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RAKSHA MANTRALAYA

MINISTRY OF DEFENCE
JOINT SERVICES SPECIFICATION
ON
DETAILED SPECIFICATION
FOR
CONNECTORS, ELECTRICAL, CIRCULAR.
MULTI-CONTACT, THREADED
COUPLING, METRIC SHEET SIZE
JSS 50860 : 1993
Reaffirmed 1999

MANAKIKARAN NIDESHALAYA
RAKSHA UTPADAN TATHA POORTI VIBHAG
RAKSHA MANTRALAYA, 'H' BLOCK, DHQ PO
NEW DELHI - 110 011
DIRECTORATE OF STANDARDISATION
DEPARTMENT OF PRODUCTION & SUPPLIES
MINISTRY OF DEFENCE, 'H'- BLOCK, DHQ PO
NEW DELHI - 110 011

JSS 50860 : 1993


Reaffirmed 1999
RAKSHA MANTRALAYA
MINISTRY OF DEFENCE

JOINT SERVICES SPECIFICATION

ON

DETAILED SPECIFICATION
FOR
CONNECTORS, ELECTRICAL, CIRCULAR.
MULTI-CONTACT, THREADED
COUPLING, METRIC SHEET SIZE

JSS 50860 : 1993


Reaffirmed 1999

MANAKIKARAN NIDESHALAYA
RAKSHA UTPADAN TATHA POORTI VIBHAG
RAKSHA MANTRALAYA, 'H' BLOCK, DHQ PO
NEW DELHI - 110 011
DIRECTORATE OF STANDARDISATION
DEPARTMENT OF PRODUCTION & SUPPLIES
MINISTRY OF DEFENCE, 'H'- BLOCK, DHQ PO
NEW DELHI - 110 011
i

JSS 50860 : 1993


Reaffirmed 1999
RECORD OF AMENDMENTS
Amendment
No.

Date

Amendment
pertains to:
Sl.No./ Para No./
Column No.

Amended by
Authority

ii

Signature
&
Name & Appointment
Date
(IN BLOCK LETTERS)

JSS 50860 : 1993


Reaffirmed 1999
LIST OF MEMBERS ASSOCIATED WITH FORMULATION OF THIS
STANDARD
1.
This Joint Services Specification has been approved by Major General AR
Nambiar Chairman, Electronic Standardization Sub Committee in the meeting held on 16
Sep 98/ by circulation.
2.
The following members have been present / consulted in approving the
reaffirmation.
Sl.No
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

Name and Designation

Organization

Shri PK Jain Sc G
Shri MN Sen, Sc G
Brig ML Mathur
Shri VN Ray, Sc F
Shri SK Kimothi, Addl Director
Shri Prakash Chand Sc E
Cdr, VKC Bakshi
Lt Col J Nagarajan
Lt Col Mahesh Chand
Lt Col Ravi Mandla, JD
Shri A Pratap Kumar
Shri M Shafiulla
Shri KG Shenai DGM (QC)
Shri M Arun Kumar Chief Engineer
Col RK Bhanot (RTD)
Shri VV Surya Narayana, Sr Manager,
Shri Arjun Singh, SSO
Shri JR lamal, JDO
Shri SC Gupta SE
Shri JR Dass .Sc C
Lt Col Sheodan Singh
Shri IJ Arora JDo
iii

LCSO, Bangalore
SSPL, New Delhi
CQA (L), Bangalore
DSC Bangalore
STQC, DOE, New Delhi
Deal, Dehradun
JCES, New Delhi
CQA (AVL), Avadi
D of L&T, Drdo
OS (L), AhQ
CRI, C/O BE (GAD)
DGAQA, New Delhi
ITI Bangalore
ITI, Bangalore
ECIL, Delhi
ECIL, Hyderabad
DQAN, New Delhi
DOS (L), NHQ
HQ TGEME, Delhi Cantt
DSC Dehradun
Secretary, LSSC
LSSC
Dte of Signals, AHQ
WE Dte (WE-7), AHQ
DLRL, Hyderabad
HAL, Hyderabad
Dte of Rocket and Missile
LRDE, Bangalore
CEMILAC, RCMA, Hyderabad
CQA (WE), Bangalore
DGL (Air HQ)
CQA (EW), Secunderabad
CQA (S), Secunderabad

JSS 50860 : 1993


Reaffirmed 1999
CONTENTS
Sl. No.

Page No.

0.

FOREWORD

1.

SCOPE

2.

RELATED SPECIFICATION AND DOCUMENTS

3.

INFORMATION TO BE SUPPLIED BY PURCHASER

4.

ILLUSTRATIONS AND DRAWINGS

5.

PATENTS

6.

DEFINITIONS

7.

MATERIALS, PROCESS AND FINISHES

8.

MARKING

9.

PACKAGING

10.

QUALIFICATION APPROVAL AND MAINTENANCE OF


QUALIFICATION APPROVAL PROCEDURE

11.

BATCH ACCEPTANCE PROCEDURE

11

12.

TEST PROCEDURE

14

13.

TEST DETAILS

15

14.

LIST OF PATTERNS

26

15.

TECHANICAL NOTES

27

16.

LIST OF STANDARDS

27

17.

SUGGESTION FOR IMPROVEMENT

82

APPENDIX A

83

APPENDIX B

85

APPENDIX C

86

APPENDIX D

87

APPENDIX E

89

APPENDIX F

112

REPLACEMENT GUIDE

113

iv

JSS 50860 : 1993


Reaffirmed 1999
0.

FOREWORD

0.1
This Specification has been prepared by Electronic Components
Standardisation Organisation (LCSO) on behalf of Electronic Standardisation SubCommittee on the authority of Standardisation Committee, Ministry of Defence.
0.2
This specification has been approved by the Ministry of Defence and is
mandatory for use by the Defence Services.
0.3
This specification should be used for design manufacture quality
assurance and procurement of the item.
0.4
Quality Assurance Authority for the item covered by this specification is
CQA(L) for Army, DQA (N) for Navy and Air Force. Enquiries regarding this
specification relating to any contractual conditions should be addressed to the Quality
Assurance Authority named in the tender or contract. Other technical enquiries should be
referred to :The Officer-in-Charge
Electronic Components Standardisation Organisation (LCSO)
DRDO Complex
C.V. Raman Nagar
Bangalore - 560 093
0.5

Copies of this specification can be obtained on payment from :The Controller


Controllerate of Quality Assurance (Electronics)
Jayachamarajendra Nagar PO
ngalore - 560 006

0.6

specifications holds good only for the supply order for which it is issued.

JSS 50860 : 1993


Reaffirmed 1999
1.

SCOPE

This specification relates to the detailed requirements for a range of


connectors, electrical, circular, multi-contact, threaded coupling, metric shell size. It
should be used in conjunction with 'JSS 50800 - General requirements for connectors, dc
and low frequency'.
2.

RELATED SPECIFICATIONS AND DOCUMENTS

2.1

Joint Services Specifications

2.1.1

General Specifications

2.1.2

JSS 50101 : 1985


(Part 1)
(Supersedes
JSS 50101:1972)

Environmental test methods for service


electronic components.

JSS 50102 : 1985


(Supersedes JSS
50102:1971)

General Specification and procedure for the


Qualification Approval and acceptance of
electronic components.

Detailed Specifications
JSS 50805 : 1975

Detailed specification for connectors,


electrical, printed wiring board and
insulated board.

Reaffirmed 1999
JSS 50806 : 1971

Detailed specification for connectors;


electrical, printed wiring board General
purpose.

Reaffirmed 1993
2.2

Source of Supply

2.2.1
from :-

Joint Services Specifications are obtainable on payment


The Controller
Controller ate of Quality Assurance (Electronics)
J.C. Nagar PO
Bangalore 560006
2

JSS 50860 : 1993


Reaffirmed 1999
3.

INFORMATION TO BE SUPPLIED BY PURCHASER

3.1
When ordering components to this specification, it is essential to quote the
relevant Defence Stores Catalogue Number, Style Reference and this specification.
4.

ILLUSTRATIONS AND DRAWINGS

4.1
Purpose - The essential purpose of the illustrations and drawings in this
specification is to ensure mechanical inter changeability. The illustrations and drawings
are not intended to restrict details of construction which do not affect interchangeability,
nor are they to be used as manufacturing drawings.
NOTE: It is essential that equipment designers Work to the limits stated and not to
the dimensions of individual components.
4.2

Projection - Third angle projection is used.

4.3

Dimensions - Dimensions are in millimeters.

4.4
Drawings - Where official drawings are quoted, they are mandatory.
Copies of such drawings are obtainable from the Officer-in-Charge, LCSO.
5.

PATENTS

5.1
Patent or design rights or copyright may subsist in connection with items
defined as standards, and the issue of this specification does not convey or imply any
license to use information which is the subject of such rights.
6.

DEFINITIONS

6.1
For the purpose of this specification, definitions contained in JSS 50101
and JSS 50102 together with the following shall apply.
6.2
Adaptor - A component, designed to provide connection(s) between two
or more other connectors where mechanical direct connection is impossible or electrical
direct connection undesirable.
6.3
parts.

Clearance - It is the shortest distance measured in air between conductive

JSS 50860 : 1993


Reaffirmed 1999
6.4
Connector - A component, normally Attached to a cable or to a piece of
apparatus for the purpose of providing connection(s) through a suitable mating part,
between cables and/or pieces of apparatus.
6.5
Creep age distance - It is the shortest distance over the outer surface of
insulation between conductive parts.
6.6
of a cable.

Free connector (plug) - A connector, designed for attachment to a free end

6.7
Fixed connector (socket or receptacle) - A connector, designed for
attachment to a chassis or peace of apparatus.
6.8
Mated set of connectors - Combination, when mated, of two connectors
designed for being coupled.
6.9
follows :

Style Reference - The style reference in this specification is derived as

(a)

The first group of letters "CCTM" represents the family of connectors "Connectors Circular, Threaded Coupling (metric shell size)".

(b)

The subsequent group of characters following a hyphen represent the class


of connector, as given below.
Class

Description

WPr

Medium Size, Sealed

WP

Medium Size, Unsealed

2PMr

Small Size, Sealed

2PM

Small Size, Unsealed

PC/R

Sub-miniature, Sealed

PC

Sub-miniature, Unsealed

JSS 50860 : 1993


Reaffirmed 1999
(c)

The next letter (s) separated by a slash-mark represent(s) the function of


the connector, as given below, and together with the preceding characters
denotes a unique pattern governed by a single outline drawing (with or
without cable clamps/ back shell).
Code

Function

Receptacle

PS

Plug, Straight (Free connector)

PA

Plug, Right-angled (free connector)

(d)

The next numeral (s) following a hyphen indicate (s) the size of connector
- shall, given by the mounting hole dia of the receptacle, in mm.

(e)

The subsequent numeral (s) following a hyphen indicate the total number
of contacts (either of same size or different sizes).

(f)

The last numeral following a hyphen represents a distinct contact


arrangement, for a specific size and specific number of contacts. (Details
(d), (e) and (f) together represent a unique insert arrangement appearing in
Appendix 'E').

(g)

The last letter following a hyphen represents the type of contact: M-Male
and F-Female.

(h)

The last group of letters "Sc" or "USc", if appearing, indicates a specific


outline drawing within the pattern, different from the basic connector (one
which has no accessories) under the pattern.

Example:i)
CCTM
Connector
Circular
threadedCoupling
(Metric
shell size)

-2PMr
Small
size,
Sealed

/R
Receptacle

-48
shell size
48 mm

-9
9
contacts

-7
-M
contact
Male
arrangement contact
number 7,
in shell size
48, and 9
contacts

JSS 50860 : 1993


Reaffirmed 1999
ii)
CCTM
Connector
Circular
threadedCoupling
(Metric
shell size)

-WP
Medium
size,
Unsealed

/ PS
Plug
with
straight
back
shell

-20
shell
size
20
mm

-5
5
contacts

-9
Contact
arrangement
number 9, in
shell size 20,
and 5
contacts

7.

MATERIALS PROCESSES AND FINISHES

7.1

MATERIALS

-F
-SC
Female Specific
contact Out line
Drawing

7.1.1
Body, Coupling Rings, Back-Shell and Cable Clamps These parts shall be
either die-cast or machined. For diecastings, Aluminium Alloy Grade LM6 or LM2A
shall be used (see also clause 7.3). For machined parts, Aluminium Alloy Grade Hb 15 or
HE 20 shall be used.
7.1.2
lnsert : Inserts shall be moulded from Neoprene. The mating face inserts
shall have a hardness Figure in the Shore a durompter range of 60 to 85.
7.1.3
Contacts : Male cuntarts shall be of Machined Brass female contacts
shall be as follows :

7.2

(a)

For open entry type - (slotted-sleeve construction), Phosphor Bronze shall


be uspd.

(b)

For closed entry type, the contact body shall be of machined Brass and
the spring member (contact-clip) shall be of Beryllium copper.
FINISHES

7.2.1
Shell, Coupling Rings, Back-shells and Cable Clamps These parts shall be
Cadmium plated with supplementary Chromate treatment, over copper under plate. The
resultant finish shall be 10.8 mm (min) thick, and shall have drab shade (light to dark).
7.2.2
Contacts: Contacts shall be silver plated to 7.5 mm (min) thickness over
copper under plate.
7.3
Workmanship: Die-cast parts shall be of unifrom quality, free injurious
blow-holes, porosity, hard-spots, shrinkage defects, cracks and other injurious defects
which will advers affect their serviceability. However, these defects shall be a cause for
rejection, only if the number and extent of blow-holes, sponginess and other defects
6

JSS 50860 : 1993


Reaffirmed 1999
exceed the limits mutually agreed to sponginess and other defects exceed the limits
mutually agreed to between the supplier and the procuring agency under the terms of
contract, which should also indicate the designated area (s) where such defects are
required to be substantially absent. All castings shall be completely cleaned prior to
assembly. Castings shall not be plugged or welded, nor shall imperfections be filled in.
7.4.0
Design and Construction : Connectors and accessories shell be designed
and constructed to withstand normal handling incident to installation and maintenance in
service.
7.4.1
Dissimilar Metals : When dissimilar metals are employed in intimate
contact with each other in a connector, or in a mated pair of connectors, suitable
protection against electrolytic corrosion shall be provided.
7.4.2
Non-magnetic Materials : All parts shall be made of materials which are
classed as non-magnetic.
7.4.3
Contacts : Contacts shall conform to the requirements of this specification.
Contacts shall be so designed that neither the male nor female contact shall be damaged
during mating of counterpart connectors. Inserts shall not be subject to damage by
soldering under an acceptable process.
7.4.4
Contact Arrangement : contacts shall be arranged in accordance with the
applicable insert arrangement number indicated in the designation of the connector part.
7.4.4.1
Contact Spacing : Unless otherwise specified, minimum mechanical
spacing shall be as indicated in Appendix 'E'.
7.4.5
Coupling Rings and Back-shall : Coupling rings shall be furnished with
ribs to provide adequate grip during coupling. Coupling rings shall be so designed that
the male and female contacts will engage or disengage as the ring is respectively
tightened or loosened. Coupling torque required for satisfactory mating are given in
Appendix 'C' (for information only).
7.4.6
Lubrication : All threads except those surfaces which are intended to
provide polting compound anchorage, shall be coated with a suitable lubricant.
7.4.7
Cable Clamps : To avoid strain due to twisting and pulling at terminations,
cable clamps shall be provided wherever necessary.
7.4.8
Shell Polarisation : Polarisation of connectors shall be with key and
mating keyway arrangement on counterpart connectors.

JSS 50860 : 1993


Reaffirmed 1999
7.5.0

Interchangeability and Inter mate ability:

7.5.1
Inter change ability: All connectors and accessories having the same
Defence Stores Catalogue Number shall be completely interchangeable with each other
with respect to installation and performance.
7.5.2
Inter mate ability: Counterpart connectors from different manufacturers
shall provide satisfactory engagement.
8.

MARKING

8.1
Connectors shall be marked with JSS style reference. The equipment part
number of foreign origin may also be marked, but however is not mandatory.
9.

PACKAGING

9.1
Packaging (preservation, identification and packaging) shall be in
accordance with the terms of the contract.
10.
QUALIFICATION APPROVAL
QUALIFICATION APPROVAL PROCEDURE
10.1

AND

MAINTENANCE

OF

PROVISION OF SAMPLES
(Note - A minimum of six contacts shall be wired with a minimum of
75mm length of the applicable wires. The contacts selected shall be those
having the least cree page path between adjacent contact pairs and where
the connector has more than one contact size, shall be chosen to represent
different contact sizes).

