noted that there are different opinions
within the industry and while some studies argues
a potential salvage value associated with the large
amounts of steel that could be sold for recycling (this
might be important for aluminum but not so much
for regular steel), others claim that the mandatory
requirement to restore sites to their original
condition would cancel out any potential salvage
value and would indeed lead to a decommissioning
expense.
The benefits associated with the sale of electricity
in the wholesale market after the assumed years
of PPA contract are not included in the financing

model. However, as it was proved in the SEGS plants


in California, parabolic trough plants can operate
beyond the PPA term, generating extra income
from the sale of the electricity even though the
PPA contract has expired, thereby increasing the
return on investment for developers. This situation
commonly referred to as the golden end is not
including in the analysis, meaning that no additional
operation time is considered beyond the PPA term.
A constant degradation of 0.10% is considered for
the annual net energy output calculated using SAM
over the whole lifetime of the project. This decline
intends to represent the degregredation of both the
solar field components and the power block.
Linear depreciation over 20 years, with the depreciation basis comprising all the equipment costs of
the project.
Loan repayment method: equal total payment with
constant debt repayment (principal + interest) over
the entire loan term.
Yearly escalation of annual O&M costs (OPEX) in line
with inflation.
Linear EPC payment schedule during construction
period.
PPA tariff indexed to inflation rate.

Furthermore, as a general rule, all the economic calculations performed in this report are based on real 2013
Euro rates where inflation was taken into account. All

Figure 29: Example of the optimization process


16.1
16.0

PPA (EUR cent/kWh)

15.9
15.8
15.7
Optimal
configuration

15.6
15.5
15.4
15.3
400

420

440

460

480

500

520

540

560

580

600

Number of loops
Source: CSP Today 2013

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Table 20: Plant characteristics common in all the markets analyzed


Item

Value

Unit

SOLAR COLLECTOR (SCA)


Absorber tubes per SCA

36

Mirrors per SCA

336

Absorber tubes per SCA

36

SCA aperture area

817.5

m2

Interception factor

97%

99.5%

94%

Absorber tube transmissivity

96.5%

Absorber tube absorptivity

95.5%

Absorber tube effective length

96.4%

Mirror cleanliness factor

97.5%

Absorber tube cleanliness factor

98.5%

Therminol VP-1 / DOW A

Solar field inlet temperature

297

Solar field outlet temperature

393

Freeze protection temperature

55

Molten salts

Indirect tank (pairs of hot and cold


pair of tanks)

Km

0.1%/year

97%

Tracking error
Mirror reflectivity

HTF fluid
HTF fluid type

TES
TES fluid
Configuration
ELECTRICAL
High-voltage line to connect to grid
GENERAL*
Plant annual degradation
Plant availability
*Not allowed the use of gas for electricity generation purpose
Source: CSP Today 2013

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local costs such as locally-manufactured components


and local wages have been converted into Euros. The
calculated metrics are therefore real LCOE and real tariffs
which represent the PPA tariff for Year 1, which increases
in line with the specific annual escalation rate.

4.1.5. STEP 5: Techno-economic optimal


plant configuration
As the final step of the methodology followed, a
techno-economic optimization process was required
to find the optimal plant configuration giving rise to
a minimum LCOE. This optimization was performed
for all the different cases for each market included
in the sensitivity analyses. Therefore, all the results
shown in this report correspond to techno-economic
plant configurations, which means this study provides
significant added value compared with other reports
and publications.
As an example, Figure 29 shows the results of a
techno-economic optimization process where a plant
configuration with 490 loops was found as the one
yielding the lowest PPA tariff.

4.2. Cost and performance by market


As indicated in the first step of the methodology
followed in this study, the technical parameters of the
reference plants were defined for each market. Due to
the local approach adopted, some plant characteristics
were specifically defined for each country (see Table 14),
while others were the same for all markets (see Table
20). The plant characteristics shared across all markets
are associated with using the same type of collector
structure, absorber tubes, mirrors and HTF fluid in order
to make the comparison more meaningful. Also, some
general features associated with plant operations such
as degradation, and the availability and use of gas were
kept constant for all markets.
Market standard components installed in current
parabolic trough plants worldwide were used to ensure
the technical parameters and efficiencies adopted
during the report represent real data that were found
and are guaranteed by the suppliers and/or EPCs today.
Therefore the definition of the parabolic trough plants

Table 21: Chiles country overview


Solar Resource

3300 kWh/m2/year

Population

17.2 million

GDP per capita

USD $ 17,211

Installed power capacity

17.6 GW

Annual electricity consumption


Expected annual electricity demand
Targets

60 TWh
100 TWh by 2020
13 GW renewable by 2020

Source: CSP Today 2013

for each market includes both common parameters, as


per current market standard components, and specific
features associated with local requirements and market
trends.

4.2.1. Chile
According to different measurement sources, satellite
estimations, and weather simulation models, northern
Chiles Atacama Desert is the best solar irradiated
place in the world with accumulated DNI values above
3,300 kWh/m2/year. Such high levels of solar radiation
and clearness indices place Chile in a prime position
to accommodate CSP plants. The potential of CSP in
Chile is further supported by the presence of strong
mining activity in the Atacama Desert consuming large
amounts of energy (both electricity and heat) which
currently represent around 80% of northern Chiles
electricity demand with an expected annual growth of
5% in the coming years.
As can be seen in Figure 30, a range of 280-300 loops
was identified as the optimal configuration for the
reference plant with 100 MW gross capacity and 10.5
hours of storage. Due to the excellent solar resource
found in Chile, small solar fields are required compared
with other CSP locations.

4.2.1.1. Energy yield results


The performance results for the optimal plant configuration defined for Chile (100 MW gross capacity with 10.5
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Table 22: Chiles optimal plant configuration


Item

Value

Unit

METEOROLOGICAL CONDITIONS
Accumulated annual DNI

3205

kWh/m2/year

Average ambient temperature

18.6

Average wind speed

2.4

m/s

948,300

m2

Number of loops

290

Row spacing

16.8

HTF mass

5,123

tons

Total HTF pumping power

10.6

MWe

50

Equivalent hours

10.5

hours

Energy capacity

2,761

MWh-t

Molten salts mass

81,587

tons

Number of tanks

4 (2 cold + 2 hot)

Tank diameter

44.19

Tank height

14.00

3 in each hot tank + 3 in each cold tank

360.6

MWth

Gross power

100

MWe

Net Power

90

MWe

38.8%

Min turbine load

10%

Cooling system

Dry

Auxiliary fuel boiler1

10

MWth

Land requirement

359

Ha

Construction period

24

months

SOLAR FIELD
Aperture area

Freeze protection temperature


TES

Number of pumps
HTF-molten salt HEXs thermal power

POWER BLOCK

Turbine nominal efficiency

GENERAL

1) Auxiliary fuel is only use for safety operation purposes and to speed up daily plant start-up. Therefore, auxiliary fuel is not used for electricity generation
purposes
Source: CSP Today 2013

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Figure 30: Chiles plant optimization


13.8

PPA (EUR cent/kWh)

13.6
13.4
13.2
13.0

Optimal
configuration

12.8
12.6
12.4
240

260

280

300

320

340

360

380

Number of loops
Source: CSP Today 2013

hours of TES, dry cooling and 290 loops) are shown in


Table 23 and Table 24. The high capacity factor (above
60%) that could be achieved by including a large TES
system and given the excellent solar resource conditions
should be noted. Also a high solar-to-electricity efficiency
of over 18% was found, some points above that of other
solar technologies. This would make this parabolic trough
plant suitable to supply base or mid load to the national
grid or provide continuous and dispatchable electricity to

mining activities in a stand-alone CSP mining integration


approach; a prominent alternative for the remote sites
where most mining activities are located.

4.2.1.2. Economic results


Table 25 shows the CAPEX estimation for the optimal
plant where a total investment of EUR 548 million was
estimated which represents 5.48 EUR/Wgross (4.75
EUR/Wgross for the EPC cost). As expected, the solar

Table 23: Chiles optimal plant energy yield


Energy flow

GWh/Year

Incident solar energy

2,948.6

Solar field thermal output

1,642.7

Thermal energy to TES


Total thermal energy to power block (TES + solar field)
Dumped energy
Gross energy
Online parasitics
Net energy
Offline parasitics

773.0
1,589.9
25.1(0.9% of incident)
607.2
65.04 (10.7% of gross)
542.1
1.5

Source: CSP Today 2013

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Table 24: Chiles optimal plant annual performance


Annual performance
Total operating hours

6,629

Equivalent full-load hours

5,421

Capacity factor

61.89%

Solar-to-electricity annual efficiency

18.39%

Source: CSP Today 2013

field represents the main expense due to the large


solar fields required for this CSP technology. However,
due to reduced solar field area need because of the
excellent solar resource and the fact that a very large

TES system is employed, the share of solar field in the


CAPEX breakdown is not as high as usual in parabolic
trough projects. An OPEX estimation is shown in Table
26 where a total of EUR 6.8 million was calculated (EUR
cent 1.3/kWh generated). The complete cost breakdowns can be found in APPENDIX B and APPENDIX C.
As a result of the techno-economic optimization, a PPA
tariff of EUR cent 12.58/kWh indexed to inflation (3%
annual escalation) was found for a nominal equity IRR
target of 13%, and EUR cent 15.58/kWh in the case of no
escalation. Figure 31 illustrates a detailed component-wise
PPA breakdown where it can be seen that the EPC cost is
the largest contributor followed closely by financing cost
(includes both financing cost during construction and loan
interest payment during operation).

Table 25: Chiles optimal plant CAPEX


EUR

EPC cost

475,495,542

86.8%

Procurement and construction

415,969,500

75.9%

Civil works

50,526,529

9.2%

Solar field

122,132,037

22.3%

Power block island

48,964,373

8.9%

BOP

8,629,344

1.6%

HTF system

63,336,195

11.6%

TES

94,204,417

17.2%

Electric installation

12,675,258

2.3%

DCS

1,931,238

0.4%

Miscellaneous

13,570,109

2.5%

Engineering (including EPC margin)

59,526,042

10.9%

Developer cost

23,021,587

4.2%

Financing cost

49,346,743

9.0%

TOTAL CAPEX

547,863,872

100.0%

Source: CSP Today 2013

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Table 26: Chiles optimal plant OPEX


EUR

Labor cost

1,456,000

21.3%

Utilities

1,231,379

18.0%

Electricity

176,751

2.6%

Backup fuel

644,786

9.4%

Water

409,842

6.0%

412,667

6.0%

Materials & maintenance

1,534,620

22.5%

Insurance

2,191,456

32.1%

TOTAL OPEX

6,826,122

100.0%

Service contracts

Source: CSP Today 2013

The net present value (NPV) of each of all the expenses


incurred during theprojects lifetime was calculated in
order to derive the PPA breakdown. By doing so, the
impact of the different expenses in the PPA was calculated.

4.2.1.3. Sensitivity analysis on cost data


To gain a greater understanding of the impact of
different cost items on the PPA tariff, a set of sensitivity
analyses of the reference plant was performed by
varying the main cost components of the project. The

results derived from this analysis provide an insight


into the potential PPA tariff reduction that could be
achieved, identifying those items with the highest
impact where the industry should focus its efforts.
Due to the complex methodology followed in this
report, an optimal plant configuration was determined
regressively for each case studied in the sensitivity
analysis to ensure the plant configuration with the
lowest PPA tariff is always selected, as would be the case
in a real life project.

Figure 31: Chiles optimal plant PPA


16

2%

14

EUR cent/kWh

12

2%
8%

10%

4%

n
n
n
n
n
n

10%

10
8

3%

7%

36%
35%

6
4
2
0

PPA indexed with inflation


Source: CSP Today 2013

Developer cost
Equity returns
Tax
OPEX
Financing cost
EPC cost

42%

41%

PPA w/o escalation

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Figure 32: Chiles CAPEX and OPEX sensitivity


120%
110%

Relative PPA change

100%
90%
80%
70%

n CAPEX
n OPEX

60%
50%

-50%

-40%

-30%

Source: CSP Today 2013

-20%
-10%
Relative change of component

0%

10%

20%

Figure 33: Chiles CAPEX structure sensitivity


120%
110%

Relative PPA change

100%
90%
80%
70%

n EPC cost
n Developer cost
n Financing cost

60%
50%

-50%

Source: CSP Today 2013

-40%

-30%

-20%
-10%
Relative change of component

First, the impact of CAPEX and OPEX was evaluated. As


expected, CAPEX was identified as the expense with the
highest weight in order to reduce the PPA tariff. It offers
an almost linear relationship, where a 30% reduction in
CAPEX translates into a 26.9% reduction in the PPA tariff.
Once CAPEX was identified as the cost item with the
largest potential for PPA tariff reduction, a second level
of analysis was performed to study the impact of the
CAPEX structure. To do so, three different analyses were
performed, each at a greater level of detail going from the
main overall CAPEX expenses (EPC cost, developer cost
and financing cost) to the component cost level (mirror,
collector structure, HTF fluid, etc.). With a 41% contribution
in the PPA tariff, the EPC cost offers the greatest room

0%

10%

20%

for cost reduction, particularly in the solar field and TES


system, where a 30% cost reduction would translate into
an 8.3% and 6.4% PPA tariff reduction, respectively.
Looking at the component level, molten salts is the
item with the largest impact on the PPA tariff due to
the huge volume of salts required for such a large TES
storage capacity. Just a 30% reduction in the molten
salts cost would lead to more than a 4% reduction
in the PPA tariff. It should be noted that molten salt
is a commodity with notable price volatility, as has
been proved in the market during the last two years.
Collector structure is the second component followed
by HTF, the prices of which have notably increased
over the last two years.
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Figure 34: Chiles EPC cost sensitivity


110%

Relative PPA change

105%
100%
95%

n
n
n
n
n
n
n

90%
85%
80%

-50%

-40%

-30%

-20%

-10%

0%

Civil works
Solar field
Power block
BOP
HTF system
TES
Engineering

10%

20%

Relative change of component

Source: CSP Today 2013

Figure 35: Chiles component cost sensitivity


104%

Relative PPA change

102%
100%
98%

n
n
n
n
n
n

96%
94%
92%

-50%

Source: CSP Today 2013

-40%

-30%

-20%

-10%

0%

Absorber tube
Mirror
Collector structure
Turbine
HTF
Molten salts

10%

20%

Relative change of component

Since financing cost was identified as the second largest


contributor to the PPA tariff, a sensitivity analysis on the
project loan was performed by varying both the debt
fraction and the loan interest, maintaining a constant
loan term of 15 years. Interest during construction was
not modified for this analysis, although it is expected
that it would change in line with the loan interest.
Therefore, a further PPA tariff reduction could be
expected due to lower interest during construction.

4.2.2. India
With the second highest population in the world and
continuous economic growth, India has seen steadily
escalating energy demand. While India does not have the

best solar resources indeed, the DNI values found in the


country are at the low end for CSP technologies deployment
mainly due to the impact of the monsoon and the high
aerosol levels India remains a promising new market for
CSP. The country offers huge potential for low-cost local
manufacturing, the main driver for CSP deployment.

4.2.2.1. Optimal plant configuration


Table 29 shows the characteristics of the optimal plant
configuration found for India as a result of the technoeconomic optimization process performed for the
reference plant.
As can be seen in Figure 36, a range of 370-400 loops
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Table 27: Chiles loan conditions sensitivity (PPA tariff reduction)

4.5%

5.5%

6.5%

Loan interest rate


7.5%
8.5%
9.5%

40%

-4.5%

-3.1%

-1.6%

-0.1%

1.5%

50%

-8.1%

-6.3%

-4.4%

-2.5%

60%

-11.8%

-9.6%

-7.3%

70%

-15.6%

-13.0%

80%

-19.5%

90%

-23.4%

10.0%

10.5%

11.5%

3.1%

3.9%

4.7%

6.4%

-0.5%

1.5%

2.6%

3.6%

5.8%

-5.0%

-2.6%

-0.1%

1.2%

2.5%

5.2%

-10.3%

-7.5%

-4.6%

-1.5%

0.0%

1.6%

4.7%

-16.4%

-13.2%

-9.9%

-6.5%

-2.9%

-1.1%

0.7%

4.4%

-19.8%

-16.1%

-12.3%

-8.3%

-4.3%

-2.2%

-0.1%

4.2%

Debt

The value in bold corresponds with the reference plant


Source: CSP Today 2013

was identified as the optimal configuration for the


reference plant with 110 MW gross capacity and 4 hours
of storage. It should be noted that a large number of
loops is required. Compared, for example, with the
case of Chile, where a similar plant power output was
defined but the storage capacity was almost three times
larger that in India, the plant in India needs 30% more
solar field area. The large solar fields needed in India are
associated with two facts:
1. Low solar resource that requires large solar field
aperture area to compensate the low incident energy.
2. Low manufacturing and labor costs that lead to a low
cost per installed loop. Therefore, it is attractive for
the economics of the project to increase the number
of loops since the cost per loop is so low that the
marginal increase in energy yield tends to be higher
than the increase in cost.
However, the fact that large solar fields are required can
lead to some issues when identifying potential sites
for a parabolic trough project since quite flat terrain
is needed unless a lot of money can be spent on civil
works (earth moving).

4.2.2.2. Energy yield results


The performance results for the optimal plant configuration found for India (110 MW gross capacity with 4
hours of TES, wet cooling and 380 loops) are shown in

Table 30 and Table 31.

4.2.2.3. Economic results


Table 25 shows the CAPEX estimation for the optimal
plant where a total investment of EUR 437 million was
estimated which represents 3.97 EUR/Wgross (3.43
EUR/Wgross for the EPC cost). The relatively low loop
cost due to low manufacturing and labor costs in
India is offset by the large solar field required, making
the solar field the largest expense accounting for
more than 25% of total CAPEX. The OPEX estimation
is shown in Table 33 where a total of EUR 5 million
was calculated (EUR cent 1.5/kWh generated). The
Table 28: Indias country overview
Solar Resource

2000 kWh/m2 year

Population

1210 million

GDP per capita

USD $ 3,693

Installed power capacity

174 GW

Annual electricity consumption


Expected annual electricity demand
Targets

724 TWh
2000 TWh by 2020
20 GW solar by 2022

Source: CSP Today 2013

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Table 29: Indias optimal plant configuration


Item

Value

Unit

METEOROLOGICAL CONDITIONS
Accumulated annual DNI

1679

kWh/m2/year

Average ambient temperature

26.6

Average wind speed

2.9

m/s

1,242,600

m2

Number of loops

380

Row spacing

17

5,348

tons

Total HTF pumping power

7.8

MWe

Freeze protection temperature

50

Equivalent hours

hours

Energy capacity

1,115

MWh-t

Molten salts mass

31,981

tons

Number of tanks

2 (1 cold + 1 hot)

Tank diameter

40.74

Tank height

13.44

3 in each hot tank + 3 in each cold tank

278.8

MWth

Gross power

110

MWe

Net Power

100

MWe

40.26%

Min turbine load

10%

Cooling system

Wet

10

MWth

Land requirement

475

Ha

Construction period

22

months

SOLAR FIELD
Aperture area

HTF mass

TES

Number of pumps
HTF-molten salt HEXs thermal power

POWER BLOCK

Turbine nominal efficiency

Auxiliary fuel boiler1


GENERAL

1) Auxiliary fuel is only use for safety operation purposes and to speed up daily plant start-up. Therefore, auxiliary fuel is not used for electricity generation purposes
Source: CSP Today 2013

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Figure 36: Indias plant optimization


18.8
18.6

PPA (EUR cent/kWh)

18.4
18.2
18.0
17.8
Optimal
configuration

17.6
17.4
17.2
17.0
280

300

320

340

360

380

400

420

440

460

480

500

520

540

Number of loops
Source: CSP Today 2013

Table 30: Indias optimal plant energy yield


Energy flow

GWh/Year

Incident solar energy

2,024.3

Solar field thermal output

956.7

Thermal energy to TES

233.6

Total thermal energy to power block (TES + solar field)

904.5

Dumped energy

36.2 (1.8% of incident)

Gross energy

358.8

Online parasitics

30.3 (8.4% of gross)

Net energy

328.5

Offline parasitics

3.6

Source: CSP Today 2013

Table 31: Indias optimal plant annual performance

complete cost breakdowns can be found in APPENDIX


D and APPENDIX E.

Annual performance
Total operating hours

3,725

Equivalent full-load hours

2,987

Capacity factor

34.09%

Solar-to-electricity efficiency

16.23%

Source: CSP Today 2013

As a result of the techno-economic optimization, a PPA


tariff of EUR cent 17.16/kWh indexed to inflation (8%
annual escalation) was found for a nominal equity IRR
target of 18% and EUR cent 28.15/kWh in the case of no
escalation. Figure 37 illustrates a detailed componentwise PPA breakdown where it can be seen that EPC cost
is the largest contributor followed closely by financing
cost (includes both financing cost during construction
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Table 32: Indias optimal plant CAPEX


EUR

EPC cost

376,771,459

86.2%

Procurement and construction

328,294,031

75.1%

Civil works

34,814,574

8.0%

Solar field

121,387,598

27.8%

Power block island

34,267,876

7.8%

BOP

10,411,545

2.4%

HTF system

60,496,255

13.8%

TES

42,241,508

9.7%

Electric installation

11,672,529

2.7%

2,149,014

0.5%

10,853,131

2.5%

Engineering (including EPC margin)

48,477,428

11.1%

Developer cost

18,606,932

4.3%

Financing cost

41,775,401

9.6%

TOTAL CAPEX

437,153,792

100.0%

DCS
Miscellaneous

Source: CSP Today 2013

Table 33: Indias optimal plant OPEX


EUR

580,500

11.5%

1,016,516

20.1%

285,904

5.7%

76,201

1.5%

Water

654,411

12.9%

Service contracts

173,551

3.4%

Materials & maintenance

1,317,536

26.1%

Insurance

1,967,192

38.9%

5,055,29

100.0%

Labor cost
Utilities
Electricity
Backup fuel

TOTAL OPEX
Source: CSP Today 2013

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impact where the industry should focus its efforts.

and loan interest payment during operation).


The net present value (NPV) of each of all the expenses
incurred during theprojects lifetime was calculated
in order to derive the PPA breakdown. By doing so,
the impact of the different expenses in the PPA was
calculated.

4.2.2.4. Sensitivity analysis on cost data

Due to the complex methodology followed in this


report, an optimal plant configuration was determined
regressively for each case studied in the sensitivity
analysis to ensure the plant configuration with the
lowest PPA tariff is always selected, as would be the case
in a real life project.

To gain a greater understanding of the impact of


different cost items on the PPA tariff, a set of sensitivity
analyses of the reference plant was performed by
varying the main cost components of the project. The
results derived from this analysis provide an insight
into the potential PPA tariff reduction that could be
achieved, identifying those items with the highest

First, the impact of CAPEX and OPEX was evaluated. As


expected, CAPEX was identified as the expense with the
highest weight in order to reduce the PPA tariff. It offers
an almost linear relationship, where a 30% reduction in
CAPEX translates into a 27.2% reduction in the PPA tariff.
Once CAPEX was identified as the cost item with the

Figure 37: Indias optimal plant PPA


30
2%

1%

9%

25

EUR cent/kWh

14%
20
2%
9%

15
10

2%

n
n
n
n
n
n

33%

15%

Developer cost
Equity returns
OPEX
Tax
Financing cost
EPC cost

32%
40%

5
39%
0

PPA w/o escalation

PPA indexed with inflation


Source: CSP Today 2013

Figure 38: Indias CAPEX and OPEX sensitivity


120%
110%

Relative PPA change

100%
90%
80%
70%

n CAPEX
n OPEX

60%
50%

-50%

Source: CSP Today 2013

-40%

-30%

-20%
-10%
Relative change of component

0%

10%

20%

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largest potential for PPA tariff reduction, a second level


of analysis was performed in order to study the impact
of the CAPEX structure. To do so, three different analyses
were performed, each at a greater level of detail going
from the main overall CAPEX expenses (EPC cost,
developer cost and financing cost) to the component
cost level (mirror, collector structure, HTF fluid, etc.).
With a 39% contribution in the PPA tariff, the EPC cost
offers the greatest room for cost reduction, particularly
in the solar field, where a 30% cost reduction would
translate into a 10.6% PPA tariff reduction.
Looking at the component level, HTF is the item with
the largest impact on the PPA tariff due to the huge

volume of HTF required for such a large solar field. Just


a 30% reduction in the HTF cost would lead to 3.5%
reduction in the PPA tariff. It is important to note that
HTF prices are quite volatile and have notably increased
over the last two years.
Since financing cost was identified as the second largest
contributor to the PPA tariff, a sensitivity analysis on the
project loan was performed by varying both the debt
fraction and the loan interest, maintaining a constant
loan term of 12 years. Interest during construction was
not modified for this analysis although it would be
expected that it would change in line with the loan
interest. Therefore, a further PPA tariff reduction could

Figure 39: Indias CAPEX structure sensitivity


120%
110%

Relative PPA change

100%
90%
80%
70%

n EPC cost
n Developer cost
n Financing cost

60%
50%

-50%

-40%

-30%

Source: CSP Today 2013

-20%
-10%
Relative change of component

0%

10%

20%

Figure 40: Indias EPC cost sensitivity


110%

Relative PPA change

105%
100%
95%

n
n
n
n
n
n
n

90%
85%
80%

-50%

Source: CSP Today 2013

-40%

-30%

-20%

-10%

0%

Civil works
Solar field
Power block
BOP
HTF system
TES
Engineering

10%

20%

Relative change of component

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Figure 41: Indias component cost sensitivity


103%
102%
101%
Relative PPA change

100%
99%
98%

n
n
n
n
n
n

97%
96%
95%

Absorber tube
Mirror
Collector structure
Turbine
HTF
Molten salts

94%
93%

-50%

-40%

-30%

-20%

-10%

0%

10%

20%

Relative change of component

Source: CSP Today 2013

Table 34: Indias loan conditions sensitivity (PPA tariff reduction)


Loan interest rate
7.5%
8.5%

4.5%

5.5%

6.5%

9.5%

10.5%

11.5%

12.0%

40%

0.6%

1.6%

2.6%

3.6%

4.6%

5.7%

6.8%

7.9%

8.5%

50%

-4.5%

-3.3%

-2.0%

-0.7%

0.6%

1.9%

3.3%

4.8%

5.5%

60%

-9.8%

-8.3%

-6.8%

-5.2%

-3.6%

-1.9%

-0.2%

1.7%

2.7%

70%

-15.2%

-13.4%

-11.6%

-9.7%

-7.6%

-5.5%

-3.4%

-1.1%

0.0%

80%

-20.8%

-18.7%

-16.4%

-14.0%

-11.6%

-9.1%

-6.4%

-3.7%

-2.4%

90%

-26.3%

-23.8%

-21.1%

-18.3%

-15.4%

-12.4%

-9.4%

-6.3%

-4.7%

Debt

The value in bold corresponds with the reference plant


Source: CSP Today 2013

be expected due to lower interest during construction.

4.2.3. Morocco
Morocco has one of the best solar resources in the North
of Africa, with regions of the interior reaching maximum
DNI values of 2,800 kWh/m2 per year. With almost no
fossil-fuel production capacity, Morocco is forced to import
all of its fuel requirements and is therefore vulnerable
to the fluctuating prices of these commodities. In order
to mitigate this, Moroccos government launched the
Moroccan Solar Plan, with the objective of pushing the
deployment of solar technologies. The result has been
intense CSP activity in the country, and the first parabolic
trough plant is currently under construction.

