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RG1RKD
14/17
RG2D
42/49
RG3D
65/83
RG4D
106/130
RG5D
95/142
60
118
178
237
296
kW
kW
kW
kW
kW
The Riello Gulliver RGD series of two stage light oil burners, is a complete range of products
developed to respond to any request for home heating. The Gulliver RGD series is available
in five different models, with an output ranging from 14 to 296 kW, divided in four different
structures.
All the models use the same components designed by Riello for the Gulliver series. The
high quality level guarantees safe working.
In developing these burners, special attention was paid to reducing noise, to the ease of
installation and adjustment, to obtaining the smallest size possible to fit into any sort of
boiler available on the market.
The two stage working guarantees high level of thermal unit efficiency.
All the models are approved by the EN 267 European Standard and conform to European
Directives for EMC, Low Voltage, Machinery and Boiler Efficiency.
All the Gulliver RGD burners are fired before leaving the factory.
TS0002UK01
TECHNICAL DATA
Model
RG1RKD
RG2D
RG3D
--
type
--
run time
s
kW
Mcal/h
Heat output
kg/h
Working temperature
Net calorific value
Pump
42/49 - 118
65/83 - 178
106/130 - 237
95/142 - 296
12/14,6 - 51,6
36,1/42,1 - 101,4
55,9/71,4 - 153
91,2/111,8 - 203,8
81,7/122,1 - 254,6
1,2/1,45 - 5
3,6/4,1 - 10
5,5/7 - 15
9/11 - 20
8/12 - 25
C min./max.
0/40
kWh/kg
11,8
kcal/kg
10200
type
delivery
kg/h
Atomised pressure
bar
Fuel temperature
max. C
Fuel pre-heater
Electrical data
-14/17 - 60
4 6 (at 20C)
mm2/s (cSt)
Viscosity
R.B.L.
30 (at 12 bar)
35 (at 12 bar)
8 15
50
YES
NO
Fan
type
Air temperature
max. C
40
Electrical supply
Ph/Hz/V
1/50/230 10%
Ph/Hz/V
Control box
type
R.B.L. 553 SE
R.B.L. 552 SE
R.B.L. 552 SE
R.B.L. 552 SE
R.B.L. 552 SE
kW
0,290
0,180
0,390
0,390
0,470
kW
kW
--
--
Protection level
IP
0,25
--
-0,12 (PTC)
--
-40
--
--
--
IP
kW
0,09
0,09
0,15
0,15
0,85
0,9
1,9
2,1
3,4
3,6
7,6
8,4
IP
--
20
type
Ignition transformer
V1 - V2
( - ) - 8 kV
I1 - I2
( - ) - 22 mA
Emissions
Operation
Approval
RG5D
Two stage
RG4D
Sound pressure
dB (A)
Sound power
CO emission
mg/kWh
N Bacharach
CxHy emission
mg/kWh
NOx emission
mg/kWh
Directive
60
61
64
71
<60
<1
<10 (after the first 20 s)
<250
89/336/EEC, 73/23/EEC, 98/37/EEC, 92/42/EEC
Conforming to
Certification
64
--
EN 267
DIN-Reg.-Nr. 5G237/98 DIN-Reg.-Nr. 5G263/98
CE-0036 0298/00
DIN-Reg.-Nr. 5G266/98
CE-0036 0325/01
Reference conditions:
Temperature: 20 C
Pressure: 1013,5 mbar
Altitude: 100 m a.s.l.
Noise measured at a distance of 1 meter.
Since the Company is constantly engaged in the production improvement, the aesthetic and dimensional features,
the technical data, the equipment and the accessories can be changed.
This document contains confidential and proprietary information of RIELLO S.p.A. Unless authorised, this information
shall not be divulged, nor duplicated in whole or in part.
FIRING RATES
25
2,5
RG3D
20
15
1,5
10
0,5
hPa (mbar)
mm H2O
RG2D
RG1RKD
0
0
35
3,5
30
25
2,5
20
15
1,5
10
0,5
20
40
6
60
8
80
hPa (mbar)
mm H2O
100
12
16 kg/h
14
120
140
160
180
kW
19
21
23
25
kg/h
RG5D
RG4D
10
0
7
9
100
11
120
13
140
15
160
180
17
200
220
240
260
280
300
kW
FUEL SUPPLY
HYDRAULIC CIRCUIT
All the burners have a geared pump R.B.L. with double safety
valve on the return circuit; the model RG1RKD is equipped by
light oil pre-heater PTC type.
Fuel pump
U
1
PH
GV
PR1
PR2
S
VR1
(NO)
VR2
(NO) 3
MT
Fuel pump (RG5D)
RG5D
S
GV
VR3(NC)
PR2
1
PR1
S
4 2
VR1
(NO)
MT
MT
PR1
PR2
PH
GV
Valve unit
Nozzle
Fuel feed to the burner can be from the right or the left side on all models.
Type A system
Type B system
Pipe size
8mm
10mm
8mm
10mm
H (m)
L max (m)
L max (m)
L max (m)
L max (m)
35
100
0,5
30
100
10
20
1,0
25
100
20
40
1,5
20
90
40
80
2,0
15
70
60
100
3,0
30
3,5
20
6
2
10 cm
10 cm
4
1
3
5
7
2
H
6
3
B
1
P
H
2
Difference in height
Difference in height 4 m
Burner
Pump
Filter
Suction pipework
Bottom valve
Return pipework
VENTILATION
COMBUSTION HEAD
Combustion head
max
L min
D max
0,5
D min
0
0
0
100
200
300
400
500
Example:
Burner thermal output = 350 kW;
L flame (m) = 1,2 m (medium value);
D flame (m) = 0,6 m (medium value)
ADJUSTMENT
Checked Variable
Output
time
ON
ON
OFF
OFF
time
START UP CYCLE
1st stage
thermostat
2ndstage
thermostat
* Pre-heater
Normal
(A)
Ignition
transformer
V1
V2
Lock-out led
0 150 s
~12 s
3 28 s
0 150 s
Time (s)
~12 s
5s
Time (s)
operation
The burner begins the ignition cycle.