10.1.1
Approval of a single mating pair of style reference : The manufacturer
shall submit 12 mating pairs of the connector and these specimens shall be subjected to
all groups of tests.
10.1.2
Approval of a single reference with complementary inserts (male and
female) : If the manufacturer has the approval for given style with male insert
arrangement on plug and female insert arrangement on receptacle (or vice-versa),the style
with male insert arrangement on receptacle and female insert arrangement on plugs (or
vice-versa) shall be automatically granted approval.

JSS 50860 : 1993


Reaffirmed 1999
10.1.3
Approval for a shell size : The manufacturer shall submit 12 mating pairs
of a shell size under the corresponding mating pattern for which approval is desired, with
maximum number of contacts. These shall be subjected to all groups of tests. The other
insert arrangements of the same shell size under the corresponding patterns shall then be
granted extension of approval, by conducting 'Dimensions (Outline)' test on 3 specimens
each. Approval shall be extended to lower shell size under the corresponding pattern by
conducting Group '0' '1' and '6' tests (where applicable) on 3 specimens in each shell size
with highest number of contacts (In case the insert arrangements other than those with
maximum number of contacts differ from the latter in the choice of contact size, then
Group '0' tests shall be conducted on 3 specimen, instead of 'Dimensions (outline) 'test
only).
10.1.4
Approval of straight-plugs and right-angled plugs with identical shell size
and insert arrangement : If one variety of plug submitted for approval together with its
mating part, is approved, the approval shall extended to the other variety by conducting
'Dimensions (outline)' test on 2 specimens.
10.1.5
Approval of a pattern : If approval is desired for a pattern, the
manufacturer shall submit 12 specimens of a mated pair of maximum shell size and
maximum number of contacts under the pattern, and these shall be subjected to all groups
of tests. Extension of approval shall then be granted to other insert arrangements of the
same shell size and lower shell sizes, as in clause 10.1.3.
10.1.6
Extension of Approval from connector with cable clamp, to identical
connector without cable clamp, and vice-varsa :
(a)

Connector with cable clamp : If this is approved, then identical connector


without cable clamp shall be granted approval by conducting 'Visual
Examination' test on 3 specimens.

(b)

Connector without cable clamp : If this is approved, then identical


connector with cable clamp shall be granted approval by conducting
'Visual Examination' and group 6 tests on 3 specimens.

10.1.7
In each of the above cases, FIFTY specimens of female contacts for each
contact size, used in the connectors submitted for approval, shall also be submitted for
conducting Group '6' tests.
10.1.8
analysis.

The manufacturer shall also submit TWO sets of piece-parts for materials

JSS 50860 : 1993


Reaffirmed 1999
10.2
Grouping of Specimens: The specimens shall be grouped as indicated in
Table 1.
TABLE 1
QUALIFICATION APPROVAL TEST
(Clause 10.2)
Group
0

Number of Specimens
All

2
3

2
2

4
5

2
2

6 1/

50

Title of Test
Visual Examination
Dimensions (outline)
Materials Analysis
Polarisation
Engagement & Disengagement Force
Magnetic Permeability
Low Level Circuit
Contact Resistance
Voltage proof
Insulation Resistance
Sealing
Capacitance
Solderability
Impact (Bump)
Vibration
Impact (Shock)
Acceleration (Steady state)
Temperature Cycling
Climatic
Resistance to Contaminating fluids
Insert Retention (in shell)
Damp Heat (Steady state)
Life (Mechanical)
Life (Electrical)
Mould Growth
Corrosive Atmosphere (Salt Mist)
Dust
Contact Engagement and Separation
Force

10

Test Number
13.1.1
13.1.2
13.1.3
13.2
13.7
13.8
13.11
13.12
13.14
13.15
13.16
13.63
13.17
13.19
13.20
13.21
13.22
13.23
13.24
13.41
13.35
13.25
13.26
13.27
13.28
13.32
13.61
13.6

JSS 50860 : 1993


Reaffirmed 1999
1/ Applicable to female contacts only.
11.

BATCH ACCEEPTANCE PROCEDURE

11.1

Batch Acceptance shall be performed as described in JSS 50102.

11.2
Inspection Batch - An inspection batch shall be as specified in IS 10673,
and shall consist of connectors of the same style produced under essentially the same
conditions and offered for inspection at one time.

11

JSS 50860 : 1993


Reaffirmed 1999
11.3
100 Percent Acceptance Tests - These tests shall be performed in the order
given in Table 2.
TABLE 2
100 PERCENT ACCEPTANCE TEST
(Clause 11.3)
Test Number

Title of Test

13.1.1

Visual Examination

13.2

Polarisation

13.14

Voltage proof (5 seconds)

11.4
Sampling Tests - Tests bracketed together within a group or subgroup are
considered as sequence and must be performed as such using the same sample.
Information on resubmission of rejected batches is given in IS 10673.
11.4.1
Table 3.

Group A Tests - These tests shall be performed in the order given in


TABLE 3
GROUP A TEST
(Clause 11.4.1)

Test Number

Title of Test

13.1.2

Dimensions (outline)

13.7

Engagement & Disengagement force

13.12

Contact Resistance

13.15

Insulation resistance

13.16

Sealing

12

AQL (Percent
Defective)

Inspection
Level

1.0

II

JSS 50860 : 1993


Reaffirmed 1999
11.4.2
Table 4.

Group B Tests - These tests shall be performed in the order given in


TABLE 3
GROUP A TEST
(Clause 11.4.1)

Test Number

Title of Test

AQL
(Percent
Defective)

Inspection
Level

D/N/1

Material Analysis 2/

13.26

Life (Mechanical)

S-3

13.27

Life (Electrical)

S-3

Subgroup 1
13.1.3
Subgroup 2

Subgroup 3
13.17

Solderability

13.19

Impact (Bump)

13.24

Climatic

13.35

Insert Retention (in shell)

13.34

Contact Retention (in insert)

Subgroup 4
13.32

Corrosive Atmosphere (Salt mist) 3/

1/

Destructive/Non-destructive

2/

To be conducted on a set of piece parts to be supplied with the batch.

3/
Three samples shall be subjected to the, irrespective of the lot size and one or
more failures shall constitute rejection of the lot.
13

JSS 50860 : 1993


Reaffirmed 1999
12.0

TEST PROCEDURE

12.1
Atmospheric Conditions for Testing - Unless otherwise specified all tests
shall be performed under standard atmospheric conditions as defined in clause 14, section
2 of JSS 50101.
12.2
Pre-conditioning - Whenever necessary, a pre-conditioning procedure
shall be specified, to be followed before performing the actual tests.
12.3
Accuracy of Test Equipment - The accuracy of test equipment shall be
specified in the relevant test clause.
12.4
Probes - The use of sharp probes to make contact for testing purposes
must be avoided. The test condition must simulate the normal engagement of the mating
contacts.
12.5
Mounting - For the impact (bump) test and other similar tests imposing
shock or vibration conditions, connectors (sockets and plugs) shall be mounted in their
normal manner on the plates or jigs of such strength and rigidity that the connectors will
experience the full force of the test conditions.
12.6
Multicontacts - Where individual contact tests are specified and there are
more than six contacts of the same rating, the number tested shall be not less than six,
which shall be selected, where applicable, as having the least Cree page distance between
contacts or the metal housing, if any. Tests involving comparison shall be made on the
contacts originally tested.
12.7
Approved mating Components - Where an approved mating component is
specified for engagement with the component under test, the dimensions of the mating
component shall conform to the requirements of the appropriate drawings. When testing
printed circuit connectors, for mating sets read connectors and boards (or gauges).
12.8
Sizing and Test Gauges - The sizing and test gauges shall as specified in
the relevant detailed specification.

14

JSS 50860 : 1993


Reaffirmed 1999
13.

TEST DETAILS

Wherever the 'As specified' occurs against the "Specified Test Conditions"
or "Requirements", it indicates that details are given in the corresponding clauses of JSS
50800. Test Conditions and Requirements peculiar to the range of standards defined herein are given below :TEST
NUMBER

TITLE OF TEST

SPECIFIC TEST
CONDITIONS

REQUIREMENTS

13.1

General Examination

13.1.1

Visual Examination

As specified.

As
specified.
Where
applicable of clause 7.3
shall also be met.

13.1.2

Dimensions (outline)

As specified.

As in clause 16.

13.1.3

Materials Analysis

As specified.

As in clause 7.1 and 7.2

13.1.4

Weight

As specified.

The
weight
of
each
specimen shall not exceed
the maximum specified in
clause 16.

13.2

Polarization

As specified.

13.2.1

Polarising Device

As specified.

13.2.2

Mismating

13.6

Contact Engagement
and Separation Force
(applicable to female
contacts only)

As specified.
As specified.

a) Female contacts shall be


mounted in a suitable
fixture for the engagement
and separation of the
specified Gauge Pins (See
Appendix F)

The separation force shall


be within the following
limits:

b) The contact shall be


conditioned by inserting
fully and with drawing the
applicable test pin once.

1.0
1.5
2.0
2.5
3.0

1.5
2.0
2.0
2.0
3.0

c) The test pin shall be 3.5


inserted to a minimum of 5.5
70% of the depth of the 9.0
female contact.

4.0
5.0
8.0

15

Female
Separation
Contact Size Force
(N)
(dia in mm) (Min)

JSS 50860 : 1993


Reaffirmed 1999
TEST
NUMBER

TITLE OF TEST

SPECIFIC TEST
CONDITIONS
d) The test pin shall
disengaged
and
separation force shall
measured as the pin
withdrawn.

REQUIREMENTS
be
the
be
is

e) The test pin shall be


cleaned periodically to
remove any foreign surface
film which may affect the
separation force.
13.7

Engagement and
Disengagement Force

As specified.

Disengagement Force shall be as


specified in Appendix B

13.9

Magnetic

As specified

The relative permeability shall


not exceed 2.0

13.11

Low Level Circuit

As specified

Maximum Contact resistance


shall conform to the values
specified for different contact
sizes in clause 13.12.

13.12

Contact Resistance

As specified. The following The contact resistance shall be as


details shall apply:
follows:
Unless otherwise specified,
the resistance shall be
measured directly using a
regulated
D.C.
power
supply
and
digital
multimeter, magnitude of
test current shall be as
specified, probes used for
checking shall be connected
to outer diameter of the
contact and at a distance of
1 to 2 mm from the surface
of the insulator.

16

Contact
Dia
(mm)
1.0
1.5
2.0
2.5
3.0
3.5
5.5
9.0

Test
Contact
Current Resistance
(A)
(milliohms)
8
14
20
25
32
40
80
200

5.0
2.5
1.6
1.0
0.8
0.75
0.3
0.15

0.25
0.2
0.2
0.15
0.1
0.1
0.06
0.04

JSS 50860 : 1993


Reaffirmed 1999
TEST
NUMBER
13.14

TITLE OF TEST
Voltage proof

SPECIFIC TEST
CONDITIONS

REQUIREMENTS

As specified. Magnitude There shall be no breakdown or


and nature of test voltage flash over.
shall be as in clause 16.
Points of application:
a) Between the closest pair
of contacts,
b) Between the shell and the
contact closet to the shell.
Test voltage shall be
applied between all, but not
more than six peripheral
contacts.

13.15

Insulation Resistance

As specified.

The value shall be not less than


5000 Megohms.

a) Magnitude and nature of


test voltage in both
directions 500 Vdc 10
percent
b) Points of measurements:
Between all but not more
than six contacts adjacent to
the shell. The contacts
selected shall be those
having the closest spacing
between
measurement
points.
13.16

Sealing (applicable to
receptacles only)

The seal shall be tested as The rate of leakage shall not


specified in test number exceed 2cc per hour, in both
18A of JSS 50101 at a directions.
pressure differential of 150
kPa in both directions.

13.17

Solderability

As specified. Bit size A, As specified.


procedure 2 shall be
applied.

17

JSS 50860 : 1993


Reaffirmed 1999
TEST
NUMBER

TITLE OF TEST

SPECIFIC TEST
CONDITIONS

REQUIREMENTS

13.19

Impact (Bump)

As specified.

13.19.1

Preliminary

As specified. The adaptor


plate shall have the
following
dimensions,
90mm x 90 mm x 3.15 mm.

13.19.2

Electrical Loading

As
specified.
Loading
current shall be 1A.

13.19.3

Intermediate
Measurement

As specified.

Intermittency shall not be greater


than 10 micro-second.

13.19.4

Final Measurements

13.19.4.1

Visual Examination

As specified.

As specified.

13.19.4.2

Contact Resistance

As in clause 13.12

As in clause 13.12.

13.19.4.3

Sealing

As in clause 13.16.

As in clause 13.16.

13.20

Vibration

As specified, at the severity


given in clause 16.

13.20.1

Preliminary

As in clause 13.19.1

13.20.2

Electrical Loading

As in clause 13.19.2

13.20.3

Intermediate
Measurements

As in clause 13.19.3

As in clause 13.19.3.

13.20.4

Final Measurements

13.20.4.1

Visual Examination

As specified.

As specified.

13.20.4.2

Contact Resistance

As in clause 13.12

As in clause 13.12.

13.20.4.3

Sealing

As in clause 13.16.

As in clause 13.16.

13.21

Impact (Shock)

As specified, at the severity


given in clause 16.

13.21.1

Preliminary

As in clause 13.19.1

13.21.2

Electrical Loading

As in clause 13.19.2

13.21.3

Intermediate
Measurements

As in clause 13.19.3

18

As in clause 13.19.3

JSS 50860 : 1993


Reaffirmed 1999
TEST
NUMBER

TITLE OF TEST

SPECIFIC TEST
CONDITIONS

REQUIREMENTS

13.21.4

Final Measurements

13.21.4.1

Visual Examination

As specified.

As specified.

13.21.4.2

Contact Resistance

As in clause 13.12

As in clause 13.12.

13.21.4.3

Sealing

As in clause 13.16.

As in clause 13.16.

13.22

Acceleration (steady
state)

As specified, at the severity


given in clause 16.

13.22.1

Preliminary

As in clause 13.19.1

13.22.2

Electrical Loading

As in clause 13.19.2

13.22.3

Intermediate
Measurements

As in clause 13.19.3

As in clause 13.19.3.

13.22.4

Final Measurements

13.22.4.1

Visual Examination

As specified.

As specified.

13.22.4.2

Contact Resistance

As in clause 13.12

As in clause 13.12.

13.22.4.3

Sealing

As in clause 13.16.

As in clause 13.16.

13.23

Temperature Cycling

As specified, at the severity


given in clause 16. Transfer
time shall be 5 minutes min.

13.23.1

Preliminary

As specified.

As specified.

13.23.2

Final Measurements

13.23.2.1

Visual Examination

As specified.

As specified.

13.23.2.4

Voltage proof

As in clause 13.14.

As in clause 13.14.

13.24

Climatic

As specified, at the severity


given in clause 16.

13.24.1

Preliminary

As specified.

13.24.2

Intermediate
Measurements

As specified.

19

JSS 50860 : 1993


Reaffirmed 1999
TEST
NUMBER

TITLE OF TEST

SPECIFIC TEST
CONDITIONS

REQUIREMENTS

13.24.2.1

Visual Examination

As specified.

As specified.

13.24.3

Temperature (Dry
Heat)

As specified, at the severity


given in clause 16.

13.24.4

Damp Heat (Cyclic)

As specified.

13.24.5

Temperature (Cold)

As specified, at the severity As specified.


given in clause 16.

13.24.5.1

Engagement and
Disengagement force

As specified.

13.24.6

Air pressure (low)

As specified, at the severity


given in clause 16.

13.24.6.1

Voltage proof

As in clause 13.14.

13.24.7.2

Dam heat (cyclic)


(severity H13)

As specified.

a) Working test

As specified, Rated working As specified.


voltage as in clause 16.

b) Insulation
Resistance

As specified.

The values shall be not less than


100 Megohms.

As specified.

As in clause 13.14.

13.24.8

Final Measurements

13.24.8.1

Visual Examination

As specified.

As specified.

13.24.8.3

Low level circuit

As in clause 13.11

As in clause 13.11.

13.24.8.4

Contact Resistance

As in clause 13.12.

As in clause 13.12.

13.24.8.6

Voltage proof

As in clause 13.14.

As in clause 13.14.

13.24.8.8

Engagement and
Disengagement force

As in clause 13.7.

As in clause 13.7.

As in clause 13.16.