Table 35: Moroccos country overview


Solar Resource

2600 kWh/m2 year

Population

31.9 million

GDP per capita

USD 4,794

Installed power capacity

6.3 GW

Annual electricity consumption


Expected annual electricity demand
Targets

23.7 TWh
46.6 TWh by 2020
2 GW solar by 2022

Source: CSP Today 2013

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Table 36: Moroccos optimal plant configuration


Item

Value

Unit

METEOROLOGICAL CONDITIONS
Accumulated annual DNI

2515

kWh/m2/year

Average ambient temperature

15.2

Average wind speed

3.3

m/s

1,635,000

m2

Number of loops

500

Row spacing

17

10,775

tons

17.7

MWe

50

Equivalent hours

hours

Energy capacity

2,190

MWh-t

Molten salts mass

65,397

tons

Number of tanks

4 (2 cold + 2 hot)

Tank diameter

39.7

Tank height

13.9

3 in each hot tank + 3 in each cold tank

547.5

MWth

Gross power

220

MWe

Net Power

200

MWe

Turbine nominal efficiency

41%

Min turbine load

10%

Cooling system

Wet

20

MWth

Land requirement

621

Ha

Construction period

30

months

SOLAR FIELD
Aperture area

HTF mass
Total HTF pumping power
Freeze protection temperature
TES

Number of pumps
HTF-molten salt HEXs thermal power

POWER BLOCK

Auxiliary fuel boiler1


GENERAL

1) Auxiliary fuel is only use for safety operation purposes and to speed up daily plant start-up. Therefore, auxiliary fuel is not used for electricity generation purposes
Source: CSP Today 2013

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4.2.3.1. Optimal plant configuration

4.2.3.2. Energy yield results

Table 36 shows the characteristics of the optimal plant


configuration found for Morocco as a result of the
techno-economic optimization process performed for
the reference plant.

The performance results for the optimal plant configuration found for Morocco (220 MW gross capacity with
4 hours of TES, wet cooling and 500 loops) are shown in
Table 37 and Table 38.

As can be seen in Figure 42, a range of 480-500 loops


was identified as the optimal configuration for the
reference plant with 220 MW gross capacity and 4 hours
of storage.

4.2.3.3. Economic results


Table 39 shows the CAPEX estimation for the optimal
plant where a total investment of EUR 750 million was
estimated which represents 3.41 EUR/Wgross (2.89

Table 37: Moroccos optimal plant energy yield


Energy flow

GWh/Year

Incident solar energy

3,993.2

Solar field thermal output

1,971.6

Thermal energy to TES

445.6

Total thermal energy to power block (TES + solar field)

1,875.4

Dumped energy

60.1 (1.5% of incident)

Gross energy

744.9

Online parasitics

66.0 (8.9% of gross)

Net energy

678.8

Offline parasitics

6.6

Source: CSP Today 2013

Figure 42: Moroccos plant optimization


16.1
16.0

PPA (EUR cent/kWh)

15.9
15.8
15.7
Optimal
configuration

15.6
15.5
15.4
15.3
400

420

440

460

480

500

520

540

560

580

600

Number of loops
Source: CSP Today 2013

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Table 38: Moroccos optimal plant annual performance


Annual performance
Total operating hours

4,000

Equivalent full-load hours

3,086

Capacity factor

35.22%

Solar-to-electricity efficiency

17.00%

Source: CSP Today 2013

EUR/Wgross for the EPC cost). The solar field represents


the main expense due to the huge solar field required,
accounting for almost 25% of the total CAPEX. An OPEX
estimation is shown in Table 40 where a total of EUR 9

million was calculated (EUR cent 1.3/kWh generated).


The complete cost breakdowns can be found in
APPENDIX F and APPENDIX G.
As a result of the techno-economic optimization, a
PPA tariff of EUR cent 15.42/kWh indexed to inflation
(3% annual escalation) was found for a nominal equity
IRR target of 14%, and EUR cent 18.86/kWh in the
case of no escalation. This figure is in line with the
EUR cents 14.5/kWh that were signed in the 160MW
Ouarzazate project with 3 hours of storage. The lower
PPA tariff of this project compared with the results
obtained in this study are associated with the fact that
more favorable financing conditions were available
in Ouarzazate project compared with the reference
financing parameters defined for Morocco in this report.

Table 39: Moroccos optimal plant CAPEX


EUR

EPC cost

635,744,680

84.8%

Procurement and construction

560,275,691

74.7%

Civil works

60,078,683

8.0%

Solar field

186,112,268

24.8%

Power block island

63,176,896

8.4%

BOP

19,511,392

2.6%

106,572,567

14.2%

TES

82,290,144

11.0%

Electric installation

20,924,478

2.8%

3,258,733

0.4%

18,350,890

2.4%

Engineering (including EPC margin)

75,468,989

10.1%

Developer cost

28,745,620

3.8%

Financing cost

85,524,440

11.4%

TOTAL CAPEX

750,014,740

100.0%

HTF system

DCS
Miscellaneous

Source: CSP Today 2013

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Table 40: Moroccos optimal plant OPEX


EUR

975,500

10.8%

2,404,834

26.7%

Electricity

589,258

6.5%

Backup fuel

290,045

3.2%

Water

1,525,531

16.9%

Service contracts

516,737

5.7%

Materials & maintenance

2,106,162

23.4%

Insurance

3,000,060

33.3%

TOTAL OPEX

9,003,293

100.0%

Labor cost
Utilities

Source: CSP Today 2013

4.2.3.4. Sensitivity analysis on cost data

Figure 43 illustrates a detailed component-wise PPA


breakdown where it can be seen that EPC cost is the
largest contributor followed closely by financing cost
(including both financing cost during construction and
loan interest payment during operation).
The net present value (NPV) of each of all the expenses
incurred during theprojects lifetime was calculated in
order to derive the PPA breakdown. By doing so, the
impact of the different expenses in the PPA was calculated.

To gain a greater understanding of the impact of


different cost items on the PPA tariff, a set of sensitivity
analyses of the reference plant was performed by
varying the main cost components of the project. The
results derived from this analysis provide an insight
into the potential PPA tariff reduction that could be
achieved, identifying those items with the highest
impact where the industry should focus its efforts.
Due to the complex methodology followed in this

Figure 43: Moroccos optimal plant PPA


20
2%

18
16

EUR cent/kWh

14

2%

7%

13%

9%

12

n
n
n
n
n
n

14%

10
8

5%

9%

35%
34%

Developer cost
Equity returns
OPEX
Tax
Financing cost
EPC cost

6
4
2
0

PPA indexed with inflation


Source: CSP Today 2013

36%

35%

PPA w/o escalation

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report, an optimal plant configuration was determined


regressively for each case studied in the sensitivity
analysis to ensure the plant configuration with the
lowest PPA tariff is always selected, as would be the case
in a real life project.
First, the impact of CAPEX and OPEX was evaluated. As
expected, CAPEX was identified as the expense with the
highest weight in order to reduce the PPA tariff. It offers
an almost linear relationship, where a 30% reduction in
CAPEX translates into a 27.3% reduction in the PPA tariff.
Once CAPEX was identified as the cost item with the
largest potential for PPA tariff reduction a second level
of analysis was performed in order to study the impact

of the CAPEX structure. To do so, three different analyses


were performed, each of them at a greater level of detail
going from the main overall CAPEX expenses (EPC cost,
developer cost and financing cost) to the component
cost level (mirror, collector structure, HTF fluid, etc.).
With a 35% contribution in the PPA tariff, the EPC cost
offers the greatest room for cost reduction, particularly
in the solar field and HTF system, where a 30% cost
reduction would translate into a 9.8% and a 5.6% PPA
tariff reduction, respectively.
Looking at the component level, HTF and collector
structure are the two items with the largest impact on
the PPA tariff due to the huge solar field. Just a 30%
reduction in these two components would lead to a

Figure 44: Moroccos CAPEX and OPEX sensitivity


120%
110%

Relative PPA change

100%
90%
80%
70%

n CAPEX
n OPEX

60%
50%

-50%

-40%

-30%

Source: CSP Today 2013

-20%
-10%
Relative change of component

0%

10%

20%

Figure 45: Moroccos CAPEX structure sensitivity


120%
110%

Relative PPA change

100%
90%
80%
70%

n EPC cost
n Developer cost
n Financing cost

60%
50%

-50%

Source: CSP Today 2013

-40%

-30%

-20%
-10%
Relative change of component

0%

10%

20%

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3.6% and 3.1% reduction in the PPA tariff, respectively.


It is important to note that HTF prices are quite volatile
and have notably increased over the last two years.
Since financing cost was identified as the second largest
contributor to the PPA tariff, a sensitivity analysis on the
project loan was performed by varying both the debt
fraction and the loan interest maintaining a constant
loan term of 15 years. Interest during construction was
not modified for this analysis although it would be
expected that it would change in line with the loan
interest. Therefore, a further PPA tariff reduction could
be expected due to lower interest during construction.

4.2.4. Saudi Arabia


In May 2012, Saudi Arabia announced its national
energy target of 25 GW of CSP by 2032. Since then, the
country has attracted the attention of most industry
players. With almost no CSP activity in the country
until then, this announcement saw Saudi Arabia
becoming the most ambitious CSP player in the world.
Due to the economic growth of the country, Saudi
Arabia is experiencing a year-on-year rise in its power
consumption. The deployment of CSP in the country
will definitely help to meet future electricity demand,
and will eventually make the country independent of
fossil fuels.

Figure 46: Moroccos EPC cost sensitivity


110%

Relative PPA change

105%
100%
95%

n
n
n
n
n
n
n

90%
85%
80%

-50%

-40%

-30%

-20%

-10%

0%

Civil works
Solar field
Power block
BOP
HTF system
TES
Engineering

10%

20%

Relative change of component

Source: CSP Today 2013

Figure 47: Moroccos component cost sensitivity


103%
102%
101%
Relative PPA change

100%
99%
98%

n
n
n
n
n
n

97%
96%
95%

Absorber tube
Mirror
Collector structure
Turbine
HTF
Molten salts

94%
93%

-50%

Source: CSP Today 2013

-40%

-30%

-20%

-10%

0%

10%

20%

Relative change of component

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Table 41: Moroccos loan conditions sensitivity (PPA tariff reduction)


Loan interest rate
7.5%
8.5%

4.5%

5.5%

6.5%

9.5%

10.5%

11.5%

40%

-1.7%

-0.4%

0.8%

2.2%

3.5%

4.9%

6.4%

7.9%

50%

-5.9%

-4.4%

-2.8%

-1.1%

0.7%

2.5%

4.3%

6.2%

60%

-10.4%

-8.5%

-6.5%

-4.4%

-2.3%

-0.1%

2.1%

4.5%

70%

-15.0%

-12.7%

-10.4%

-7.9%

-5.4%

-2.8%

0.0%

2.9%

80%

-19.8%

-17.1%

-14.4%

-11.4%

-8.3%

-5.1%

-1.9%

1.5%

90%

-24.8%

-21.5%

-18.2%

-14.8%

-11.1%

-7.3%

-3.5%

0.5%

Debt

The value in bold corresponds with the reference plant


Source: CSP Today 2013

4.2.4.1. Optimal plant configuration


Table 43 shows the characteristics of the optimal plant
configuration found for Saudi Arabia as a result of the
techno-economic optimization process performed for
the reference plant.

Table 42: Saudi Arabias country overview


Solar Resource

2600 kWh/m2 year

Population

27.1 million

GDP per capita

As can be seen in Figure 48, a range of 280-300 loops


was identified as the optimal configuration for the
reference plant with 115MW gross capacity and 4 hours
of storage. Due to the good solar resource found in
Saudi Arabia, moderate fields are required compared
with other CSP locations.

4.2.4.2. Energy yield results


The performance results for the optimal plant configuration found for Saudi Arabia (115 MW gross capacity
with 4 hours of TES, dry cooling and 290 loops) are
shown in Table 44 and Table 45.

4.2.4.3. Economic results


Table 46 shows the CAPEX estimation for the optimal
plant where a total investment of EUR 495 million
was estimated which represents 4.31 EUR/Wgross
(3.71 EUR/Wgross for the EPC cost). The solar field and
TES system represent the main expense accounting
for 22.3% and 13.7% of the total CAPEX, respectively.
An OPEX estimation is shown in Table 47 where a
total of EUR 6.6 million was calculated (EUR cent 1.6/
kWh generated). The complete cost breakdowns can

USD $ 27,052

Installed power capacity

51.2 GW

Annual electricity consumption


Expected annual electricity demand
Targets

231.3 TWh
383 TWh by 2020
25 GW solar by 2032

Source: CSP Today 2013

be found in APPENDIX H and APPENDIX I.


As a result of the techno-economic optimization, a PPA
tariff of EUR cent 14.93/kWh indexed to inflation (4.5%
annual escalation) was found for a nominal equity IRR
target of 14.5% and EUR cent 20.24/kWh in the case
of no escalation. These results give a good idea of the
expected PPA tariff ranges that could be achieved in the
coming bidding processes announced in Saudi Arabia.
Figure 49 illustrates a detailed component-wise PPA
breakdown where it can be seen that the EPC cost is the
largest contributor followed closely by financing cost
(includes both financing cost during construction and
loan interest payment during operation).
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Table 43: Saudi Arabias optimal plant configuration


Item

Value

Unit

METEOROLOGICAL CONDITIONS
Accumulated annual DNI

2,567

kWh/m2/year

Average ambient temperature

23

Average wind speed

3.4

m/s

948,300

m2

Number of loops

290

Row spacing

17

4,875

tons

Total HTF pumping power

9.6

MWe

Freeze protection temperature

50

Equivalent hours

hours

Energy capacity

1,810

MWh-t

Molten salts mass

54,154

tons

Number of tanks

4 (2 cold + 2 hot)

Tank diameter

37.2

Tank height

13.0

3 in each hot tank + 3 in each cold tank

301.6

MWth

Gross power

115

MWe

Net Power

100

MWe

38.9%

Min turbine load

10%

Cooling system

Dry

Auxiliary fuel boiler1

10

MWth

Land requirement

364

Ha

Construction period

26

months

SOLAR FIELD
Aperture area

HTF mass

TES

Number of pumps
HTF-molten salt HEXs thermal power

POWER BLOCK

Turbine nominal efficiency

GENERAL

1) Auxiliary fuel is only use for safety operation purposes and to speed up daily plant start-up. Therefore, auxiliary fuel is not used for electricity generation purposes
Source: CSP Today 2013

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Figure 48: Saudi Arabias plant optimization


15.7
15.6

PPA (EUR cent/kWh)

15.5
15.4
15.3
15.2
Optimal
configuration

15.1
15.0
14.9
14.8
240

260

280

300

320

340

360

380

Number of loops
Source: CSP Today 2013

Table 44: Saudi Arabias optimal plant energy yield


Energy flow

GWh/Year

Incident solar energy

2,362.3

Solar field thermal output

1,243.7

Thermal energy to TES

362.1

Total thermal energy to power block (TES + solar field)


Dumped energy

1,173.0
44.7 (1.9% of incident)

Gross energy

452.1

Online parasitics

48.8 (10.8% of gross)

Net energy

403.3

Offline parasitics

3.1

Source: CSP Today 2013

Table 45: Saudi Arabias optimal plant annual


performance
Annual performance
Total operating hours

4,480

Equivalent full-load hours

3,507

Capacity factor

44.04%

Solar-to-electricity efficiency

17.07%

Source: CSP Today 2013

The net present value (NPV) of each of all the expenses


incurred during theprojects lifetime was calculated
in order to derive the PPA breakdown. By doing so,
the impact of the different expenses in the PPA was
calculated.

4.2.4.4. Sensitivity analysis on cost data


To gain a greater understanding of the impact of
different cost items on the PPA tariff, a set of sensitivity
analyses of the reference plant was performed by
varying the main cost components of the project. The
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Table 46: Saudi Arabias optimal plant CAPEX


EUR

EPC cost

427,219,609

86.3%

Procurement and construction

373,112,386

75.3%

Civil works

44,592,524

9.0%

Solar field

110,577,765

22.3%

52,443,082

10.6%

8,240,812

1.7%

HTF system

61,076,008

12.3%

TES

68,052,910

13.7%

Electric installation

14,000,016

2.8%

2,119,059

0.4%

12,010,210

2.4%

Engineering (including EPC margin)

54,107,223

10.9%

Developer cost

21,814,610

4.4%

Financing cost

46,167,480

9.3%

TOTAL CAPEX

495,201,699

100.0%

Power block island


BOP

DCS
Miscellaneous

Source: CSP Today 2013

Table 47: Saudi Arabias optimal plant OPEX


EUR

2,033,600

31.0%

464,572

7.1%

172,417

2.6%

48,012

0.7%

Water

244,143

3.7%

Service contracts

700,544

10.7%

Materials & maintenance

1,384,591

21.1%

Insurance

1,980,807

30.2%

TOTAL OPEX

6,564,114

100.0%

Labor cost
Utilities
Electricity
Backup fuel

Source: CSP Today 2013

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Figure 49: Saudi Arabias optimal plant PPA


20

2%

18

9%

16

EUR cent/kWh

12%

2%

14

3%

5%

9%

12

n
n
n
n
n
n

32%

11%

10
8

31%

Developer cost
Equity returns
OPEX
Tax
Financing cost
EPC cost

6
42%

4
41%

2
0

PPA indexed with inflation


Source: CSP Today 2013

PPA w/o escalation

Figure 50: Saudi Arabias CAPEX and OPEX sensitivity


120%
110%

Relative PPA change

100%
90%
80%
70%

n CAPEX
n OPEX

60%
50%

-50%

Source: CSP Today 2013

-40%

-30%

-20%
-10%
Relative change of component

results derived from this analysis provide an insight


into the potential PPA tariff reduction that could be
achieved, identifying those items with the highest
impact where the industry should focus its efforts.
Due to the complex methodology followed in this
report, an optimal plant configuration was determined
regressively for each case studied in the sensitivity
analysis to ensure the plant configuration with the
lowest PPA tariff is always selected, as would be the case
in a real life project.
First, the impact of CAPEX and OPEX was evaluated. As
expected, CAPEX was identified as the expense with

0%

10%

20%

highest weight in order to reduce the PPA tariff. It offers


an almost linear relationship, where a 30% reduction in
CAPEX translates into a 26.6% reduction in the PPA tariff.
Once CAPEX was identified as the cost item with the
largest potential for PPA tariff reduction a second
level of analysis was performed to study the impact
of the CAPEX structure. To do so, three different
analyses were performed, each at a greater level of
detail going from the main overall CAPEX expenses
(EPC cost, developer cost and financing cost) to the
component cost level (mirror, collector structure,
HTF fluid, etc.). With a 41% contribution in the PPA
tariff, the EPC cost offers the greatest room for cost
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Figure 51: Saudi Arabias CAPEX structure sensitivity


120%
110%

Relative PPA change

100%
90%
80%
70%

n EPC cost
n Developer cost
n Financing cost

60%
50%

-50%

-40%

-30%

Source: CSP Today 2013

-20%
-10%
Relative change of component

0%

10%

20%

Figure 52: Saudi Arabias EPC cost sensitivity


110%

Relative PPA change

105%
100%
95%

n
n
n
n
n
n
n

90%
85%
80%

-50%

-40%

-30%

-20%

-10%

0%

Civil works
Solar field
Power block
BOP
HTF system
TES
Engineering

10%

20%

Relative change of component

Source: CSP Today 2013

Figure 53: Saudi Arabias component cost sensitivity


103%
102%

Relative PPA change

101%
100%
99%
n
n
n
n
n
n

98%
97%
96%

Absorber tube
Mirror
Collector structure
Turbine
HTF
Molten salts

95%
94%

-50%

Source: CSP Today 2013

-40%

-30%

-20%

-10%

0%

10%

20%

Relative change of component

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Table 48: Saudi Arabias loan conditions sensitivity (PPA tariff reduction)
Loan interest rate
7.5%
8.5%

4.5%

5.5%

6.5%

9.5%

10.5%

11.5%

40%

-0.5%

0.9%

2.2%

3.6%

5.0%

6.5%

8.0%

9.6%

50%

-4.5%

-2.8%

-1.1%

0.6%

2.5%

4.3%

6.3%

8.2%

60%

-8.7%

-6.7%

-4.6%

-2.4%

-0.2%

2.1%

4.5%

6.9%

70%

-13.0%

-10.6%

-8.1%

-5.5%

-2.8%

0.0%

2.9%

5.8%

80%

-17.4%

-14.5%

-11.6%

-8.5%

-5.4%

-2.0%

1.3%

4.8%

90%

-21.8%

-18.5%

-15.1%

-11.5%

-7.8%

-4.0%

-0.1%

3.9%

Debt

The value in bold corresponds with the reference plant


Source: CSP Today 2013

reduction, particularly the solar field, where a 30%


cost reduction would translate into an 8.3% PPA tariff
reduction.
Looking at the component level, molten salts, the HTF
and the collector structure are the items with the largest
impact on the PPA tariff due to the huge solar field
required. Just a 30% reduction in these components
would lead to around a 3% reduction in the PPA tariff.
Since financing cost was identified as the second
largest contributor to the PPA tariff, a sensitivity
analysis on the project loan was performed by
varying both the debt fraction and the loan interest,
maintaining a constant loan term of 15 years. Interest
during construction was not modified for this analysis
although it is expected that it would change in line
with the loan interest. Therefore, a further PPA tariff
reduction could be expected due to lower interest
during construction.

4.2.5.1. Optimal plant configuration


Table 50 shows the characteristics of the optimal plant
configuration found for South Africa as a result of the
techno-economic optimization process performed for
the reference plant.
As can be seen in Figure 54, a range of 260-280 loops was
identified as the optimal configuration for the reference
plant with 115 MW gross capacity and 4 hours of storage.
Due to the excellent solar resource found in South Africa,
small fields are required compared to other CSP locations.

4.2.5.2. Energy yield results


The performance results for the optimal plant configuration found for South Africa (115 MW gross capacity
Table 49: South Africas country overview
Solar Resource

2800 kWh/m2 year

Population

4.2.5. South Africa

GDP per capita

An exceptional solar resource and the current


government support for and interest in renewable
energy technologies in South Africa make it one of the
best places worldwide for developing CSP projects.
Northern Cape Province experiences irradiation levels
exceeding 2,900 kWh/m2/year, which are among the
highest levels of DNI worldwide.

Installed power capacity

50.5 million
USD $ 10,973
44.1 GW

Annual electricity consumption


Expected annual electricity demand
Targets

240.5 TWh
375 TWh by 2020
1200MW GW of CSP by 2020

Source: CSP Today 2013

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Table 50: South Africas optimal plant configuration


Item

Value

Unit

METEOROLOGICAL CONDITIONS
Accumulated annual DNI

2,760

kWh/m2/year

Average ambient temperature

19.8

Average wind speed

3.7

m/s

882,900

m2

Number of loops

270

Row spacing

17

4,733

tons

Total HTF pumping power

9.7

MWe

Freeze protection temperature

50

Equivalent hours

hours

Energy capacity

1207

MWh-t

Molten salts mass

34,480

tons

Number of tanks

4 (2 cold + 2 hot)

41.5

14

3 in each hot tank + 3 in each cold tank

301.6

MWth

Gross power

115

MWe

Net Power

100

MWe

38.9%

Min turbine load

10%

Cooling system

Dry

Auxiliary fuel boiler1

10

MWth

Land requirement

344

Ha

Construction period

25

months

SOLAR FIELD
Aperture area

HTF mass

TES

Tank diameter
Tank height
Number of pumps
HTF-molten salt HEXs thermal power
POWER BLOCK

Turbine nominal efficiency

GENERAL

1) Auxiliary fuel is only use for safety operation purposes and to speed up daily plant start-up. Therefore, auxiliary fuel is not used for electricity generation purposes
Source: CSP Today 2013

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Figure 54: South Africas plant optimization


16.8
16.7

PPA (EUR cent/kWh)

16.6
16.5
16.4
16.3
Optimal
configuration

16.2
16.1
16.0
15.9
200

220

240

260

280

300

320

340

Number of loops
Source: CSP Today 2013

Table 51: South Africas optimal plant energy yield


Energy flow

GWh/Year

Incident solar energy

2,364.1

Solar field thermal output

1,180.3

Thermal energy to TES

262.0

Total thermal energy to power block (TES + solar field)

1,084.4

Dumped energy

67.7 (2.9% of incident)

Gross energy

411.5

Online parasitics

43.3 (10.5% of gross)

Net energy

368.2

Offline parasitics

3.3

Source: CSP Today 2013

with 4 hours of TES, dry cooling and 270 loops) are


shown in Table 51 and Table 52.

Table 52: South Africas optimal plant annual


performance
Annual performance

4.2.5.3. Economic results


Table 53 shows the CAPEX estimation for the optimal
plant where a total investment of EUR 467 million was
estimated which represents 4.07 EUR/Wgross (3.47 EUR/
Wgross for the EPC cost). The solar field and TES system
represent the main expense, accounting for 23.4%
and 10.4% of the total CAPEX, respectively. An OPEX

Total operating hours

4,077

Equivalent full-load hours

3,202

Capacity factor

36.55%

Solar-to-electricity efficiency

15.57%

Source: CSP Today 2013

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Table 53: South Africas optimal plant CAPEX


EUR

EPC cost

398,915,116

85.3%

Procurement and construction

347,643,986

74.3%

Civil works

40,725,950

8.7%

Solar field

109,385,901

23.4%

53,199,796

11.4%

8,771,750

1.9%

HTF system

60,191,755

12.9%

TES

48,447,069

10.4%

Electric installation

13,594,069

2.9%

1,974,926

0.4%

11,352,770

2.4%

Engineering (including EPC margin)

51,271,130

11.0%

Developer cost

20,142,241

4.3%

Financing cost

48,580,633

10.4%

TOTAL CAPEX

467,637,990

100.0%

Power block island


BOP

DCS
Miscellaneous

Source: CSP Today 2013

estimation is shown in Table 54 where a total of EUR 5.6


million was calculated (EUR cent 1.5/kWh generated).
The complete cost breakdowns can be found in
APPENDIX J and APPENDIX K.
As a result of the techno-economic optimization, a
PPA tariff of EUR cent 15.98/kWh indexed to inflation
(6% annual escalation) was found for a nominal equity
IRR target of 16% and EUR cent 23.56/kWh in the
case of no escalation. Figure 55 illustrates a detailed
component-wise PPA breakdown where it can be seen
that financing cost (including both financing cost
during construction and loan interest payments during
operation) is the largest contributor even above the EPC
cost. This is due to quite demanding financing conditions in South Africa thus far.

The net present value (NPV) of each of all the expenses


incurred during theprojects lifetime was calculated
in order to derive the PPA breakdown. By doing so,
the impact of the different expenses in the PPA was
calculated.

4.2.5.4. Sensitivity analysis on cost data


To gain a greater understanding of the impact of
different cost items on the PPA tariff, a set of sensitivity
analyses of the reference plant was performed by
varying the main cost components of the project. The
results derived from this analysis provide an insight
into the potential PPA tariff reduction that could be
achieved, identifying those items with the highest
impact where the industry should focus its efforts.
Due to the complex methodology followed in this
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Table 54: South Africas optimal plant OPEX


EUR

Labor cost

969,000

17.4%

Utilities

784,293

14.1%

Electricity

366,018

6.6%

Backup fuel

233,083

4.2%

Water

185,192

3.3%

Service contracts

408,636

7.3%

Materials & maintenance

1,305,485

23.4%

Insurance

2,104,371

37.8%

TOTAL OPEX

5,571,785

100.0%

Source: CSP Today 2013

Figure 55: South Africas optimal plant PPA


24

2%
10%

22

2%

20

11%

EUR cent/kWh

18
16
14

2%
10%

12%

12

n
n
n
n
n
n

3%
37%

10
8

36%

Developer cost
Equity returns
OPEX
Tax
EPC cost
Financing cost

6
39%

4
2

38%

PPA indexed with inflation


Source: CSP Today 2013

report, an optimal plant configuration was determined


regressively for each case studied in the sensitivity
analysis to ensure the plant configuration with the
lowest PPA tariff is always selected, as would be the case
in a real life project.
First, the impact of CAPEX and OPEX was evaluated. As
expected, CAPEX was identified as the expense with
highest weight in order to reduce the PPA tariff. It offers
an almost linear relationship, where a 30% reduction in

PPA w/o escalation

CAPEX translates into a 27.0% reduction in the PPA tariff.