Pre-purge with the air damper open.
1st stage ignition.
2nd stage ignition.
WIRING DIAGRAMS
~50Hz
230V
Main switch
1st stage hour meter
Neutral
Manual
rearm
maximum
thermostat
Adjustment
thermostat
7-pin plug
7-pole socket
4-pin plug
L1
N T1 T2 S3 B4
B5 T6 T7 T8
4-pole socket
The following table shows the supply lead sections and types of fuse to be used.
Model
F
L
A
mm2
F = Fuse
RG1RKD
RG2D
RG3D
RG4D
RG5D
230V
230V
230V
230V
230V
6
1
6
1
T6
1
T6
1
T6
1
L = Lead section
mg/kWh
EMISSIONS
NO2 EMISSIONS
195
190
185
180
175
170
165
160
mg/kWh
RG1RKD
RG2D
RG3D
RG4D
RG5D
RG4D
RG5D
CO EMISSIONS
30
25
20
15
10
5
0
dB(A)
RG1RKD
RG2D
RG3D
72
70
68
66
64
62
60
58
56
54
RG1RKD
RG2D
RG3D
RG4D
RG5D
BURNER
H
D
I
L
Model
RG1RKD
RG2D
RG3D
RG4D
RG5D
234
255
300
300
300
254
280
345
345
345
196
202
228
228
247
111
115
142
142
159
84
95
123
123
125
210
230
285
285
285
4
10
12
12
12,5
Model
L
45
11
RG1RKD
RG2D
RG3D
RG4D
RG5D
45
M
N
180
189
213
213
213
91
106
127
127
127
130
140
160
160
160
150
165
190
190
190
144
166
198
198
198
kg
343
353
420
420
500
268
288
335
335
335
310
340
420
420
430
12
13
12
13
18
PACKAGING
Model
Z
Y
X
RG1RKD
RG2D
RG3D
RG4D
RG5D
INSTALLATION DESCRIPTION
BURNER SETTING
2nd stage air damper position adjustment can be made
without removing the burner casing
The 7-pole socket is incorporated in the control box, the 4pole socket is already connected.
The 4 and 7-pin plugs are also supplied for connection to
the boiler.
BURNER ACCESSORIES
Standard head
length (mm)
Long head
length (mm)
Kit code
111
115
115
142
142
142
142
159
181
180
300
210
300
210
300
300
3000982
3000964
3000967
3000965
3000968
3000966
3000969
3000981
RG1RKD
RG2D
RG2D
RG3D
RG3D
RG4D
RG4D
RG5D
Spacer kit
By using the special accessories, the burner can be withdrawn to reduce head penetration into the
combustion chamber.
Spacer kit
Burner
RG1RKD
RG2D
RG3D - RG4D - RG5D
Spacer trickness S
(mm)
Kit code
15
25
25
3007931
3000672
3000673
Kit code
3001168 + 3007492
Tester
The tester controls the correct working of the burner components in the GULLIVER series. It can be
fitted to al the light oil models, with or without pre-heater.
It is made up of two parts: a control instrument and a "control box" which replaces and simulates the
one on the burner.
This tester is very simple to use: just replace the burner control box with the tester to check correct
working of the motor, valve, pre-heater and flame probe (only photo-resistance).
This device has a display showing the levels that have been measured, a selection switch for selecting
the component to be tested and four switches to be used in the various working stages of the burner.
The following control boxes can be tested:
- 550 SMD
- 553 SE
- 552 SE
Tester
Burner
Kit code
3087211
Direct testing
Measurements
MOTOR
L1-N
Main voltage
(230 V)
A
Pre-heater
current consumption
Secondary voltage
(low voltage)
A
Photo-resistance
current consumption
SPECIFICATION
DESIGNATION OF SERIES
Series:
R
B
Combustibile:
S
G
Natural gas
Light oil
Size
Possible variations:
R
K
S
D
E
RKD 1/230/50
1/230/50
1/230/50
1/230/50
1/230/50
1/230/50
1/230/50
1/230V/50Hz
PRODUCT SPECIFICATION
Burner:
Completely automatic monobloc light oil burners, with two stage operation fitted with:
- Fan with forward inclined blades
- Cover lined with sound-proofing material
- Air damper completely closed in stand by
- Air damper, with 1st and 2nd stage adjustment (2nd stage adjustment without removing the casing)
- Single phase electric motor 230 V, 50 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- flame stability disk
- Geared pump for fuel supply, fitted with:
- filter
- pressure regulator
- attachments for fitting a pressure gauge and vacuum meter
- internal by-pass for preparing for single-pipe installations
- Fuel feed solenoid valve incorporated in the pump
- Photocell for flame detection
- Electronic flame control equipment
- Light oil nozzle
- IP 40 protection level
- PTC fuel pre-heater (optional).
Approval:
- EN 267 standard
Conforming to:
- Directive 89/336/EEC (electromagnetic compatibility)
- Directive 73/23/EEC (low voltage)
- Directive 98/37/EEC (machinery)
- Directive 92/42/EEC (efficiency).
Standard equipment:
- Two flexible pipes for connection to the light oil supply line
- Two nipples for connection to the pump
- Flange, screws and nuts for fixing
- Thermal screen
- 7-pin plug
- 4-pin plug
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.
Available accessories to be ordered separately:
- Extended head kit
- Spacer kit
- Control box 550 SMD and sensor flame
- Tester.
Lineagrafica
RIELLO S.p.A.