As in clause 13.16.

13.24.8.10 Sealing

20

JSS 50860 : 1993


Reaffirmed 1999
TEST
NUMBER

TITLE OF TEST

SPECIFIC TEST
CONDITIONS

REQUIREMENTS

13.25

Damp Heat (steady


state)

As specified, at the severity


given in clause 16.

13.25.1

Preliminary

As specified.

13.25.2

Electrical loading

As specified.

13.25.3

Intermediate
measurement

13.25.3.1

Working test

As in clause 13.24.7.2

As specified.

13.25.3.2

Insulation Resistance

As in clause 13.15.

The value shall be not less than


100 Megohms.

13.25.4

Final Measurements

13.25.4.1

Visual Examination

As specified.

As specified.

13.25.4.2

Contact Resistance

As in clause 13.12.

As in clause 13.12.

13.25.4.4

Voltage proof

As in clause 13.14.

As in clause 13.14.

13.25.4.7

Sealing

As in clause 13.16.

As in clause 13.16.

13.25.4.8

Solderability

As in clause 13.17.

As in clause 13.17.

13.26

Life (Mechanical)

As specified. Counter part


connectors shall be mated
and unmated 500 times at a
maximum rate of 600 cycles
per hour with the coupling
ring removed.

13.26.1

Final Measurements

13.26.1.1

Visual Examination

As specified.

As specified.

13.26.1.2

Contact Resistance

As in clause 13.12.

As in clause 13.12.

13.26.1.3

Engagement and
Disengagement

As in clause 13.7.

As in clause 13.7.

21

JSS 50860 : 1993


Reaffirmed 1999
TEST
NUMBER
13.27

TITLE OF TEST
Life (Electrical)

SPECIFIC TEST
CONDITIONS

REQUIREMENTS

As specified. The following The value shall be not less than


details and exceptions shall 30 Megohms.
apply:
a) Temperature
85C

severity

b) Insulation resistance
shall be measured while the
specimens are still at the
high temperature, after
completion of 1000 hrs.
13.27.1

Final Measurements

13.27.1.1

Visual Examinations

As specified.

As specified.

13.27.1.2

Contact Resistance

As in clause 13.12.

As in clause 13.12.

13.27.1.4

Voltage proof

As in clause 13.14.

As in clause 13.14.

13.27.1.6

Sealing

As in clause 13.16.

As in clause 13.16.

13.28

Mould Growth

As specified.

As specified.

13.32

Corrosive Atmosphere

As specified.

13.32.1

Final Measurements

13.32.1.1

Visual Examination

As specified.

As specified, except that


tarnishing of Silver plating on
the contacts shall not be
considered a failure.

13.32.1.2

Engagement and
Disengagement Force

As in clause 13.7.

As in clause 13.7.

13.32.1.5

Low level circuit

As in clause 13.11.

As in clause 13.11.

13.32.1.6

Contact Resistance

As in clause 13.12.

As in clause 13.12.

13.32.1.8

Voltage proof

As in clause 13.14.

As in clause 13.14.

13.32.1.9

Insulation Resistance

As in clause 13.15.

The values shall be not less than


100 Megohms.

22

JSS 50860 : 1993


Reaffirmed 1999
TEST
NUMBER
13.34

TITLE OF TEST
Contact Retention (In
Insert)

SPECIFIC TEST
CONDITIONS

REQUIREMENTS

As specified. An axial load The contacts shall be retained in


as specified below shall be their inserts when subjected to
applied at a rate of 4.5N per the loads.
sec until the specified load
has been reached. A
minimum of 20 percent but
not less than three of the
contacts in each connector
shall be tested. Axial load
shall
be
applied
to
individual contacts. The
grommet retaining nut shall
be
loose
and
the
measurements
of
the
displacement of the contacts
is not required.
Contact size Maximum
dia. (mm)
Axial load
1.5
2.0 & 2.5
3.0 & 3.5
5.5
9.0

13.35

Insert Retention (In


Shell)

60N
80N
114N

150N

As specified. The following The inserts shall not be dislodged


details and exceptions shall from their original position or
apply:
damaged.
a) The pressure shall be
applied at a rate of 69
kPa/Sec.
b) The insert shall retain the
pressure for 5 seconds.

23

JSS 50860 : 1993


Reaffirmed 1999
TEST
NUMBER

TITLE OF TEST

SPECIFIC TEST
CONDITIONS

REQUIREMENTS

c) The axial pressure


applied shall be as
follows:
Shell
size

13.35.1
13.35.1.1

Axial
Pressure
(kPa)

12
14
16
18
20

1034.25

22
24
27
28

689.5

30
32
33
36

517.13

39
40
42

413.7

48
55

310.27

Final
Measurements
As specified.

24

As specified.

JSS 50860 : 1993


Reaffirmed 1999
TEST
NUMBER
13.41

TITLE OF TEST
Resistance to
contaminating
fluids

SPECIFIC TEST
CONDITIONS

REQUIREMENTS

As specified, except After


the
test,
voltage proof test shall engagement/disengagement
shall be achievable by hand,
not be applied :
where applicable, or by
special
tools,
where
specified.
Test fluids:
a) Aero-shell fluid 41
b) Turbine oil 750
Duration of immersion
20 hours
For test
specification
Appendix D

fluid
See

13.49

External Bending
Moment

Under consideration

13.61

Dust

As specified.

As specified.

13.61.1

Contact Resistance

As in clause 13.12.

As in clause 13.12.

13.63

Capacitance

Capacitance between The capacitance shall not


all but not more than exceed 20 pF.
six closest adjacent
contact pairs shall be
measured using suitable
apparatus.

25

JSS 50860 : 1993


Reaffirmed 1999
14.

LIST OF PATTERNS

14.1

Preferred
Page No.

Pattern CCTM-WPr/R

Connectors, Circular, Threaded- coupling


(metric shell size), Receptacle, Normal size.

29 39

Pattern CCTM-WP/PS

Connectors, Circular, Threaded coupling


(metric shell size), Plug, Normal size, Straight
backshell.

40 47

Pattern CCTM-WP/PA

Connectors, Circular, Threaded coupling


(metric shell size), Plug, Normal size, Right
angled backshell.

48 53

Pattern CCTM-2PMr/R

Connectors, Circular, Threaded coupling


(metric shell size), Receptacle, Small size.

54 61

Pattern CCTM-2PM/PS

Connectors, Circular, Threaded coupling


(metric shell size), Plug Small size, Straight
backshell.

62 67

Pattern CCTM-2PM/PA

Connectors, Circular, Threaded coupling


(metric shell size), Plug, Normal size, Right
angled backshell.

68 73

Pattern CCTM-2PMr/DE

Connectors, Circular, Threaded coupling


(metric shell size), Receptacle, Sealed, Double
mating face, Without Mounting Provision.

74 76

Pattern CCTM-PC/R

Connectors, Circular, Threaded coupling


(metric shell size), Receptacle, Sub miniature,
Sealed, with or without backshell.

77 79

Pattern CCTM-PC/PS

Connectors, Circular, Threaded coupling


(metric shell size), Plug, Sub minature, with
Straight backshell.

80 82

26

JSS 50860 : 1993


Reaffirmed 1999
15.

TECHNICAL NOTES

15.1
The connectors covered in this specification are environment resistant,
providing interfacial sealing of the mated contacts. Connectors covered under each
Pattern are governed by a unique basic connector drawing, with or without accessories
such as backshells and cable-clamps. Contact to wire joints are protected by potting
compounds.
15.2
Patterns CCTM-WPr/R, WP/PS and WP/PA, Together constitute one
family of Normal size connectors, WPr/R for Panel mounting (fixed connector),
WP/PS being its mating straight-plug, and where space does not permit the cable-overhang from a straight plug, WP/PA, the right angled plug for directing the cable
downwards. Pattern CCTM-2PMr/R, 2PM/PS and 2PM/PA serve the same functions
respectively, and constitute the Small size family of connectors together with CCTM2PMr/DE the latter being a connector without mounting provision and having two
identical mating faces for interconnecting two cable-plug assemblies.
15.3
Patterns CCTM-PC/R and CCTM/PC/PS are a mating pair of
Subminiature connectors, PC/R being a panel-mounted receptacle and PC/PS being the
mating straight plug.
16.

LIST OF STANDARDS

16.1
This list gives details of connectors, electrical, circular, threaded-coupling
(metric shell size0 which have been selected as standards for use in Service electronic
equipment.
16.2
Pattern CCTM-WPr/R Connectors, Circular, Threaded coupling
(metric shell size), Receptacle, Normal size, Sealed.
16.2.1

JSS 50101 Classification:


Temperature Severity

T 55/125

Dam Heat Severity

H 13

Air Pressure (low)

P 17 : 4.4 kPa

Acceleration (steady state)

A 13 : 2 km/s

Impact (shock)

S 15 : 5 km/s, 1ms

Vibration

V 14 : 10 to 200 Hz

27

JSS 50860 : 1993


Reaffirmed 1999
16.2.2

Outline Drawings and Dimensions:


See Pages 30 to 32

16.2.3

Electrical Characteristics:

16.2.3.1

Rated Voltage : 500 Vac (rms) at sea level


Proof Voltage : 2000 Vac (rms) at sea level

16.2.3.2

Contact Current Rating :


Contract dia (mm)
1.5
2.5
3.5
5.5
9.0

Rated Current (A)


10
25
50
100
200

28

JSS 50860 : 1993


Reaffirmed 1999

Dimensions (mm)
Shell
Size

D1

d + 0.1
0

B + 1.0
0.2

12

12

M16 X 1.5

3.5

16

22

16

16

M20 1.5

3.5

19

26

20

20

M24 1.5

3.5

22

32

28

28

M33 1.5

3.5

30

40

32

32

M36 1.5

3.5

32

44

36

36

M39 1.5

3.5

34

46

40

40

M45 1.5

3.5

40

52

48

48

M52 1.5

3.5

48

60

55

55

M60 1.5

3.5

52

68

NOTE 1 Unless otherwise specified, tolerance is 0.1 mm.


Figure 1 Clause 16.1.2

29

L
(max)
65

JSS 50860 : 1993


Reaffirmed 1999

Shell
Size

12

L (mm) 51.0
0.2

16

20

28

55.0 58.0 63.0

32

67.0

NOTE Except L, all the dimensions are as in Fig 3.


Figure 2 (Clause 16.2.2)

30

30
69.0

40
69.0

JSS 50860 : 1993


Reaffirmed 1999

Shell
Size

D1

12

d1

d2

M16 X 1.5 16

M3

63

28

40

16

M20 1.5

19

M3

11

61

28

38

20

M24 1.5

22

M3

18

14

65

32

43

28

M33 1.5

30

M3

25

21

73

36

54

32

M36 1.5

32

M3

25

21

77

40

54

36

M39 1.5

34

M3

29

23

79

42

54

40

M45 1.5

40

M3

32

24

79

42

56

48

M52 1.5

48

M4

36

32

81

44

58

55

M60 1.5

52

M4

46

40

81

44

58

60

M64 1.5

54

M4

50

48

79

42

56

NOTE 1 Dimensions are in mm.


NOTE 2 Unless otherwise specified, tolerance is 10.2 mm.
NOTE 3. Dimension B and polarizing key as in Fig 1.
Figure 3 Clause 16.2.2
16.2.4

LIST OF STANDARDS
31

L1

Lt

JSS 50860 : 1993


Reaffirmed 1999
Defence Stores Style Reference
Catalogue
Number

Contact
Details
Contact
No. of
dia (mm) Contacts
2.5

Ref *
Total fig
for
insert
1

E24

Out
line
draw
ing

Current Mass
Rating
(kg)
of Insert (max)
(A)

Fig.1

25

0.025

50

0.035

14

0.04

14

0.055

5935-970000
5935-970001

CCTM-WPr/R-12-1-2-M
CCTM-WPr/R-12-1-2-F

5935-970002

CCTM-WPr/R-12-1-2-M-Sc

5935-970003

CCTM-WPr/R-12-1-2-F-Sc

5935-970004

CCTM-WPr/R-12-1-2-M-USc

5935-970005

CCTM-WPr/R-12-1-2-F-USc

5935-970006

CCTM-WPr/R-16-1-3-M

5935-970007

CCTM-WPr/R-16-1-3-F

5935-970008
5935-970009

CCTM-WPr/R-16-1-3-M-Sc
CCTM-WPr/R-16-1-3-F-Sc

Fig 2

5935-970010
5935-970011

CCTM-WPr/R-16-1-3-M-Usc
CCTM-WPr/R-16-1-3-F-Usc

Fig 3

5935-970012
5935-970013

CCTM-WPr/R-16-2-5-M
CCTM-WPr/R-16-2-5-F

5935-970014
5935-970015

CCTM-WPr/R-16-2-5-M-Sc
CCTM-WPr/R-16-2-5-F-Sc

Fig 2

5935-970016
5935-970017

CCTM-WPr/R-16-2-5-M-USc
CCTM-WPr/R-16-2-5-F-USc

Fig 3

5935-970018
5935-970019

CCTM-WPr/R-20-2-6-M
CCTM-WPr/R-20-2-6-F

Fig.
2
Fig.
3
3.5

1.5

1.5

* See Appendix E

32

E24

E2

E3

Fig.
1

Fig 1

Fig 1

JSS 50860 : 1993


Reaffirmed 1999
16.2.4

LIST OF STANDARDS (CONTD.)

Defence Stores Style Reference


Catalogue
Number

Contact
Details
Contact
No. of
dia (mm) Contacts

Ref *
Total fig
for
insert

Out
line
draw
ing

5935-970020
5935-970021

CCTM-WPr/R-20-2-6-M-Sc
CCTM-WPr/R-20-2-6-F-Sc

Fig.2

5935-970022
5935-970023

CCTM-WPr/R-20-2-6-M-USc
CCTM-WPr/R-20-2-6-F-USc

Fig. 3

5935-970024
5935-970025

CCTM-WPr/R-20-3-6-M
CCTM-WPr/R-20-3-6-F

5935-970026
5935-970027

CCTM-WPr/R-20-3-6-M-Sc
CCTM-WPr/R-20-3-6-F-Sc

Fig. 2

5935-970028
5935-970029

CCTM-WPr/R-20-3-6-M-Usc
CCTM-WPr/R-20-3-6-F-Usc

Fig 3

5935-970030
5935-970031

CCTM-WPr/R-20-3-7-M
CCTM-WPr/R-20-3-7-F

5935-970032
5935-970033

CCTM-WPr/R-20-3-7-M-Sc
CCTM-WPr/R-20-3-7-F-Sc

Fig 2

5935-970034
5935-970035

CCTM-WPr/R-20-3-7-M-USc
CCTM-WPr/R-20-3-7-F-USc

Fig 3

5935-970036
5935-970037

CCTM-WPr/R-20-4-8-M
CCTM-WPr/R-20-4-8-F

5935-970038
5935-970039

CCTM-WPr/R-20-4-8-M-Sc
CCTM-WPr/R-20-4-8-M-Sc

1.5

2.5

2.5

E3

E24

E3

Fig. 1

Fig 1

Fig 1
Fig 2

* See Appendix E

33

Current
Rating
of
Insert
(A)

Mass
(kg)
(max)

21

0.06

52

0.065

70

0.07

JSS 50860 : 1993


Reaffirmed 1999
16.2.4

LIST OF STANDARDS (CONTD.)

Defence Stores Style Reference


Catalogue
Number

Contact

Details

Contact
No. of
dia (mm) Contacts

Ref *
fig
Total
for
insert

Out
line
draw
ing

5935-970040
5935-970041

CCTM-WPr/R-20-4-8-M-USc
CCTM-WPr/R-20-4-8-F-USc

5935-970042
5935-970043

CCTM-WPr/R-20-5-7-M
CCTM-WPr/R-20-5-7-F

5935-970044
5935-970045

CCTM-WPr/R-20-5-7-M-Sc
CCTM-WPr/R-20-5-7-F-Sc

Fig. 2

5935-970046
5935-970047

CCTM-WPr/R-20-5-7-M-Sc
CCTM-WPr/R-20-5-7-F-Usc

Fig. 3

5935-970048
5935-970049

CCTM-WPr/R-20-5-10-M
CCTM-WPr/R-20-5-F

5935-970050
5935-970051

CCTM-WPr/R-20-5-10-M-Sc
CCTM-WPr/R-20-5-10-F-Sc

Fig 2

5935-970052
5935-970053

CCTM-WPr/R-20-5-10-M-Usc
CCTM-WPr/R-20-5-10-F-USc

Fig 3

5935-970054
5935-970055

CCTM-WPr/R-28-1-4-M
CCTM-WPr/R-28-1-4-F

5935-970056
5935-970057

CCTM-WPr/R-28-1-4-M-Sc
CCTM-WPr/R-28-1-4-M-Sc

Fig 2

5935-970058
5935-970059

CCTM-WPr/R-28-1-4-M-USc
CCTM-WPr/R-28-1-4-F-USc

Fig 3

Current
Rating
of
Insert
(A)

Mass
(kg)
(max)

35

0.075

73

0.08

100

0.06

Fig.3
1.5

1.5

5.5

* See Appendix E

34

E3

E4

E25

Fig. 1

Fig 1

Fig 1

JSS 50860 : 1993


Reaffirmed 1999
16.2.4

LIST OF STANDARDS (CONTD.)