Once CAPEX was identified as the cost item with the
largest potential for PPA tariff reduction, a second level
of analysis was performed to study the impact of the
CAPEX structure. To do so, three different analyses
were performed, each at a greater level of detail going
from the main overall CAPEX expenses (EPC cost,
developer cost and financing cost) to the component
cost level (mirror, collector structure, HTF fluid, etc.).
With a 38% contribution in the PPA tariff, financing
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Figure 56: South Africas CAPEX and OPEX sensitivity


120%
110%

Relative PPA change

100%
90%
80%
70%

n CAPEX
n OPEX

60%
50%

-50%

-40%

-30%

Source: CSP Today 2013

-20%
-10%
Relative change of component

cost offers the greatest room for cost reduction,


followed quite closely by EPC cost. Within the latter,
the solar field is the component with the highest
impact, where a 30% cost reduction would translate
into a 9% PPA tariff reduction.
Looking at the component level, the HTF and the
collector structure are the items with the largest impact
on the PPA tariff, and just a 30% reduction in these three
components would lead to around a 3% reduction in
the PPA tariff.

0%

10%

20%

sensitivity analysis on the project loan was performed


by varying both the debt fraction and the loan interest,
maintaining a constant loan term of 16 years. Interest
during construction was not modified for this analysis
although it is expected that it would change in line with
the loan interest. Therefore, a further PPA tariff reduction
could be expected due to lower interest during
construction.

Since financing cost was identified as the largest


contributor to the PPA tariff even before the EPC cost, a
Figure 57: South Africas CAPEX structure sensitivity
120%
110%

Relative PPA change

100%
90%
80%
70%

n EPC cost
n Developer cost
n Financing cost

60%
50%

-50%

Source: CSP Today 2013

-40%

-30%

-20%
-10%
Relative change of component

0%

10%

20%

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Figure 58: South Africas EPC cost sensitivity


110%

Relative PPA change

105%
100%
95%

n
n
n
n
n
n
n

90%
85%
80%

-50%

-40%

-30%

-20%

-10%

0%

Civil works
Solar field
Power block
BOP
HTF system
TES
Engineering

10%

20%

Relative change of component

Source: CSP Today 2013

Figure 59: South Africas component cost sensitivity


103%
102%

Relative PPA change

101%
100%
99%
n
n
n
n
n
n

98%
97%
96%

Absorber tube
Mirror
Collector structure
Turbine
HTF
Molten salts

95%
94%

-50%

-40%

-30%

-20%

-10%

0%

10%

20%

Relative change of component

Source: CSP Today 2013

Table 55: South Africas loan conditions sensitivity (PPA tariff reduction)

Debt

Loan interest rate


7.5%
8.5%

4.5%

5.5%

6.5%

9.5%

10.5%

11.5%

40%

-1.3%

-0.1%

1.2%

2.4%

3.8%

5.1%

6.6%

8.0%

50%

-6.6%

-5.0%

-3.5%

-1.9%

-0.2%

1.6%

3.4%

5.2%

60%

-12.0%

-10.2%

-8.3%

-6.3%

-4.2%

-2.1%

0.1%

2.5%

70%

-17.7%

-15.5%

-13.2%

-10.8%

-8.2%

-5.5%

-2.8%

0.0%

80%

-23.5%

-20.8%

-18.0%

-15.1%

-12.0%

-8.8%

-5.6%

-2.2%

90%

-29.2%

-26.1%

-22.7%

-19.3%

-15.7%

-12.1%

-8.2%

-4.3%

The value in bold corresponds with the reference plant


Source: CSP Today 2013

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4.2.6. Spain

Table 56: Spains country overview

The Spanish CSP sector has been going through hard


times since the FIT moratorium and other royal decrees
having a negative impact on the sector were passed by
the government over the last year. These circumstances
have placed the owners of the CSP plant in a complicated
situation where investors returns will be drastically cut
and, in some cases, debt repayments even put at stake.
Although the development of new CSP project has been
halted as a result, Spain was included in the study to serve
as a comparison with the emerging CSP markets.

Source: CSP Today 2013

4.2.6.1. Optimal plant configuration

4.2.6.3. Economic results

Table 57 shows the characteristics of the optimal plant


configuration found for Spain as a result of the technoeconomic optimization process done for the reference plant.

Table 60 shows the CAPEX estimation for the optimal plant


where a total investment of EUR 333 million was estimated
which represents 6.05 EUR/Wgross (5.32 EUR/Wgross for
the EPC cost). The solar field and TES system represent the
main expense, accounting for 24.4% and 14.7% of the total
CAPEX, respectively. An OPEX estimation is shown in Table
61 where a total of EUR 4.7 million was calculated (EUR
cent 2.6/kWh generated). The complete cost breakdowns
can be found in APPENDIX L and APPENDIX M.

As can be seen in Figure 60, a range of 180-200 loops


was identified as the optimal configuration for the
reference plant with 55 MW gross capacity and 9 hours
of storage. Due to the relatively low solar resource
found in Spain, large solar fields are required compared
with other CSP locations.

4.2.6.2. Energy yield results


The performance results for the optimal plant configuration found for Spain (55 MW gross capacity with 9
hours of TES, wet cooling and 190 loops) are shown in
Table 58 and Table 59.

Solar Resource

2100 kWh/m2 year

Population

46.2 million

GDP per capita

USD $ 30,626

Installed power capacity

106.3 GW

Annual electricity consumption

270.4 TWh

As a result of the techno-economic optimization, a


PPA tariff of EUR cent 23.24/kWh indexed to inflation
(2.5% annual escalation) was found for a nominal
equity IRR target of 12.5% and EUR cent 27.79/kWh in
the case of no escalation. It should be noted how the
figures obtained are just some cents below the FIT

Figure 60: Spains plant optimization


24.2
24.1

PPA (EUR cent/kWh)

24.0
23.9
23.8
23.7
23.6
23.5

Optimal
configuration

23.4
23.3
23.2
150

170

190

210

230

Number of loops
Source: CSP Today 2013

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Table 57: Spains optimal plant configuration


Item

Value

Unit

METEOROLOGICAL CONDITIONS
Accumulated annual DNI

2080

kWh/m2/year

Average ambient temperature

14.3

m/s

621,300

m2

Number of loops

190

Row spacing

17.5

HTF mass

2,533

tons

Total HTF pumping power

4.8

MWe

Freeze protection temperature

50

Equivalent hours

hours

Energy capacity

1,279

MWh-t

Molten salts mass

36,257

tons

Number of tanks

2 (1 cold + 1 hot)

Tank diameter

42.6

Tank height

14.0

3 in each hot tank + 3 in each cold tank

202.7

MWth

Gross power

55

MWe

Net Power

50

MWe

39.5%

Min turbine load

10%

Cooling system

Wet

MWth

Land requirement

247

Ha

Construction period

23

months

Average wind speed


SOLAR FIELD
Aperture area

TES

Number of pumps
HTF-molten salt HEXs thermal power

POWER BLOCK

Turbine nominal efficiency

Auxiliary fuel boiler1


GENERAL

1) Auxiliary fuel is only use for safety operation purposes and to speed up daily plant start-up. Therefore, auxiliary fuel is not used for electricity generation purposes
Source: CSP Today 2013

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Table 58: Spains optimal plant energy yield


Energy flow

GWh/Year

Incident solar energy

1,258.6

Solar field thermal output

559.3

Thermal energy to TES

212.3

Total thermal energy to power block (TES + solar field)

521.3

Dumped energy

25.4 (2.0% of incident)

Gross energy

199.5

Online parasitics

18.0 (9.0% of gross)

Net energy

181.6

Offline parasitics

1.9

Source: CSP Today 2013

Table 59: Spains optimal plant annual performance


Annual performance
Total operating hours

4,089

Equivalent full-load hours

3,301

Capacity factor

37.69%

Solar-to-electricity efficiency

14.43%

Source: CSP Today 2013

included in the regulation prior to the FIT moratorium.


Figure 49 illustrates a detailed component-wise PPA
breakdown where it can be seen that the EPC cost is the
largest contributor followed closely by financing cost
(including both financing cost during construction and
loan interest payments during operation).
The net present value (NPV) of each of all the expenses
incurred during theprojects lifetime was calculated
in order to derive the PPA breakdown. By doing so,
the impact of the different expenses in the PPA was
calculated.

4.2.6.4. Sensitivity analysis on cost data


To gain a greater understanding of the impact of
different cost items on the PPA tariff, a set of sensitivity
analyses of the reference plant was performed by
varying the main cost components of the project. The
results derived from this analysis provide an insight
into the potential PPA tariff reduction that could be
achieved, identifying those items with the highest
impact where the industry should focus its efforts.
Due to the complex methodology followed in this
report, an optimal plant configuration was determined
regressively for each case studied in the sensitivity
analysis to ensure that the plant configuration with the
lowest PPA tariff is always selected, as would be the case
in a real life project.
First, the impact of CAPEX and OPEX was evaluated. As
expected, CAPEX was identified as the expense with
highest weight in order to reduce the PPA tariff. It offers
an almost linear relationship, where a 30% reduction in
CAPEX translates into a 26.5% reduction in the PPA tariff.
Once CAPEX was identified as the cost item with the
largest potential for PPA tariff reduction, a second
level of analysis was performed in order to study
the impact of the CAPEX structure. To do so, three
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Table 60: Spains optimal plant CAPEX


EUR

EPC cost

292,507,195

87.9%

Procurement and construction

252,094,102

75.8%

Civil works

34,553,052

10.4%

Solar field

81,086,173

24.4%

Power block island

23,523,700

7.1%

9,344,768

2.8%

HTF system

36,367,723

10.9%

TES

48,941,784

14.7%

Electric installation

8,801,104

2.6%

DCS

1,309,293

0.4%

Miscellaneous

8,166,505

2.5%

Engineering (including EPC margin)

40,413,093

12.1%

Developer cost

16,940,285

5.1%

Financing cost

23,267,087

7.0%

TOTAL CAPEX

332,714,565

100.0%

BOP

Source: CSP Today 2013

Table 61: Spains optimal plant OPEX


EUR

1,668,000

35.6%

858,502

18.3%

Electricity

252,598

5.4%

Backup fuel

158,928

3.4%

Water

446,976

9.5%

Service contracts

300,000

6.4%

1,029,251

22.0%

831,786

17.7%

4,687,539

100.0%

Labor cost
Utilities

Materials & maintenance


Insurance
TOTAL OPEX
Source: CSP Today 2013

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Figure 61: Spains optimal plant PPA


30
2%
25

EUR cent/kWh

2%
20

6%

12%
7%

13%

11%
13%

15

31%
30%

n
n
n
n
n
n

Developer cost
Equity returns
OPEX
Tax
Financing cost
EPC cost

10
5

37%

36%

PPA indexed with inflation


Source: CSP Today 2013

PPA w/o escalation

Figure 62: Spains CAPEX and OPEX sensitivity


120%
110%

Relative PPA change

100%
90%
80%
70%

n CAPEX
n OPEX

60%
50%

-50%
Source: CSP Today 2013

-40%

-30%

-20%
-10%
Relative change of component

0%

10%

20%

different analyses were performed, each at a greater


level of detail going from the main overall CAPEX
expenses (EPC cost, developer cost and financing
cost) to the component cost level (mirror, collector
structure, HTF fluid, etc.). With a 36% contribution in
the PPA tariff, the EPC cost offers the greatest room
for cost reduction, particularly the solar field where a
30% cost reduction would translate into an 8.9% PPA
tariff reduction.

Since financing cost was identified as second largest


contributor to the PPA tariff, a sensitivity analysis on the
project loan was performed by varying both the debt
fraction and the loan interest maintaining a constant
loan term of 18 years. Interest during construction was
not modified for this analysis, although it is expected
that it would change in line with the loan interest.
Therefore, a further PPA tariff reduction could be
expected due to lower interest during construction.

Looking at the component level, molten salts and the


collector structure are the items with the largest impact
on the PPA tariff due to the huge solar field required.
Just a 30% reduction in these components would lead
to around a 3.5% reduction in the PPA tariff.

4.2.7. UAE
With the recent inauguration of the first utility scale
CSP plant in the country, UAE represents a very
promising market for CSP deployment. The economic
and demographic growth has led to a rapid increase in
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Figure 63: Spains CAPEX structure sensitivity


120%
110%

Relative PPA change

100%
90%
80%
70%

n EPC cost
n Developer cost
n Financing cost

60%
50%

-50%

-40%

-30%

Source: CSP Today 2013

-20%
-10%
Relative change of component

0%

10%

20%

Figure 64: Spains EPC cost sensitivity


110%

Relative PPA change

105%
100%
95%

n
n
n
n
n
n
n

90%
85%
80%

-50%

-40%

-30%

-20%

-10%

0%

Civil works
Solar field
Power block
BOP
HTF system
TES
Engineering

10%

20%

Relative change of component

Source: CSP Today 2013

Figure 65: Spains component cost sensitivity


103%
102%

Relative PPA change

101%
100%
99%
n
n
n
n
n
n

98%
97%
96%

Absorber tube
Mirror
Collector structure
Turbine
HTF
Molten salts

95%
94%

-50%

Source: CSP Today 2013

-40%

-30%

-20%

-10%

0%

10%

20%

Relative change of component

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Table 62: Spains loan conditions sensitivity (PPA tariff reduction)


Loan interest rate
7.5%
8.5%

4.5%

5.5%

6.5%

9.5%

10.5%

11.5%

40%

4.3%

5.8%

7.4%

9.0%

10.7%

12.5%

14.3%

16.1%

50%

-0.9%

1.0%

3.0%

5.1%

7.2%

9.4%

11.7%

14.1%

60%

-6.2%

-3.9%

-1.5%

1.0%

3.6%

6.3%

9.1%

12.0%

70%

-11.6%

-8.9%

-6.0%

-3.1%

0.0%

3.3%

6.7%

10.2%

80%

-17.1%

-14.0%

-10.6%

-7.0%

-3.3%

0.5%

4.5%

8.7%

90%

-22.6%

-18.8%

-14.9%

-10.7%

-6.4%

-1.9%

2.6%

7.4%

Debt

The value in bold corresponds with the reference plant


Source: CSP Today 2013

energy demand which is covered almost completely


with domestic oil and gas reserves. If sold as export
products, these resources would generate more
revenue for the country. Even though UAE has a poorer
solar resource than its neighboring countries due to
high aerosol concentrations and sand storms (as was
proved in the Shams project, where a 20% overestimation in the DNI was found in the satellite data), there
is a great desire to deploy solar technologies, and the
parabolic trough is gaining momentum as the first
commercial plant starts operation. Financing conditions
are also quite favorable and there is a good investor
environment for renewable energies.

Table 63: UAEs country overview


Solar Resource

2000 kWh/m2/year

Population

8.2 million

GDP per capita

USD $48,500

Installed power capacity

18.5 GW

Annual electricity consumption

34.6 TWh

Targets

7% renewables by 2020

Source: CSP Today 2013

Figure 66: UAEs plant optimization


15.2

PPA (EUR cent/kWh)

15.0
14.8
14.6
14.4

Optimal
configuration

14.2
14.0
320

340

360

380

400

420

440

460

480

500

520

Number of loops
Source: CSP Today 2013

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Table 64: UAEs optimal plant configuration


Item

Value

Unit

METEOROLOGICAL CONDITIONS
Accumulated annual DNI

1978

kWh/m2/year

Average ambient temperature

28.2

Average wind speed

3.4

m/s

1,373,400

m2

Number of loops

420

Row spacing

17

6,258

tons

Total HTF pumping power

9.3

MWe

Freeze protection temperature

50

Equivalent hours

hours

Energy capacity

1,810

MWh-t

Molten salts mass

54,178

tons

Number of tanks

4 (2 cold + 2 hot)

Tank diameter

37.2

Tank height

13.0

3 in each hot tank + 3 in each cold tank

315.9

MWth

Gross power

115

MWe

Net Power

100

MWe

38.9%

Min turbine load

10%

Cooling system

Dry

Auxiliary fuel boiler1

10

MWth

Land requirement

524

Ha

Construction period

25

months

SOLAR FIELD
Aperture area

HTF mass

TES

Number of pumps
HTF-molten salt HEXs thermal power

POWER BLOCK

Turbine nominal efficiency

GENERAL

1) Auxiliary fuel is only use for safety operation purposes and to speed up daily plant start-up. Therefore, auxiliary fuel is not used for electricity generation purposes
Source: CSP Today 2013

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Table 65: UAEs optimal plant energy yield


Energy flow

GWh/Year

Incident solar energy

2,635.1

Solar field thermal output

1,355.4

Thermal energy to TES

462.7

Total thermal energy to power block (TES + solar field)

1,293.0

Dumped energy

39.4 (1.5% of incident)

Gross energy

501.1

Online parasitics

52.3 (10.5% of gross)

Net energy

448.7

Offline parasitics

3.1

Source: CSP Today 2013

4.2.7.1. Optimal plant configuration


Table 64 shows the characteristics of the optimal
plant configuration found for UAE as a result of the
techno-economic optimization process done for the
reference plant.
As can be seen in Figure 66, a range of 410-430 loops was
identified as the optimal configuration for the reference
plant with 115 MW gross capacity and 4 hours of storage.
Due to the relatively low solar resource found in UAE
(similar to the values found in Spain) mainly due to high
aerosol concentration, quite large solar fields are required
compared to other CSP locations in the neighbouring
countries. For example, the same reference plant located
in Saudi Arabia would require 30% less mirror area due to
higher DNI values found there.

4.2.7.2. Energy yield results


The performance results for the optimal plant configuration found for UAE (115 MW gross capacity with 4
hours of TES, dry cooling and 420 loops) are shown in
Table 65 and Table 66.

4.2.7.3. Economic results


Table 67 shows the CAPEX estimation for the optimal

Table 66: UAEs optimal plant annual performance


Annual performance
Total operating hours

4,813

Equivalent full-load hours

3,902

Capacity factor

44.54%

Solar-to-electricity efficiency

17.03%

Source: CSP Today 2013

plant where a total investment of EUR 570 million was


estimated which represents 4.96 EUR/Wgross (4.40
EUR/Wgross for the EPC cost). The solar field represents
the main expense accounting for 27.1% of the total
CAPEX. An OPEX estimation is shown in Table 68 where
a total of EUR 7 million was calculated (EUR cent 1.6/
kWh generated). The complete cost breakdowns can be
found in APPENDIX N and APPENDIX O.
As a result of the techno-economic optimization, a
PPA tariff of EUR 14.11/kWh indexed to inflation (1.5%
annual escalation) was found for a nominal equity IRR
target of 12% and EUR cent 15.71/kWh in the case
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Table 67: UAEs optimal plant CAPEX


EUR

EPC cost

506,551,346

88.8%

Procurement and construction

444,585,731

77.9%

Civil works

59,235,476

10.4%

Solar field

154,785,106

27.1%

52,268,515

9.2%

8,632,136

1.5%

HTF system

70,439,589

12.3%

TES

68,352,716

12.0%

Electric installation

14,095,539

2.5%

2,451,383

0.4%

14,325,271

2.5%

Engineering (including EPC margin)

61,965,615

10.9%

Developer cost

24,919,057

4.4%

Financing cost

38,912,824

6.8%

TOTAL CAPEX

570,383,227

100.0%

Power block island


BOP

DCS
Miscellaneous

Source: CSP Today 2013

Figure 67: UAEs optimal plant PPA

EUR cent/kWh

16

2%

14

2%

12

12%

7%

6%

12%

34%

10
33%
8

n
n
n
n
n

Developer cost
Equity returns
OPEX
Financing cost
EPC cost

6
4

46%

46%

2
0

PPA indexed with inflation


Source: CSP Today 2013

PPA w/o escalation

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Table 68: UAEs optimal plant OPEX


EUR

2,013,300

28.5%

441,450

6.2%

153,897

2.2%

62,078

0.9%

Water

225,475

3.2%

Service contracts

682,983

9.7%

Materials & maintenance

1,655,013

23.4%

Insurance

2,281,533

32.3%

TOTAL OPEX

7,074,279

100.0%

Labor cost
Utilities
Electricity
Backup fuel

Source: CSP Today 2013

of no escalation. The low PPA values obtained are


mainly associated with the favorable financing and tax
conditions found in UAE that compensate the relatively
low solar resource. Figure 67 illustrates a detailed
component-wise PPA breakdown where it can be seen
that the EPC cost is the largest contributor followed
closely by financing cost (including both financing cost
during construction and loan interest payments during
operation).

The net present value (NPV) of each of all the expenses


incurred during theprojects lifetime was calculated
in order to derive the PPA breakdown. By doing so,
the impact of the different expenses in the PPA was
calculated.

4.2.7.4. Sensitivity analysis on cost data


To gain a greater understanding of the impact of
different cost items on the PPA tariff, a set of sensitivity
analyses of the reference plant was performed by

Figure 68: UAEs CAPEX and OPEX sensitivity


120%
110%

Relative PPA change

100%
90%
80%
70%

n CAPEX
n OPEX

60%
50%

-50%

Source: CSP Today 2013

-40%

-30%

-20%
-10%
Relative change of component

0%

10%

20%

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Figure 69: UAEs CAPEX structure sensitivity


120%
110%

Relative PPA change

100%
90%
80%
70%

n EPC cost
n Developer cost
n Financing cost

60%
50%

-50%

-40%

-30%

Source: CSP Today 2013

-20%
-10%
Relative change of component

0%

10%

20%

Figure 70: UAEs EPC cost sensitivity


110%

Relative PPA change

105%
100%
95%

n
n
n
n
n
n
n

90%
85%
80%

-50%

Source: CSP Today 2013

-40%

-30%

-20%

-10%

0%

Civil works
Solar field
Power block
BOP
HTF system
TES
Engineering

10%

20%

Relative change of component

varying the main cost components of the project. The


results derived from this analysis provide an insight
into the potential PPA tariff reduction that could be
achieved, identifying those items with the highest
impact where the industry should focus its efforts.
Due to the complex methodology followed in this
report, an optimal plant configuration was determined
regressively for each case studied in the sensitivity
analysis to ensure that the plant configuration with the
lowest PPA tariff is always selected, as would be the case
in a real life project.
First, the impact of CAPEX and OPEX was evaluated. As

expected, CAPEX was identified as the expense with


highest weight in order to reduce the PPA tariff. It offers
an almost linear relationship, where a 30% reduction in
CAPEX translates into a 26.5% reduction in the PPA tariff.
Once CAPEX was identified as the cost item with the
largest potential for PPA tariff reduction, a second level
of analysis was performed in order to study the impact
of the CAPEX structure. To do so, three different analyses
were performed, each at a greater level of detail going
from the main overall CAPEX expenses (EPC cost,
developer cost and financing cost) to the component
cost level (mirror, collector structure, HTF fluid, etc.).
With a 46% contribution in the PPA tariff, the EPC cost
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Figure 71: UAEs component cost sensitivity


103%
102%
101%
Relative PPA change

100%
99%
98%

n
n
n
n
n
n

97%
96%
95%

Absorber tube
Mirror
Collector structure
Turbine
HTF
Molten salts

94%
93%

-50%

-40%

-30%

-20%

-10%

0%

10%

20%

Relative change of component

Source: CSP Today 2013

Table 69: UAEs loan conditions sensitivity (PPA tariff reduction)


Loan interest rate
7.5%
8.5%

4.5%

5.5%

6.5%

9.5%

10.5%

11.5%

40%

-1.0%

1.0%

3.1%

5.2%

7.5%

9.8%

12.1%

14.6%

50%

-4.4%

-1.9%

0.8%

3.5%

6.4%

9.3%

12.2%

15.3%

60%

-7.8%

-4.7%

-1.5%

1.8%

5.2%

8.7%

12.3%

16.0%

70%

-11.3%

-7.7%

-3.9%

0.0%

4.0%

8.2%

12.4%

16.8%

80%

-14.9%

-10.7%

-6.3%

-1.8%

2.8%

7.6%

12.6%

17.6%

90%

-18.6%

-13.8%

-8.8%

-3.7%

1.6%

7.1%

12.7%

18.4%

Debt

The value in bold corresponds with the reference plant


Source: CSP Today 2013

Table 70: USAs country overview

offers the greatest room for cost reduction, particularly


the solar field where a 30% cost reduction would
translate into a 9.5% PPA tariff reduction.
Looking at the component level, the HTF, molten salts
and the collector structure are the items with the largest
impact on the PPA tariff due to the huge solar field
required. Just a 30% reduction in these components would
lead to around a 2.5-3.5% reduction in the PPA tariff.

Solar Resource

2700 kWh/m2 year

Population

312.9 million

GDP per capita

USD $ 48,387

Installed power capacity

1,139 GW

Annual electricity consumption


Expected annual electricity demand

Since financing cost was identified as the second largest


contributor to the PPA tariff, a sensitivity analysis on the
project loan was performed by varying both the debt

Targets

4,125 TWh
4,700 TWh by 2020
13 GW renewable by 2020

Source: CSP Today 2013

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Table 71: USAs optimal plant configuration


Item

Value

Unit

METEOROLOGICAL CONDITIONS
Accumulated annual DNI

2636

kWh/m2/year

Average ambient temperature

24.3

Average wind speed

3.5

m/s

1,438,800

m2

Number of loops

440

Row spacing

17.4

HTF mass

8,995

tons

Total HTF pumping power

16.3

MWe

50

Equivalent hours

hours

Energy capacity

2,651

MWh-t

Molten salts mass

78,628

tons

Number of tanks

4 (2 cold + 2 hot)

Tank diameter

43.4

Tank height

14.0

3 in each hot tank + 3 in each cold tank

466.1

MWth

Gross power

170

MWe

Net Power

150

MWe

39.25%

Min turbine load

10%

Cooling system

Wet

15

MWth

Land requirement

561

Ha

Construction period

28

months

SOLAR FIELD
Aperture area

Freeze protection temperature


TES

Number of pumps
HTF-molten salt HEXs thermal power

POWER BLOCK

Turbine nominal efficiency

Auxiliary fuel boiler1


GENERAL

1) Auxiliary fuel is only use for safety operation purposes and to speed up daily plant start-up. Therefore, auxiliary fuel is not used for electricity generation purposes
Source: CSP Today 2013

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Table 72: USAs optimal plant energy yield


Energy flow

GWh/Year

Incident solar energy

3,680.1

Solar field thermal output

1,792.1

Thermal energy to TES

532.7

Total thermal energy to power block (TES + solar field)

1,726.2

Dumped energy

38.2 (1.0% of incident)

Gross energy

675.7

Online parasitics

71.1 (10.5% of gross)

Net energy

604.6

Offline parasitics

4.9

Source: CSP Today 2013

Table 73: USAs optimal plant annual performance

fraction and the loan interest maintaining a constant


loan term of 18 years. Interest during construction was
not modified for this analysis although it is expected
that it would change in line with the loan interest.
Therefore, a further PPA tariff reduction could be
expected due to lower interest during construction.

Annual performance

4.2.8. USA
With more than 1 GW of CSP capacity currently under

Total operating hours

4,457

Equivalent full-load hours

3,557

Capacity factor

40.60%

Solar-to-electricity efficiency

16.43%

Source: CSP Today 2013

Figure 72: USAs plant optimization


15.8
15.7

PPA (EUR cent/kWh)

15.6
15.5
15.4
15.3
15.2
Optimal
configuration

15.1
15.0
14.9
14.8
360

380

400

420

440

460

480

500

520

540

Number of loops
Source: CSP Today 2013

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construction, USA represents a very active CSP market.


However, the US market has shown significant signs of
weakness, and the future prospect of the CSP industry
is locally challenged by various factors such as competitive solar PV prices and low gas prices. It is therefore not
clear if this intense deployment activity will persist in
the short term, despite the numerous projects currently
under development.

reference plant with 170MW gross capacity and 6 hours


of storage. Due to the relatively low solar resource
found in USA, quite large solar fields are required
compared with other CSP locations. For example, the
same reference plant located in Saudi Arabia would
require 30% less mirror area due to higher DNI values
found there.

