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Supervised by:
Prof. Dr. Ing-Naveed Ramzan
Haseeb ullah Khan Jatoi
Submitted By:
Hafiz Adil Bashir
2013-CH-24
Usman Ahmed
2013-CH-62
Maavia Zubair
2013-CH-80
Ahsan Raza
2013-CH-60
Introduction
Ethyl-benzene is also known as PHENYL-ETHANE. It is a mono-cyclic aromatic hydrocarbon
because it contains only one aromatic ring. It is a colorless aromatic hydrocarbon. It is highly
flammable liquid and odor similar to that of gasoline with a melting point of -95 0C and boiling
point of 1360C.
Applications
It is widely used in petrochemical industries such as:
Synthetic rubber
Pesticides
Inks
Paints
Recovery of Natural Gas etc.
Process Selection
There are three main processes for the production of Ethyl-Benzene namely:
Mobil-Badger
Alkar process
AlCl3 based process
Alkar process and AlCl3 processes does not give such high impurity as that of mobil-badger
process. The catalysts being used in these methods are dangerous for humen health and difficult
to handle. Moreover, these processes are not environment friendly.
But the best process is Mobil-Badger because:
Process Description
Mobil-Badger process is used for the preparation of Ethyl-benzene by Ethylene and Benzene
under the action of Zeolite catalyst at appropriate conditions of temperature and pressure. It
comprises of two major steps as follow:
Alkylation
Separation
Alkylation:
This process takes place in alkylation reactor which is maintained in liquid phase
because of its improved energy efficiency. This reactor operates adiabatically and ethylene
conversion is essentially 100%. It operates at 350-4500C and at a pressure of 2-3MPa under action
of ZSM-5 catalyst. Ethylene and benzene enters the furnace at 247 0C and leaves at 420 0C and
reacts in the reactor to form Ethyl-benzene product and Diethyl-benzene, polyethyl-benzene byproducts. Following is the main reaction taking place in the reactor:
C2H4
+ C6H6
Ethylene
Benzene
C6H5(C2H5)
Ethyl-Benzene
Ethylene
3C2H4
Ethylene
C6H6
Benzene
C6H6
Benzene
C6H4(C2H5)2
Diethyl-Benzene
C6H3(C2H5)3
Polyethyl-Benzene
From reactor the product stream enters to the heat exchanger where it is cooled from 380 to 2000C.
After which Flash drum separates the vapor and liquid streams. The gases from flash drum are
removed while liquid stream is sent to the distillation unit for separation.
Separation:
There are three distillation column in the process where separation takes place. The
1st column is the benzene column because it recycles the unreacted benzene back into the reactor
while the 2nd column is called ethyl-benzene column because ethyl-benzene is separated from the
by-products and inert. In 3rd distillation column PEB is recovered and removed as residue stream
and is used as fuel. The product is 99.5% pure.
Equipments
Following equipments are used in process:
Reactor
Furnace
Heat exchanger
Pump
Distillation column
Flash drum
Capacity
The capacity of our plant for Ethyl-Benzene production will be 50000 ton/y as per need of
our country.
Reactor
Flash Drum
Distillation
Column
Furnace
Reactor
Heat
Exchanger
Distillation
Column