Defence Stores Style Reference


Catalogue
Number

Contact

Details

Contact
No. of
dia (mm) Contacts

3.5

E26

Current
Rating
of
Insert
(A)

Mass
(kg)
(max)

Fig.1

70

0.07

175

0.08

70

0.07

200

0.09

CCTM-WPr/R-28-2-7-M
CCTM-WPr/R-28-2-7-F

5935-970062
5935-970063

CCTM-WPr/R-28-2-7-M-Sc
CCTM-WPr/R-28-2-7-F-Sc

Fig. 2

5935-970064
5935-970065

CCTM-WPr/R-28-2-7-M-Sc
CCTM-WPr/R-28-2-7-F-Usc

Fig. 3

5935-970066
5935-970067

CCTM-WPr/R-28-4-5-M
CCTM-WPr/R-28-4-5-F

5935-970068
5935-970069

CCTM-WPr/R-28-4-5-M-Sc
CCTM-WPr/R-28-4-5-F-Sc

Fig 2

5935-970070
5935-970071

CCTM-WPr/R-28-4-5-M-Usc
CCTM-WPr/R-28-4-5-F-USc

Fig 3

5935-970072
5935-970073

CCTM-WPr/R-28-7-9-M
CCTM-WPr/R-28-7-9-F

3.5

E26

Fig 1

5935-970074
5935-970075

CCTM-WPr/R-28-7-9-M-Sc
CCTM-WPr/R-28-7-9-M-Sc

5.5

E25

Fig 2

5935-970076
5935-970077

CCTM-WPr/R-28-7-9-M-USc
CCTM-WPr/R-28-7-9-F-USc

5935-970078
5935-970079

CCTM-WPr/R-32-1-5-M
CCTM-WPr/R-32-1-5-F

5935-970080
5935-970081

CCTM-WPr/R-32-1-5-M-Sc
CCTM-WPr/R-32-1-5-F-Sc

2
2

Out
line
draw
ing

5935-970060
5935-970061

2.5
5.5

Ref *
fig
Total
for
insert

Fig. 1

Fig 3
9.0

E27

Fig 1
Fig 2

* See Appendix E

35

JSS 50860 : 1993


Reaffirmed 1999
16.2.4

LIST OF STANDARDS (CONTD.)

Defence Stores Style Reference


Catalogue
Number

Contact

Details

Contact
No. of
dia (mm) Contacts

Ref *
fig
Total
for
insert

Out
line
draw
ing

5935-970082
5935-970083

CCTM-WPr/R-32-1-5-M-Sc
CCTM-WPr/R-32-1-5-F-Usc

5935-970084
5935-970085

CCTM-WPr/R-32-8-2-M
CCTM-WPr/R-32-8-2-F

5935-970086
5935-970087

CCTM-WPr/R-32-8-2-M-Sc
CCTM-WPr/R-32-8-2-F-Sc

Fig. 2

5935-970088
5935-970089

CCTM-WPr/R-32-8-2-M-Usc
CCTM-WPr/R-32-8-2-F-USc

Fig 3

5935-970090
5935-970091

CCTM-WPr/R-32-10-1-M
CCTM-WPr/R-32-10-1-F

5935-970092
5935-970093

CCTM-WPr/R-32-10-1-M-Sc
CCTM-WPr/R-32-10-7-M-Sc

Fig 2

5935-970094
5935-970095

CCTM-WPr/R-32-10-1-M-Usc
CCTM-WPr/R-32-10-1-F-USc

Fig 3

5935-970096
5935-970097

CCTM-WPr/R-32-12-1-M
CCTM-WPr/R-32-12-1-F

5935-970098
5935-970099

CCTM-WPr/R-32-12-1-M-Sc
CCTM-WPr/R-32-12-1-F-Sc

Fig 2

5935-970100
5935-970101

CCTM-WPr/R-32-12-1-M-Usc
CCTM-WPr/R-32-12-1-F-Usc

Fig 3

Current
Rating
of
Insert
(A)

Mass
(kg)
(max)

56

0.08

112

0.12

147

0.14

Fig. 3
1.5

1.5
2.5

1.5

* See Appendix E

36

4
6

10

E11

E11

E10

Fig. 1

Fig 1

Fig 1

JSS 50860 : 1993


Reaffirmed 1999
16.2.4

LIST OF STANDARDS (CONTD.)

Defence Stores Style Reference


Catalogue
Number

Contact

Details

Contact
No. of
dia (mm) Contacts

2.5
5.5

3
1

Ref *
fig
Total
for
insert

Mass
(kg)
(max)

Fig. 1

193

0.085

263

0.14

133

0.2

210

0.105

CCTM-WPr/R-36-4-13-M
CCTM-WPr/R-36-4-13-F

5935-970104
5935-970105

CCTM-WPr/R-36-4-13-M-Sc
CCTM-WPr/R-36-4-13-F-Sc

Fig. 2

5935-970106
5935-970107

CCTM-WPr/R-36-4-13-M-Usc
CCTM-WPr/R-36-4-13-F-USc

Fig. 3

5935-970108
5935-970109

CCTM-WPr/R-36-15-5-M
CCTM-WPr/R-36-15-5-F

5935-970110
5935-970111

CCTM-WPr/R-36-15-5-M-Sc
CCTM-WPr/R-36-15-5-M-Sc

5935-970112
5935-970113

CCTM-WPr/R-36-15-5-M-Usc
CCTM-WPr/R-36-15-5-F-USc

5935-970114
5935-970115

CCTM-WPr/R-40-16-2-M
CCTM-WPr/R-40-16-2-F

5935-970116
5935-970117

CCTM-WPr/R-40-16-2-M-Sc
CCTM-WPr/R-40-16-2-F-Sc

Fig 2

5935-970118
5935-970119

CCTM-WPr/R-40-16-2-M-Usc
CCTM-WPr/R-40-16-2-F-Usc

Fig 3

5935-970120
5935-970121

CCTM-WPr/R-40-3-9-M
CCTM-WPr/R-40-3-9-F

15

2.5

15

E17

Current
Rating
of
Insert
(A)

5935-970102
5935-970103

2.5

Out
line
draw
ing

E15

Fig 1
Fig 2
Fig 3

2.5

5.5

* See Appendix E

37

14

16

E28

E19

Fig 1

Fig 1

JSS 50860 : 1993


Reaffirmed 1999
16.2.4

LIST OF STANDARDS (CONTD.)

Defence Stores Style Reference


Catalogue
Number

Contact

Details

Contact
No. of
dia (mm) Contacts

Ref *
fig
Total
for
insert

Out
line
draw
ing

5935-970122
5935-970123
5935-970124
5935-970125

CCTM-WPr/R-40-3-9-M-Sc
CCTM-WPr/R-40-3-9-F-Sc
CCTM-WPr/R-40-3-9-M-Usc
CCTM-WPr/R-40-3-9-F-USc

5935-970126
5935-970127

CCTM-WPr/R-48-9-7-M
CCTM-WPr/R-48-9-7-F

5935-970128
5935-970129

CCTM-WPr/R-48-9-7-M-Sc
CCTM-WPr/R-48-9-7-M-Sc

Fig 2

5935-970130
5935-970131

CCTM-WPr/R-48-9-7-M-Usc
CCTM-WPr/R-48-9-7-F-USc

Fig 3

5935-970132
5935-970133

CCTM-WPr/R-55-31-3-M
CCTM-WPr/R-55-31-3-F

5935-970134
5935-970135

CCTM-WPr/R-55-31-3-M-Sc
CCTM-WPr/R-55-31-3-F-Sc

Fig 2

5935-970136
5935-970137

CCTM-WPr/R-55-31-3-M-Usc
CCTM-WPr/R-55-31-3-F-Usc

Fig 3

Current
Rating
of
Insert
(A)

Mass
(kg)
(max)

367

0.25

448

0.35

Fig. 2
Fig 3
2.5
5.5

1.5
2.5
3.5

* See Appendix E

38

5
3

14
14
3

31

E22

E23

Fig 1

Fig 1

JSS 50860 : 1993


Reaffirmed 1999
16.3
Pattern CCTM-WP/PS Connectors, Circular, Threaded coupling
(metric shell size) Plug, Normal Size, Straight
16.3.1

JSS 50101 Classification:


As in clause 16.2.1

16.3.2

Outline Drawing and Dimensions:


See Pages 40 and 41

16.3.3

Electrical Characteristics:
As in clause 16.2.3

39

JSS 50860 : 1993


Reaffirmed 1999

DIMENSIONS (mm)
Shell
Size

D1

D2

d1

L1

12
16
20
28
32
36
40
48
55
60

M16 X 1.5
M20 1.5
M24 1.5
M33 1.5
M36 1.5
M39 1.5
M45 1.5
M52 1.5
M60 1.5
M64 1.5

22.5
22.5
29.5
38.5
41.5
45.5
52.5
59.5
67.5
72.5

8
11
18
25
25
29
32
36
46
50

5
7
14
21
21
23
24
32
40
48

50
50
53
56
58
62
64
66
66
64

62
60
64
70
72
76
78
80
80
78

NOTE 1 Tolerance is 0.2 mm.


NOTE 2 Polarizing keyway shall be as follows
(Second view, width-wise)

Fig. 4 Clause 16.3.2


40

H
24.5
28.5
36
48
52
54
60
68
74
80

JSS 50860 : 1993


Reaffirmed 1999

NOTE FOR DIMENSIONS See Fig. 4


Fig 5 Clause 16.3.2

41

JSS 50860 : 1993


Reaffirmed 1999
16.3.4

LIST OF STANDARDS

Defence Stores Style Reference


Catalogue
Number

5935-970200
5935-970201

CCTM-WP/PS-12-1-2-M-Sc
CCTM-WP/PS-12-1-2-F-Sc

5935-970202
5935-970203

CCTM-WP/PS-12-1-2-M-Sc
CCTM-WP/PS-12-1-2-F-Sc

5935-970204
5935-970205

CCTM-WP/PS-16-1-3-M
CCTM-WP/PS-16-1-3-F

5935-970206
5935-970207

CCTM-WP/PS-16-1-3-M-Sc
CCTM-WP/PS-16-1-3-F-Sc

5935-970208
5935-970209

CCTM-WP/PS-16-1-3-M-USc
CCTM-WP/PS-16-1-3-F-USc

5935-970210
5935-970211

CCTM-WP/PS-16-2-5-M
CCTM-WP/PS-16-2-5-F

5935-970212
5935-970213

CCTM-WP/PS-20-2-5-M-Sc
CCTM-WP/PS-20-2-5-F-Sc

5935-970214
5935-970215

CCTM-WP/PS-20-2-5-M-USc
CCTM-WP/PS-20-2-5-F-USc

5935-970216
5935-970217

CCTM-WP/PS-20-3-6-M
CCTM-WP/PS-20-3-6-F

5935-970218
5935-970219

CCTM-WP/PS-20-3-6-M-USc
CCTM-WP/PS-20-3-6-F-USc

Contact

Details

Contact
No. of
dia (mm) Contacts

2.5

Ref *
fig
Total
for
insert
1

E24

Out
line
draw
ing

Current
Rating
of
Insert
(A)

Mass
(kg)
(max)

Fig.4

25

0.03

50

0.035

14

0.045

14

0.05

21

0.055

Fig. 5
3.5

E24

Fig. 4
Fig. 5

1.5

E2

Fig 4
Fig 5

1.5

E3

Fig 4
Fig 5

1.5

E3

Fig 4
Fig 5

* See Appendix E

42

JSS 50860 : 1993


Reaffirmed 1999
16.3.4

LIST OF STANDARDS (CONTD.)

Defence Stores Style Reference


Catalogue
Number

5935-970220
5935-970221

CCTM-WP/PS-20-3-7-M-Sc
CCTM-WP/PS-20-3-7-F-Sc

5935-970222
5935-970223

CCTM-WP/PS-20-3-7-M-USc
CCTM-WP/PS-20-3-7-F-USc

5935-970224
5935-970225

CCTM-WP/PS-20-4-8-M-Sc
CCTM-WP/PS-20-4-8-F-Sc

5935-970226
5935-970227

CCTM-WP/PS-20-4-8-M-USc
CCTM-WP/PS-20-4-8-F-USc

5935-970228
5935-970229

CCTM-WP/PS-20-5-7-M-Sc
CCTM-WP/PS-20-5-7-F-Sc

5935-970230
5935-970231

CCTM-WP/PS-20-5-7-M-USc
CCTM-WP/PS-20-5-7-F-USc

5935-970232
5935-970233

CCTM-WP/PS-20-5-10-M-Sc
CCTM-WP/PS-20-5-10-F-Sc

5935-970234
5935-970235

CCTM-WP/PS-20-5-10-M-USc
CCTM-WP/PS-20-5-10-F-USc

5935-970236
5935-970237

CCTM-WP/PS-28-1-4-M-Sc
CCTM-WP/PS-28-1-4-F-Sc

5935-970238
5935-970239

CCTM-WP/PS-28-1-4-M-USc
CCTM-WP/PS-28-1-4-F-USc

Contact

Details

Contact
No. of
dia (mm) Contacts

2.5

Ref *
fig
Total
for
insert
3

E27

Out
line
draw
ing

Current
Rating
of
Insert
(A)

Mass
(kg)
(max)

Fig.4

52

0.055

70

0.05

35

0.055

73

0.065

100

0.06

Fig. 5
2.5

E3

Fig. 4
Fig. 5

1.5

E3

Fig 4
Fig 5

2.5

E4

Fig 4
Fig 5

5.5

E25

Fig 4
Fig 5

* See Appendix E

43

JSS 50860 : 1993


Reaffirmed 1999
16.3.4

LIST OF STANDARDS (CONTD.)

Defence Stores Style Reference


Catalogue
Number

5935-970240
5935-970241

CCTM-WP/PS-28-2-7-M-Sc
CCTM-WP/PS-28-2-7-F-Sc

5935-970242
5935-970243

CCTM-WP/PS-28-4-7-M-USc
CCTM-WP/PS-28-4-7-F-USc

5935-970244
5935-970245

CCTM-WP/PS-28-4-5-M-Sc
CCTM-WP/PS-28-4-5-F-Sc

5935-970246
5935-970247

CCTM-WP/PS-28-4-5-M-USc
CCTM-WP/PS-28-4-5-F-USc

5935-970248
5935-970249

CCTM-WP/PS-28-7-9-M-Sc
CCTM-WP/PS-28-7-9-F-Sc

5935-970250
5935-970251

CCTM-WP/PS-28-7-9-M-USc
CCTM-WP/PS-28-7-9-F-USc

5935-970252
5935-970253

CCTM-WP/PS-32-1-5-M-Sc
CCTM-WP/PS-32-1-5-F-Sc

5935-970254
5935-970255

CCTM-WP/PS-32-1-5-M-USc
CCTM-WP/PS-32-1-5-F-USc

5935-970256
5935-970257

CCTM-WP/PS-32-8-2-M-Sc
CCTM-WP/PS-32-8-2-F-Sc

5935-970258
5935-970259

CCTM-WP/PS-32-8-2-M-USc
CCTM-WP/PS-32-8-2-F-USc

Contact

Details

Contact
No. of
dia (mm) Contacts

3.5

Ref *
fig
Total
for
insert
2

E26

Out
line
draw
ing

Current
Rating
of
Insert
(A)

Mass
(kg)
(max)

Fig.4

175

0.065

175

0.075

49

0.07

200

0.08

100

0.08

Fig. 5
2.5

E6

Fig. 4
Fig. 5

1.5

E6

Fig 4
Fig 5

9.0

E27

Fig 4
Fig 5

1.5

E11

Fig 4
Fig 5

* See Appendix E

44

JSS 50860 : 1993


Reaffirmed 1999
16.3.4

LIST OF STANDARDS (CONTD.)