4.2.8.2. Energy yield results


4.2.8.1. Optimal plant configuration
Table 71 shows the characteristics of the optimal plant
configuration found for the US as a result of the technoeconomic optimization process done for the reference plant.
As can be seen in Figure 72, a range of 430-450 loops
was identified as the optimal configuration for the

The performance results for the optimal plant configuration found for USA (170 MW gross capacity with 6
hours of TES, dry cooling and 440 loops) are shown in
Table 72 and Table 73.

4.2.8.3. Economic results


Table 74 shows the CAPEX estimation for the optimal

Table 74: USAs optimal plant CAPEX


EUR

EPC cost

649,010,423

87.9%

Procurement and construction

572,052,086

77.5%

Civil works

66,525,499

9.0%

Solar field

184,456,660

25.0%

Power block island

75,271,656

10.2%

BOP

12,344,269

1.7%

HTF system

97,785,108

13.2%

TES

95,105,899

12.9%

Electric installation

19,196,813

2.6%

2,929,514

0.4%

18,436,668

2.5%

Engineering (including EPC margin)

76,958,337

10.4%

Developer cost

30,356,321

4.1%

Financing cost

58,662,406

7.9%

TOTAL CAPEX

738,029,150

100.0%

DCS
Miscellaneous

Source: CSP Today 2013

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I N T E L L I G E N C E

plant where a total investment of EUR 738 million was


estimated, which represents 4.34 EUR/Wgross (3.82
EUR/Wgross for the EPC cost). The solar field represents
the main expense accounting for 25% of the total
CAPEX. An OPEX estimation is shown in Table 75 where
a total of EUR 8 million was calculated (EUR cent 1.3/
kWh generated). The complete cost breakdowns can be
found in APPENDIX P and APPENDIX Q.

largest contributor followed closely by financing cost


(including both financing cost during construction and
loan interest payments during operation).

As a result of the techno-economic optimization, a PPA


tariff of EUR 14.87/kWh indexed to inflation (3% annual
escalation) was found for a nominal equity IRR target of
13% and EUR cent 18.39/kWh in the case of no escalation.
Figure 73 illustrates a detailed component-wise PPA
breakdown where it can be seen that the EPC cost is the

4.2.8.4. Sensitivity analysis on cost data

The net present value (NPV) of each of all the expenses


incurred during the projects lifetime was calculated in
order to derive the PPA breakdown. By doing so, the
impact of the different expenses in the PPA was calculated.

To gain a greater understanding of the impact of


different cost items on the PPA tariff, a set of sensitivity
analyses of the reference plant was performed by
varying the main cost components of the project. The
results derived from this analysis provide an insight

Figure 73: USAs optimal plant PPA


20
18

2%

16

10%
2%

EUR cent/kWh

14

8%

9%

12

16%

16%

10
8

7%

31%
29%

n
n
n
n
n
n

Developer cost
Equity returns
OPEX
Tax
Financing cost
EPC cost

6
4

36%

35%

2
0

PPA indexed with inflation


Source: CSP Today 2013

PPA w/o escalation

Figure 74: USAs CAPEX and OPEX sensitivity


120%
110%

Relative PPA change

100%
90%
80%
70%

n CAPEX
n OPEX

60%
50%

-50%

Source: CSP Today 2013

-40%

-30%

-20%
-10%
Relative change of component

0%

10%

20%

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into the potential PPA tariff reduction that could be


achieved, identifying those items with the highest
impact where the industry should focus its efforts.
Due to the complex methodology followed in this
report, an optimal plant configuration was determined
regressively for each case studied in the sensitivity
analysis to ensure that the plant configuration with the
lowest PPA tariff is always selected, as would be the case
in a real life project.

First, the impact of CAPEX and OPEX was evaluated. As


expected, CAPEX was identified as the expense with
highest weight in order to reduce the PPA tariff. It offers
an almost linear relationship, where a 30% reduction in
CAPEX translates into a 27.2% reduction in the PPA tariff.
Once CAPEX was identified as the cost item with the
largest potential for PPA tariff reduction a second level
of analysis was performed in order to study the impact
of the CAPEX structure. To do so, three different analyses

Table 75: USAs optimal plant OPEX


EUR

2,138,000

26.7%

736,778

9.2%

Electricity

510,766

6.4%

Backup fuel

119,591

1.5%

Water

106,421

1.3%

Service contracts

858,334

10.7%

Materials & maintenance

2,057,811

25.7%

Insurance

2,214,087

27.7%

TOTAL OPEX

8,005,010

100.0%

Labor cost
Utilities

Source: CSP Today 2013

Figure 75: USAs CAPEX structure sensitivity


120%
110%

Relative PPA change

100%
90%
80%
70%

n EPC cost
n Developer cost
n Financing cost

60%
50%

-50%

Source: CSP Today 2013

-40%

-30%

-20%
-10%
Relative change of component

0%

10%

20%

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Figure 76: USAs EPC cost sensitivity


110%

Relative PPA change

105%
100%
95%

n
n
n
n
n
n
n

90%
85%
80%

-50%

-40%

-30%

-20%

-10%

0%

Civil works
Solar field
Power block
BOP
HTF system
TES
Engineering

10%

20%

Relative change of component

Source: CSP Today 2013

Figure 77: USAs component cost sensitivity


103%
102%
101%
Relative PPA change

100%
99%
98%

n
n
n
n
n
n

97%
96%
95%

Absorber tube
Mirror
Collector structure
Turbine
HTF
Molten salts

94%
93%

-50%

Source: CSP Today 2013

-40%

-30%

-20%

-10%

0%

10%

20%

Relative change of component

were performed, each at a greater level of detail going


from the main overall CAPEX expenses (EPC cost,
developer cost and financing cost) to the component
cost level (mirror, collector structure, HTF fluid, etc.).
With a 35% contribution in the PPA tariff, the EPC cost
offers the greatest room for cost reduction, particularly
the solar field where a 30% cost reduction would
translate into a 9.8% PPA tariff reduction.
Looking at the component level, molten salts and the
collector structure are the items with the largest impact
on the PPA tariff due to the huge solar field required.
Just a 30% reduction in these components would lead
to around a 3.2% reduction in the PPA tariff.

Since financing cost was identified as second largest


contributor to the PPA tariff, a sensitivity analysis on the
project loan was performed by varying both the debt
fraction and the loan interest maintaining a constant
loan term of 19 years. Interest during construction was
not modified for this analysis, although it is expected
that it would change in line with the loan interest.
Therefore, a further PPA tariff reduction could be
expected due to lower interest during construction.

4.3. Market comparison


After the results for the eight analyzed markets have
been presented and discussed, a cost and performace
comparison between them is shown in this section.
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Table 76: USAs loan conditions sensitivity (PPA tariff reduction)

4.5%

5.5%

6.5%

Loan interest rate


7.5%
8.0%
8.5%

9.5%

10.5%

11.5%

40%

9.1%

10.6%

12.1%

13.8%

14.6%

15.5%

17.3%

19.1%

21.0%

50%

2.8%

4.7%

6.7%

8.8%

9.9%

11.0%

13.2%

15.5%

17.9%

60%

-3.6%

-1.3%

1.2%

3.7%

5.0%

6.3%

9.1%

11.9%

14.8%

70%

-10.1%

-7.4%

-4.5%

-1.5%

0.0%

1.6%

5.0%

8.5%

12.1%

80%

-16.8%

-13.6%

-10.1%

-6.5%

-4.6%

-2.7%

1.3%

5.5%

9.8%

90%

-23.4%

-19.5%

-15.4%

-11.1%

-8.9%

-6.6%

-2.0%

2.8%

7.8%

Debt

The value in bold corresponds with the reference plant


Source: CSP Today 2013

Firstly, it is important to note that the local approach


adopted in this report where technical, cost and
financing parameters were specifically assessed and
defined according to real constraints and situation
found in each market, makes the comparison between
different countries not so straight forward if apples to
apples want to be compared. As a consequence, the
comparison between markets should not just look at
the PPA, but also at the underlying assumptions such as
the PPA escalation and the equity IRR target.
Contrary to last years report where a single reference
plant was defined in the study, the fact that this report
shows a different reference plant for each market
means that different plant sizes are being compared
and therefore the positive performance impact of larger
plants with larger TES systems should be taken into
account.

configuration found for each market are shown in Table


77. The high variability in the results can be associated
with the different solar resource and reference plant
characteristics found in each market. Some main
conclusions can be derived:

Also, local costs had been accurately reproduced in


the methodology, adding more complexity to the
comparison.
As a result, the PPA tariffs calculated for each market
intend to be representative of the real values that
parabolic trough plants could provide under the
specific local conditions found in those countries.
The performance results obtained for the optimal plant

The higher the DNI, the lower the solar field area
required for a same gross power and TES capacity.
However, this can be affected by low local costs
where increasing the solar field can be the best
economical approach.
The capacity factor depends mainly on the TES
capacity and also on the solar resource. High
capacity factors in the range of 60% can be found for
large TES sizes and good DNI, such as the case with
Chile.
The impact of the type of cooling system used is
somehow hidden in the net energy figures. However,
lower online parasitics in the range of 8-9% of gross
annual energy are estimated with wet cooling system
compared with 10-11% for dry cooling systems which
leads to higher relative net energy outputs in cases
where wet cooling towers are implemented.
Solar-to-electricity efficiency is not only related with
the solar resource, but mainly with the solar field
sizes derived from the economical optimization.
This is the case for the examples of South Africa and
India, where the notably higher DNI values found in
South Africa (approx 65% higher in than India) are
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not compensated with the solar field found as the


optimal configuration resulting in a lower solar-toelectricity efficiency than India.
Table 78 shows the main economic results of the
optimal plant configuration for the reference plants
obtained for each of the markets analyzed during this
report. It is important to highlight the impact of the
different financing conditions found in each market
and the different PPA escalations assumed which has
a critical impact in the calculated PPA tariff making the
comparison somewhat complicated. Some important
conclusions can be drawn:

Chile offers the lowest PPA tariff (12.63 EUR cent/


kWh) mainly because of the extraordinary solar
resource available in some regions of the country
and fair financial conditions.
Despite its relatively low solar resource, UAE is ranked
as the market with the second lowest PPA tariff
because of the favorable financing and tax conditions there.
Although different plant sizes and characteristics
were found to be representative in the USA, Saudi
Arabia, Morocco and South Africa, the PPA tariffs
estimated for these four countries are quite similar (in
the range of 15-16 EUR cent/kWh).
The case of India is interesting as the PPA tariff
estimated is quite high compared with the PPA

prices that were signed for the projects included in


the first phase of the Solar Mission. Nonetheless, low
manufacturing and labor costs in India offset the low
solar resource found in the country (compared with
the other analyzed markets), leading to moderate
PPA tariffs in the range of 17 EUR cent/kWh.
Spain comes out as the market with the highest PPA
tariff (23.24 EUR cent/kWh). This is quite an interesting finding since it proves there is little margin
between the estimated PPA tariff and the FIT of 26.8
EUR cents/kWh that CSP projects receive in Spain.
Consequently, the latest measures adopted by the
Spanish government that will notably cut project
revenues will eat into the estimated margin between
the calculated PPA tariff and the FIT, putting projects
in a very delicate position. Moreover, it should be
highlighted that the PPA tariff was calculated using
current market prices, meaning that the projects
built a couple of years ago would most likely have
higher energy costs closer to the FIT.

The metric EUR/W that is commonly used in the market


should be treated with care since there is not a direct
relation between EUR/W and PPA tariff. This can be seen
in Table 78, where the market with the lowest EUR/W
ratio (India with a 28% lower ratio than Chile) has a 5%
higher PPA tariff. The reason for this lies in the different
performance and financing conditions that make a
plant with a lower relative initial investment (EUR/W)

Table 77: Summary of performance results for all markets


Item

Chile

UAE

Saudi
Arabia

USA

Morocco

South
Africa

India

Spain

Number of loops

290

420

440

290

500

270

380

190

Gross power

100

115

170

115

220

115

110

55

TES capacity (hours)

10.5

Annual net energy


(GWh)

542.1

448.7

604.6

403.3

678.8

368.2

358.8

199.5

Capacity factor

61.9%

44.5%

40.6%

44.0%

35.2%

36.6%

34.1%

37.7%

Online parasitics

10.7%

10.5%

10.5%

10.8%

8.9%

10.5%

8.4%

9.0%

Solar-to-electricity
efficiency

18.4%

17.0%

16.4%

17.1%

17.0%

15.6%

16.2%

14.4%

Source: CSP Today 2013

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Table 78: Summary of economic results for all markets


Item

Chile

UAE

USA

Saudi
Arabia

Morocco

South
Africa

India

Spain

CAPEX (M EUR)

547.9

570.4

738.0

495.2

750.0

467.6

437.2

332.7

CAPEX (EUR/W)

5.48

4.96

4.34

4.31

3.41

4.07

3.97

6.05

6.8

7.1

8.0

6.6

9.0

5.6

5.1

4.7

12.63

14.11

14.87

14.93

15.42

15.98

17.16

23.24

3%

1.5%

3%

4.5%

3%

6%

8%

2.5%

35-40%

35-40%

80-90%

35-40%

40-45%

40-45%

45-50%

70-80%

OPEX (M EUR)
PPA (EUR cent/kWh)
PPA escalation
Estimated local content
Source: CSP Today 2013

have a higher cost of electricity.


Figure 78, below, shows a comparison of the results
obtained for each market. Both the PPA indexed to
inflation and without indexation (flat tariff ) are shown
together with the annual DNI. It can be seen that the
solar resource is not the only parameter influencing the

PPA tariff, with costs and financing conditions playing


a similar role as demonstrated in the cases of UAE
and India. It is therefore quite difficult, and not always
accurate to predict and compare PPA tariffs between
different markets by looking just at the solar resource.
Another important finding of the report was the large

Figure 78: PPA market comparison


30

3500
n PPA indexed with inflation
n PPA w/o escalation
n DNI

25

3000

PPA (Euro cent/kWh)

2000
15
1500
10

Annual DNI (kWh/m2 / year)

2500
20

1000

500

Chile

UAE

USA

Saudi Arabia

Morocco

South Africa

India

Spain

Source: CSP Today 2013

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valuable result for governments trying to define the


regulatory frameworks and for off-takers that could be
interested in signing a higher but constant PPA tariff
over certain years making it independent of rising
inflation rates (and therefore PPA tariffs) as it can be
the case of mining companies or self-consumption
approaches with large electricity consumers.

impact of PPA tariff escalation.


Although a PPA tariff indexation with inflation was
assumed for all the countries, no standard criterion in this
regard is set by governments and different approaches
can be adopted. Examples of this include India, where
during the first phase of the national solar mission,
indexation of the PPA tariff was not allowed, and South
Africa, where bidders are requested to offer two tariffs:
one fully indexed and another partially indexed.

The comparison between markets shows that several


markets already offer good opportunities for parabolic
trough technology to provide a relatively low electricity
cost below 16 EUR cent/kWh. This is a positive result that
should encourage further deployment of the technology.
Not only countries with excellent solar resource like Chile
offer good business opportunities for parabolic trough,
but also other countries with lower DNI values but with
reduced local costs (i.e. India) or more favorable financing
conditions (i.e. UAE) can represent good locations for
parabolic trough deployment.

In order to quantify the influence of the PPA tariff


escalation factor, a sensitivity analysis was performed
for all the countries, varying the PPA tariff escalation
from no escalation to 10%, as shown in Figure 79. In
general, the impact of PPA escalation in quite similar for
all countries and reduction of PPA tariffs in the range of
50% can be expected when going from a no indexed
situation to a 10% annual escalation.
However, it is important to note that although different
PPA tariffs are found depending on the PPA escalation,
the equity IRR for plant owner remains the same.
Therefore, looking at the overall economic picture of the
project, the PPA escalation does not impact the return
of the investment (it does however modify slightly the
NPV) since it is just a matter of price escalation.
The impact of the PPA escalation shown here is a

This market comparison, together with the results from


the sensitivity analysis performed on each country
gives this report an unique local approach showing the
real economic performance that could be expected
in each country using realistic parameters and local
impact, rather than general assumptions that cannot be
extrapolated from market to market. This represents an
important added value for this report compared with
other studies and publications found in the industry.

Figure 79: PPA escalation impact


30

n
n
n
n
n
n
n
n

PPA (EUR cent/kWh)

25

20

Chile
UAE
USA
Saudi Arabia
Morocco
South Africa
India
Spain

15

10

5
0%

2%

4%

6%

8%

10%

PPA escalation
Source: CSP Today 2013

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5.
Trends and developments

For parabolic trough technology to become more


competitive in the energy sector, special attention
will have to be given to driving down the LCOE and
reduce the large capital investment associated with this
technology, reflecting its inherent large manufacturing
and installation costs. Improvements will thus require
betterments at both component and system-level for the
solar field, HTF, TES, cooling technology and power block.

processes, several paths to LCOE reductions exist. The


path towards the maturity of parabolic trough is shown in
Figure 80, along with other renewable energy alternative.
Indeed, according to DLR, a potential 50% reduction in
LCOE is anticipated within the next 10 to 15 years.

Even though some of the core components of parabolic


trough power plant rely on fairly mature technologies
and on well understood systems and thermodynamic

5.1. Power block

The potential for cost reduction of such promising


avenues will be explored and analyzed in this section.

To better address the peculiarities of parabolic trough


applications, both the power island and the power

Anticipated cost of full-scale application

Figure 80: Maturity of Renewable Energy Technologies

Dish-Stirling STE
Biomass gasification

Central receiver STE


Geothermal

Wave
Tidal & river
turbines

Concentrating PV

Thin film PV

Offshore wind

Parabolic trough STE

Silicon PV

Cofired biomass

Direct-fired biomass
Nano structured PV

Research
Source: CSP Today 2013

Development

Demonstration

Deployment

Onshore wind
Hydro

Mature technology

Time
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block itself must be optimized to meet the daily startup


and shutdown cycles of the plant. Todays 100-MW
plant configuration, as selected for the reference plant,
may evolve to higher plant sizes up to 250 MW, where
the cost saving of the power block is expected to drop
at the 0.7th power as per following equation:
If dry-cooling is adopted as will be required in the
majority of the sites where parabolic trough plants
will be developed in the coming years it is expected
that a cost penalty will result from the oversized
air-cooled condensers currently employed, leading to
an increase in the CAPEX of 3 to 5% depending on plant
size and specific ambient conditions (cost penalties
from USD 1140/kW to USD 875/kW for 110MW and
280MW-turbines, respectively). When considering plant
optimization, due consideration should also be given
to the interfaces with the solar field and heat transfer
systems.

order to increase efficiency at part-load operation and


during transient periods, thereby optimizing plant
performance during such frequent operating modes
of a parabolic trough plant. Reducing start-up times is
also an important issue for a technology that experiments daily start-up and shutdown cycles. For hybrid
parabolic trough plants, this could be achieved using
aeroderivative turbines such as GEs LM gas turbine
series (other suppliers include Rolls Royce and Pratt &
Whitney), due to their rapid startup and load-following
capabilities.
In the case of steam turbines, annual energy production
will only be optimized if the high efficiency rates at
full-load operation can be matched at various part-load
power levels. This can be achieved by making custom
designed adjustments for parabolic trough applications,
e.g. rotor and stator blades designed for the specific
nature of transient load applications.
New applications may also prompt new design criteria,
based on the performance requirements for:

Since most utility-scale conventional power cycles


are designed to operate continuously at rated power
and have a narrow band of power load fluctuation,
improved power block designs must be sought in

Steam power cycle

Figure 81: Carnot Efficiency of Various Power Cycles


80%

Theoretical Carnot
Thermal conversion efficiency

70%

75% Carnot

60%

air-Brayton
combined
Ericsson
50%

Stirling
Power
tower

40%

Parabolic
trough
30%
300
Source: CSP Today 2013

400

500

600

S-steam
S-CO2

700

800
900
Temperature (C)

1000

1100

1200

1300

1400

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Integrated solar cycle


Cycle combined cycle
Hybrid cycle

The overall efficiency of parabolic trough technology


could also be improved by considering other thermodynamic power cycles, as depicted in Figure 81, although this
may require entirely new designs capable of supporting
the elevated cycle temperature. In this regard, it is
noteworthy that the largest grant provided by the US
Department of Energy (DoE) under the SunShot initiative
has been awarded to design and build a supercritical CO2
(s-CO2)turbine under a closed-loop Brayton power cycle
in order to explore the increased thermal efficiency and
potential cost reduction that this power cycle can offer.
This proposed Brayton cycle system using s-CO2 has a
lower weight and volume with a lower thermal mass, and
features a less complex power block compared with the
conventional Rankine cycles in use today due to the higher
density of the fluid and simpler cycle design. Furthermore,
a lower thermal mass allows for a faster start-up and
turbine load change than an HTF/steam-based system.

trough applications has been in development by some


companies such as SkyFuel and 3M for some years now,
and promises improved reflectance performance with
reduced weight (ReflecTech aluminum laminated
film is 3.6 kg/m2 versus glass mirrors 10 kg/m2, the film
itself is 332g/m2) and cost while preserving ultra violet
stability and corrosion resistance. As an example, the
performance of 3Ms Mirror Film 1100 is as follows [14]:

Reflectivity: 94.5%
Hemispherical reflectance: >93% after 14 years

5.2. Collector design

Since the shadowing effect of parabolic troughs


influences plant yield, the answer to boosting system
efficiency may lie in simply increasing the aperture of
collectors, as proposed, among others, by Flagsol, or
the collaboration between Gossamer and 3M. Indeed,
the LAT 73 developed by Gossamer, which is todays
largest commercially available parabolic trough, offers a
7.3-metre aperture featuring 3Ms mirror film 1100 and
is fabricated from 70% recycled aluminum, leading to
remarkable weight and cost savings. Well exemplifying
the aforementioned factors, the LAT 73 claims to reduce
installation costs by over 25%.

The collector structure must not only support the


mirrors and absorbers, but it must also sustain the wind
driven loads which can induce buckling of the panels
and torsion within the collectors, while maintaining
highly-specific geometric dimensions and tracking of
the sun in order to ensure the concentrated sunlight
hits the absorber tube in the right way. The structural
design of the collectors must also ensure that fluctuating wind loads do not excite the natural modes of
the collector, which would lead to poor fatigue life.
Structural optimization of the collector must thus take
into account strength and fatigue life, but also harmonic
characteristics, as well as cost of manufacturing and
assembly.

Reducing the number of moving parts, by rotating


the trough about a stationary axis where the absorber
tubes are located, may also provide a means for solar
collector assembly design simplification, reduction in
joints and thus improved collector robustness, reliability
and cost. Furthermore, the used of fixed absorber tubes
allow all piping connections to be welded and flanged,
reducing leakage and aging issues associated with the
flexible joints in use today (ball joints or flex hoses). The
company Hittite Solar Energy is already working in this
direction and has applied for several patents for this
collector design, which it claims is very suitable for use
in combination with DSG.

Indeed, other than structural strength requirements,


particular effort must be given to the required assembly
time. By moving from thick glass reflectors (3 to 4mm
thick) to thin mirror films, not only can material be
saved, but reflectivity can be improved. The use of thin
reflective films (with adhesive backing) for parabolic

5.2.1. Manufacturing
For parabolic trough costs to fall, not only must they
provide cutting-edge performance with increased
efficiency, but they must also utilize material and local
labor resources efficiently. A lean approach to manufacturing is therefore essential in meeting this objective,
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also offers a further chance to make material savings as


shown in Table 79.

by focusing on customer value. The areas which can


contribute to generating customer value include:

5.2.1.1.Ultimate Trough:

Transportation
Inventory
Lead time
Over-processing
Over-production
Quality

The Ultimate Trough is a third parabolic trough


collector developed by Schlaich Bergermann und
Partner, SBP Sonne GmbH and other partners.

Each and every one of the aforementioned


improvement categories can apply to parabolic
troughs. Lean manufacturing, as a philosophy, aims
at streamlining processes, reducing waiting times as
well as defects. For parabolic trough costs to diminish,
attention to detail is paramount to adding customer
value. Trough designs must be in line with logistic
constraints, materials must be stored and transported
efficiently, assembly must be automated, lead time
must be reduced, and quality control measures must
be taken by adopting industry specific standards
where applicable. Diversity in the supply chain is also
an important factor to promote in order to maintain
competitive prices.
This is exemplified by the Ultimate Trough designed
by Flabeg, which has 50 to 60% fewer components, i.e.
drives, sensors, control boards, cabling, ball joints, valves
and piping, than an average parabolic trough. Reducing
the number of components not only promotes
increased reliability through system simplification, but

The Ultimate Trough collector was developed with


an aperture area of 1,689 m and an aperture width of
7.5 meters, suiting solar fields with an aperture area
of 500,000 to 2,500,000m2. A first prototype collector
was built in a German production hall in 2011. Detailed
photogrammetry and deflectometry measurements
have confirmed the excellent optical performance
of the collector, despite the increase in size, with a
purported net efficiency of 15.5% [15].
The Ultimate Trough is suited to large-scale solar thermal
power plants in the range of 50 to 250 MWe. Profiting
from economies of scale, such plants will further decrease
costs and possibly make solar power plants competitive
even with fossil fuel-fired power plants [15].
As depicted in Figure 82, the Ultimate Trough has gaps
across the reflector segments. Wind tunnel tests have
demonstrated reduced wind loading as a consequence
of the enlarged mirror gaps serving as venting gaps to
equalize wind-induced pressure above and below the
mirrors. On the other hand, very big gaps enlarge the
gross aperture significantly, thereby reducing optical

Table 79: Eurotrough to Ultimate Trough Component Comparison


Component
SCE
Drives/Sensor/Controls
Pylon Foundations
Swivel Joints
Cross Over Pipes

Eurotrough

Ultimate Trough

Saving

18,960

7,080

37%

1,580

708

45%

19,750

7,788

39%

3,160

1,416

45%

395

177

45%

Source: CSP Today 2013

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Figure 82: Evolution of parabolic trough collector sizes over 3 development cycles at sbp (Eurotrough,
HelioTrough, Ultimate Trough)

Source: Renewables Made in Germany, 2010

efficiency. An intermediate optimum was found when


designing the Ultimate Trough. The 200 mm-wide gaps
between the inner and outer mirror help to decrease
wind load factors by up to 30 % [15].
The evolution of SBPs parabolic trough collector dimensions in their three development cycles is shown in Figure
82. When doubling the aperture area per collector, a
reduction of 20% in specific costs is expected (compared
with Eurotrough technology). By doubling collector
aperture area, the number of drive units, sensors, control
elements, pylon foundations, loop specific piping, and
erection procedures is halved. A huge cost reduction can
be achieved by reducing solar field assembly costs: by
reducing the number of solar collector elements by 60%,
related labor costs are reduced by around 30% [15].

5.2.1.1. SkyTrough and SkyTroughDSP


In 2010, the DoE issued the Base-load Concentrating
Solar Power Generation funding opportunity
announcement (FOA) [16] to develop a low-cost
parabolic trough system for base-load concentrating
solar power generation [16]. Having been awarded
Phase One of this project, SkyFuel-manufacturer of s has
announced it has also been awarded the second phase
of the cost-shared US Energy DoE contract. The new
collector possesses a SkyTroughDSP design, building

on the innovative features pioneered and proven in


commercial operation of the SkyTrough since 2009.
During Phase One, research resulted in a preliminary
design of the parabolic trough subsystems, optimized for
cost and performance. The new collector features greater
sun concentration than the original SkyTrough, which
already presents a major improvement on traditional
glass mirror-based technology. The new collector will
also operate at higher temperatures, making thermal
storage more cost effective for dispatchable electricity
production after the sun sets. Most significantly, the
SkyTroughDSP will cut costs by 20% compared with the
original high-performance, low-cost SkyTrough[16].
Phase Two research will produce a detailed design and
a full-scale, single-module pilot using molten salt as the
HTF. Operation with molten salt permits thermal storage
at higher temperature, thereby reducing the storage
volume and cost [16].
SkyFuel is developing a commercial parabolic trough
collector with:

LCOE of 0.09 USD/kWhe in 2020


Capacity factor of 75%, suitable for baseload operation
A larger aperture than any trough in commercial
operation today
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Maximum operating temperature in excess of 500C


Ability to use molten salt directly as HTF

The rendered image below (Figure 83) shows SkyFuels


SkyTroughDSP (top) compared to the SkyTrough
(middle) and the Nevada Solar One trough (bottom),
shown inside a football stadium for scale. Meanwhile,

a detailed comparison of the characteristics of the two


SkyFuel troughs is provided in Figure 84.

