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2015-MIC-0657
Multi-Mega VAR Passive Filters for Mining Applications: Practical Limitations and
Technical Considerations
Luis Morn
(1)
(1)
Fellow IEEE
Electrical Eng. Department
University of Concepcin
Concepcin, CHILE
lmoran@udec.cl
(2)
Cristbal Albistur
Rolando Burgos
Member IEE
Virginia Polytechnique Inst.
Blacksburg - Virginia
rolando@vt.edu
(1)
(1)
(2)
I. INTRODUCTION
Passive filters have been the standard solution to
compensate current harmonic components and reactive
power in distribution systems of mining facilities. These
passive filters must be rated at several mega-vars in order to
compensate displacement power factor. The difference in the
design and technical specification of passive filters for
mining applications is due to the high requirements of
reactive power to be provided to compensate
cycloconverters, as well as the different frequencies of the
harmonic currents that must be attenuated product of the
connection of a number of different nonlinear loads [1], [2].
Another characteristic of the mining systems is that they are
energized through long transmission lines, whose equivalent
impedance presents resonant frequencies that can
compromise both safety and effectiveness of the passive
filters. Moreover, the presence of high power
cycloconverters imposes additional current attenuation
requirements due to the generation of low frequency current
sub and inter-harmonics [2].
The best available summary to design and specify the
components of a passive filter can be found in [3] and [4].
2015-MIC-0657
(a)
(b)
(c)
Fig. 1. Passive filters topology used to compensate industrial power
distribution systems. (a) Band-pass filter. (b) 2nd order high-pass filter. (c)
C-type filter.
(h 2 1)Q1
2S f1h 2V12
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1
4S f12 h 2 C
(2)
2S hf1 L
q
(3)
(1)
C
L
Q1
2S f1V12
(4)
1
4S f12 h 2 C
(5)
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2015-MIC-0657
L
(6)
C
Figure 3 shows the filter equivalent impedance for
different frequencies and m values. The best m value must
be selected according with the required filter current
harmonic attenuation effectiveness and power losses. The
lowest the value of m, the better is the filter attenuation
effectiveness at higher frequencies, but the filter losses
increase. The m factor in high pass filter has the same effect
than the quality factor, q (3), in band pass filter, though in
this case also affects the attenuation factor at higher
frequencies as shown in Fig. 3.
R
(8)
V12
(h 2 1)2S f1Q1
(9)
Ca
2
1
V
(10)
hQ1
As with high-pass filters there is a commitment between
the optimum value of the design constant m and the
frequency response of the filter equivalent impedance. The
smaller the value of m the better is the filter attenuation for
frequencies greater than the resonant. However, the losses
are also higher.
R
2015-MIC-0657
Fig. 7. Attenuation factor for each passive filter topology and for different
frequency values
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2015-MIC-0657
Rated
Power
[MVAr]
10.9
10.3
7.5
Damping
Resistance
[:]
76
48
31
Inductance
[PH]
13.8
5.6
1.7
Main
Capacitance
[PF]
60
60
45
(a)
(b)
2015-MIC-0657
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(b)
Fig. 14. Measured high pass passive filter current waveform (tuned at 175
Hz). (a) Current waveform. (b) Associated frequency spectrum.
(a)
4.2.- Example 2
Following the proposed procedure, a passive filter
scheme was designed for the compensation of a grinding
mill power plant that uses one SAG mill (30000 HP) with
two ball mills (25000 HP each one). The three mill drives
are controlled with 12 pulse cycloconverters. Power
distribution equivalent circuit is shown in Fig. 18 (two C
type and six high-pass passive filters). The passive filters
selected and associated design characteristics are shown in
Table 2.
(b)
Fig. 15. Measured high pass passive filter current waveform (tuned at 275
Hz). (a) Current waveform. (b) Associated frequency spectrum.
(a)
(b)
Fig. 16. Measured high pass passive filter current waveform (tuned at 575
Hz). (a) Current waveform. (b) Associated frequency spectrum.
Fig. 18. Single-phase equivalent power system line diagram of the main
substation of a mining power distribution system.
Table 2. Passive Filters Characteristics and Associated Rated Values.
Tuned
Rated Reactive
ID
Filter Type
Frequency
Power [MVAr]
PF-01
C
1.6
4
PF-03
C
3
4
PF-04
HP
4
3
PF-05
HP
5
2
PF-07
HP
7
2
PF-12
HP
12
6
PF-23
HP
23
3
ID
PF-01
PF-03
PF-04
PF-05
PF-07
PF-12
PF-23
Auxiliary
Capacitance
[F]
37.6
192.6
-
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2015-MIC-0657
(a)
(b)
Fig. 22. Simulated system current waveform with passive filter scheme
connected. (a) System current waveform. (b) Associated frequency
spectrum.
Table 4. Harmonic Distortion of the Current Power
System
THD charact.
~0 %
THD non charact.
6.4 %
THD total
6.4 %
ID
PF-01
PF-03
PF-04
PF-05
PF-07
PF-12
PF-23
Total [kW]
229.8
84.0
17.7
6.8
1.9
20.9
5.3
2015-MIC-0657
REFERENCES
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[12]
[13]
[14]
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