Defence Stores Style Reference


Catalogue
Number

5935-970260
5935-970261

CCTM-WP/PS-32-10-1-M-Sc
CCTM-WP/PS-32-10-1-F-Sc

5935-970262
5935-970263

CCTM-WP/PS-32-10-1-M-Sc
CCTM-WP/PS-32-10-1-F-Sc

5935-970264
5935-970265

CCTM-WP/PS-32-12-1-M-Sc
CCTM-WP/PS-32-12-1-F-Sc

5935-970266
5935-970267

CCTM-WP/PS-32-12-1-M-Sc
CCTM-WP/PS-32-12-1-F-Sc

5935-970268
5935-970269

CCTM-WP/PS-36-4-13-M-Sc
CCTM-WP/PS-36-4-13-F-Sc

5935-970270
5935-970271

CCTM-WP/PS-36-4-13-M-USc
CCTM-WP/PS-36-4-13-F-USc

5935-970272
5935-970273

CCTM-WP/PS-36-15-5-M-Sc
CCTM-WP/PS-36-15-5-F-Sc

5935-970274
5935-970275

CCTM-WP/PS-36-15-5-M-USc
CCTM-WP/PS-36-15-5-F-USc

5935-970276
5935-970277

CCTM-WP/PS-40-16-2-M-Sc
CCTM-WP/PS-40-1-4-F-Sc

5935-970278
5935-970279

CCTM-WP/PS-40-16-M-Sc
CCTM-WP/PS-40-16-2-F-Sc

Contact

Details

Contact
No. of
dia (mm) Contacts

1.5

Ref *
fig
Total
for
insert
10

E11

Out
line
draw
ing

Current
Rating
of
Insert
(A)

Mass
(kg)
(max)

Fig.4

112

0.12

147

0.13

193

0.13

133

0.17

133

0.17

Fig. 5
1.5

12

E10

Fig. 4
Fig. 5

2.5
5.5

3
1

E17

Fig 4
Fig 5

1.5

14

16

E28

Fig 4
Fig 5

1.5

14

16

E28

Fig 4
Fig 5

* See Appendix E

45

JSS 50860 : 1993


Reaffirmed 1999
16.3.4

LIST OF STANDARDS (CONTD.)

Defence Stores Style Reference


Catalogue
Number

5935-970280
5935-970281

CCTM-WP/PS-40-3-9-M-Sc
CCTM-WP/PS-40-3-9-F-USc

5935-970282
5935-970283

CCTM-WP/PS-40-3-9-M-USc
CCTM-WP/PS-40-3-9-F-USc

5935-970284
5935-970285

CCTM-WP/PS-48-9-7-M-Sc
CCTM-WP/PS-48-9-7-F-Sc

5935-970286
5935-970287

CCTM-WP/PS-48-9-7-M-USc
CCTM-WP/PS-48-9-7-F-USc

5935-970288
5935-970289

CCTM-WP/PS-55-31-3-M-Sc
CCTM-WP/PS-55-31-3-F-Sc

5935-970290
5935-970291

CCTM-WP/PS-55-31-3-M-USc
CCTM-WP/PS-55-31-3-F-Sc

Contact

Details

Contact
No. of
dia (mm) Contacts

5.5

Ref *
fig
Total
for
insert
3

E19

Out
line
draw
ing

Current
Rating
of
Insert
(A)

Mass
(kg)
(max)

Fig.4

210

0.18

367

0.20

448

0.275

Fig. 5
2.5

E22

Fig. 4
Fig. 5

1.5
2.5
3.5

14
14
3

31

E23

Fig 4
Fig 5

* See Appendix E

46

JSS 50860 : 1993


Reaffirmed 1999
16.4
Pattern CCTM-WP/PA Connectors, Circular, Threaded coupling
(metric shell size) Plug, with Right angled back shell, Normal size.
16.4.1

JSS 50101 Classification:


As in clause 16.2.1

16.4.2

Outline Drawing and Dimensions:


See Page 48

16.4.3

Electrical Characteristics:
As in clause 16.2.3

47

JSS 50860 : 1993


Reaffirmed 1999

DIMENSIONS (mm)
Shell
Size

D1

D2

12
16
20
28
32
36
40
48
55
60

M16 X 1.5
M20 1.5
M24 1.5
M33 1.5
M36 1.5
M39 1.5
M45 1.5
M52 1.5
M60 1.5
M64 1.5

21.5
25.5
29.5
38.5
41.5
45.5
52.5
59.5
67.5
72.5

51
56
64
73
73
76
80
90
98
103

H
39
36
45
62
66
67
72
81
106
94

Figures 6 and 7 Clause 16.4.2


48

H1
47
50
59
76
80
81
86
95
102
108

d1
8
11
18
25
25
29
32
36
46
50

d2
5
7
14
21
21
23
24
34
40
80

JSS 50860 : 1993


Reaffirmed 1999
16.4.4

LIST OF STANDARDS

Defence Stores Style Reference


Catalogue
Number

5935-970400
5935-970401

CCTM-WP/PA-12-1-2-M-Sc
CCTM-WP/PA-12-1-2-F-Sc

5935-970402
5935-970403

CCTM-WP/PA-12-1-2-M-USc
CCTM-WP/PA-12-1-2-F-USc

5935-970404
5935-970405

CCTM-WP/PA-16-1-3-M-Sc
CCTM-WP/PA-16-1-3-F-Sc

5935-970406
5935-970407

CCTM-WP/PA-16-1-3-M-USc
CCTM-WP/PA-16-1-3-F-USc

5935-970408
5935-970409

CCTM-WP/PA-16-2-5-M-Sc
CCTM-WP/PA-16-2-5-F-Sc

5935-970410
5935-970411

CCTM-WP/PA-16-2-5-M-USc
CCTM-WP/PA-16-2-5-F-USc

5935-970412
5935-970413

CCTM-WP/PA-20-2-6-M-Sc
CCTM-WP/PA-20-2-6-F-Sc

5935-970414
5935-970415

CCTM-WP/PA-20-2-6-M-USc
CCTM-WP/PA-20-2-6-F-USc

5935-970416
5935-970417

CCTM-WP/PA-20-3-6-M-Sc
CCTM-WP/PA-20-3-6-F-Sc

5935-970418
5935-970419

CCTM-WP/PA-20-3-6-M-USc
CCTM-WP/PA-20-3-6-F-USc

Contact

Details

Contact
No. of
dia (mm) Contacts

Ref *
fig
Total
for
insert

2.5

E24

Out
line
draw
ing

Current
Rating
of
Insert
(A)

Mass
(kg)
(max)

Fig.6

25

0.04

50

0.05

14

0.06

14

0.07

21

0.075

Fig. 7
3.5

E24

Fig. 6
Fig. 7

1.5

E2

Fig 6
Fig 7

1.5

E3

Fig 6
Fig 7

1.5

E3

Fig 6
Fig 7

49

JSS 50860 : 1993


Reaffirmed 1999
16.4.4
1

LIST OF STANDARDS (CONTD.)


2

5935-970420
5935-970421

CCTM-WP/PA-20-3-7-M-Sc
CCTM-WP/PA-20-3-7-F-Sc

5935-970422
5935-970423

CCTM-WP/PA-20-3-7-M-USc
CCTM-WP/PA-20-3-7-F-USc

5935-970424
5935-970425

CCTM-WP/PA-20-3-7-M-Sc
CCTM-WP/PA-20-3-7-F-Sc

5935-970426
5935-970427

CCTM-WP/PA-20-4-8-M-USc
CCTM-WP/PA-20-4-8-F-USc

5935-970428
5935-970429

CCTM-WP/PA-20-5-7-M-Sc
CCTM-WP/PA-20-5-7-F-Sc

5935-970430
5935-970431

CCTM-WP/PA-20-5-7-M-USc
CCTM-WP/PA-20-5-7-F-USc

5935-970432
5935-970433

CCTM-WP/PA-20-5-10-M-Sc
CCTM-WP/PA-20-5-10-F-Sc

5935-970434
5935-970435

CCTM-WP/PA-20-5-10-M-USc
CCTM-WP/PA-20-5-10-F-USc

5935-970436
5935-970437

CCTM-WP/PA-28-1-4-M-Sc
CCTM-WP/PA-28-1-4-F-Sc

5935-970438
5935-970439

CCTM-WP/PA-28-2-7-M-USc
CCTM-WP/PA-28-2-7-F-USc

5935-970440
5935-970441

CCTM-WP/PA-28-2-7-M-Sc
CCTM-WP/PA-28-2-7-F-Sc

5935-970442
5935-970443

CCTM-WP/PA-28-2-7-M-USc
CCTM-WP/PA-28-2-7-F-USc

5935-970444
5935-970445

CCTM-WP/PA-28-4-5-M-Sc
CCTM-WP/PA-28-4-5-F-Sc

5935-970446
5935-970447

CCTM-WP/PA-28-4-5-M-Sc
CCTM-WP/PA-28-4-5-F-USc

2.5

E27

7
Fig.6

52

0.075

70

0.08

35

0.085

14

0.07

100

0.11

70

0.15

175

0.25

Fig. 7
2.5

E3

Fig. 6
Fig. 7

1.5

E3

Fig 6
Fig 7

1.5

E3

Fig 6
Fig 7

5.5

E4

Fig 6
Fig 7

3.5

E26

Fig 6
Fig 7

2.5
5.5

2
2

E6

Fig 6
Fig 7

50

JSS 50860 : 1993


Reaffirmed 1999
16.4.4
1

LIST OF STANDARDS (CONTD.)


2

5935-970448
5935-970449

CCTM-WP/PA-28-7-9-M-Sc
CCTM-WP/PA-28-7-9-F-Sc

5935-970450
5935-970451

CCTM-WP/PA-28-7-9-M-USc
CCTM-WP/PA-28-7-9-F-USc

5935-970452
5935-970453

CCTM-WP/PA-32-1-5-M-Sc
CCTM-WP/PA-32-1-5-F-Sc

5935-970454
5935-970455

CCTM-WP/PA-32-1-5-M-USc
CCTM-WP/PA-32-1-5-F-USc

5935-970456
5935-970457

CCTM-WP/PA-32-8-2-M-Sc
CCTM-WP/PA-32-8-2-F-Sc

5935-970458
5935-970459

CCTM-WP/PA-32-8-2-M-USc
CCTM-WP/PA-32-8-2-F-USc

5935-970460
5935-970461

CCTM-WP/PA-32-10-1-M-Sc
CCTM-WP/PA-32-10-1-M-USc

5935-970462
5935-970463

CCTM-WP/PA-32-10-1-M-USc
CCTM-WP/PA-32-10-1-F-USc

5935-970464
5935-970465

CCTM-WP/PA-32-12-1-M-Sc
CCTM-WP/PA-32-12-1-F-Sc

5935-970466
5935-970467

CCTM-WP/PA-32-12-1-M-USc
CCTM-WP/PA-32-12-1-F-USc

1.5

6
E6

7
Fig.6

49

0.1

200

0.25

56

0.25

112

0.3

147

0.35

Fig. 7
9.0

E27

Fig. 6
Fig. 7

1.5

E11

Fig 6
Fig 7

1.5
2.5

4
6

10

E1

Fig 6
Fig 7

1.5
2.5

6
6

12

E10

Fig 6
Fig 7

51

JSS 50860 : 1993


Reaffirmed 1999
16.4.4
1

LIST OF STANDARDS (CONTD.)


2

2.5

E17

5935-970468
5935-970469

CCTM-WP/PA-36-4-13-M-Sc
CCTM-WP/PA-36-4-13-F-Sc

5935-970470
5935-970471

CCTM-WP/PA-36-4-13-M-USc
CCTM-WP/PA-36-4-13-F-USc

5935-970472
5935-970473

CCTM-WP/PA-36-15-5-M-Sc
CCTM-WP/PA-36-15-5-F-Sc

5935-970474
5935-970475

CCTM-WP/PA-36-15-5-M-USc
CCTM-WP/PA-36-15-5-F-USc

5935-970476
5935-970477

CCTM-WP/PA-40-16-2-M-Sc
CCTM-WP/PA-40-16-2-F-Sc

1.5

14

5935-970478
5935-970479

CCTM-WP/PA-40-16-2-M-USc
CCTM-WP/PA-40-16-2-F-USc

2.5

5935-970480
5935-970481

CCTM-WP/PA-40-3-9-M-Sc
CCTM-WP/PA-40-3-9-F-Sc

5.5

5935-970482
5935-970483

CCTM-WP/PA-40-3-9-M-USc
CCTM-WP/PA-40-3-9-F-USc

5935-970484
5935-970485

CCTM-WP/PA-48-9-7-M-Sc
CCTM-WP/PA-48-9-7-F-Sc

2.5

14

5935-970486
5935-970487

CCTM-WP/PA-48-9-7-M-USc
CCTM-WP/PA-48-9-7-F-USc

5.5

7
Fig.6

193

0.35

263

0.40

133

0.45

210

0.45

448

0.7

Fig. 7
2.5

15

15

E15

Fig. 6
Fig. 7

14

E28

Fig 6
Fig 7

E19

Fig 6
Fig 7

52

31

E23

Fig 6
Fig 7

JSS 50860 : 1993


Reaffirmed 1999
16.5
Pattern CCTM-2Mr/R Connectors, Circular, Threaded coupling
(metric shell size), Receptacle, Small size, Sealed.
16.5.1

16.5.2

JSS 50101 Classification:


Temperature Severity

T 55/125

Dam Heat Severity

H 13

Air Pressure (low)

P 17 : 4.4 kPa

Acceleration (steady state)

A 13 : 2 km/s

Impact (shock)

S 15 : 5 km/s, 1ms

Vibration

V 14 : 10 to 2000 Hz

Outline Drawings and Dimensions:


See Pages 54 to 55

16.5.3

Electrical Characteristics:

16.5.3.1

Rated Voltage : 500 Vac (rms) at sea level


Proof Voltage : 1500 Vac (rms) at sea level

16.5.3.2

Contact Current Rating :


Contract dia (mm)

Rated Current (A)

1.0
1.5
2.0
3.0

7
10
18
32

53

JSS 50860 : 1993


Reaffirmed 1999

Dimensions (mm)
Shell
Size

D1

B + 1.0
0.2

14

M14 X 1

M16 X 1

17

24

18

M18 X 1

M20 X 1

20

27

22

M22 X 1

M24 X 1

23

30

24

M24 X 1

M27 X 1.5

26

33

27

M27 X 1

M30 X 1.5

29

36

30

M30 X 1

M33 X 1.5

31

38

33

M33 X 1

M36 X 1.5

32

40

36

M36 X 1

M39 X 1.5

35

43

39

M39 X 1

M42 X 1.5

37

46

42

M42 X 1

M45 X 1.5

40

49

45

M45 X 1

M48 X 1.5

43

52

NOTE 1 Unless otherwise specified, tolerance is 0.1 mm.


Fig. 8 Clause 16.5.2

54

L
(max)
28

JSS 50860 : 1993


Reaffirmed 1999

Dimensions (mm)
Shell
Size

B + 1.0
0.2

L
(max)

14

M16 X 1

6.5

17

24

48

18

M20 X 1

10.5

20

27

48

22

M24 X 1

14.0

23

30

48

24

M27 X 1.5

16.0

26

33

53.5

27

M30 X 1.5

18.0

29

36

53.5

30

M33 X 1.5

19.0

31

38

53.5

33

M36 X 1.5

23.0

32

40

59.0

36

M39 X 1.5

23.0

35

43

59.0

39

M42 X 1.5

24.0

37

46

59.0

42

M45 X 1.5

29.0

40

49

59.0

45

M48 X 1.5

29.0

43

52

59.0

NOTE 1 Unless otherwise specified, tolerance is 0.1 mm.


Fig. 9 Clause 16.5.2

55

JSS 50860 : 1993


Reaffirmed 1999

Shell
Size

14

L (mm) 53.5
0.2

18

22

24

53.5 56.0 62.5

27

30

62.5

33

62.5 67.5

36
67.5

NOTE 1 All dimensions, except L, are identical with Fig. 9.