5.2.2. Installation
As previously mentioned, collector assembly is a key
element to streamlining construction on site, and would
greatly benefit from an automated assembly process

Figure 83: Size comparison between SkyFuels SkyTroughDSP and SkyTrough

Source: CSP World, 2012

SkyTrough

SkyTrough DSP

Figure 84: Specific characteristics of SkyFuels SkyTrough DSP and SkyTrough

Aperture width
Maximum operating temperature
Heat transfer fluid

6m

~8m

400C

500C

Thermal oil

Thermal oil or molten salt

ReflecTech Mirror Film


ReflecTechPLUS

Abrasive resistant coating





Source:
G. Hoste, 2013

ReflecTech PLUS
advanced construction with:
Integrated abrasion resistant and
antisoiling coating
Increased specular and hemispherical
reflectance
Reduced cost
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as it is already possible with some parabolic trough


collectors that are quickly assembled on a temporary
production line and erected on site, reducing assembly
time and errors. With the cost of site assembly and
erection of the collector loops accounting for up to 30
to 40% of the total solar field cost, there is significant
room for cost reductions, mainly in those emerging
markets that can offer low labor costs. This is why
BrightSource is currently working on the development
of an automated collector-assembly platform under
the 2012 SunShot Concentrating Solar Power R&D FOA.
While this project aims to improve heliostat assembly
and field installation processes, it could very well apply
to or benefit parabolic troughs.
Their system features the following objectives
[BrightSource, 2012]:

Preliminary and partial assembly of the mirror units


at a centralized facility
Development of an automated, transportable
platform assembly devices
Delivery of a fully-completed assembly to the solar
field for final installation

Provision of a solar-field installation at 75 USD/m2

5.2.3. Maintenance
As is the case for most renewable energy technologies,
the cost of free energy comes in the form of high CAPEX
and annual O&M costs (OPEX). Indeed, as mentioned in
chapter 3C4, the contribution of OPEX to the lifetime
cost of a parabolic trough plant can be in the range of
13% - a share which should be far from neglected. As
a result, it is critical to improve component and system
level reliability not only to avoid repair expenditures,
but also to ensure high plant availability, and therefore
maximum plant energy yield.
Reliability constitutes a quintessential power plant
characteristic as it reflects directly upon availability,
and thus on the capacity factor. The critical nature of
reliability is well exemplified by the case of leakages in
the steam generator, which can result in half of a solar
field being shut down (as per current plant configurations where two 50% steam generation trains are
used) while the maintenance tasks are completed and
tubes plugged or gaskets replaced. With an estimated
mean repair time of four days, production losses can

Figure 85: Production Losses due to U-Tube failure


120

n Scenario 1
n Scenario 2
n Scenario 3
n Scenario 4
n Coll type

100

US$ (million)

80

60

40

20

Source: CSP Today 2013

10

15

20

25

Years

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be seriously damaged. With the concentration ratio


of todays parabolic troughs (>100), higher operating
temperature limits up to 500-550 C could be achieved.
At such temperatures, other HTFs such as DSG, molten
salt or supercritical CO2 may become more appropriate.
While molten salt promises great cost reductions by
improving thermal conversion efficiency, reduced TES
and other HTF costs, other problems, such as corrosion
and freezing, exist. Materials that are compatible with
molten salt, as well as lower melting-point HTFs, are
therefore being sought.

be significant and can hinder profitability [18]. Such


losses are illustrated in Figure 85. Pressure drops across
the collector field are also critical to a plants economy
throughout its service life.
Automation can not only be employed to reduce
assembly costs, but also for cleaning purposes, as is the
case in most existing parabolic trough plants. Automation
of the cleaning of the solar collector allows for:

Reduced cleaning times, which is translated into a


lower labor cost (lower OPEX)
A decrease in water consumption, which also drives
down OPEX
An increase in the efficiency of the cleaning process

Attempts to raise the operating temperatures of trough


systems by using molten salt as an HTF are complicated
by the fact that the salt is liable to freeze along the
extended stretches of horizontal tubing around CSP
plants. Nevertheless, there is a trend towards molten salt
in line-focusing systems such as parabolic troughs. In
parallel, water is used as an HTF in line-focusing systems
due to its lower freezing point compared with molten
salt. Furthermore, water offers an increased efficiency
due to the higher operating temperature [19].

5.3. Heat transfer fluids


Synthetic oils have traditionally been used as the
primary HTF in CSP because they are widely used for a
variety of different applications and are mass-produced.
As a result, their chemical and physical characteristics
are well understood and they are highly affordable. In
addition, they have the advantage over molten salt in
that their freezing point is very low.

In June 2013, CIEMAT, the Spanish Centre for Energy,


Environment and Technology Investigations Almeria Solar
Platform announced the launch of a joint program with
DLR to research into DSG parabolic trough technologies
[24]. The DUKE (for Durchlaufkonzept Entwicklung und
Erprobung) project will look at using superheated steam

The limiting temperature for parabolic troughs is driven


by the HTF. For synthetic oil, this corresponds to a
temperature of approximately 400C temperature, after
which degradation starts to be very high and oil can
Figure 86 Schematic diagram of DUKE project

Balance of
plant

North

LS-3 Collectors (9x50m/ 2x25m)


1

1b

1a

Eurotrough collectors (2x100m)

0b

0a

10

11

12

Solarlite SL4600+ collectors (3x100m)

Source: Platforma Solar de Almeria, 2013

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to replace synthetic oils as the HTF. Elsewhere, companies


such as Airlight Energy (see below) are looking to use
atmospheric-pressure air for heat transfer.

5.3.1. Compressed gas


The SunShot program has secured funding for studying
the use of supercritical-CO2 in CSP operations using a
closed-loop recompression Brayton cycle, as opposed
to a traditional open-loop Rankine cycle. The motivation
for using compressed gas, or s-CO2, lies in the desire to
operate at higher temperatures [20]. According to CIEMAT,
compressed gas can be used to break the temperature
barrier of current parabolic trough designs [21]. Using
pressurized air on a tube or close volumetric absorber, it
is possible to drive a Brayton cycle (or a combined cycle)
on a solarized gas turbine at temperatures up to 1000C
(1832F), increasing the efficiency of the system compared
with typical Rankine cycles at 550C (1022F).
The Brayton cycle offers the potential for higher
efficiencies and greater power densities, which means
a smaller power block can be employed, while costs are
cut. According to Zhiwen Ma, senior engineer at NREL,
supercritical-CO2 has the potential to :

Trends and Developments

B U S I N E SS

Facilitate scalability and power range suitability of CSP


Achieve higher efficiencies at lower temperatures
Improve overall plant efficiency
Avoid freezing in pipes

Three of Sunshots initiatives exemplify the potential of


s-CO2 and its potential for reducing power block size (30

times smaller than a conventional steam-driven Rankine


cycle). As an objective, the program aims at designing,
fabricating and validating s-CO2 technology using a
10-MWe demonstration plant operating at up to 700C
[20]. Unfortunately, the high-pressure requirement of
supercritical CO2 renders its application to parabolic
trough limited, and at this early development stage, the
cost benefit of compressed air and s-CO2 technology
remain unclear.

5.3.2. Direct steam generation


As for compressed gas, the motive for pursuing DSG lies
in the potential for increasing operating temperature
and achieving higher efficiencies while simplifying
plant design by eliminating the need for complex and
expensive equipment associated with other HTFs (such
as the steam generator and the expansion and overflow
system in the case of synthetic oil). For process heat
applications, DSG constitutes the most bankable CSP
technology. An additional benefit of DSG as an HTF is
that it also reduces environmental risk when compared
to synthetic oil.
Under the European Direct Solar Steam (DISS) project,
the feasibility of DSG was proven in a pre-commercial
study for plant of 5-MW in Seville, Spain. This study
revealed that saturated steam would yield a 4%
higher annual energy output, at a cost 5% higher
than the superheated steam alternative. In both cases,
recirculation of steam within the solar field was used to
preserve single-phase superheated steam conditions as
shown in Figure 87 and Figure 88.

Figure 87: Superheated Steam Cycle

Figure 88: Saturated Steam Cycle

Source: CSP Today 2013

Source: CSP Today 2013

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However, if single-phase flow is altered due to strong


gradients in solar radiation, uneven heat transfer will
result and lead to hot spots in the absorber tubes,
which can potentially cause damage to various
components [22].
With potentially uneven heat transfer in solar field components due to multi-phase flow, the design of robust rigid
and flexible joints and seals (graphite or other) becomes
critical to preserving plant reliability and avoiding leakage,
which is currently one of the main drawbacks restricting
further deployment of DSG technology.

5.3.3. Molten salt


Molten salt has been used as an HTF at Enels Archimede
demonstration plant on the island of Sicily, which features
a two 380-MWe combined-cycle gas turbines (CCGT)
and a 4.9-MWe ISCC with molten salt as a heat transfer
media. The molten salt (60% NaNO3 and 40% KNO3) has a
freezing point of 238C and a maximum operating point
of 600C. To avoid freezing of the pipelines, heat tracing
is used to keep the heat transfer media in liquid phase
using the joule and skin effect. The objectives of this pilot
project in Italy were as follows:

Trends and Developments

B U S I N E SS

Assessment of technology
Testing of enhanced performance
Validation of numerical models
Strategic planning of commercial application

The benefit highlighted by this alternative fluid are the


following:

temperature of 400C, the design of parabolic trough


systems remains bound by the intrinsic HTF properties
of this medium, ultimately constraining the efficiency of
the technology. Furthermore, with an ignition temperature of 615C, unusual fires are becoming largely
problematic in Spain, where auto-ignition problems
have been detected when certain thermal insulation
materials come into contact with the oil, drastically
reduce the ignition point of the oil to just 200C.
Conversely, the freezing point of mineral oil of approximately 12C can also be an issue at some specific sites
where temperatures can fall below this. However,
as explained by Craig Turchi, senior engineer at USA
NREL, in an interview with CSP Today: Piping is well
insulated and plants circulate the fluid during the night
to avoid potential cold spots. As long as the fluid is kept
circulating, there is little risk of freezing.
That said, the proven track record of this technology
remains, and insulation issues can be easily overcome.
Nonetheless, when choosing a technology, it is critical
to identify the risks and limitations to maximize
reliability and profitability.

5.4. Storage
As discussed already in this report, the incorporation of
energy storage into CSP plants gives solar thermal technologies a unique advantage over other renewable energy
technologies and in particular over solar PV at a time when
the latter is able to deliver highly-attractive LCOE values.

5.3.4. Oil

Thermal energy storage is nowadays essential to


parabolic trough plants to produce price-competitive
energy through dispatchability. This is indeed well
demonstrated by the SunShot Initiative, which sets
forth a goal of reaching an LCOE of USD 0.06/kWh by
2020, stressing the criticality of storage by establishing
a TES cost target of USD 15 to 20/kWhth [23]. Given
the increasing focus placed upon TES as a route to CSP
cost-competiveness, a great deal of research is being
carried out on TES medium advancement.

For the last two decades, synthetic oil has been the
HTF of choice in the CSP industry, all the way back
to the 1980s SEGS plant. With a maximum operating

There are strong cases to prove that CSP makes


economic sense and is competitive when used with

No need for storage heat exchanger


Lower salt volume (two-thirds) due to higher
operating temperature
Lower storage tank and salt costs (30%)
Operating temperature closer to standard turbine
operating conditions
More environmentally friendly

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around the world have realized the relevance of


CSP with TES as a potential ingredient to their future
electrical energy portfolio. With fluctuating capacity,
inherent to most renewable energy technologies,
addressing grid stability will become capital. In addition
to the allocation of capacity for the development of
CSP plants, many governments have also included
mandatory use of TES for this very reason.

TES. Although the initial investment costs are increased


when implementing a TES system, the overall LCOE
of the plant is reduced, making the CSP plant more
economically and technically attractive.
The integration of TES is not only driven by the
reduction of LCOE and technology improvements,
but also by emerging solar policies: Governments

Figure 89: Oil and Molten Salt HTF Parabolic Trough Schematic

Oil
-390C

-375C
380C

Steam
turbine
Thermal
energy
storage

Heat
exchanger

Solar field

Steam
generator

290C
Condenser

Molten Salts
-550C

535C
550C

Steam
turbine
Solar field

Thermal
energy
storage

Auxiliary
Heater

Steam
generator

290C
Condenser
Source: CSP Today 2013

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Figure 90: Possible CSP Thermal Energy Storage Technologies


Thermal Energy Storage

Sensible

Latent

Thermochemical

Molten salt two tank

Salts

Metal oxide

Concrete thermocline

Metal alloys

Ammonia decomposition

Packed bed thermcline

Sulfur cycles

Sand-shifting two tank


Source: CSP Today 2013

The three storage technologies considered herein for


usage with parabolic trough are listed in Figure 90.
The chosen storage technology is highly dependent on
the HTF utilized in the plant. The constant remains that,
with PCMs, the complex heat-exchange mechanisms
at both nano and macro levels are difficult to model
and therefore their behavior is challenging to anticipate

in operation. New high-temperature, high-thermal


conductivity materials must therefore be developed
if cost reductions are to be achieved. The architecture
of the TES system is also an element to question, as a
single thermocline tank may provide the same storage
capacity at a lower storage cost. In this direction, the
Spanish company SENER has implemented a small scale
pilot thermocline single tank TES at its Valle 2 parabolic

Figure 91: Curtailment of PV due to Lack of Grid Flexibility


60

n Curtailed PV
n Usable PV
n Wind

50

n Conventionals
n Load
n PV

Generation (GW)

40

30

20

10

Source: CSP Today 2013

12

18

24

30

36

42

48
Hour

54

60

66

72

78

84

90

96

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trough plant where they are testing the performance


of the system. SENER claims to have achieved a 25%
TES cost reduction as well as increased energy yield,
as thermal losses are reduced by having just one tank
instead of two. Once this prototype is validated, SENER
expects to start applying it on a commercial scale.
The benefit of CSP dispatchability is shown in Figure 91
and Figure 92, demonstrating over four days (96 hours)
how the introduction of TES can operate closer to
base-load than other renewable energy technologies,
by better following demand.

widespread commercial operation as of the time of


writing, although they are all in development.

5.4.1. Graphite
Graphite energy storage has been investigated by Graphite
Energy of Australia, and Spains SENER. Graphite has the
following advantages as an energy storage medium:

Although a wide range of energy storage solutions has


been proposed, and several are at the developmental
stage, only molten salt and synthetic oils are currently
seeing serious commercial use.
That said, the limitations of synthetic oils and molten
salt have led to a number of developments in energy
storage involving the media described hereon, mainly
spurred on by the possibilities of plants operating at
higher temperatures.
None of the technologies detailed below are in

High energy density


High level of thermal inertia
Good relationship between heat input and output
Ease of working and shaping
Relatively low cost and high availability

Disadvantages include the fact that graphite glows


and oxidizes above 450C. This can be overcome by
encasing the material in an oxygen-free environment.
Another issue is weight. Graphite is heavy and so this
can limit scalability, particularly with power towers.
Using US DoE SunShot funding, SENER has carried out
research into a highly efficient, low-maintenance and
economical TES system using solid graphite modular
blocks for CSP plants [25]. This research program
ended in 2012 and neither SENER nor the DoE have

Figure 92: 15% PV Contribution and 10% Dispatchable CSP


60

n Curtailed PV
n Usable PV

n Wind
n Conventionals

n Load
n Dispatched CSP
n Non-dispatched CSP

50

Generation (GW)

40

30

20

10

12

18

24

30

36

42

48
Hour

54

60

66

72

78

84

90

96

Source: CSP Today 2013

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announced plans to develop it further.


Graphite Energy, meanwhile, has demonstrated
graphite storage technology at a plant in Lake
Cargelligo, Australia, which has been running under
test conditions for two years as of May 2013. This uses
a power tower configuration, however [19]. , with the
graphite TES integrated directly into the receiver. The
fundamental difference between the work done by
Graphite Energy and SENER is that Graphite Energy
has integrated the graphite directly into the receiver.
This direct-steam receiver utilizes heat exchanger
piping embedded within the graphite. As a result, the
graphite intermediates the high solar flux and provides
a consistent thermal transfer to the working fluid [19].
At present, there are no known functioning examples of
graphite TES in parabolic trough plants. This is because
trough plants typically operate at lower temperatures
than power towers, particularly if synthetic oils are used
as HTFs. If trough plants can attain higher temperatures,
however (for example, using superheated steam as in
the DUKE project highlighted above), then graphite TES
might become viable [19].
As noted above, graphite oxidizes at high temperatures,
so Graphite Energy has encased the TES block in an
atmosphere of argon gas. The high thermal inertia of
the system means it is able to continue functioning
at night, retaining one third of its heat through to the
evening (equivalent to four hours of storage after eight
hours of operation) [19].
The system at Lake Cargelligo has been running at up
to 600C for testing purposes, and temperature control
is simply managed by conventional de-superheating;
spraying down and holding turbine inlet temperature
conditions for up to 24 hours per day.

This value is driven through significantly reducing the


solar field investment, utilizing existing power island
investment and ensuring solar energy is deployed at the
most efficient point of the steam cycle, the super-heat
or re-heat section of the steam turbine [19].

5.4.2. Phase Change Materials


Current efforts to utilize phase changes are geared to
using tried-and-tested sodium and potassium nitrate
eutectics and leveraging the latent heat required to
melt the solid salt combination. The worlds largest PCM
pilot is in Carboneras, in the Almeria region of Spain.
The purpose of the 700-kWh project is to show whether
or not PCM could become a viable alternative to current
TES technologies [26]. The project began in May 2010
and, now operational, the projects PCM system uses
8.4 m3 of sodium nitrate with a boiling point of 306C,
linked to a 300-kWh super-heater module with 22 m3 of
concrete [19].
Those involved in the project report good results so
far, although commercialization is likely to be several
years away. One challenge to address was the insulating
properties of the solid salt in the heat exchanger
pipes. Researchers say they were able to get around
this problem by adding fins to the exchange tube,
increasing the heat transfer surface area.
The US company Terrafore, meanwhile, is working on
a way of overcoming the insulation problem of solid
salt by encapsulating the material in minute beads
to increase its surface area, and coating the heat
exchanger with a substance which discourages the
adhesion of freezing salt [27]. The company is planning
to test its material at temperatures between 300C and
600C, and its ability to withstand the thermal shock of
being re-used over thousands of cycles.

5.4.3. Solid TES materials


The graphite-based receiver is flexible and can function
as either a once-through boiler or as a super-heater,
increasing the temperature of steam. However, it is the
application of the receiver as a super-heater rather than
a self-contained power plant that provides the greatest
value.

As an alternative to concrete, as mentioned in section


5.4.1., a variety of solid materials have been proposed
and utilized for TES, including rocks, pebbles, slag, sand
and manufactured ceramic spheres. Rocks, pebbles
and sand often have the advantage of being locally
available, reducing transportation and purchase costs.
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However, different minerals have varying thermal


properties, so care must be taken in their selection.
Rocks or pebbles have been used in several pilot and
demonstration projects and are attractive for their
cheapness and the simplicity of technology.
One company that has developed such a system is
Airlight Energy, a Swiss developer that combines novel
inflated-mirror trough collectors with a packed-rockbed TES system. The Airlight CSP system uses air for
heat transfer, circulating it through a bed of pebbles
and heating them up to around 650C. Although the
medium itself is cheap and locally sourced, the casing
containing it is relatively sophisticated.
It is not sufficient for the casing to be a simple, single
layer of concrete to maximize thermal efficiency.
Stones undergo thermal expansion, so very rigid walls
are required. This means the walls themselves will be
good thermal conductors, which could not only mean
leakage of heat outside the system, but would corrupt
the heat stratification of the thermal storage unit. To
counter this, Airlight uses a thin layer of high-resistance
concrete on the inside of the casing, surrounded by a
more porous concrete for insulation the system, then

a microporous insulator layer, a foam glass layer and


finally a concrete outer structure.

5.4.4. Nanofluids and nanoparticles


Texas A&M University is currently engaged in research
into a range of potential TES media, including graphites,
carbon nanotubes and ceramic nanoparticles. In
addition, following a US DoE suggestion to investigate
ultra-high temperature storage media, the team has
investigated the use of chloride salts as an alternative to
existing nitrate compounds used for CSP [19].
These could enable heat storage beyond 1000C,
particularly when combined with ceramic nanoparticles. Current measuring devices cannot work at these
temperatures, but the Texas A&M team was able to
confirm that the specific heat capacity of chloride salts
were further enhanced by the addition of ceramic
nanoparticles at the 700C limit of its measurement
systems [26].

5.4.5. Molten salt


As of today, molten salt has been the sole technology
implemented for extended (multiple-hour) utility-scale
parabolic trough TES using either a single or dual-tank

Figure 93: Alright Energy plant featuring packed-rocks TES

Major innovations
n Concrete frame
n Pneumatic mirror and enclosure
n High-temperature (>600C) air receiver
n Packed-bed thermal energy storage

Source: Airlight Energy, 2010

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Table 80: Molten Salt Multi-Component Systems


Formulations

Liquidus temperature (TL, C)

Binary

307 to 500

Ternary

276 to 460

Quaternary

330 to 430

Source: CSP Today 2013

system and a mixture of 60% sodium nitrate (NaNO3)


and 40% potassium nitrate (KNO3). However, several
other multi-component eutectic compositions have
been investigated, the operating temperature ranges of
which are listed in Table 81.
Very few single-component salts exist which have
melting point within the 300 to 500C range, such
as sodium and potassium nitrates. While singlecomponent salts are more practical from an industrial
perspective, the scarcity of such salts limits their
application, and therefore, multi-component systems
are considered more practical for industrial applications.
To decrease the cost of molten salt TES systems, the
energy storage density of the fluid must either be
increased, or the storage temperature must be raised.
For the former to be achieved, new multi-component
formulations can be devised, or additives used.
Additives can also prevent solid freeze from occurring,
and ensure the solid-state salt remains as slush.

5.4.6. Saturated steam


For storage, DSG poses a limitation, as opposed to
molten salts and oil HTFs, since a combination of
sensible heat storage for preheating and superheating
and of latent heat storage for evaporation has to be
used. This could, however, be achieved using PCMs, or
two independent storage media. For sensible heat, the
same storage media can be used as for other HTFs, but
for latent heat, for example, sodium nitrate could be
used, as proposed by DLR.
There is also another type of heat storage, called Ruths
storage, which works as a steam accumulator.

5.4.3.1. Ruths storage


Ruths is a steam accumulator system that stores heat
using pressurized liquid water. Hot steam enters the
system and is then compressed, converting the steam
into superheated liquid water.
This technique has been used in the PS-10 and PS-20
plants near Seville, Spain. In the case of these deployments, energy storage is limited to just 50 minutes
and requires pressures of around 40 bar. It is also an
expensive way to store energy, with high capital costs,
and as a result has limited application for CSP.

5.4.7. Thermochemical storage


Further down the road to commercialization is
thermochemical storage. The benefits of such TES is the
very high energy densities achievable, the reversible
reaction inherent to the process, and the possibility
for storing reaction products at ambient temperature,
mitigating losses and further extending dispatchability
towards base-load power generation. This potential TES
technology is illustrated in Figure 94101.
Metallic alloys are also considered as PCMs for thermal
storage with temperature ranges above 500C and up
to 1200C. For sensible heat storage, solid media such
as castable ceramics and concrete could be used with
HTF temperatures of 400 to 500C. Graphite matrices are
also being considered by imbedding PCMs into them
for thermal storage, with a number of demonstration
modules already in operation today. SGLs ECOPHIT
storage system utilizes such a matrix, in which it claims
a minimum operating temperature as low as -20C.
Unlike sensible and latent approaches to energy storage,
thermochemical systems can retain their stored energy
for almost unlimited time periods. Although very much
in its early stages, thermochemical energy storage (TCES)
has been given a big boost by the US DoE.
In April 2013. the DoE launched a four-year, $20 million
program called Concentrating Solar Power: Efficiently
Leveraging Equilibrium Mechanisms for Engineering
New Thermochemical Storage (CSP: ELEMENTS) [31].
One early beneficiary of the ELEMENTS program (part of
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Figure 94: Thermochemical Energy Storage for CSP Application


AB
H > 0

BA
H < 0

Heat
exchangers

Power
generation

A
Storage
B
Source: CSP Today, 2013

the SunShot initiative) is General Atomics. The company


is proposing the use of reduced solid metal oxides to
store energy, using air for heat transfer.
Another is the Pacific Northwest National Laboratory,
which is developing a prototype solar thermochemical
reaction system. Binyamin Koretz, Director of Strategic
Planning and IP at BrightSource Energy, comments:
This is an interesting area that might someday yield
results in terms of lower costs for storage. He adds: If
TCES can be proven at some reasonable scale within
the next four or five years then you might be looking
at commercial deployment sometime after 2020. In
the meantime, the industry has to wring costs out of
existing, proven technologies.

5.4.8. Ammonia and hydrogen


Ammonia and hydrogen are alternative fuels that are
carbon-free and can be produced from any energy
source. Several advocates have suggested using CSP to
produce hydrogen and/or ammonia, then using the final
product as a fuel either to generate electricity, or more
commonly power vehicles, as a replacement for gasoline
or diesel [31]. The basic idea is to hydrolyze water to

hydrogen. Then, if ammonia is the required end product,


react the hydrogen gas with atmospheric nitrogen.
For hydrogen, the heat generated by CSP could be
used with a solid oxide electrolyzer cell to split water at
temperatures up to 900C with a higher efficiency than
conventional steam (alkaline) electrolysis at near-room
temperature.
Other ideas that have been discussed at various times
include solar thermolysis, requiring around 2200C, and
solar thermochemical cycles, operating at around 950C.
Ammonia, meanwhile, has been used periodically as a
fuel for the last 60 years or more.
With a calorific value about half that of diesel, it can be
used in current vehicle engines and fuel or gas power
plants with only minor modifications. Unlike hydrogen,
it can be distributed using existing gas and oil pipelines.
Ammonia also has an energy density two to four times
that of hydrogen.

5.4.9. Compressed air energy storage


Compressed air energy storage (CAES) has many
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potential applications for energy storage beyond CSP,


and is not a form of TES. Essentially, power is used to
compress air, which is later released to drive a turbine.
Compression heats the air, while decompression
cools it, so heat exchangers and possibly heaters
may be required to ensure temperatures stay within
an acceptable range, which of course has a negative
impact on the thermal efficiency of the process.
In the only two operating commercially-viable, largescale CAES facilities, this adiabatic process is used to
hold pressurized air in large underground caverns. This
places geographical constraints on the method. More
flexible approaches include those proposed by SustainX
Energy Storage Solutions and LightSail Energy, which
would store the compressed air in tanks, making it less
location-dependent than existing geological systems.

with the Solar Fuels Company, which has a requirement


to operate at above 1300C.
The company would not divulge exactly what the
material is, but claims it is earth abundant, manufactured and not dissimilar to ceramic compounds.
Trainham says HOTTS could be used in Brayton cycle
processes and the material employed could be used in
other heat transfer as well as TES applications.
He adds that it will require adaptations to current
receiver designs and is unlikely to be able to compete
with molten salt in terms of price, but could warrant a
higher capital cost because of its ability to support higher
operating temperatures. The value and use proposition
is you cannot store energy at very high temperatures
with molten salt, and so it is limited, he says.

5.4.11. Predictions for TES in CSP


LightSail uses a fine water spray to capture the heat
of compression, which is then used in the expansion
phase of the process. The company claims that the
roundtrip thermal efficiency is 90%, scalable up to 100
kW. LightSail has attracted funding from backers such as
Bill Gates and Peter Theil [32].

As CSP developers seek to increase operational


efficiency by increasing temperatures, synthetic oils
will have severe difficulties in maintaining stability
and market share. Molten salt can operate at higher
temperatures than oils, but is currently limited to a
maximum of around 650C.

The SustainX system, meanwhile, compresses and


expands the gas within hydraulic cylinders, which
allows the controlled transfer of heat with the ambient
surroundings during compression and expansion.
The company has demonstrated thermal efficiencies
greater than 90% for both compression and expansion.
According to the company, a US DoE-funded demonstration project is currently underway.

Doping with nanoparticles may prolong the working


life of molten salt by boosting this figure, and variations
of the basic mixtures used may enjoy a second life as
PCMs.
Using solid materials for TES seems to be a logical
choice given their cheapness, their modularity and
scalability, and the relative simplicity of the technology
involved.

5.4.10. HOTTS
The Research Triangle Solar Fuels Institute is currently
working on a patent-pending system called Highest
Operating Temperature Transfer and Storage (HOTTS).
Dr Jim Trainham, Executive Director of the Institute, says
this sensible heat storage system has demonstrated
material stability at 1100C so far, and he thinks it can
go higher. The company now wants to build a larger,
higher-temperature pilot facility, and has teamed up

Add to this the use of air as a heat transfer medium and


you appear to have a winning combination. But these
solutions are also limited by their thermal stability, which
is not substantially higher than that of molten salt. The
question also has to be asked: if solid material TES has so
many advantages, what is preventing its adoption?
Graphite seems to have proved its feasibility as a TES
medium, albeit one to be used as part of a hybrid
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system, for superheating steam, rather than in a standalone CSP power plant. Whether graphite could be used
for power generation only remains to be seen, however.
Meanwhile, the current interest that the US DoE has in
thermochemical processes may be an indication of one
direction energy storage may be headed in, although it
is too early to be certain.
Furthermore, if CSP starts operating at extremely high
temperatures, then exotic processes such as thermolytic production of hydrogen may become possible,
paving the way for either hydrogen or ammonia as an
energy storage product. This is highly speculative at
the moment, though, as is the idea that a hydrogen or
ammonia economy will gain widespread political and
corporate support, with the necessary funds to back it.
What is clear overall, however, is that there has never
been so much attention focused on the research and
development of TES. And while molten salt can be
expected to dominate the market for the foreseeable
future, there are significant drivers for the implementation of new, higher-temperature technologies. A
widening of the options for TES can only be a good
thing for the industry.

5.5. Plant layout


With developers considering increasingly larger
parabolic trough power plants, new plant layouts and
configurations will be required in order to find optimal
alternatives that allow the use of larger solar fields
without incurring high parasitic consumption penalties.
Indeed, the solar field configurations found in todays
commercial parabolic trough plants are getting close
to the maximum up-scaling limit potential, mainly
due to constraints surrounding the need for increased
operating pressure. The current design of absorber
tubes available on the market limit maximum operating
pressure in the collector loop inlet to 36 to 40 bar, which
in turn restricts the size of the solar field.

in order to move this optimal plant size up to larger


configurations, new pumping solutions and solar field
layouts should be analyzed in order to curb the increase
in parasitic consumption.

5.6. Cooling
Because the MENA region, Australia, South Africa and
other countries with ambitious solar power roadmaps
have limited fresh water supplies, the use of alternative
cooling methods over traditional evaporative watercooling could prove critical. Dry cooling has revealed
itself as a potential solution to reject the heat produced
in the steam cycle without the need for intensive
water usage. Nevertheless, its cost remains higher than
traditional wet cooling.
Although the water-saving potential of dry cooling
is impressive, allowing water use to be slashed by
80 to 90%, it does have its drawbacks with regards
to annual energy yield and capital investment. Air
cooled condensers are approximately four times more
expensive than traditional wet towers, which augments
CAPEX by 3 to 5%.
Incidentally, the use of larger fans increases parasitic
consumption notably. This, together with the thermodynamic limitations of this cooling technology, tends to
increase the condenser temperature and therefore the
turbine backpressure, leading to a 6 to 7% reduction
in a plants electricity output. However, the savings
associated with a lower water requirement outweigh
the intrinsic drawbacks, decreasing O&M costs.
Taking all these contradictory effects into account,
dry cooling gives rise to an increase in the LCOE in the
range of 4 to 8%, depending on local ambient conditions at the site.

Current plant layouts used in the industry set an optimal


power plant size of 200 MW, above which increased
parasitic consumption drives down the economic
benefits of further increasing plant size. Therefore,
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6.
Conclusions

As a pioneering technology in the field of CSP, the


parabolic trough has profited over almost three decades
from phenomenal development and growth. While the
industry is seeing new markets emerging around the
world, the global economic downturn, other competing
CSP technologies (solar tower and linear Fresnel), cheap
gas prices, the FIT moratorium in Spain, and the endof
the loan guarantee scheme in the USA are forcing
parabolic trough developers to further drive down costs.
Parabolic trough and TES industry overview
Todays parabolic trough industry features approximately 67 operating plants, spread across twelve
markets around the world (Spain, USA, Egypt, Morocco,
Algeria, Thailand, Italy, India, China, Chile, UAE and
Oman), and with a total installed capacity of 2.65 GW.
This represents 95%of total CSP installed capacity, while
plants under construction and under development
amount to 1.85 GW (70% market share) and 1.08 GW
(55% market share), respectively.

representing approximately 35% of total MW installed.


This figure will, however, rise in coming years as TES
will be integrated into almost half of the projects under
construction and development.
Parabolic trough technology
While featuring considerably more sophisticated
components and systems compared with the first utilityscale commercial plants, the parabolic trough technology
landscape is still made up of the same working principles
and thermodynamic process as back in the 1980s.
Nonetheless, new large-aperture solar collector
assemblies, lighter and higher reflectivity reflective
panels, more efficient absorber tubes and new HTFs
capable of operating at higher temperatures (>400C),
along with the benefits of extended TES using new
storage materials, will help this technology to remain a
dominant player in the CSP industry.

The LCOE of the parabolic trough has experienced an


important reduction as demonstrated in the Ouarzazate
Complex in Morocco, where a bidding tariff of 1.5979
MAD/kWh was offered (EUR 0.1448/ USD 0.1780), further
exemplifying the potentialfor pushing down the cost
envelope. While several challenges lay ahead for the
industry, the emergence of new markets and the industrys commitment to boost plant efficiency at lower costs
will certainly secure a golden seat for parabolic troughs in
tomorrow shining renewable energy market.

Thermal energy storage


Thermal energy storage is nowadays essential to
parabolic trough plants to produce price-competitive
energy through dispatchability. This is indeed well
demonstrated by the SunShot Initiative, which sets
forth as a goal to meet an LCOE of 0.06 USD/kWh by
2020, stressing the criticality of storage by establishing
a TES cost target of 15 to 20 USD/kWhth. Given the
increasing focus placed upon TES as a route to CSP
cost-competiveness, a great deal of research is being
carried out on TES medium advancement.

In term of TES, there are currently 22 operational


parabolic trough plants with TES integrated,

There are strong cases to prove that CSP makes


economic sense and is competitive when used with
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TES. Although the initial investment costs are increased


when implementing a TES system, the overall LCOE
of the plant is reduced, making the CSP plant more
economically and technically attractive.

and manufacturing costs..

The integration of TES is not only driven by the


reduction of LCOE and technology improvements,
but also by emerging solar policies: Governments
around the world have realized the relevance of
CSP with TES as a potential ingredient to their future
electrical energy portfolio. With fluctuating capacity,
inherent to most renewable energy technologies,
addressing grid stability will become capital. In addition
to the allocation of capacity for the development of
CSP plants, many governments have also included
mandatory use of TES for this very reason.

Cost and performance modeling


A sensitivity analysis of several cost and performance
drivers was conducted in this study using NRELs
proprietary System Advisor Model in combination
with a complex techno-economic optimization tool
developed in-house in order to investigate parabolic
trough PPA in eight different markets.
Local conditions in terms of technical requirements,
local cost and financing conditions were included
in the modeling which allowed obtaining results
that are representative of the real conditions and
techno-economic performance that parabolic trough
technology could offer in each country.
After analyzing each market, it can be seen that DNI
is not the only main factor that drives down final PPA
values. Financing and local cost conditions have a
strong impact on the economics of parabolic trough
plants. For example, in the case of UAE, even though its
solar resource is low in comparison with Chile (which
has the highest solar resource anywhere in the world),
UAEs PPA is the second lowest due to the expected
better financing and tax conditions. On the other hand,
India, which has the lowest DNI conditions among the
markets analyzed and challenging financing conditions,
offers a moderate PPA that is compensated by the great
potential for cost reduction due to localization of labor

The headline figures coming out of the analysis


conducted for this report are as follows:

Chile offers the lowest PPA tariff (12.63 EUR cent/


kWh) mainly because of the extraordinary solar
resource available in some regions of the country.
Despite its relatively low solar resource, UAE is ranked
as the market with the second lowest PPA tariff
because of the favorable financing and tax conditions there.
Although different plant sizes and characteristics
were found to be representative in USA, Saudi Arabia,
Morocco and South Africa, the PPA tariffs estimated
for these four countries are quite similar (in the range
of 15-16 EUR cent/kWh).
The case of India is interesting as the PPA tariff
estimated is quite high compared with the PPA
prices that were signed for the projects included
in the first phase of the Solar Mission. Nonetheless,
low manufacturing and labor costs available in India
offset the poor solar resource found in the country
(compared with the other analyzed markets), leading
to moderate PPA tariffs in the range of 17 EUR cent/
kWh.
Spain comes out as the market with the highest PPA
tariff (23.24 EUR cent/kWh). This is quite an interesting finding, since it proves there is little margin
between the estimated PPA tariff and the FIT of 26.8
EUR cents/kWh that CSP projects receive in Spain.
Consequently, the latest measures adopted by the
Spanish government that will notably cut project
revenues will eat into the estimated margin between
the calculated PPA tariff and the FIT, putting projects
in a very delicate position. Moreover, it should be
highlighted that the PPA tariff was calculated using
current market prices, meaning that the projects
built a couple of years ago would most likely have
higher energy costs closer to the FIT.

Trends and developments


Several opportunities exist for parabolic troughs to
provide added value within a CSP plant. Indeed, as
the market grows, the presence of an increasing pool
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of suppliers will further support cost savings in the


supply chain. New applications such as desalination,
hybrid power plants and process-heat plants will enter
the market, as well as new collector designs, HTF and
storage media.

LCOE forecast
With strong support from new emerging CSP
markets worldwide, if parabolic trough technology
can befurther improved in LCOE terms, to regain
competitiveness with other solar or CSP alternatives,
considerable new installed capacity will be rolled out
over the next decade.
To conclude, while parabolic trough technology is
facing hurdles to remain a leading CSP solution for
utility-scale power generation, it is also well positioned
to regain its dominance if leverage from its proven track
record can be combined with new technical solutions
offering added value for investors. Ultimately, as defined
by the SunShot Initiative, an incentive-free, low LCOE
is the answer to securing a strong market share at a
time when renewable energies are once again being
threatened by low gas prices. If this is achieved over
the next decade, never-before-seen deployments of
parabolic trough capacity will be witnessed in the
MENA region, Australia, South Africa and Asia.

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I N T E L L I G E N C E

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Appendix
Appendix A List of Parabolic Trough Plants
Title

Country

MWe

State/Region

Developer

Storage
Capacity

Cooling

HTF

Wet

Synthetic Oil

Parabolic trough plants in operation


Solana

USA

280

Arizona

Abengoa

SEGS VIII

USA

89

Harper Dry Lake, California

Luz International

Wet

Synthetic Oil

SEGS VII

USA

33

Kramer Junction, California

Luz International

Wet

Synthetic Oil

SEGS VI

USA

33

Kramer Junction, California

Luz International

Wet

Synthetic Oil

SEGS V

USA

33

Kramer Junction, California

Luz International

Wet

Synthetic Oil

SEGS IX

USA

89

Harper Dry Lake, California

Luz International

Wet

Synthetic Oil

SEGS IV

USA

33

Kramer Junction, California

Luz International

Wet

Synthetic Oil

SEGS III

USA

33

Kramer Junction, California

Luz International

Wet

Synthetic Oil

SEGS II

USA

33

Daggett, California

Luz International

Wet

Synthetic Oil

SEGS I

USA

14

Daggett, California

Luz International

Wet

Synthetic Oil

Saguaro Power Plant

USA

1.16

Arizona

Arizona Public Service


Company

Wet

Synthetic Oil

Nevada Solar One

USA

64

Nevada

Acciona

Wet

Synthetic Oil

Martin Next Generation Solar


USA
Energy Center

75

Florida

Florida Power & Light

Holaniku at Keyhole Point

USA

Hawaii

Sopogy

Shams 1

UAE

100

Madinat Zayed

Abengoa

Kanchanaburi

Thailand

Kanchanaburi

Thai Solar Energy Co

Valle 2

Spain

50

Cdiz

Masdar

7.5

Wet

Synthetic Oil

Valle 1

Spain

50

Cdiz

Masdar

7.5

Wet

Synthetic Oil

Termosol 2

Spain

50

Badajoz

Florida Power & Light

Wet

Synthetic Oil

Termosol 1

Spain

50

Badajoz

NextEra Energy Resources

Wet

Synthetic Oil

Soluz Guzman

Spain

50

Crdoba

Abantia

Wet

Synthetic Oil

Solnova 4

Spain

50

Sevilla

Abengoa

Wet

Synthetic Oil

0.5

Synthetic Oil
2

Synthetic Oil
Dry

Synthetic Oil
Synthetic Oil

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Title

Country

MWe

State/Region

Developer

Storage
Capacity

Cooling

HTF

Parabolic trough plants in operation


Solnova 3

Spain

50

Sevilla

Abengoa

Wet

Synthetic Oil

Solnova 1

Spain

50

Sevilla

Abengoa

Wet

Synthetic Oil

Solacor 2

Spain

50

Crdoba

Abengoa

Wet

Synthetic Oil

Solacor 1

Spain

50

Crdoba

Abengoa

Wet

Synthetic Oil

Solaben III

Spain

50

Cceres

Abengoa

Wet

Synthetic Oil

Solaben II

Spain

50

Cceres

Abengoa

Wet

Synthetic Oil

Solaben I

Spain

50

Cceres

Abengoa

Wet

Synthetic Oil

Solaben 6

Spain

50

Cceres

Abengoa

Wet

Synthetic Oil

Puertollano Ibersol

Spain

50

Ciudad Real

Iberdrola Renovables

Wet

Synthetic Oil

Palma del Rio II

Spain

50

Crdoba

Acciona

Wet

Synthetic Oil

Palma del Rio I

Spain

50

Crdoba

Acciona

Wet

Synthetic Oil

Olivenza I

Spain

50

Badajoz

Iberelica Solar

Wet

Synthetic Oil

Morn

Spain

50

Sevilla

Iberelica Solar

Wet

Synthetic Oil

Manchasol 2

Spain

50

Ciudad Real

Cobra

7.5

Wet

Synthetic Oil

Manchasol 1

Spain

50

Ciudad Real

Cobra

7.5

Wet

Synthetic Oil

Majadas

Spain

50

Cceres

Acciona

Wet

Synthetic Oil

Lebrija 1

Spain

50

Sevilla

Siemens

Wet

Synthetic Oil

La Risca

Spain

50

Badajoz

Acciona

Wet

Synthetic Oil

La Florida

Spain

50

Badajoz

SAMCA Renovables

7.5

Wet

Synthetic Oil

La Dehesa

Spain

50

Badajoz

SAMCA Renovables

7.5

Wet

Synthetic Oil

La Africana

Spain

50

Crdoba

Grupo Magtel

7.5

Wet

Synthetic Oil

Helios 2

Spain

50

Ciudad Real

Abengoa

Wet

Synthetic Oil

Helios 1

Spain

50

Ciudad Real

Abengoa

Wet

Synthetic Oil

HelioEnergy 2

Spain

50

Sevilla

Abengoa

Wet

Synthetic Oil

HelioEnergy 1

Spain

50

Sevilla

Abengoa

Wet

Synthetic Oil

CSP Today Parabolic Trough Report

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Title

Country

MWe

State/Region

Developer

Storage
Capacity

Cooling

HTF

Parabolic trough plants in operation


Extresol 3

Spain

50

Badajoz

Cobra

7.5

Wet

Synthetic Oil

Extresol 2

Spain

50

Badajoz

Cobra

7.5

Wet

Synthetic Oil

Extresol 1

Spain

50

Badajoz

Cobra

7.5

Wet

Synthetic Oil

Consol Orellana

Spain

50

Badajoz

Acciona

Wet

Synthetic Oil

Borges

Spain

22.5

Lleida

Abantia

Wet

Synthetic Oil

Astexol-2

Spain

50

Badajoz

Aries

7.5

Wet

Synthetic Oil

ASTE - 1B

Spain

50

Ciudad Real

Aries

Wet

Synthetic Oil

ASTE - 1A

Spain

50

Ciudad Real

Aries

Wet

Synthetic Oil

Andasol 3

Spain

50

Granada

Ferrostaal

7.5

Wet

Synthetic Oil

Andasol 2

Spain

50

Granada

Cobra

7.5

Wet

Synthetic Oil

Andasol 1

Spain

50

Granada

ANTIN

7.5

Wet

Synthetic Oil

Sahara Forest Project: Qatar

Qatar

Doha

Qafco

Petroleum Development
Oman CSP EOR Project

Oman

Ain-Beni-Mathar ISCC

Morocco

20

Oujda, Oriental

Abener

Wet

Synthetic Oil

Archimede

Italy

Sicily, Prioro Gargallo

ENEL

Wet

Molten Salt

Indian Institute of
Technology CSP Project

India

Haryana

Abengoa

Wet

Synthetic Oil

Godawari

India

50

Rajasthan

HIRA Industries

Wet

Synthetic Oil

Kuraymat ISCC

Egypt

20

Kuraymat

New and Renewable Energy


Authority

Minera el Tesoro

Chile

14

Atacama Desert

Abengoa

Wet

Water

Hassi-R'mel

Algeria

25

Hassi-R'mel

Abener

Dry

Synthetic Oil

Title

Country

MWe

State/Region

Developer

Cooling

HTF

Wet

Synthetic Oil

Synthetic Oil

Storage
Capacity

Parabolic trough plants in commissioing


Enerstar Villena

Spain

50

Alicante

FCC

Casablanca

Spain

50

Cceres

Cobra

7.5

Wet

Synthetic Oil

Arenales PS

Spain

50

Sevilla

STEAG

Wet

Synthetic Oil

CSP Today Parabolic Trough Report

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Title

Country

MWe

State/Region

Developer

Storage
Capacity

Cooling

HTF

Wet

Synthetic Oil

Parabolic trough plants in construction


Mojave Solar Project

USA

280

California

Abengoa

Keahole Solar Power

USA

Hawaii, Oahu

Sopogy

Genesis Solar 2

USA

125

California

Genesis Solar 1

USA

125

California

Cceres

Spain

50

Cceres

Cobra

KaXu Solar One

South Africa

100

Bokpoort

Abengoa

Bokpoort

South Africa

50

Northern Cape Province ACWA

Frabelle Micro-CSP plant

Papua New
Guinea

1.2

Morobe Province

Sopogy

Noor I

Morocco

160

Sousse Massa Draa

Acciona

Agua Prieta II

Mexico

12

Sonora

Abengoa

MNRE R&D Project

India

Gwal Pahari, Haryana

Megha

India

50

Andhra Pradesh

Gujarat Solar One

India

25

Kutch, Gujarat

Abhijeet (Corporate Ispat


India
Alloys)

50

Rajasthan

Corporate Ispat Alloys

CSP Pilot Plant

China

10

Gansu

Boading Tianwei
Corporation

Title

Country

MWe

State/Region

Developer

Synthetic Oil

NextEra Energy
Resources
NextEra Energy
Resources

Dry

Synthetic Oil

Dry

Synthetic Oil

7.5

Wet

Synthetic Oil

2.5

Dry

Synthetic Oil

Wet

Synthetic Oil
Water

Ministry of New and


Renewable Energy
Megha Engineering and
Infrastructure
Cargo Power and
9
Infrastructure

Dry

Synthetic Oil

Wet

Synthetic Oil

Wet

Synthetic Oil

Wet

Synthetic Oil

Wet

Synthetic Oil
Synthetic Oil

Storage
Capacity

Cooling

HTF

Parabolic trough plants in development


Yazd ISCC

Iran

17

Luth Desert

MAPNA Group

Synthetic Oil

Victorville 2 Hybrid Power


Project

USA

50

California

Inland Energy Inc.

Synthetic Oil

Two Sigma CSP

Israel

60

Kibbutz Mashabei Sadeh Kugler

Synthetic Oil

Shneur

Israel

120

Kibbutz Zeelim, Negev

Shikun & Binui

Synthetic Oil

Shagaya Renewable
Energy Complex Project

Kuwait

50

Safat

KISR

10

Dry

Qinghai Delingha

China

50

Delingha Qinghaai

China Guangdong
Nuclear Power Group

Dry

50

California

City of Palmdale

Palmdale Hybrid Gas-solar


USA
Project

Wet

Synthetic Oil

CSP Today Parabolic Trough Report

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Appendix

B U S I N E SS

I N T E L L I G E N C E

MWe

State/Region

Developer

Storage
Capacity

Cooling

HTF

100

Askandra, Rajasthan

KVK Energy Ventures

Wet

Synthetic Oil

Kumba Solar Park Project South Africa

100

Northern Cape Province Kumba

Kom Ombo

Egypt

100

Aswan

New and Renewable


Energy Authority

Ilanga

South Africa

100

Upington

FG Emvelo

Helioterm

Brazil

Petrolina

CEPEL

Gansu, Jinta

China

50

Gansu

China Huadian

Wet

Erdos Project

China

50

Inner Mongolia

China Guangdong
Nuclear Power Group

Dry

Synthetic Oil

Diwakar

India

100

Jaisalmer, Rajasthan

Lanco Solar

Wet

Synthetic Oil

City of Medicine Hat


Concentrating Solar
Thermal Demonstration

Canada

Alberta

City of Medicine Hat

Wet

Synthetic Oil

Ashalim Plot A

Israel

110

Ashalim, Negev

Abengoa

Wet

Synthetic Oil

Archetype SW550

Italy

30

Catania, Sicily

ENEL

Molten Salt

Ain-Beni-Mathar ISCC 2

Morocco

125

Oujda, Oriental

ONE

Synthetic Oil

Title

Country

MWe

State/Region

Developer

Title

Country

Parabolic trough plants in development

KVK Energy Ventures

India

Synthetic Oil
Dry

Storage
Capacity

Cooling

HTF

Wet

Synthetic Oil

Wet

Synthetic Oil

Parabolic trough plants in planning


Zeenni Trading Agency CSP
project

Lebanon

2.8

Bsarma El Koura

Valles Calchaquies Salta

Argentina

20

Valles Calchaquies

Harbine Turbine Company

Rajasthan Sun Technique


India
Energy

100

Rajasthan

Reliance Power

Rajasthan Solar One

India

10

Johdpur, Rajasthan

Entegra

Qinghai Golmud

China

10

Qinghai

China Power Investment

QEERI DohaSOL Solar


Desalination Project
Pirelli / Archimede CSP
Project
Pedro de Valdivia 4 (Phase
II)
Pedro de Valdivia 3 (Phase
II)

Qatar Environment &


Energy Research Institute

Qatar
Brazil

1.4

Feira de Santana

Chile

90

Antofagasta

Iberelica Solar

10.5

Chile

90

Antofagasta

Iberelica Solar

10.5

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Title

Country

MWe

State/Region

Developer

Storage
Capacity

90

Antofagasta

Iberelica Solar

10.5

Synthetic Oil

90

Antofagasta

Iberelica Solar

10.5

Synthetic Oil

Cooling

HTF

Parabolic trough plants in planning

Pedro de Valdivia 2 (Phase


Chile
I)
Pedro de Valdivia 1
Chile
(PhaseI)
Noor II

Morocco

200

Souss Massa Draa

Nama

Algeria

70

Naama

New Energy Algeria

Synthetic Oil

Meghaer

Algeria

70

El M'Ghair

New Energy Algeria

Synthetic Oil

Marsa Alam

Egypt

30

Red Sea

Canal Distribution
Company

Island Renewable

Portugal

Evora

Island Renewable Ltd

Hyder Valley Phase 2

USA

125

Arizona

Pacific Solar Investments

Hyder Valley Phase 1

USA

200

Arizona

Pacific Solar Investments

Hassi-R'mel II

Algeria

70

Hassi-R'mel

New Energy Algeria

Gujarat Solar Two

India

28

Kutch, Gujarat

Gansu Wuwei

China

50

Gansu

Gansu SETC

China

100

Gansu

SETC Tianjin Company

Gansu Jiuquan GDN

China

50

Gansu

China Guangdong
Nuclear Power Group

Gansu Jiuquan

China

10

Gansu

Datang Corporation

Enerstar Sierra Gorda ISCC Chile

160

Antofagasta

EnerStar

Enerstar Mara Elena ISCC Chile

160

Maria Elena

EnerStar

Elmed CSP Project

Tunisia

100

Chabei Project

China

64

Hebei

Beijing Guotoujunan
Investment Management
Company

Andhra Pradesh Project

India

50

Andhra Pradesh

NTPC

Al Abdaliyah Solar Plant

Kuwait

60

Al Abdaliyah, west
Kuwait

Ministry of Electricity and


Water

Akarit

Tunisia

50

Gabs

STEG

Acquasol 1 Desalination
Project

Australia

30

Port Augusta, South


Australia

Acquasol Infrastructure
Ltd.

Cargo Power and


Infrastructure
China Guangdong
Nuclear Power Group

Synthetic Oil

Synthetic Oil
9

Wet

STEG

Synthetic Oil

Synthetic Oil

Wet

Synthetic Oil

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Title

Country

MWe

State/Region

Storage
Capacity

Developer

Cooling

HTF

Wet

Synthetic Oil

Parabolic Trough Plants Announced


Mathania ISCC

India

35

Rajasthan

Huludao

China

50

Huludao

Huludao Ruixinda Industry


Co.