NOTE 2 Polarizing key as in Fig. 1.
Fig. 10 Clause 16.5.2

56

39

42

45

67.5 67.5 67.5

JSS 50860 : 1993


Reaffirmed 1999
16.5.4

LIST OF STANDARDS

Defence Stores Style Reference


Catalogue
Number

Contact

Details

Contact
No. of
dia (mm) Contacts

Ref *
fig
Total
for
insert

1.0

E2

Out
line
draw
ing
7

5935-970600
5935-970601

CCTM-2PMr/R-14-4-1-M
CCTM-2PMr/R-14-4-1-M

Fig.8

5935-970602
5935-970603

CCTM-2PMr/R-14-4-1-M-Sc
CCTM-2PMr/R-14-4-1-M-Sc

5935-970604
5935-970605

CCTM-2PMr/R-14-4-1-M-USc
CCTM-2PMr/R-14-4-1-F-USc

5935-970612
5935-970613

CCTM-2PMr/R-18-4-5-M
CCTM-2PMr/R-18-4-5-F

5935-970614
5935-970615

CCTM-2PMr/R-18-4-5-M-Sc
CCTM-2PMr/R-18-4-5-F-Sc

5935-970616
5935-970617

CCTM-2PMr/R-18-4-5-M-Sc
CCTM-2PMr/R-18-4-5-F-USc

5935-970618
5935-970619

CCTM-2PMr/R-18-7-1-M
CCTM-2PMr/R-18-7-1-F

5935-970620
5935-970621

CCTM-2PMr/R-18-7-1-M-Sc
CCTM-2PMr/R-18-7-1-F-Sc

Fig 9

5935-970622
5935-970623

CCTM-2PMr/R-18-7-1-M-USc
CCTM-2PMr/R-18-7-1-F-USc

Fig 10

5935-970630
5935-970631

CCTM-2PMr/R-22-4-3-M
CCTM-2PMr/R-22-4-3-F

5935-970632
5935-970633

CCTM-2PMr/R-22-4-3-M-Sc
CCTM-2PMr/R-22-4-3-F-Sc

Fig 9

5935-970634
5935-970635

CCTM-2PMr/R-22-4-3-M-USc
CCTM-2PMr/R-22-4-3-F-USc

Fig 10

5935-970636
5935-970637

CCTM-2PMr/R-22-10-1-M
CCTM-2PMr/R-22-10-1-F

5935-970638
5935-970639

CCTM-2PMr/R-22-10-1-M-Sc
CCTM-2PMr/R-22-10-1-F-Sc

Current Mass
Rating (kg)
of
(max)
Insert
(A)
8

20

0.01

28

0.02

35

0.025

70

0.035

49

0.04

Fig. 9

Fig. 10
1.5

E2

Fig. 8
Fig 9

Fig 10
1.0

2.0
3.0

1.0

2
2

10

10

E2

E7

E4

Fig 8

Fig 8

Fig 8
Fig 9

57

JSS 50860 : 1993


Reaffirmed 1999
16.5.4
LIST OF STANDARDS (CONTD.)
1

5935-970640
5935-970641

CCTM-2PMr/R-22-10-1-M-USc
CCTM-2PMr/R-22-10-1-F-USc

5935-970642
5935-970643

CCTM-2PMr/R-24-19-1-M
CCTM-2PMr/R-24-19-1-F

5935-970644
5935-970645

CCTM-2PMr/R-24-19-1-M-Sc
CCTM-2PMr/R-24-19-1-F-Sc

Fig. 9

5935-970646
5935-970647

CCTM-2PMr/R-24-19-1-M-USc
CCTM-2PMr/R-24-19-1-F-USc

Fig. 10

5935-970648
5935-970649

CCTM-2PMr/R-24-10-5-M
CCTM-2PMr/R-24-10-5-F

5935-970650
5935-970651

CCTM-2PMr/R-24-10-5-M-Sc
CCTM-2PMr/R-24-10-5-F-Sc

Fig 9

5935-970652
5935-970653

CCTM-2PMr/R-24-10-5-M-USc
CCTM-2PMr/R-24-10-5-F-Usc

Fig 10

5935-970654
5935-970655

CCTM-2PMr/R-27-5-2-M
CCTM-2PMr/R-27-5-2-F

5935-970656
5935-970657

CCTM-2PMr/R-27-5-2-M-Sc
CCTM-2PMr/R-27-5-2-F-Sc

Fig 9

5935-970658
5935-970659

CCTM-2PMr/R-27-5-2-M-USc
CCTM-2PMr/R-27-5-2-F-USc

Fig 10

5935-970660
5935-970661

CCTM-2PMr/R-27-19-5-M
CCTM-2PMr/R-27-19-5-F

5935-970662
5935-970663

CCTM-2PMr/R-27-19-5-M-Sc
CCTM-2PMr/R-27-19-5-F-Sc

Fig 9

5935-970664
5935-970665

CCTM-2PMr/R-27-19-5-M-USc
CCTM-2PMr/R-27-19-5-F-USc

Fig 10

5935-970666
5935-970667

CCTM-2PMr/R-27-24-1-M
CCTM-2PMr/R-27-24-1-F

5935-970668
5935-970669

CCTM-2PMr/R-27-24-1-M-Sc
CCTM-2PMr/R-27-24-1-F-Sc

Fig 9

5935-970670
5935-970671

CCTM-2PMr/R-27-24-1-M-USc
CCTM-2PMr/R-27-24-1-F-USc

Fig 10

93

0.05

70

0.045

93

0.05

93.0

0.055

118.0

0.06

Fig. 10
1.0

1.0

1.0

1.5

1.0

58

19

10

19

24

19

10

19

24

E29

E30

E29

E5

E5

Fig.8

Fig 8

Fig 8

Fig 8

Fig 8

JSS 50860 : 1993


Reaffirmed 1999
16.5.4
1

LIST OF STANDARDS (CONTD.)


2

E10

Fig.8

112.0

0.065

168

0.07

150

0.08

156

0.09

133

0.01

5935-970672
5935-970673

CCTM-2PMr/R-30-8-7-M
CCTM-2PMr/R-30-8-7-F

1.5
2.0

4
2

5935-970674
5935-970675

CCTM-2PMr/R-30-8-7-M-Sc
CCTM-2PMr/R-30-8-7-F-Sc

3.0

5935-970676
5935-970677

CCTM-2PMr/R-30-8-7-M-USc
CCTM-2PMr/R-30-8-7-F-USc

5935-970678
5935-970679

CCTM-2PMr/R-30-24-5-M
CCTM-2PMr/R-30-24-5-F

5935-970680
5935-970681

CCTM-2PMr/R-30-24-5-M-Sc
CCTM-2PMr/R-30-24-5-F-Sc

Fig 9

5935-970682
5935-970683

CCTM-2PMr/R-30-24-5-M-USc
CCTM-2PMr/R-30-24-5-F-Usc

Fig 10

5935-970684
5935-970685

CCTM-2PMr/R-30-32-1-M
CCTM-2PMr/R-30-32-1-F

5935-970686
5935-970687

CCTM-2PMr/R-30-32-1-M-Sc
CCTM-2PMr/R-30-32-1-F-Sc

Fig 9

5935-970688
5935-970689

CCTM-2PMr/R-30-32-1-M-USc
CCTM-2PMr/R-30-32-1-F-USc

Fig 10

5935-970690
5935-970691

CCTM-2PMr/R-33-7-9-M
CCTM-2PMr/R-33-7-9-F

5935-970692
5935-970693

CCTM-2PMr/R-33-7-9-M-Sc
CCTM-2PMr/R-33-7-9-F-Sc

Fig 9

5935-970694
5935-970695

CCTM-2PMr/R-33-7-9-M-USc
CCTM-2PMr/R-33-7-9-F-USc

Fig 10

5935-970696
5935-970697

CCTM-2PMr/R-33-20-4-M
CCTM-2PMr/R-33-20-4-F

5935-970698
5935-970699

CCTM-2PMr/R-33-20-4-M-Sc
CCTM-2PMr/R-33-20-4-F-Sc

Fig 9

5935-970700
5935-970701

CCTM-2PMr/R-33-20-4-M-USc
CCTM-2PMr/R-33-20-4-F-USc

Fig 10

Fig. 9
Fig. 10

1.5

1.0

3.0

1.0

59

24

32

18

24

32

20

E9

E8

E14

E12

Fig 8

Fig 8

Fig 8

Fig 8

JSS 50860 : 1993


Reaffirmed 1999
16.5.4
1

LIST OF STANDARDS (CONTD.)


2

32

E13

Fig.8

224

0.02

170

0.15

231

0.25

220

0.3

259

0.35

5935-970702
5935-970703

CCTM-2PMr/R-33-20-4-M
CCTM-2PMr/R-33-32-5-F

1.5
2.0

32
2

5935-970704
5935-970705

CCTM-2PMr/R-33-32-5-M-Sc
CCTM-2PMr/R-33-32-5-F-Sc

3.0

5935-970706
5935-970707

CCTM-2PMr/R-33-32-5-M-USc
CCTM-2PMr/R-33-32-5-F-USc

5935-970708
5935-970709

CCTM-2PMr/R-36-20-6-M
CCTM-2PMr/R-36-20-6-F

5935-970710
5935-970711

CCTM-2PMr/R-36-20-6-M-Sc
CCTM-2PMr/R-36-20-6-F-Sc

Fig 9

5935-970712
5935-970713

CCTM-2PMr/R-36-20-6-M-USc
CCTM-2PMr/R-36-20-6-F-Usc

Fig 10

5935-970714
5935-970715

CCTM-2PMr/R-39-45-2-M
CCTM-2PMr/R-39-45-2-F

5935-970716
5935-970717

CCTM-2PMr/R-39-45-2-M-Sc
CCTM-2PMr/R-39-45-2-F-Sc

Fig 9

5935-970718
5935-970719

CCTM-2PMr/R-39-45-2-M-USc
CCTM-2PMr/R-39-45-2-F-USc

Fig 10

5935-970720
5935-970721

CCTM-2PMr/R-42-45-5-M
CCTM-2PMr/R-42-45-5-F

5935-970722
5935-970723

CCTM-2PMr/R-42-45-5-M-Sc
CCTM-2PMr/R-42-45-5-F-Sc

Fig 9

5935-970724
5935-970725

CCTM-2PMr/R-42-45-5-M-USc
CCTM-2PMr/R-42-45-5-F-USc

Fig 10

5935-970726
5935-970727

CCTM-2PMr/R-42-50-2-M
CCTM-2PMr/R-42-50-2-F

5935-970728
5935-970729

CCTM-2PMr/R-42-50-2-M-Sc
CCTM-2PMr/R-42-50-2-F-Sc

Fig 9

5935-970730
5935-970731

CCTM-2PMr/R-42-50-2-M-USc
CCTM-2PMr/R-33-50-2-F-USc

Fig 10

Fig. 9
Fig. 10

1.5
3.0

1.0
1.5

1.0

1.0
1.5

60

18
2

40
5

45

43

20

45

45

50

E15

E18

E21

E20

Fig 8

Fig 8

Fig 8

Fig 8

JSS 50860 : 1993


Reaffirmed 1999
16.6
Pattern CCTM-2PM/PS Connectors, Circular, Threaded coupling
(metric shell size), Plug, Small size, with Straight backshell
16.6.1

16.6.2

JSS 50101 Classification:


Temperature Severity

T 55/125

Dam Heat Severity

H 13

Air Pressure (low)

P 17 : 4.4 kPa

Acceleration (steady state)

A 13 : 2 km/s2

Impact (shock)

S 15 : 5 km/s2, 1ms

Vibration

V 14 : 10 to 2000 Hz

Outline Drawings and Dimensions:


See Pages 61 to 62

16.6.3

Electrical Characteristics:

16.6.3.1

Rated Voltage : 500 Vac (rms) at sea level


Proof Voltage : 1500 Vac (rms) at sea level
Contact Current Rating : As in clause 16.5.3

61

JSS 50860 : 1993


Reaffirmed 1999

Dimensions (mm)
Shell Size

D1

D2

L (max)

14

M16 X 1.5

22

6.5

48

18

M20 X 1.5

25

10

48

22

M24 X 1.5

29

14

48

24

M27 X 1.5

32

16

54

27

M30 X 1.5

35

18

54

30

M33 X 1.5

39

19

54

33

M36 X 1.5

42

23

59

36

M39 X 1.5

45

23

59

39

M42 X 1.5

48

24

59

42

M45 X 1.5

51

29

59

45

M48 X 1.5

54

29

59

NOTE 1 Tolerance is 0.2 mm.


NOTE 2 Polarising keyway as in Fig. 4.
Fig. 11 Clause 16.6.2.

62

JSS 50860 : 1993


Reaffirmed 1999

Dimensions (mm)
Shell Size

D1

D2

L (max)

14

M16 X 1.5

22

6.5

53.5

18

M20 X 1.5

25

10.5

53.5

22

M24 X 1.5

29

14.5

56

24

M27 X 1.5

32

16.5

62.5

27

M30 X 1.5

35

18.5

62.5

30

M33 X 1.5

39

20.5

62.5

33

M36 X 1.5

42

22.5

67.5

36

M39 X 1.5

45

22.5

67.5

39

M42 X 1.5

48

24.5

67.5

42

M45 X 1.5

51

30.5

67.5

45

M48 X 1.5

54

30.5

67.5

NOTE 1 Tolerance is 0.2 mm.


NOTE 2 Polarising keyway as in Fig. 4.
Fig. 12 Clause 16.6.2.

63

JSS 50860 : 1993


Reaffirmed 1999
16.6.4
Defence Stores
Catalogue
Number

LIST OF STANDARDS

Style Reference

5935-970800
5935-970801

CCTM-2PM/Ps-14-4-1-M-Sc
CCTM-2PM/Ps-14-4-1-F-Sc

5935-970802
5935-970803

CCTM-2PM/Ps-14-4-1-M-USc
CCTM-2PM/Ps-14-4-1-F-USc

5935-970804
5935-970805

CCTM-2PM/Ps-18-4-5-M-Sc
CCTM-2PM/Ps-18-4-5-F-Sc

5935-970806
5935-970807

CCTM-2PM/Ps-18-4-5-M-USc
CCTM-2PM/Ps-18-4-5-F-USc

5935-970808
5935-970809

CCTM-2PM/Ps-18-7-1-M-Sc
CCTM-2PM/Ps-18-7-1-F-Sc

5935-970810
5935-970811

CCTM-2PM/Ps-18-7-1-M-USc
CCTM-2PM/Ps-18-7-1-F-USc

5935-970812
5935-970813

CCTM-2PM/Ps-22-4-3-M-Sc
CCTM-2PM/Ps-22-4-3-F-Sc

5935-970814
5935-970815

CCTM-2PM/Ps-22-4-3-M-USc
CCTM-2PM/Ps-22-4-3-F-USc

5935-970816
5935-970817

CCTM-2PM/Ps-22-10-1-M-Sc
CCTM-2PM/Ps-22-10-1-F-Sc

5935-970818
5935-970819

CCTM-2PM/Ps-22-10-1-M-USc
CCTM-2PM/Ps-22-10-1-F-USc

5935-970820
5935-970821

CCTM-2PM/Ps-24-19-1-M-Sc
CCTM-2PM/Ps-24-19-1-F-Sc

5935-970822
5935-970823

CCTM-2PM/Ps-24-19-1-M-USc
CCTM-2PM/Ps-24-19-1-F-USc

5935-970824
5935-970825

CCTM-2PM/Ps-24-10-5-M-Sc
CCTM-2PM/Ps-24-10-5-F-Sc

5935-970826
5935-970827

CCTM-2PM/Ps-24-10-5-M-USc
CCTM-2PM/Ps-24-10-5-F-USc

Ref *
fig
Total
for
insert

Contact

Details

Contact
dia (mm)

No. of
Contacts

1.0

E2

Out
line
draw
ing

Current Mass
Rating (kg)
of
(max)
Insert
(A)

Fig.11

20

0.02

28

0.025

35

0.03

70

0.045

49

0.04

93

0.65

70

0.06

Fig. 12
1.5

E2

Fig. 11
Fig. 12

1.0

E2

Fig. 11
Fig. 12

2.0
3.0

E3

Fig. 11
Fig. 12

1.0

10

10

E4

Fig. 11
Fig. 12

1.0

19

19

E29

Fig. 11
Fig 12

1.0

10

10

E30

Fig 11
Fig 12

64

JSS 50860 : 1993


Reaffirmed 1999
16.6.4
Defence Stores
Catalogue
Number

LIST OF STANDARDS (CONTD.)