Synthetic Oil

Coremas

Brazil

50

Coremas

Brax Energy

Synthetic Oil

Title

Country

MWe

State/Region

Developer

Storage
Capacity

Cooling

HTF

Parabolic Trough Plants Cancelled


UA Tech Park
USA
Thermal Storage

Arizona

Bell Independent Power


Corp

Synthetic Oil

Suphanburi
Project

Thailand

10

Suphan Buri

Solarlite

Synthetic Oil

Puertollano 7

Spain

12.4

Ciudad Real

Renovalia

Wet

Synthetic Oil

Puertollano 6

Spain

10

Ciudad Real

Renovalia

Wet

Synthetic Oil

Puertollano 5

Spain

10

Ciudad Real

Renovalia

Wet

Synthetic Oil

Extremasol 1

Spain

50

Extremadura

ExtremaSol Kraftwerks

Wet

Synthetic Oil

El Reboso III

Spain

50

Sevilla

Bogaris

Wet

Synthetic Oil

El Reboso II

Spain

50

Sevilla

Bogaris

Wet

Synthetic Oil

Anta

India

15

Baran, Rajasthan

NTPC

Wet

Synthetic Oil

Andasol 4

Spain

50

Granada

Cobra

Wet

Synthetic Oil

7.5

7.5

*All data is correct as of this date: 19 November, 2013

CSP Today Parabolic Trough Report

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Appendix B Chiles reference Plant CAPEX Breakdown ()


Manufacturing &
transportation

Site assembly
& erection

EPC COST
Procurement and construction

TOTAL

475,495,542
389,016,718

26,952,782

415,969,500

45,231,889

5,294,641

50,526,530

Solar Field site preparation

1,737,084

202,418

1,939,502

Solar Field earth movement

10,422,505

2,024,182

12,446,687

Collector foundations

17,586,025

693,413

18,279,438

Solar Field roads

1,360,208

156,105

1,516,313

Solar Field drainage

2,723,866

416,809

3,140,675

Temporary facilities

2,605,823

870,943

3,476,766

Power Block civil works

5,737,360

678,668

6,416,028

Power Block roads and drainages

1,354,205

155,416

1,509,621

Evaporation ponds

376,168

43,171

419,339

Switchyard civil works

294,863

12,146

307,008

Power Block buildings

1,033,783

41,369

1,075,152

114,768,725

7,363,311

122,132,037

Collector structure

39,646,451

4,573,852

44,220,303

Mirrors

20,417,267

20,417,267

Absorber tubes

22,940,749

529,492

23,470,241

1,372,182

105,058

1,477,240

Civil works and site preparation

Solar field

Ball joints
Headers (Piping, Insulation, Valves, & Fittings)

16,500,829

637,866

17,138,695

Loop piping (Piping, Insulation, Valves, &


Fittings)

5,346,267

413,337

5,759,605

Instrumentation & controls

1,261,441

147,738

1,409,179

Electrical

4,424,827

518,227

4,943,054

Tracking systems including LOCs

2,858,712

437,741

3,296,453

44,706,126

4,258,249

48,964,373

17,740,175

739,803

18,479,977

7,954,941

922,533

8,877,474

Feedwater system

830,839

65,506

896,345

Condensate system

498,504

39,304

537,807

1,102,773

129,155

1,231,928

Power block island


Steam turbine and generator
Piping, insulation, valves & fittings

Blowdown system

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Manufacturing &
transportation
Cooling system

Site assembly
& erection

TOTAL

12,819,213

2,001,816

14,821,029

1,495,511

114,500

1,610,011

Gland steam

232,635

17,811

250,446

Deareator

249,252

19,083

268,335

1,782,284

208,738

1,991,021

Balance of Plant (BOP) and auxiliaries

7,786,059

843,286

8,629,344

Auxiliary fuel treatment plant

133,607

10,229

143,837

Piping, insulation, valves & fittings

1,689,004

130,582

1,819,586

Water treatment system

1,643,366

251,641

1,895,007

Waste water system

404,401

61,924

466,325

Chemical dosage

134,280

5,140

139,421

Sampling system

348,548

13,343

361,891

HVAC

248,963

28,592

277,554

Compressed air

153,704

5,884

159,588

1,229,633

141,216

1,370,849

Nitrogen blanketing systems

351,775

26,933

378,707

Water collection

258,817

29,724

288,540

Water disposal

404,401

46,443

450,844

Auxiliary cooling system

161,760

18,577

180,338

Instrumentation & controls

623,799

73,058

696,857

60,838,096

2,498,100

63,336,195

Steam generator

7,669,718

630,941

8,300,660

Piping, insulation, valves & fittings

2,969,893

459,224

3,429,118

HTF pumps

5,752,526

453,547

6,206,073

127,127

4,867

131,993

4,251,394

650,996

4,902,390

HTF recovery system

965,279

114,158

1,079,437

Auxiliary boiler

568,449

44,818

613,267

37,826,733

56,748

37,883,481

706,976

82,800

789,776

89,902,184

4,302,231

94,204,417

Pumps

3,700,799

308,662

4,009,462

Piping, Insulation, Valves, & Fittings

2,599,315

401,923

3,001,238

Tanks

6,753,022

1,331,074

8,084,096

493,833

98,293

592,125

LP/HP Preheaters

Instrumentation & controls

Fire protection system

HTF system

HTF filter
Expansion and overflow system

HTF
Instrumentation & controls
TES

Tanks insulation

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Manufacturing &
transportation
Tank foundation

Site assembly
& erection

TOTAL

2,893,842

581,694

3,475,537

61,558,178

452,870

62,011,048

HEX (Heat Exchangers)

6,470,683

539,682

7,010,366

HEXs structure

1,104,026

92,080

1,196,107

880,125

98,066

978,191

3,125,161

358,906

3,484,067

323,200

38,980

362,180

11,098,077

1,577,181

12,675,258

531,907

79,797

611,704

1,163,175

91,708

1,254,884

493,664

19,083

512,747

1,305,525

201,869

1,507,394

477,296

35,802

513,099

3,044,267

713,077

3,757,345

493,091

152,490

645,581

Motor control center

2,248,735

175,578

2,424,314

VFDs

1,340,416

107,775

1,448,191

1,643,939

287,300

1,931,238

1,643,939

287,300

1,931,238

Miscellaneous

13,041,623

528,486

13,570,109

Spares

5,522,121

5,522,121

Contingency

7,519,502

528,486

8,047,988

59,526,042

Engineering

4,693,923

Project & construction management

4,975,134

Commissioning / start-up/training

4,100,340

EPC profit

45,756,645

Molten salts

Electric Heaters
Melting station for commissioning
Instrumentation & Controls
Electric installation
Lighting
Main transformer
Auxiliary transformer
Medium-voltage cells
Auxiliary diesel generator
Switchgear
High-voltage line

Instrumentation and control


Distributed control system (DCS)

Engineering

DEVELOPER COST

23,021,587

Permitting, licensing, legal

1,280,742

Owner's engineering

3,201,856

Project management & advisory fees

1,215,131

Insurance

4,754,955

Pre construction costs

973,476

Owners contingency

7,132,433

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Manufacturing &
transportation

Site assembly
& erection

TOTAL

O&M mobilization costs

2,307,012

Land

2,155,982

FINANCING COST

49,346,743

Interest during construction

39,352,331

Commitment fee

4,241,841

Upfront fee

5,752,571

547,863,872

TOTAL CAPEX

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Appendix C

Chiles reference Plant OPEX Breakdown ()


Labor cost

1,456,000

Plant manager (1)

74,000

Finance & administration (1)

20,000

Security (5)

60,000

Maintenance
Maintenance manger (1)

35,500

Mechanical technician (4)

116,000

Electrical technician (2)

58,000

Electrical technician (4)

87,000

Warehouse (1)

24,000

Operation manager (1)

35,000

Operations

Shift leader (5)

165,000

Control room operator (10)

290,000

Field rounds operator (15)

435,000

H&S manager (1)

35,500

Mirror cleaning (3)

21,000

Utilities

1,231,379
Electricity

176,751

Auxiliary fuel

644,786

Water

409,842

Contract services

412,667

Spare parts

1,534,620
Civil works

151,580

Solar Field

488,528

BOP

34,517

HTF

316,681

TES

282,613

Electric installation
Turbine
Insurance

TOTAL

50,701
210,000
2,191,456

6,826,122

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B U S I N E SS

I N T E L L I G E N C E

Appendix D

Indias reference Plant CAPEX Breakdown ()


Manufacturing &
transportation

Site assembly
& erection

EPC COST
Procurement and construction

TOTAL

376,771,459
317,142,586

11,151,439

328,294,031

33,148,377

1,666,196

34,814,574

Solar Field site preparation

1,533,189

78,528

1,611,717

Solar Field earth movement

4,292,929

366,463

4,659,393

16,558,967

311,406

16,870,373

Solar Field roads

1,085,488

49,954

1,135,442

Solar Field drainage

2,149,608

131,899

2,281,507

Temporary facilities

2,363,651

486,684

2,850,334

Power Block civil works

2,759,675

155,694

2,915,370

Power Block roads and drainages

735,686

33,856

769,542

Evaporation ponds

653,943

30,094

684,037

Switchyard civil works

221,125

5,308

226,433

Power Block buildings

794,116

16,310

810,427

117,181,726

4,205,872

121,387,598

Collector structure

34,662,641

2,858,495

37,521,136

Mirrors

25,947,287

25,947,287

Absorber tubes

29,154,255

320,940

29,475,194

1,743,838

63,678

1,807,516

Civil works and site preparation

Collector foundations

Solar field

Ball joints
Headers (Piping, Insulation, Valves, & Fittings)

11,888,073

219,182

12,107,255

Loop piping (Piping, Insulation, Valves, &


Fittings)

4,680,936

172,606

4,853,542

Instrumentation & controls

1,603,103

89,548

1,692,651

Electrical

3,868,598

216,096

4,084,695

Tracking systems including LOCs

3,632,995

265,327

3,898,322

32,977,400

1,290,475

34,267,876

19,054,713

540,265

19,594,977

5,728,261

316,838

6,045,100

Feedwater system

896,667

38,778

935,445

Condensate system

538,000

23,267

561,267

Blowdown system

794,094

44,357

838,452

Power block island


Steam turbine and generator
Piping, insulation, valves & fittings

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Manufacturing &
transportation

Site assembly
& erection

TOTAL

Cooling system

1,880,406

140,050

2,020,456

LP/HP Preheaters

1,614,001

58,937

1,672,938

Gland steam

251,067

9,168

260,235

Deareator

269,000

9,823

278,823

1,951,191

108,992

2,060,183

Balance of Plant (BOP) and auxiliaries

9,839,874

571,668

10,411,545

Auxiliary fuel treatment plant

89,146

3,255

92,401

Piping, insulation, valves & fittings

1,227,880

45,277

1,273,157

Water treatment system

3,722,440

271,859

3,994,299

Waste water system

770,504

56,272

826,776

Chemical dosage

187,936

3,431

191,368

Sampling system

232,559

4,246

236,806

HVAC

166,114

9,099

175,213

Compressed air

123,916

2,262

126,178

Fire protection system

991,327

54,299

1,045,627

Nitrogen blanketing systems

360,961

13,181

374,142

Water collection

513,670

28,136

541,806

Water disposal

642,087

35,170

677,257

Auxiliary cooling system

128,417

7,034

135,451

Instrumentation & controls

682,917

38,147

721,064

59,342,545

1,153,709

60,496,255

Steam generator

8,198,876

437,341

8,636,217

Piping, insulation, valves & fittings

2,084,117

153,701

2,237,818

HTF pumps

4,515,033

195,259

4,710,292

83,219

1,519

84,738

2,910,707

212,576

3,123,284

HTF recovery system

986,239

63,977

1,050,216

Auxiliary boiler

568,449

24,583

593,032

39,259,476

23,617

39,283,093

736,429

41,136

777,565

41,169,757

1,071,750

42,241,508

2,470,421

140,089

2,610,510

762,476

56,232

818,708

1,969,020

212,883

2,181,903

143,281

15,643

158,924

Instrumentation & controls

HTF system

HTF filter
Expansion and overflow system

HTF
Instrumentation & controls
TES
Pumps
Piping, Insulation, Valves, & Fittings
Tanks
Tanks insulation

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Manufacturing &
transportation
Tank foundation

Site assembly
& erection

TOTAL

794,530

87,602

882,132

26,445,762

78,014

26,523,776

5,404,135

306,450

5,710,586

HEXs structure

615,215

34,887

650,102

Electric Heaters

235,863

10,538

246,401

2,167,454

118,721

2,286,175

161,600

10,691

172,291

10,945,615

726,915

11,672,529

372,224

22,392

394,615

1,255,334

54,289

1,309,623

532,777

9,823

542,600

1,294,684

95,481

1,390,165

343,696

10,338

354,033

2,990,351

334,076

3,324,427

329,002

48,527

377,529

Motor control center

2,450,145

91,242

2,541,387

VFDs

1,377,402

60,747

1,438,150

1,902,817

246,195

2,149,014

1,902,817

246,198

2,149,014

Miscellaneous

1,643,939

218,656

10,853,131

Spares

4,504,313

4,504,313

Contingency

6,130,162

218,656

6,348,818

48,477,428

Engineering

4,105,917

Project & construction management

4,733,827

Commissioning / start-up/training

3,525,341

EPC profit

36,112,343

Molten salts
HEX (Heat Exchangers)

Melting station for commissioning


Instrumentation & Controls
Electric installation
Lighting
Main transformer
Auxiliary transformer
Medium-voltage cells
Auxiliary diesel generator
Switchgear
High-voltage line

Instrumentation and control


Distributed control system (DCS)

Engineering

DEVELOPER COST

18,606,932

Permitting, licensing, legal

1,128,916

Owner's engineering

2,822,291

Project management & advisory fees

1,122,430

Insurance

3,767,715

Pre construction costs

716,082

Owners contingency

5,651,572

CSP Today Parabolic Trough Report

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Manufacturing &
transportation

Site assembly
& erection

TOTAL

O&M mobilization costs

2,209,596

2,209,596

Land

1,188,330

1,188,330

FINANCING COST

41,775,401

Interest during construction

34,043,630

Commitment fee

3,141,656

Upfront fee

4,590,115

437,153,792

TOTAL CAPEX

CSP Today Parabolic Trough Report

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Appendix E

Indias reference Plant OPEX Breakdown ()


Labor cost

580,500

Plant manager (1)

30,000

Finance & administration (1)

8,000

Security (5)

20,500

Maintenance
Maintenance manger (1)

15,000

Mechanical technician (4)

48,000

Electrical technician (2)

24,000

Electrical technician (3)

48,000

Warehouse (1)

11,000

Operation manager (1)

14,000

Shift leader (5)

60,000

Operations

Control room operator (10)

110,000

Field rounds operator (15)

165,000

H&S manager (1)

15,000

Mirror cleaning (2)

12,000

Utilities

1,016,516
Electricity
Auxiliary fuel
Water

Contract services

654,411

1,317,536
Civil works

104,444

Solar Field

485,550

BOP

41,646

HTF

302,481

TES

126,725

Electric installation
Turbine

TOTAL

76,201

173,551

Spare parts

Insurance

285,904

46,690
210,000
1,967,192

5,055,295

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Appendix F

Moroccos reference Plant CAPEX Breakdown ()


Manufacturing &
transportation

Site assembly
& erection

EPC COST
Procurement and construction

TOTAL

635,744,680
528,991,971

31,284,083

560,275,691

55,026,593

5,052,091

60,078,683

Solar Field site preparation

2,421,660

241,061

2,662,722

Solar Field earth movement

10,655,305

1,767,783

12,423,088

Collector foundations

25,357,160

863,829

26,220,989

Solar Field roads

1,582,333

153,309

1,735,642

Solar Field drainage

3,050,600

394,090

3,444,689

Temporary facilities

2,776,442

835,315

3,611,757

Power Block civil works

4,785,928

489,119

5,275,047

Power Block roads and drainages

1,309,052

126,832

1,435,883

Evaporation ponds

1,163,602

112,739

1,276,341

Switchyard civil works

423,147

15,539

438,686

Power Block buildings

1,501,364

52,475

1,553,839

175,537,251

10,575,016

186,112,268

Collector structure

55,123,499

6,813,293

61,936,792

Mirrors

32,726,478

32,726,478

Absorber tubes

36,771,323

733,270

37,504,593

2,199,446

145,490

2,344,936

Civil works and site preparation

Solar field

Ball joints
Headers (Piping, Insulation, Valves, & Fittings)

28,516,182

952,398

29,468,579

Loop piping (Piping, Insulation, Valves, &


Fittings)

7,444,026

497,239

7,941,264

Instrumentation & controls

2,021,942

204,595

2,226,538

Electrical

6,152,176

622,523

6,774,700

Tracking systems including LOCs

4,582,179

606,208

5,188,388

59,296,022

3,880,874

63,176,896

Steam turbine and generator

32,046,079

1,225,145

33,271,224

Piping, insulation, valves & fittings

12,054,121

1,207,768

13,261,889

1,561,188

108,637

1,669,825

936,713

65,182

1,001,895

1,671,032

169,088

1,840,120

Power block island

Feedwater system
Condensate system
Blowdown system

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Manufacturing &
transportation

Site assembly
& erection

TOTAL

Cooling system

3,541,808

477,849

4,019,658

LP/HP Preheaters

2,810,139

185,886

2,996,025

Gland steam

437,133

28,916

466,048

Deareator

468,356

30,981

499,337

3,769,453

381,422

4,150,875

Balance of Plant (BOP) and auxiliaries

17,661,226

1,850,166

19,511,392

Auxiliary fuel treatment plant

152,372

10,079

162,451

Piping, insulation, valves & fittings

2,769,310

184,982

2,954,291

Water treatment system

6,318,974

835,981

7,154,956

Waste water system

1,543,226

204,164

1,747,390

Chemical dosage

321,229

10,624

331,853

Sampling system

281,075

9,296

290,372

HVAC

200,768

19,921

220,689

Compressed air

181,487

6,003

187,490

1,451,899

144,061

1,595,960

549,535

36,351

585,886

Water collection

1,028,817

102,082

1,130,899

Water disposal

1,286,021

127,603

1,413,624

257,204

25,521

282,725

1,319,309

133,498

1,452,806

103,282,732

3,289,835

106,573,567

13,319,113

995,505

14,314,618

Piping, insulation, valves & fittings

3,991,161

533,195

4,524,356

HTF pumps

8,663,006

602,825

9,265,831

110,276

3,647

113,923

Expansion and overflow system

5,355,782

708,554

6,064,336

HTF recovery system

1,399,895

146,120

1,546,015

989,727

68,871

1,058,598

68,021,103

86,150

68,107,253

1,432,669

144,968

1,577,637

78,915,822

3,374,322

82,290,144

Pumps

5,009,877

383,062

5,392,940

Piping, Insulation, Valves, & Fittings

2,582,885

345,058

2,927,943

Tanks

4,707,465

818,936

5,526,401

340,156

59,755

399,911

Instrumentation & controls

Fire protection system


Nitrogen blanketing systems

Auxiliary cooling system


Instrumentation & controls
HTF system
Steam generator

HTF filter

Auxiliary boiler
HTF
Instrumentation & controls
TES

Tanks insulation

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Manufacturing &
transportation
Tank foundation

Site assembly
& erection

TOTAL

1,916,220

339,957

2,256,177

50,888,534

316,058

51,204,591

HEX (Heat Exchangers)

8,667,826

662,754

9,330,580

HEXs structure

1,192,614

91,189

1,283,803

581,637

54,712

636,349

2,705,408

268,438

2,973,846

323,200

34,403

357,603

18,732,749

2,191,729

20,924,478

636,220

80,578

716,798

2,185,663

152,092

2,337,755

927,619

30,981

958,600

2,337,402

312,263

2,649,665

723,247

45,800

769,047

5,037,193

1,019,402

6,056,595

397,638

106,244

503,882

Motor control center

4,572,132

308,428

4,880,560

VFDs

1,915,635

135,941

2,051,576

2,802,099

456,637

3,258,373

2,802,099

456,637

3,258,373

Miscellaneous

17,737,477

613,413

18,350,890

Spares

7,512,387

7,512,387

10,225,090

613,413

10,838,503

74,468,989

Engineering

4,827,726

Project & construction management

4,834,761

Commissioning / start-up/training

4,176,136

EPC profit

61,630,366

Molten salts

Electric Heaters
Melting station for commissioning
Instrumentation & Controls
Electric installation
Lighting
Main transformer
Auxiliary transformer
Medium-voltage cells
Auxiliary diesel generator
Switchgear
High-voltage line

Instrumentation and control


Distributed control system (DCS)

Contingency
Engineering

DEVELOPER COST

28,745,620

Permitting, licensing, legal

1,394,493

Owner's engineering

3,486,233

Project management & advisory fees

1,337,767

Insurance

6,357,450

Pre construction costs

823,745

Owners contingency

9,536,176

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Manufacturing &
transportation

Site assembly
& erection

TOTAL

O&M mobilization costs

2,703,796

Land

3,105,960

FINANCING COST

85,542,440

Interest during construction

70,495,159

Commitment fee

7,154,122

Upfront fee

7,875,159

TOTAL CAPEX

750,014,740

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Appendix G

Moroccos reference Plant OPEX Breakdown ()


Labor cost

975,500

Plant manager (1)

76,000

Finance & administration (1)

12,000

Security (5)

31,500

Maintenance
Maintenance manger (1)

32,500

Mechanical technician (5)

85,000

Electrical technician (2)

34,000

Electrical technician (5)

85,000

Warehouse (1)

14,000

Operation manager (1)

30,000

Operations

Shift leader (5)

100,000

Control room operator (10)

170,000

Field rounds operator (15)

255,000

H&S manager (1)

32,500

Mirror cleaning (2)

18,000

Utilities

2,404,834
Electricity

589,258

Auxiliary fuel

290,045

Water
Contract services

516,737

Spare parts

2,106,162
Civil works

180,236

Solar Field

744,449

BOP

78,046

HTF

532,863

TES

246,870

Electric installation
Turbine
Insurance

TOTAL

1,525,531

83,698
240,000
3,000,060

9,003,323

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Appendix H

Saudi Arabias reference Plant CAPEX Breakdown ()


Manufacturing &
transportation

Site assembly
& erection

EPC COST
Procurement and construction

TOTAL

427,219,609
337,226,593

35,885,788

373,112,386

37,736,482

6,856,043

44,592,524

Solar Field site preparation

1,376,140

247,833

1,623,973

Solar Field earth movement

9,632,978

2,891,385

12,524,363

14,360,552

854,496

15,215,048

Solar Field roads

1,072,713

194,887

1,267,599

Solar Field drainage

2,147,931

520,305

2,668,236

Temporary facilities

2,328,001

1,068,855

3,396,856

Power Block civil works

4,349,830

776,484

5,126,314

Power Block roads and drainages

998,206

181,351

1,179,557

Evaporation ponds

277,279

50,375

327,655

Switchyard civil works

261,913

15,170

277,082

Power Block buildings

930,939

54,902

985,841

100,006,353

10,571,410

110,577,765

Collector structure

31,047,623

6,902,350

37,949,973

Mirrors

20,417,267

20,417,267

Absorber tubes

22,940,749

799,050

23,739,799

1,372,182

158,542

1,530,724

Civil works and site preparation

Collector foundations

Solar field

Ball joints
Headers (Piping, Insulation, Valves, & Fittings)

12,450,489

726,315

13,176,804

Loop piping (Piping, Insulation, Valves, &


Fittings)

4,192,754

489,180

4,681,934

Instrumentation & controls

1,261,441

222,949

1,484,391

Electrical

3,465,136

612,434

4,077,570

Tracking systems including LOCs

2,858,712

660,590

3,519,303

46,173,606

6,269,475

52,443,082

19,700,683

1,077,519

20,778,202

6,966,574

1,219,212

8,185,786

Feedwater system

929,128

105,446

1,034,574

Condensate system

557,477

63,268

620,744

Blowdown system

965,758

170,690

1,136,448

Power block island


Steam turbine and generator
Piping, insulation, valves & fittings

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Manufacturing &
transportation
Cooling system

Site assembly
& erection

TOTAL

12,807,309

3,018,113

15,825,423

1,672,430

193,232

1,865,662

Gland steam

260,156

30,058

290,214

Deareator

278,738

32,205

310,944

2,035,353

359,732

2,395,085

Balance of Plant (BOP) and auxiliaries

7,068,093

1,172,721

8,240,812

Auxiliary fuel treatment plant

104,630

12,089

116,718

Piping, insulation, valves & fittings

1,499,971

175,005

1,674,976

Water treatment system

1,607,778

371,525

1,979,303

Waste water system

374,308

86,495

460,803

Chemical dosage

112,768

6,515

119,283

Sampling system

272,952

15,768

288,720

HVAC

194,966

33,789

228,755

Compressed air

120,368

6,954

127,321

Fire protection system

962,941

166,887

1,129,828

Nitrogen blanketing systems

341,449

39,451

380,900

Water collection

239,557

41,518

281,074

Water disposal

374,308

64,871

439,179

Auxiliary cooling system

149,723

25,948

175,672

Instrumentation & controls

712,374

125,906

838,280

57,822,835

3,253,171

61,076,008

Steam generator

8,458,004

933,883

9,391,888

Piping, insulation, valves & fittings

2,260,603

527,501

2,788,104

HTF pumps

5,371,712

609,633

5,981,345

92,964

5,371

98,335

3,231,591

746,755

3,978,346

HTF recovery system

941,608

160,294

1,101,903

Auxiliary boiler

568,449

64,513

632,962

36,223,503

86,026

36,309,529

674,401

119,195

793,596

63,794,810

4,258,097

68,052,910

Pumps

3,164,205

346,129

3,510,334

Piping, Insulation, Valves, & Fittings

1,861,758

434,432

2,296,191

Tanks

4,007,914

1,137,141

5,145,056

289,607

82,974

372,581

LP/HP Preheaters

Instrumentation & controls

HTF system

HTF filter
Expansion and overflow system

HTF
Instrumentation & controls
TES

Tanks insulation

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Manufacturing &
transportation
Tank foundation

Site assembly
& erection

TOTAL

1,597,388

462,192

2,059,580

43,028,174

501,104

43,529,278

5,710,666

624,684

6,335,350

HEXs structure

763,027

83,467

846,494

Electric Heaters

476,625

84,070

560,695

2,572,246

445,795

3,018,042

323,200

56,109

379,309

11,579,387

2,420,629

14,000,016

446,693

106,083

552,776

1,300,779

147,625

1,448,403

552,064

32,205

584,270

1,382,791

322,668

1,705,459

417,994

49,634

467,628

3,179,687

1,123,966

4,303,653

386,146

180,210

566,356

Motor control center

2,550,154

300,479

2,850,633

VFDs

1,363,079

157,759

1,520,838

1,738,460

380,599

2,119,059

1,738,460

380,599

2,119,059

Miscellaneous

11,306,567

703,643

12,010,210

Spares

4,788,167

4,788,167

Contingency

6,518,400

703,643

7,222,043

54,107,223

Engineering

4,424,419

Project & construction management

4,817,861

Commissioning / start-up/training

3,822,581

EPC profit

41,042,362

Molten salts
HEX (Heat Exchangers)

Melting station for commissioning


Instrumentation & Controls
Electric installation
Lighting
Main transformer
Auxiliary transformer
Medium-voltage cells
Auxiliary diesel generator
Switchgear
High-voltage line

Instrumentation and control


Distributed control system (DCS)

Engineering

DEVELOPER COST

21,814,610

Permitting, licensing, legal

1,229,895

Owner's engineering

3,074,737

Project management & advisory fees

1,191,046

Insurance

4,272,196

Pre construction costs

805,719

Owners contingency

6,408,294

CSP Today Parabolic Trough Report

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Manufacturing &
transportation

Site assembly
& erection

TOTAL

O&M mobilization costs

2,288,181

Land

2,544,542

FINANCING COST

46,167,480

Interest during construction

36,853,817

Commitment fee

4,114,045

Upfront fee

5,199,618

TOTAL CAPEX

495,201,699

CSP Today Parabolic Trough Report

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Appendix I

Saudi Arabias reference Plant OPEX Breakdown ()


Labor cost

2,033,600

Plant manager (1)

104,000

Finance & administration (1)

39,000

Security (5)

64,000

Maintenance
Maintenance manger (1)

61,000

Mechanical technician (4)

164,000

Electrical technician (2)

82,000

Electrical technician (4)

164,000

Warehouse (1)

36,000

Operation manager (1)

59,000

Operations

Shift leader (5)

225,000

Control room operator (10)

380,000

Field rounds operator (15)

570,000

H&S manager (1)

61,000

Mirror cleaning (2)

24,600

Utilities

464,572
Electricity
Auxiliary fuel
Water

Contract services

244,143

1,384,591
Civil works

133,778

Solar Field

442,311

BOP

32,963

HTF

305,380

TES

204,159

Electric installation
Turbine

TOTAL

48,012

700,544

Spare parts

Insurance

172,417

56,000
210,000
1,980,807

6,564,114

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Appendix J

South Africas reference Plant CAPEX Breakdown ()