Style Reference

5935-970828
5935-970829

CCTM-2PM/PS-27-5-2-M-Sc
CCTM-2PM/PS-27-5-2-F-Sc

5935-970830
5935-970831

CCTM-2PM/PS-27-5-2-M-Sc
CCTM-2PM/PS-27-5-2-F-Sc

5935-970832
5935-970833

CCTM-2PM/PS-27-19-5-M-Sc
CCTM-2PM/PS-27-19-5-F-Sc

5935-970834
5935-970835

CCTM-2PM/PS-27-19-5-M-Sc
CCTM-2PM/PS-27-19-5-F-USc

5935-970836
5935-970837

CCTM-2PM/PS-27-24-1-M-Sc
CCTM-2PM/PS-27-24-1-F-Sc

5935-970838
5935-970839

CCTM-2PM/PS-27-24-1-M-USc
CCTM-2PM/PS-27-24-1-F-USc

5935-970840
5935-970841

CCTM-2PM/PS-30-8-7-M-Sc
CCTM-2PM/PS-30-8-7-F-Sc

5935-970842
5935-970843

CCTM-2PM/PS-30-8-7-M-USc
CCTM-2PM/PS-30-8-7-F-USc

5935-970844
5935-970845

CCTM-2PM/PS-30-24-5-M-Sc
CCTM-2PM/PS-30-24-5-F-Sc

5935-970846
5935-970847

CCTM-2PM/PS-30-24-5-M-USc
CCTM-2PM/PS-30-24-5-F-USc

5935-970848
5935-970849

CCTM-2PM/PS-30-32-1-M-Sc
CCTM-2PM/PS-30-32-1-F-Sc

5935-970850
5935-970851

CCTM-2PM/PS-30-32-1-M-USc
CCTM-2PM/PS-30-32-1-F-USc

5935-970852
5935-970853

CCTM-2PM/PS-33-7-9-M-Sc
CCTM-2PM/PS-33-7-9-F-Sc

5935-970854
5935-970855

CCTM-2PM/PS-33-7-9-M-USc
CCTM-2PM/PS-33-7-9-F-USc

Ref *
fig
Total
for
insert

Contact

Details

Contact
dia (mm)

No. of
Contacts

1.0

E29

Out
line
draw
ing

Current Mass
Rating (kg)
of
(max)
Insert
(A)

Fig.11

93

0.06

93

0.075

118

0.08

112.0

0.095

168

0.08

150

0.085

156

0.09

Fig. 12
1.5

19

19

E5

Fig. 11
Fig. 12

1.0

24

24

E5

Fig. 11
Fig. 12

1.5
2.0

4
2

E10

Fig. 11
Fig. 12

1.5

24

24

E9

Fig. 11
Fig. 12

1.0

32

32

E8

Fig. 11
Fig 12

3.0

E14

Fig 11
Fig 12

65

JSS 50860 : 1993


Reaffirmed 1999
16.6.4
Defence Stores
Catalogue
Number

LIST OF STANDARDS (CONTD.)

Style Reference

5935-970856
5935-970857

CCTM-2PM/PS-33-20-4-M-Sc
CCTM-2PM/PS-33-20-4-F-Sc

5935-970858
5935-970859

CCTM-2PM/PS-33-20-4-M-USc
CCTM-2PM/PS-33-20-4-F-USc

5935-970860
5935-970861

CCTM-2PM/PS-33-32-5-M-Sc
CCTM-2PM/PS-33-32-5-F-Sc

5935-970862
5935-970863

CCTM-2PM/PS-33-32-5-M-USc
CCTM-2PM/PS-33-32-5-F-USc

5935-970864
5935-970865

CCTM-2PM/PS-36-20-6-M-Sc
CCTM-2PM/PS-36-20-6-F-Sc

5935-970866
5935-970867

CCTM-2PM/PS-36-20-6-M-USc
CCTM-2PM/PS-36-20-6-F-USc

5935-970868
5935-970869

CCTM-2PM/PS-39-45-2-M-Sc
CCTM-2PM/PS-39-45-2-F-Sc

5935-970870
5935-970871

CCTM-2PM/PS-39-45-2-M-USc
CCTM-2PM/PS-39-45-2-F-USc

5935-970872
5935-970873

CCTM-2PM/PS-42-45-5-M-Sc
CCTM-2PM/PS-42-45-5-F-Sc

5935-970874
5935-970875

CCTM-2PM/PS-42-45-5-M-USc
CCTM-2PM/PS-42-45-5-F-USc

5935-970876
5935-970877

CCTM-2PM/PS-42-50-2-M-Sc
CCTM-2PM/PS-42-50-2-F-Sc

5935-970878
5935-970879

CCTM-2PM/PS-42-50-2-M-USc
CCTM-2PM/PS-42-50-2-F-USc

Ref *
fig
Total
for
insert

Contact

Details

Contact
dia (mm)

No. of
Contacts

1.0
3.0

18
2

20

E12

Out
line
draw
ing

Current Mass
Rating (kg)
of
(max)
Insert
(A)

Fig.11

133

0.095

224

0.1

170

0.1

231

0.15

220

0.25

259

0.03

Fig. 12
1.5

32

32

E13

Fig. 11
Fig. 12

1.5
3.0

18
2

20

E15

Fig. 11
Fig. 12

1.0

40

45

E18

Fig. 11
Fig. 12

1.0

45

45

E21

Fig. 11
Fig. 12

1.0
1.5

43
7

50

E20

Fig. 11
Fig 12

66

JSS 50860 : 1993


Reaffirmed 1999
16.7
Pattern CCTM-2PM/PA Connectors, Circular, Threaded coupling
(metric shell size), Plug, Small size, with Right angled backshell.
16.7.1

16.7.2

JSS 50101 Classification:


Temperature Severity

T 55/125

Dam Heat Severity

H 13

Air Pressure (low)

P 17 : 4.4 kPa

Acceleration (steady state)

A 13 : 2 km/s2

Impact (shock)

S 15 : 5 km/s2, 1ms

Vibration

V 14 : 10 to 2000 Hz

Outline Drawings and Dimensions:


See Pages 67 to 68

16.7.3

Electrical Characteristics:

16.7.3.1

Rated Voltage : 500 Vac (rms) at sea level


Proof Voltage : 1500 Vac (rms) at sea level
Contact Current Rating : As in clause 16.5.3

67

JSS 50860 : 1993


Reaffirmed 1999

Dimensions (mm)
Shell Size

D1

D2

H (MAX)

L (max)

14

M16 X 1

22

6.5

33.3

51.5

18

M20 X 1

25

10.5

42.8

58

22

M24 X 1

29

14.5

47.3

62

24

M27 X 1.5

32

16.5

50.1

64

27

M30 X 1.5

35

18.5

58.1

69

30

M33 X 1.5

39

20.5

59.1

71

33

M36 X 1.5

42

22.5

68.1

71

36

M39 X 1.5

45

22.5

61.1

71

39

M42 X 1.5

48

24.5

66.1

74

42

M45 X 1.5

51

30.5

69.1

81

NOTE 1 Tolerance is 0.2 mm.


NOTE 2 Polarising keyway as in Fig. 4.
Fig. 13 Clause 16.7.2.
68

JSS 50860 : 1993


Reaffirmed 1999

Dimensions (mm)
Shell Size

D1

D2

H (MAX)

L (max)

14

M16 X 1

22

6.5

30.4

48.5

18

M20 X 1

25

10.5

34.8

51

22

M24 X 1

29

14

38.3

55.6

24

M27 X 1.5

32

15

40.3

57.6

27

M30 X 1.5

35

18

43.4

59.6

30

M33 X 1.5

39

19.5

47.5

61.6

33

M36 X 1.5

42

20.6

50.8

64.6

36

M39 X 1.5

45

22.5

53

64.6

39

M42 X 1.5

48

24.3

56

67.6

42

M45 X 1.5

51

29

59

74.6

NOTE 1 Tolerance is 0.2 mm.


NOTE 2 Polarising keyway as in Fig. 4.
Fig. 14 Clause 16.7.2.
69

JSS 50860 : 1993


Reaffirmed 1999
16.7.4
Defence Stores
Catalogue
Number

LIST OF STANDARDS

Style Reference

5935-970900
5935-970901

CCTM-2PM/PA-14-4-1-M-Sc
CCTM-2PM/PA-14-4-1-F-Sc

5935-970902
5935-970903

CCTM-2PM/PA-14-4-1-M-USc
CCTM-2PM/PA-14-4-1-F-USc

5935-970904
5935-970905

CCTM-2PM/PA-18-4-5-M-Sc
CCTM-2PM/PA-18-4-5-F-Sc

5935-970906
5935-970907

CCTM-2PM/PA-18-4-5-M-USc
CCTM-2PM/PA-18-4-5-F-USc

5935-970908
5935-970909

CCTM-2PM/PA-18-7-1-M-Sc
CCTM-2PM/PA-18-7-1-F-Sc

5935-970910
5935-970911

CCTM-2PM/PA-18-7-1-M-USc
CCTM-2PM/PA-18-7-1-F-USc

5935-970912
5935-970913

CCTM-2PM/PA-22-4-3-M-Sc
CCTM-2PM/PA-22-4-3-F-Sc

5935-970914
5935-970915

CCTM-2PM/PA-22-4-3-M-USc
CCTM-2PM/PA-22-4-3-F-USc

5935-970916
5935-970917

CCTM-2PM/PA-22-10-1-M-Sc
CCTM-2PM/PA-22-10-1-F-Sc

5935-970918
5935-970919

CCTM-2PM/PA-22-10-1-M-USc
CCTM-2PM/PA-22-10-1-F-USc

5935-970920
5935-970921

CCTM-2PM/PA-24-19-1-M-Sc
CCTM-2PM/PA-24-19-1-F-Sc

5935-970922
5935-970923

CCTM-2PM/PA-24-19-1-M-USc
CCTM-2PM/PA-24-19-1-F-USc

5935-970924
5935-970925

CCTM-2PM/PA-24-10-5-M-Sc
CCTM-2PM/PA-24-10-5-F-Sc

5935-970926
5935-970927

CCTM-2PM/PA-24-10-5-M-USc
CCTM-2PM/PA-24-10-5-F-USc

Ref *
fig
Total
for
insert

Contact

Details

Contact
dia (mm)

No. of
Contacts

1.0

E2

Out
line
draw
ing

Current Mass
Rating (kg)
of
(max)
Insert
(A)

Fig.13

20

0.025

28

0.03

35

0.035

70

0.05

49

0.045

93

0.075

70

0.07

Fig. 14
1.5

E2

Fig. 13
Fig. 14

1.0

E2

Fig. 13
Fig. 14

1.0
3.0

2
2

E3

Fig. 13
Fig. 14

1.0

10

10

E4

Fig. 13
Fig. 14

1.0

19

19

E29

Fig. 13
Fig 14

1.0

10

10

E30

Fig 13
Fig 14

70

JSS 50860 : 1993


Reaffirmed 1999
16.7.4

LIST OF STANDARDS (CONTD.)

Defence Stores Style Reference


Catalogue
Number

5935-970928
5935-970929

CCTM-2PM/PA-27-5-2-M-Sc
CCTM-2PM/PA-27-5-2-F-Sc

5935-970930
5935-970931

CCTM-2PM/PA-27-5-2-M-USc
CCTM-2PM/PA-27-5-2-F-USc

5935-970932
5935-970933

CCTM-2PM/PA-27-19-5-M-Sc
CCTM-2PM/PA-27-19-5-F-Sc

5935-970934
5935-970935

CCTM-2PM/PA-27-19-5-M-USc
CCTM-2PM/PA-27-19-5-F-USc

5935-970936
5935-970937

CCTM-2PM/PA-27-24-1-M-Sc
CCTM-2PM/PA-27-24-1-F-Sc

5935-970938
5935-970939

CCTM-2PM/PA-27-24-1-M-USc
CCTM-2PM/PA-27-24-1-F-USc

5935-970940
5935-970941

CCTM-2PM/PA-30-8-7-M-Sc
CCTM-2PM/PA-30-8-7-F-Sc

5935-970942
5935-970943

CCTM-2PM/PA-30-8-7-M-USc
CCTM-2PM/PA-30-8-7-F-USc

5935-970944
5935-970945

CCTM-2PM/PA-30-24-5-M-Sc
CCTM-2PM/PA-30-24-5-F-Sc

5935-970946
5935-970947

CCTM-2PM/PA-30-24-5-M-USc
CCTM-2PM/PA-30-24-5-F-USc

5935-970948
5935-970949

CCTM-2PM/PA-30-32-1-M-Sc
CCTM-2PM/PA-30-32-1-F-Sc

5935-970950
5935-970951

CCTM-2PM/PA-30-32-1-M-USc
CCTM-2PM/PA-30-32-1-F-USc

5935-970952
5935-970953

CCTM-2PM/PA-33-7-9-M-Sc
CCTM-2PM/PA-33-7-9-F-Sc

5935-970954
5935-970955

CCTM-2PM/PA-33-7-9-M-USc
CCTM-2PM/PA-33-7-9-F-USc

Ref *
fig
Total
for
insert

Out
line
draw
ing

Current Mass
Rating (kg)
of
(max)
Insert
(A)

Contact

Details

Contact
dia (mm)

No. of
Contacts

1.0

19

19

E29

Fig.13

93

0.07

93

0.08

18

0.09

112.0

0.1

168

0.09

150

0.095

156

0.1

Fig. 14
1.5

19

19

E5

Fig. 13
Fig. 14

1.0

24

24

E5

Fig. 13
Fig. 14

1.5
2.0

4
2

E10

Fig. 13
Fig. 14

1.5

24

24

E9

Fig. 13
Fig. 14

1.0

32

32

E8

Fig. 13
Fig 14

3.0

E14

Fig 13
Fig 14

71

JSS 50860 : 1993


Reaffirmed 1999
16.7.4
Defence Stores
Catalogue
Number

LIST OF STANDARDS (CONTD.)

Style Reference

5935-970956
5935-970957

CCTM-2PM/PA-33-20-4-M-Sc
CCTM-2PM/PA-33-20-4-F-Sc

5935-970958
5935-970959

CCTM-2PM/PA-33-20-4-M-USc
CCTM-2PM/PA-33-20-4-F-USc

5935-970960
5935-970961

CCTM-2PM/PA-33-32-5-M-Sc
CCTM-2PM/PA-33-32-5-F-Sc

5935-970962
5935-970963

CCTM-2PM/PA-33-32-5-M-USc
CCTM-2PM/PA-33-32-5-F-USc

5935-970964
5935-970965

CCTM-2PM/PA-36-20-6-M-Sc
CCTM-2PM/PA-36-20-6-F-Sc

5935-970966
5935-970967

CCTM-2PM/PA-36-20-6-M-USc
CCTM-2PM/PA-36-20-6-F-USc

5935-970968
5935-970969

CCTM-2PM/PA-39-45-2-M-Sc
CCTM-2PM/PA-39-45-2-F-Sc

5935-970970
5935-970971

CCTM-2PM/PA-39-45-2-M-USc
CCTM-2PM/PA-39-45-2-F-USc

5935-970972
5935-970973

CCTM-2PM/PA-42-45-5-M-Sc
CCTM-2PM/PA-42-45-5-F-Sc

5935-970974
5935-970975

CCTM-2PM/PA-42-45-5-M-USc
CCTM-2PM/PA-42-45-5-F-USc

5935-970976
5935-970977

CCTM-2PM/PA-42-50-2-M-Sc
CCTM-2PM/PA-42-50-2-F-Sc

5935-970978
5935-970979

CCTM-2PM/PA-42-50-2-M-USc
CCTM-2PM/PA-42-50-2-F-USc

Ref *
fig
for
Total insert

Contact

Details

Contact
dia (mm)

No. of
Contacts

1.0
3.0

18
2

20

E12

Out
line
draw
ing

Current Mass
Rating (kg)
of
(max)
Insert
(A)

Fig.13

133

0.15

224

0.15

170

0.15

231

0.2

220

0.3

259

0.4

Fig. 14
1.5

32

32

E13

Fig. 13
Fig. 14

1.5
3.0

18
2

20

E15

Fig. 13
Fig. 14

1.0
1.5

40
5

45

E18

Fig. 13
Fig. 14

1.0

45

45

E21

Fig. 13
Fig. 14

1.0

43

50

E21

Fig. 13
Fig 14

72

JSS 50860 : 1993


Reaffirmed 1999
16.8
Pattern CCTM-2PMr/DE Connectors, Circular, Threaded coupling
(metric shell size), Receptacle, Sealed, Double mating face, without mounting provision
16.8.1

16.8.2

JSS 50101 Classification:


Temperature Severity

T 55/125

Dam Heat Severity

H 13

Air Pressure (low)

P 17 : 4.4 kPa

Acceleration (steady state)

A 13 : 2 km/s2

Impact (shock)

S 15 : 5 km/s2, 1ms

Vibration

V 14 : 10 to 2000 Hz

Outline Drawings and Dimensions:


See Pages 67 to 68

16.8.3

Electrical Characteristics:

16.8.3.1

Rated Voltage : 500 Vac (rms) at sea level


Proof Voltage : 1500 Vac (rms) at sea level
Contact Current Rating : As in clause 16.5.3

73

JSS 50860 : 1993


Reaffirmed 1999

Dimensions (mm)
Shell Size

14

22

25

M16 X 1

18

25

29

M20 X 1

22

29

33

M24 X 1

24

32

36

M27 X 1.5

27

35

39

M30 X 1.5

30

39

39

M33 X 1.5

33

42

45

M36 X 1.5

36

45

48

M39 X 1.5

39

48

51

M42 X 1.5

42

51

54

M45 X 1.5

NOTE 1 Tolerance is 0.2 mm.