Manufacturing &
transportation

Site assembly
& erection

EPC COST
Procurement and construction

TOTAL

398,915,116
325,545,544

22,098,435

347,643,986

36,886,047

3,839,902

40,725,950

Solar Field site preparation

1,562,924

169,070

1,731,994

Solar Field earth movement

6,251,697

1,127,135

7,378,832

15,537,986

571,678

16,109,664

Solar Field roads

1,245,168

131,956

1,377,124

Solar Field drainage

2,493,720

352,360

2,846,080

Temporary facilities

2,474,925

786,577

3,261,502

Power Block civil works

4,563,022

503,652

5,066,675

Power Block roads and drainages

1,069,943

113,386

1,183,329

Evaporation ponds

297,206

31,496

328,703

Switchyard civil works

307,576

11,993

319,569

Power Block buildings

1,081,880

40,599

1,122,478

103,077,533

6,308,369

109,385,901

Collector structure

34,685,616

3,973,568

38,659,184

Mirrors

19,136,501

19,136,501

Absorber tubes

21,501,687

463,081

21,964,768

1,286,106

91,881

1,377,987

Civil works and site preparation

Collector foundations

Solar field

Ball joints
Headers (Piping, Insulation, Valves, & Fittings)

14,050,722

506,822

14,557,543

Loop piping (Piping, Insulation, Valves, &


Fittings)

4,684,039

337,915

5,021,954

Instrumentation & controls

1,182,312

129,208

1,311,520

Electrical

3,871,163

423,056

4,294,219

Tracking systems including LOCs

2,679,387

382,838

3,062,225

48,862,833

4,336,965

53,199,796

19,700,683

787,929

20,488,612

8,359,389

904,592

9,263,981

Feedwater system

929,128

69,026

998,153

Condensate system

557,477

41,415

598,892

1,158,841

126,643

1,285,484

Power block island


Steam turbine and generator
Piping, insulation, valves & fittings

Blowdown system

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Manufacturing &
transportation
Cooling system

Site assembly
& erection

TOTAL

13,910,638

2,026,948

15,937,585

1,672,430

119,481

1,791,910

Gland steam

260,156

18,586

278,742

Deareator

278,738

19,913

298,652

2,035,353

222,432

2,257,785

Balance of Plant (BOP) and auxiliaries

7,961,672

810,080

8,771,750

Auxiliary fuel treatment plant

125,548

8,969

134,517

Piping, insulation, valves & fittings

1,799,857

129,845

1,929,702

Water treatment system

1,746,286

249,514

1,995,800

Waste water system

430,567

61,521

492,087

Chemical dosage

135,313

4,833

140,147

Sampling system

327,523

11,699

339,222

HVAC

233,945

25,070

259,015

Compressed air

137,385

4,908

142,293

1,099,084

117,780

1,216,864

Nitrogen blanketing systems

335,433

23,964

359,396

Water collection

275,563

29,530

305,092

Water disposal

430,567

46,140

476,707

Auxiliary cooling system

172,227

18,456

190,683

Instrumentation & controls

712,374

77,851

790,225

57,921,428

2,270,328

60,191,755

Steam generator

8,458,004

664,505

9,122,510

Piping, insulation, valves & fittings

2,712,562

391,378

3,103,940

HTF pumps

5,384,156

399,994

5,784,150

111,809

3,994

115,803

3,809,357

544,291

4,353,648

HTF recovery system

927,763

103,387

1,031,149

Auxiliary boiler

568,449

42,231

610,679

35,293,644

48,892

35,342,536

655,684

71,656

727,340

46,212,012

2,235,057

48,447,069

Pumps

2,691,725

215,311

2,907,036

Piping, Insulation, Valves, & Fittings

1,116,988

161,163

1,278,151

Tanks

2,924,340

543,130

3,467,469

212,255

39,808

252,063

LP/HP Preheaters

Instrumentation & controls

Fire protection system

HTF system

HTF filter
Expansion and overflow system

HTF
Instrumentation & controls
TES

Tanks insulation

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Manufacturing &
transportation
Tank foundation

Site assembly
& erection

TOTAL

1,184,201

224,294

1,408,495

28,386,569

192,836

28,579,406

5,710,666

456,796

6,167,462

HEXs structure

915,578

73,237

988,815

Electric Heaters

355,448

36,571

392,019

2,552,642

273,546

2,826,188

161,600

18,365

179,965

12,015,089

1,578,978

13,594,069

535,999

74,251

610,250

1,300,779

96,636

1,397,415

552,064

19,913

571,978

1,438,504

207,552

1,646,056

501,563

34,740

536,304

3,307,796

722,979

4,030,775

463,347

133,707

597,054

Motor control center

2,550,154

185,794

2,735,948

VFDs

1,364,883

103,406

1,468,289

1,689,472

285,453

1,974,926

1,689,472

285,453

1,974,926

Miscellaneous

10,919,468

433,303

11,352,770

Spares

4,626,946

4,626,946

Contingency

6,292,522

433,303

6,725,824

51,271,130

Engineering

4,328,781

Project & construction management

4,931,393

Commissioning / start-up/training

3,770,118

EPC profit

38,240,838

Molten salts
HEX (Heat Exchangers)

Melting station for commissioning


Instrumentation & Controls
Electric installation
Lighting
Main transformer
Auxiliary transformer
Medium-voltage cells
Auxiliary diesel generator
Switchgear
High-voltage line

Instrumentation and control


Distributed control system (DCS)

Engineering

DEVELOPER COST

20,142,241

Permitting, licensing, legal

1,149,368

Owner's engineering

2,873,420

Project management & advisory fees

1,138,473

Insurance

3,989,151

Pre construction costs

926,819

Owners contingency

5,983,727

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Manufacturing &
transportation

Site assembly
& erection

TOTAL

O&M mobilization costs

2,360,993

Land

1,720,290

FINANCING COST

48,580,633

Interest during construction

39,903,190

Commitment fee

3,767,244

Upfront fee

4,910,199

TOTAL CAPEX

467,637,990

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Appendix K

South Africas reference Plant OPEX Breakdown ()


Labor cost

969,000

Plant manager (1)

79,000

Finance & administration (1)

15,000

Security (5)

29,000

Maintenance
Maintenance manger (1)

37,300

Mechanical technician (3)

54,000

Electrical technician (2)

36,000

Electrical technician (4)

72,000

Warehouse (1)

12,000

Operation manager (1)

34,200

Operations

Shift leader (5)

105,000

Control room operator (10)

180,000

Field rounds operator (15)

270,000

H&S manager (1)

34,500

Mirror cleaning (2)

11,000

Utilities

784,293
Electricity

366,018

Auxiliary fuel

233,083

Water

185,192

Contract services

408,636

Spare parts

1,305,485
Civil works

122,178

Solar Field

437,544

BOP

35,087

HTF

300,959

TES

145,341

Electric installation
Turbine
Insurance

TOTAL

54,376
210,000
2,104,371

5,571,785

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Appendix L

Spains reference Plant CAPEX Breakdown ()


Manufacturing &
transportation

Site assembly
& erection

EPC COST
Procurement and construction

TOTAL

293,560,274
231,528,359

21,618,822

253,147,181

30,099,459

4,453,594

34,553,052

Solar Field site preparation

1,234,090

185,114

1,419,204

Solar Field earth movement

5,183,178

1,295,795

6,478,973

11,856,000

592,800

12,448,800

Solar Field roads

1,139,340

170,901

1,310,241

Solar Field drainage

2,248,840

449,768

2,698,607

Temporary facilities

2,334,057

933,623

3,267,679

Power Block civil works

3,398,501

509,775

3,908,276

Power Block roads and drainages

955,828

143,374

1,099,203

Evaporation ponds

849,625

127,444

977,069

Switchyard civil works

200,000

10,000

210,000

Power Block buildings

700,000

35,000

735,000

75,023,225

6,062,947

81,086,173

Collector structure

26,866,000

3,800,000

30,666,000

Mirrors

13,824,815

13,824,815

Absorber tubes

15,533,500

454,639

15,988,139

929,123

90,206

1,019,330

Headers (Piping, Insulation, Valves, & Fittings)

8,453,478

414,386

8,867,865

Loop piping (Piping, Insulation, Valves, &


Fittings)

3,628,057

355,692

3,983,749

854,140

126,852

980,992

Electrical

2,998,438

445,313

3,443,750

Tracking systems including LOCs

1,935,674

375,859

2,311,533

21,509,700

2,014,000

23,523,700

11,330,000

550,000

11,880,000

5,100,000

750,000

5,850,000

Feedwater system

515,000

50,000

565,000

Condensate system

309,000

30,000

339,000

Blowdown system

707,000

105,000

812,000

Civil works and site preparation

Collector foundations

Solar Field

Ball joints

Instrumentation & controls

Power block island


Steam turbine and generator
Piping, insulation, valves & fittings

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Manufacturing &
transportation
Cooling system

Site assembly
& erection

TOTAL

1,313,000

260,000

1,573,000

LP/HP Preheaters

927,000

90,000

1,017,000

Gland steam

144,200

14,000

158,200

Deareator

154,500

15,000

169,500

1,010,000

150,000

1,160,000

Balance of Plant (BOP) and auxiliaries

8,121,904

1,222,864

9,344,768

Auxiliary fuel treatment plant

97,714

9,487

107,201

Piping, insulation, valves & fittings

1,020,000

100,000

1,120,000

Water treatment system

2,884,000

560,000

3,444,000

Waste water system

618,000

120,000

738,000

Chemical dosage

206,000

10,000

216,000

Sampling system

360,500

17,500

378,000

HVAC

257,500

37,500

295,000

Compressed air

118,244

5,740

123,984

Fire protection system

945,949

137,759

1,083,708

Nitrogen blanketing systems

230,497

22,378

252,875

Water collection

412,000

60,000

472,000

Water disposal

515,000

75,000

590,000

Auxiliary cooling system

103,000

15,000

118,000

Instrumentation & controls

353,500

52,500

406,000

34,416,723

1,951,000

36,367,723

Steam generator

5,047,000

490,000

5,537,000

Piping, insulation, valves & fittings

1,830,211

358,865

2,189,075

HTF pumps

3,227,135

313,314

3,540,449

122,938

5,968

128,906

2,881,212

559,459

3,440,671

HTF recovery system

678,662

98,834

777,496

Auxiliary boiler

326,488

31,698

358,186

19,941,079

39,100

19,980,180

361,998

53,762

415,760

46,085,658

2,856,126

48,941,784

Pumps

2,029,399

197,029

2,226,428

Piping, Insulation, Valves, & Fittings

1,007,981

197,643

1,205,624

Tanks

3,326,438

807,388

4,133,826

242,169

59,355

301,524

Instrumentation & controls

HTF systems

HTF filter
Expansion and overflow system

HTF
Instrumentation & controls
TES

Tanks insulation

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Manufacturing &
transportation
Tank foundation

Site assembly
& erection

TOTAL

1,363,746

337,561

1,701,307

29,755,484

286,110

30,041,595

4,324,367

419,841

4,744,209

HEXs structure

763,124

74,090

837,213

Electric Heaters

409,338

59,612

468,950

2,702,012

393,497

3,095,508

161,600

24,000

185,600

7,415,554

2,438,629

9,854,183

Lighting

408,000

197,029

605,029

Main transformer

721,000

197,643

918,643

Auxiliary transformer

306,000

807,388

1,113,388

Medium-voltage cells

816,000

59,355

875,355

Auxiliary diesel generator

306,000

337,561

643,561

2,020,000

286,110

2,306,110

510,000

419,841

929,841

Motor control center

1,313,000

74,090

1,387,090

VFDs

1,015,554

59,612

1,075,166

1,092,881

216,412

1,309,293

1,092,881

216,412

1,309,293

Miscellaneous

7,763,255

403,250

8,166,505

Spares

3,287,953

3,287,953

Contingency

4,475,302

403,250

4,878,552

40,413,093

Engineering

4,097,462

Project & construction management

5,000,000

Commissioning / start-up/training

3,585,280

EPC profit

27,730,351

Molten salts
HEX (Heat Exchangers)

Melting station for commissioning


Instrumentation & Controls
Electric installation

Switchgear
High-voltage line

Instrumentation and control


Distributed control system (DCS)

Engineering

DEVELOPER COST

16,940,285

Permitting, licensing, legal

1,036,770

Owner's engineering

2,591,925

Project management & advisory fees

1,024,366

Insurance

2,925,072

Pre construction costs

1,000,000

Owners contingency

4,387,608

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Manufacturing &
transportation

Site assembly
& erection

TOTAL

O&M mobilization costs

2,000,000

Land

1,974,544

FINANCING COST

23,267,087

Interest during construction

19,703,735

Commitment fee

1,234,350

Upfront fee

2,329,002

TOTAL CAPEX

332,714,567

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Appendix M

Spains reference Plant OPEX Breakdown ()


Labor cost

1,668,000

Plant manager (1)

68,000

Finance & administration (1)

23,000

Security (5)

95,000

Maintenance
Maintenance manger (1)

47,000

Mechanical technician (3)

105,000

Electrical technician (2)

70,000

Electrical technician (2)

70,000

Warehouse (1)

30,000

Operation manager (1)

42,000

Operations

Shift leader (5)

190,000

Control room operator (10)

340,000

Field rounds operator (15)

510,000

H&S manager (1)

40,000

Mirror cleaning (2)

38,000

Utilities

858,502
Electricity

252,598

Auxiliary fuel

158,928

Water

446,976

Contract services

300,000

Spare parts

1,029,251
Civil works

103,659

Solar Field

324,345

BOP

37,379

HTF

181,839

TES

146,825

Electric installation
Turbine
Insurance

TOTAL

35,204
200,000
831,786

4,687,539

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Appendix N

UAEs reference Plant CAPEX Breakdown ()


Manufacturing &
transportation

Site assembly
& erection

EPC COST
Procurement and construction

TOTAL

506,551,346
402,480,317

42,105,413

444,585,731

50,414,233

8,821,244

59,235,476

Solar Field site preparation

1,978,823

347,810

2,326,633

Solar Field earth movement

14,247,524

4,173,723

18,421,246

Collector foundations

20,757,870

1,206,794

21,964,665

Solar Field roads

1,358,307

240,586

1,598,893

Solar Field drainage

2,668,411

630,180

3,298,591

Temporary facilities

2,598,918

1,171,146

3,770,064

Power Block civil works

4,341,280

757,163

5,098,443

Power Block roads and drainages

995,940

176,403

1,172,343

Evaporation ponds

276,650

49,001

325,651

Switchyard civil works

261,369

14,841

276,209

Power Block buildings

929,141

53,597

982,738

140,034,050

14,751,055

154,785,106

Collector structure

44,858,431

9,766,967

54,625,398

Mirrors

28,282,467

28,282,467

Absorber tubes

31,778,053

1,081,447

32,859,500

1,900,778

214,573

2,115,351

Civil works and site preparation

Solar field

Ball joints
Headers (Piping, Insulation, Valves, & Fittings)

16,442,665

937,179

17,379,844

Loop piping (Piping, Insulation, Valves, &


Fittings)

6,057,803

690,550

6,748,354

Instrumentation & controls

1,747,378

301,743

2,049,121

Electrical

5,006,521

864,543

5,871,064

Tracking systems including LOCs

3,959,954

894,053

4,854,007

46,141,571

6,126,943

52,268,515

19,700,683

1,060,097

20,760,780

6,949,982

1,188,380

8,138,362

Feedwater system

929,128

103,255

1,032,383

Condensate system

557,477

61,953

619,430

Blowdown system

963,458

166,373

1,129,831

Power block island


Steam turbine and generator
Piping, insulation, valves & fittings

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Manufacturing &
transportation
Cooling system

Site assembly
& erection

TOTAL

12,794,166

2,945,785

15,739,951

1,672,430

188,795

1,861,225

Gland steam

260,156

29,368

289,524

Deareator

278,738

31,466

310,204

2,035,353

351,471

2,386,825

Balance of Plant (BOP) and auxiliaries

7,431,685

1,200,450

8,632,136

Auxiliary fuel treatment plant

104,380

11,783

116,164

Piping, insulation, valves & fittings

1,496,398

170,580

1,666,978

Water treatment system

1,606,128

362,621

1,968,750

Waste water system

373,638

84,357

457,995

Chemical dosage

112,499

6,350

118,849

Sampling system

272,302

15,370

287,672

HVAC

194,501

32,935

227,436

Compressed air

155,622

8,784

164,405

1,244,973

210,812

1,455,784

Nitrogen blanketing systems

396,649

44,776

441,426

Water collection

239,128

40,492

279,620

Water disposal

373,638

63,268

436,906

Auxiliary cooling system

149,455

25,307

174,762

Instrumentation & controls

712,374

123,015

835,389

67,083,128

3,356,458

70,439,589

Steam generator

8,458,004

917,677

9,375,682

Piping, insulation, valves & fittings

2,311,083

526,897

2,837,980

HTF pumps

5,107,446

567,597

5,675,043

110,225

6,221

116,447

Expansion and overflow system

3,745,089

845,542

4,590,632

HTF recovery system

1,066,854

177,841

1,244,695

568,449

63,172

631,621

44,860,983

103,868

44,964,851

854,995

147,643

1,002,638

64,144,312

4,208,406

68,352,716

Pumps

3,261,307

350,983

3,612,290

Piping, Insulation, Valves, & Fittings

1,900,850

433,369

2,334,219

Tanks

3,999,611

1,111,205

5,110,815

289,007

81,081

370,088

LP/HP Preheaters

Instrumentation & controls

Fire protection system

HTF systems

HTF filter

Auxiliary boiler
HTF
Instrumentation & controls
TES

Tanks insulation

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Manufacturing &
transportation
Tank foundation

Site assembly
& erection

TOTAL

1,594,159

451,673

2,045,832

43,045,462

488,738

43,534,200

5,898,898

634,841

6,533,739

HEXs structure

786,301

84,622

870,922

Electric Heaters

475,681

81,800

557,481

2,569,836

435,151

3,004,987

323,200

54,943

378,143

11,715,594

2,379,947

14,095,539

445,629

103,178

548,806

1,300,779

144,557

1,445,336

552,064

31,466

583,530

1,382,128

315,107

1,697,235

416,999

48,274

465,273

3,178,161

1,097,630

4,275,791

385,226

175,653

560,879

Motor control center

2,550,154

293,579

2,843,733

VFDs

1,504,454

170,503

1,674,956

2,016,069

435,314

2,451,383

2,016,069

435,314

2,451,383

Miscellaneous

13,499,675

825,596

14,325,271

Spares

5,720,062

5,720,062

Contingency

7,779,613

825,596

8,605,209

61,965,615

Engineering

4,423,374

Project & construction management

4,816,509

Commissioning / start-up/training

3,821,302

EPC profit

48,904,430

Molten salts
HEX (Heat Exchangers)

Melting station for commissioning


Instrumentation & Controls
Electric installation
Lighting
Main transformer
Auxiliary transformer
Medium-voltage cells
Auxiliary diesel generator
Switchgear
High-voltage line

Instrumentation and control


Distributed control system (DCS)

Engineering

DEVELOPER COST

24,919,057

Permitting, licensing, legal

1,229,977

Owner's engineering

3,074,943

Project management & advisory fees

1,191,100

Insurance

5,065,513

Pre construction costs

804,276

Owners contingency

7,598,270

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Manufacturing &
transportation

Site assembly
& erection

TOTAL

O&M mobilization costs

2,287,314

Land

3,667,664

FINANCING COST

38,912,824

Interest during construction

32,634,384

Commitment fee

2,285,757

Upfront fee

3,992,683

TOTAL CAPEX

570,383,227

CSP Today Parabolic Trough Report

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Appendix O

UAEs reference Plant OPEX Breakdown ()


Labor cost

2,013,300

Plant manager (1)

101,000

Finance & administration (1)

38,500

Security (5)

60,000

Maintenance
Maintenance manger (1)

60,500

Mechanical technician (5)

200,000

Electrical technician (2)

80,000

Electrical technician (4)

160,000

Warehouse (1)

35,000

Operation manager (1)

58,000

Operations

Shift leader (5)

225,000

Control room operator (10)

360,000

Field rounds operator (15)

540,000

H&S manager (1)

60,500

Mirror cleaning (3)

34,800

Utilities

441,450
Electricity
Auxiliary fuel
Water

Contract services

225,475

1,655,013
Civil works

177,706

Solar Field

619,140

BOP

34,529

HTF

352,198

TES

205,058

Electric installation
Turbine

TOTAL

62,078

682,983

Spare parts

Insurance

153,897

56,382
210,000
2,281,533

7,074,279

CSP Today Parabolic Trough Report

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Appendix P

USAs reference Plant CAPEX Breakdown ()


Manufacturing &
transportation

Site assembly
& erection

EPC COST
Procurement and construction

TOTAL

649,010,423
518,382,733

53,669,358

572,052,086

56,984,745

9,540,755

66,525,499

Solar Field site preparation

2,495,759

452,799

2,948,558

Solar Field earth movement

11,979,641

3,622,394

15,602,035

Collector foundations

24,884,577

1,491,195

26,375,772

Solar Field roads

1,678,418

307,287

1,985,705

Solar Field drainage

3,274,855

799,421

4,074,276

Temporary facilities

2,837,336

1,310,146

4,147,482

Power Block civil works

6,189,240

1,112,661

7,301,900

Power Block roads and drainages

1,447,943

265,092

1,713,035

Evaporation ponds

402,206

73,637

475,843

Switchyard civil works

396,950

23,130

420,080

Power Block buildings

1,397,820

82,993

1,480,813

167,602,313

16,854,349

184,456,660

Collector structure

55,360,811

10,546,707

65,907,517

Mirrors

29,421,763

29,421,763

Absorber tubes

33,058,161

1,159,606

34,217,767

1,977,346

230,080

2,207,427

Civil works and site preparation

Solar field

Ball joints
Headers (Piping, Insulation, Valves, & Fittings)

28,170,765

1,655,018

29,825,783

Loop piping (Piping, Insulation, Valves, &


Fittings)

7,497,566

880,956

8,378,522

Instrumentation & controls

1,817,767

323,551

2,141,318

Electrical

6,178,662

1,099,762

7,278,423

Tracking systems including LOCs

4,119,472

958,669

5,078,140

65,992,891

9,278,766

75,271,656

Steam turbine and generator

26,411,592

1,451,774

27,863,366

Piping, insulation, valves & fittings

11,192,820

1,972,717

13,165,537

1,270,212

145,080

1,415,292

762,127

87,048

849,175

1,551,632

276,180

1,827,812

Power block island

Feedwater system
Condensate system
Blowdown system

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Manufacturing &
transportation
Cooling system

Site assembly
& erection

TOTAL

18,830,851

4,469,025

23,299,876

2,286,382

266,039

2,552,421

Gland steam

355,659

41,384

397,043

Deareator

381,064

44,340

425,403

2,950,552

525,179

3,475,731

Balance of Plant (BOP) and auxiliaries

10,587,833

1,756,434

12,344,269

Auxiliary fuel treatment plant

150,598

17,523

168,121

Piping, insulation, valves & fittings

2,505,983

294,450

2,800,433

Water treatment system

2,229,336

518,803

2,748,139

Waste water system

579,123

134,771

713,895

Chemical dosage

161,132

9,374

170,506

Sampling system

320,779

18,663

339,441

HVAC

229,128

39,991

269,119

Compressed air

189,394

11,019

200,413

1,515,156

264,451

1,779,607

Nitrogen blanketing systems

493,100

57,376

550,477

Water collection

370,639

64,690

435,329

Water disposal

579,123

101,079

680,202

Auxiliary cooling system

231,649

40,431

272,081

1,032,693

183,813

1,216,506

92,584,940

5,200,170

97,785,108

11,119,715

1,234,346

12,354,061

Piping, insulation, valves & fittings

4,608,626

1,083,017

5,691,643

HTF pumps

8,165,679

932,659

9,098,338

118,628

6,902

125,529

Expansion and overflow system

5,484,611

1,276,359

6,760,969

HTF recovery system

1,279,024

219,129

1,498,153

786,256

89,804

876,060

59,815,605

143,152

59,958,757

1,206,796

214,802

1,421,598

88,966,580

6,139,318

95,105,899

Pumps

4,449,885

489,196

4,939,081

Piping, Insulation, Valves, & Fittings

2,719,757

639,137

3,358,895

Tanks

6,065,537

1,731,968

7,797,505

442,566

127,610

570,177

LP/HP Preheaters

Instrumentation & controls

Fire protection system

Instrumentation & controls


HTF system
Steam generator

HTF filter

Auxiliary boiler
HTF
Instrumentation & controls
TES

Tanks insulation

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Manufacturing &
transportation
Tank foundation

Site assembly
& erection

TOTAL

2,576,189

750,178

3,326,366

59,665,174

700,230

60,365,404

HEX (Heat Exchangers)

7,744,068

851,341

8,595,409

HEXs structure

1,216,023

133,683

1,349,706

783,517

139,269

922,786

2,980,664

520,237

3,500,901

323,200

56,469

379,669

15,877,578

3,319,237

19,196,813

638,269

152,752

791,021

1,778,297

203,112

1,981,409

754,728

44,340

799,068

1,957,169

459,931

2,417,099

671,569

80,361

751,930

4,327,936

1,540,689

5,868,625

453,806

213,287

667,093

Motor control center

3,625,287

430,185

4,055,471

VFDs

1,670,517

194,580

1,865,097

2,401,525

527,989

2,929,514

2,401,525

527,989

2,929,514

Miscellaneous

17,384,328

1,052,340

18,436,668

Spares

7,364,360

7,364,360

10,019,968

1,052,340

11,072,308

76,958,337

Engineering

4,874,206

Project & construction management

4,917,362

Commissioning / start-up/training

4,241,039

EPC profit

62,925,730

Molten salts

Electric Heaters
Melting station for commissioning
Instrumentation & Controls
Electric installation
Lighting
Main transformer
Auxiliary transformer
Medium-voltage cells
Auxiliary diesel generator
Switchgear
High-voltage line

Instrumentation and control


Distributed control system (DCS)

Contingency
Engineering

DEVELOPER COST

30,356,321

Permitting, licensing, legal

1,379,185

Owner's engineering

3,447,963

Project management & advisory fees

1,310,950

Insurance

6,490,104

Pre construction costs

911,853

Owners contingency

9,735,156

CSP Today Parabolic Trough Report

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Manufacturing &
transportation

Site assembly
& erection

TOTAL

O&M mobilization costs

2,593,427

Land

4,487,683

FINANCING COST

58,662,406

Interest during construction

50,207,062

Commitment fee

3,289,140

Upfront fee

5,166,204

TOTAL CAPEX

738,029,150

CSP Today Parabolic Trough Report

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Appendix

B U S I N E SS

I N T E L L I G E N C E

Appendix Q

USAs reference Plant OPEX Breakdown ()


Labor cost

2,138,000

Plant manager (1)

84,000

Finance & administration (1)

35,000

Security (5)

135,000

Maintenance
Maintenance manger (1)

54,000

Mechanical technician (5)

205,000

Electrical technician (2)

82,000

Electrical technician (4)

164,000

Warehouse (1)

36,000

Operation manager (1)

50,000

Operations

Shift leader (5)

215,000

Control room operator (10)

380,000

Field rounds operator (15)

570,000

H&S manager (1)

56,000

Mirror cleaning (3)

72,000

Utilities

736,778
Electricity

510,766

Auxiliary fuel

119,591

Water

106,421

Contract services

858,334

Spare parts

2,057,811
Civil works

199,576

Solar Field

737,827

BOP

49,377

HTF

488,926

TES

285,318

Electric installation
Turbine
Insurance

TOTAL

76,787
220,000
2,214,087

8,005,010

CSP Today Parabolic Trough Report

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