NOTE 2 Polarising keyway as in Fig. 1.
Fig. 15 Clause 16.8.2.

74

D1

JSS 50860 : 1993


Reaffirmed 1999
16.8.4

LIST OF STANDARDS

Defence Stores
Catalogue
Number

Style Reference

5935-970990
5935-970991
5935-970992
5935-970993

Ref *
fig
Total
for
insert

Contact

Details

Contact
dia (mm)

No. of
Contacts

CCTM-2PMr/DE-30-8-7-M
CCTM-2PMr/DE-30-8-7-F

1.5
2.0
3.0

4
2

E10

CCTM-2PMr/DE-33-20-4-M
CCTM-2PMr/DE-33-20-4-F

1.0
3.0

18
2

20

E12

* See Appendix E

75

Out
line
draw
ing
Fig.15

Current
Rating
of
Insert
(A)
112.0

Mass
(kg)
(max)

0.08

Fig. 15

133.0

0.09

JSS 50860 : 1993


Reaffirmed 1999
16.9
Pattern CCTM-2Mr/R Connectors, Circular, Threaded coupling
(metric shell size), Receptacle, Small size, Sealed.
16.9.1

16.9.2

JSS 50101 Classification:


Temperature Severity

T 55/125

Dam Heat Severity

H 13

Air Pressure (low)

P 17 : 4.4 kPa

Acceleration (steady state)

A 13 : 2 km/s2

Impact (shock)

S 15 : 5 km/s, 1ms2

Vibration

V 14 : 10 to 2000 Hz

Outline Drawings and Dimensions:


See Pages 54 to 55

16.9.3

Electrical Characteristics:

16.9.3.1

Rated working Voltage : 250 Vac (rms)


Proof Voltage : 1000 Vac (rms)

16.9.3.2

Contact Current Rating :


Contract dia (mm)

Rated Current (A)

1.0
1.5
2.0
3.0

7
10
18
32

76

JSS 50860 : 1993


Reaffirmed 1999

NO OF
CONTACTS

D1

d1

M10 X 0.75

M10 X 0.75

2.2

M12 X 0.75

M12 X 0.75

10

M14 X 0.75

M14 X 0.75

19

M18 X 0.75

32
50

11.8 0.1

16.5

1.4

36

2.2

13.8 0.1

18

1.4

38

2.2

15.8 0.1

20

1.4

40

M18 X 0.1

11

2.2

18.8 0.1

24

1.4

42

M22 X 0.75

M22 X 0.1

13

2.7

21.8 0.1

28

1.8

44

M27 X 0.75

M27 X 0.1

16

3.2

26.8 0.1

33

2.0

48

NOTE 1 Dimensions are in mm.


NOTE 2 Unless otherwise specified, tolerance is 0.2 mm.
Fig. 16 Clause 16.9.2
77

Lmax

JSS 50860 : 1993


Reaffirmed 1999
16.9.4

LIST OF STANDARDS

Defence Stores
Catalogue
Number

Style Reference

5935-970995

CCTM-2PC/R-10-4-M

**

E31 **

Fig.16

0.007

5935-970996

CCTM-2PC/R-18-19-M

**

19

E31 **

Fig. 16

0.018

5935-970997

CCTM-2PC/R-22-32-M

**

32

E32 **

Fig. 16

0.024

Contact
Contact
dia (mm)

* Under consideration.

78

Ref * Out
fig for line
No. of insert
draw
Contacts
ing
Details

Current Mass
Rating (kg)
of
(max)
Insert
(A)

JSS 50860 : 1993


Reaffirmed 1999
16.10
Pattern CCTM-PC/PS Connectors, Circular, Threaded coupling
(metric shell size), Plug, Subminiature, with Straight backshell
16.10.1

16.10.2

JSS 50101 Classification:


Temperature Severity

T 55/125

Dam Heat Severity

H 13

Air Pressure (low)

P 17 : 4.4 kPa

Acceleration (steady state)

A 13 : 2 km/s2

Impact (shock)

S 15 : 5 km/s2, 1ms2

Vibration

V 14 : 10 to 2000 Hz

Outline Drawings and Dimensions:


See Page 81

16.10.3

Electrical Characteristics:

16.10.3.1

As in clause 16.9.3.1(rms)

16.10.3.2

Contact Current Rating :


Contract dia (mm)

Rated Current (A)

1.0
1.5
2.0
3.0

7
10
18
32

79

JSS 50860 : 1993


Reaffirmed 1999

NO OF
CONTACTS

D1

D2

D3

L (max)

M10 X 0.75

M10 X 0.75

8.2

13

36

M12 X 0.75

M12 X 0.75

10

15

38

10

M14 X 0.75

M14 X 0.75

12

17

40

19

M18 X 0.75

M18 X 0.1

15.5

21.5

11

42

32

M22 X 0.75

M22 X 0.1

19.5

25.5

13

44

50

M27 X 0.75

M27 X 0.1

24

30.5

16

48

NOTE 1 Dimensions are in mm.


NOTE 2 Unless otherwise specified, tolerance is 0.2 mm.
Fig. 17 Clause 16.10.2

80

JSS 50860 : 1993


Reaffirmed 1999
1610.4

LIST OF STANDARDS

Defence Stores
Catalogue
Number

Style Reference

5935-970986

CCTM-PC/PS-10-4-F

**

10

E31

5935-970987

CCTM-PC/PS-18-19-F

**

18

5935-970988

CCTM-PC/PS-22-32-F

**

22

Contact
Contact
dia (mm)

* Under consideration.

81

Ref * Out
fig for line
No. of
insert
draw
Contacts
ing

Current
Rating
of
Insert
(A)

Mass
(kg)
(max)

0.007

E31

0.0408

E32

0.024

Details

JSS 50860 : 1993


Reaffirmed 1999
17.

SUGGESTIONS FOR IMPROOVEMENT

17.1
to: -

Any suggestion for improvement to this document should be addressed

The Director
Directorate of Standardisation
Ministry of Defence
H Block
New Delhi-110 011

82

JSS 50860 : 1993


Reaffirmed 1999
APPENDIX A
CONTACT LOCATION DIMENSIONS

Contact Size
(Mating End
dia)

A+0
0.05
(dia)

1.5

1.45

2.0

7.0

3.0

4.0

5.0

2.5

2.45

2.7

7.0

3.5

4.0

4.0

3.5

3.45

5.3

9.0

6.0

5.5

2.0

5.5

5.45

9.0

10.5

10.6

5.5

2.0

9.5

8.45

12.0

10.5

13.6

5.5

2.0

NOTE 1 Dimensions are in mm.


NOTE 2 Unless otherwise specified, tolerance is 0.2 mm.
Fig. A1 - Contact location details for Patterns WPr/R, WP/PS and WP/PA

83

JSS 50860 : 1993


Reaffirmed 1999
APPENDIX A (Contd.)
CONTACT LOCATION DIMENSIONS

Contact Size
(Mating End
dia)

A+0
0.05
(dia)

1.0

1.0

1.0

4.0

1.6

3.0

3.0

1.5

1.5

1.3

4.0

2.0

3.0

2.0

2.0

2.0

2.2

6.0

3.2

3.5

2.0

3.0

3.0

4.9

6.0

6.0

4.5

2.0

NOTE 1 Dimensions are in mm.


NOTE 2 Unless otherwise specified, tolerance is 0.1mm.
Fig. A1 - Contact location details for Patterns 2PMr/R, 2PM/PS and 2PM/PA

84

JSS 50860 : 1993


Reaffirmed 1999
APPENDIX B
DISENGAGEMENT FORCE
Insert Arrangement

Disengagement
Force
(N) (max)

Insert Arrangement

Disengagement
Force
(N) (max)

14-1

42.0

32-1

320.0

16-5

60.0

32-1A

400.0

18-1

74.0

32-2

240.0

18-5

48.0

33-4

245.0

20-6

70.0

33-5

384.0

20-6A

90.0

33-9

168.0

20-7

150.0

36-5

310.0

20-8

145.0

36-6

264.0

20-10

180.0

36-13

260.0

22-1

105.0

39-2

490.0

22-3

100.0

40-9

220.0

27-1

250.0

42-2

550.0

27-5

228.0

42-5

540.0

28-5

160.0

48-7

480.0

28-9

250.0

55-3

1050.0

30-1

336.0

30-5

288.0

30-7

120.0

85

JSS 50860 : 1993


Reaffirmed 1999
APPENDIX C
TORQUE ON THE COUPLING NUT
(for information only)
Insert Arrangement

Torque (max)
(N.m)

Insert Arrangement

Torque (max)
(N.m)

14-1

7.5

30-5

110.0

16-5

15.0

30-7

120.0

18-1

18.0

32-1

130.0

18-5

18.5

32-1A

160.0

20-6

20.0

32-2

190.0

20-6A

25.0

33-4

220.0

20-7

30.0

33-5

225.0

20-8

40.0

33-9

230.0

20-10

50.0

36-5

340.0

22-1

52.0

36-6

350.0

22-3

52.5

36-13

365.0

27-1

57.0

39-2

430.0

27-5

57.5

40-9

510.0

28-5

60.0

42-2

530.0

28-9

90.0

42-5

560.0

30-1

100.0

48-7

620.0

55-3

700.0

86

JSS 50860 : 1993


Reaffirmed 1999
APPENDIX D
TEST FLUIDS FOR RESISTANCE TO CONTAMINATING FLUIDS TEST
(CLAUSE 13.41)
D1.0

Hydraulic Fluid Petroleum Base Aircraft Missile and Ordnance

D1.1

Properties of Finished Fluid


Properties

Value

Viscosity in centistokes at 99C (min)

5.0

Viscosity in centistokes at 37.8C (min)

14.0

Viscosity in centistokes at 40C (max)

500.0

Viscosity in centistokes at 54C (max)

3000.0

Pour point (max)

-59.4C

Flash point (min)

93.3C

Acid or base No. (max)

0.20

D1.2
Alternatively, the test fluid may be chosen from those contaminants to
which the connectors are exposed during practical application.
NOTE

: Possible Foreign Equivalent Standards : -

D2.0

Lubricating Oil Aircraft Turbine Engine Synthetic Base

D2.1
as follows :

Trace Element The trace element content of the lubricating oil shall be
Element
Aluminium
Iron
Chromium
Silver
Copper
Tin
Magnesium
Nickel
Titanium
Lead
Silicon

(A1)
(Fe)
(Cr)
(Ag)
(Cu)
(Sn)
(Mg)
(Ni)
(Ti)
(Pb)
(Si)
87

Content Limit
3
ppm max
4
ppm max
3
ppm max
1
ppm max
1
ppm max
4
ppm max
3
ppm max
4
ppm max
1
ppm max
Report only
-do-

JSS 50860 : 1993


Reaffirmed 1999
D2.2
Physical and chemical Properties The lubrication oil shall conform to the
requirements given below :Total acid No. (max)

0.30

Viscosity in centistokes at 98.9C (min) :

3.0

Viscosity in centistokes at 37.8C (min) :

11.0

Flash point, C (min)

204C

Evaporation, percent, (max)

35

Four point, C

-60C

D2.3
: Alternatively, the test fluids may be chosen from those contaminants
which the connectors will be exposed to during practice application.
NOTE

: Possible Foreign Equivalent Standards : MIL-L-7808 (USA) and D. Eng. RD 2487 & 2497 (UK).

88

JSS 50860 : 1993


Reaffirmed 1999
APPENDIX E
INSERT ARRANGEMENT
NOTE 1-

Dimensions are in millimetres

NOTE 2 Dimensions locating contacts and inserts are true position. Centre of
engaging end of each contact shall be located at true position within 0.61 mm dia.
NOTE 3 -

Unless otherwise specified, dimensions are symmetrical about center line.

NOTE 4opposite).

Markings shown are for engaging face of male insert (Female insert

89

JSS 50860 : 1993


Reaffirmed 1999

E-2

90

JSS 50860 : 1993


Reaffirmed 1999

91

JSS 50860 : 1993


Reaffirmed 1999

E-4
92

JSS 50860 : 1993


Reaffirmed 1999

E-7
93

JSS 50860 : 1993


Reaffirmed 1999

E-5
94

JSS 50860 : 1993


Reaffirmed 1999

E-6
95

JSS 50860 : 1993


Reaffirmed 1999

E-8
96

JSS 50860 : 1993


Reaffirmed 1999

E-9

97

JSS 50860 : 1993


Reaffirmed 1999

E-10
98

JSS 50860 : 1993


Reaffirmed 1999

E-11
99

JSS 50860 : 1993


Reaffirmed 1999

E-12
100

JSS 50860 : 1993


Reaffirmed 1999

E-13

101

JSS 50860 : 1993


Reaffirmed 1999

E-14

102

JSS 50860 : 1993


Reaffirmed 1999

E-15

103

JSS 50860 : 1993


Reaffirmed 1999

E-16
104

JSS 50860 : 1993


Reaffirmed 1999

E-17

105

JSS 50860 : 1993


Reaffirmed 1999

39-2
E-18

106

JSS 50860 : 1993


Reaffirmed 1999

E-19

107

JSS 50860 : 1993


Reaffirmed 1999

108

JSS 50860 : 1993


Reaffirmed 1999

42-5
ALL DIMENSIONS FROM X,Y AXIS
109

JSS 50860 : 1993


Reaffirmed 1999

E-22

110

JSS 50860 : 1993


Reaffirmed 1999

E-23

111

JSS 50860 : 1993


Reaffirmed 1999
APPENDIX F
CONTACT ENGAGEMENT AND SEPARATION FORCE
(Clause 13.6)
TEST GAUGE

Dimension

Mating End dia. Of female contact


1.0

1.5

2.0

2.5

3.0

3.5

5.5

9.0

0.88
+0
-0.0004

1.38
+0
-0.0004

1.88
+0
-0.0004

2.38
+0
-0.0005

2.9
+0
-0.0005

3.4
+0
-0.0005

5.4
+0
-0.0006

8.9
+0
-0.0004

0.45

0.65

0.85

1.15

1.35

1.65

2.0

3.0

L
min

7.5

7.5

8.5

8.5

10.5

10.5

10.5

10.5

L
max

10.0

10.0

11.0

11.0

13.0

13.0

13.0

13.0

NOTE 1 Dimensions are in millimeters.


NOTE 2 Material : Tool Steel, handle optional.
NOTE 3 Finish : 0.15 um to 0.25 um (min)
NOTE 4 Plating : None.
112

JSS 50860 : 1993


Reaffirmed 1999
REPLACEMENT GUIDE
CONNECTORS, CIRCULAR, THREADED COUPLING, (METRIC SHELL SIZE)
JSS 50860 Pattern

Possible Equivalent Foreign Standard


GOST Standards (USSR)

Gost Spec. Number

CCTM-WPr/R

Receptacles WP and
WPr Series

EO. 364. 107 Ty and


EO. 364. 108 Ty

CCTM-WP/PS
CCTM-WP/PA

Plugs WP Series

EO. 364. 107 Ty

CCTM-2PMr/R

Receptacles 2PM &


2PM Series
Receptacles 2PM & 2PM
Series

EO. 364. 126 Ty

CCTM-2PM/PS
CCTM-2PM/PA

Plugs 2PM and


2PM Series

EO. 364. 126 Ty

CCTM-2PMr/DE

Receptacles
2PM and 2PM Series

EO. 364. 140 Ty

CCTM-PC/R

Receptacles PC Series

CCTM-PC/PS

Plug
PC Series21

113

EO. 364. 140 Ty