PSA-66-ST

Repair Guide
PSA-66-ST

PSA-66-ST (RS232 Interface)

PSA-66-001N (Netplex Interface)

This document is uncontrolled when printed.

Repair Guide
PSA-66-ST
Copyright 2001 2004 FutureLogic, Inc. All Rights Reserved.
The FutureLogic logo is a trademark of FutureLogic, Inc.
Netplex is a proprietary hardware interface and protocol of International Game Technology
Corporation.
All other trademarks and products or brand names mentioned herein are the property of their
respective owners.
This document contains Proprietary and Confidential information and its contents are covered by
Non-Disclosure Agreement.
Technical information in this manual is disclosed for informational purposes only. No grant of
license or use rights of any such information is made by publication or distribution of this manual.
These specifications are subject to change without notice and may not completely and correctly
document the operation of this product.
11/30/2004
PUBN-000019
REV.B

The PSA-66-ST (RS232 Interface) printer described in this manual is in compliance

with all applied CE standards.

FutureLogic, Inc.
425 East Colorado Street Suite 100
Glendale, CA 91205 USA
Phone 818.244.4700 Fax 818.244.4764
www.futurelogic-inc.com

PSA-66-ST
Repair Guide

1 Overview
This publication identifies how to perform a high level repair on PSA-66-ST and PSA-66-001N units.
CAUTION!
ESD Sensitive Equipment!
Electronic boards and their components are sensitive to static electricity. Care must
be taken during all handling operations and inspections of this product in order to
ensure product integrity at all times.
Do not handle this product out of its protective enclosure while it is not used for
operations purposes unless it is otherwise protected.
Discharge your clothing before touching the assembly. Discharge tools before use.
Whenever possible, unpack or pack this product only at EOS/ESD safe workstations.
Where a safe workstation is not guaranteed, it is important for the user to be
electrically discharged before touching the product with his/her hands or tools.

Note: PSA-66-ST refers to both the PSA-66-ST (RS232) and PSA-66-001N (Netplex) versions
of the printer. For additional information on the Netplex interface, please contact
International Game Technology.

Copyright 2001 2004 FutureLogic, Inc. All Rights Reserved.

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PSA-66-ST
Repair Guide

2 High Level Repair

To perform a high level repair of the PSA-66-ST and PSA-66-001N units, follow the procedure below.
Note: Power must be OFF when connecting, disconnecting or replacing parts within the
printer!
BEGIN

Inspect unit for visible mechanical damage or

missing parts, replace as necessary
(screws, PEM nuts, etc.)

Power up the unit without paper loaded

Printer motor should run a

short distance,
Status light should be OFF,
Error light should be ON

YES

ET
Exit Test

NO
SORT BY LIGHTS
ON THE KEYPAD

NO
LIGHTS

1A
No Lights

DOUBLE
LIGHTS

2A
Double Lights

Copyright 2001 2004 FutureLogic, Inc. All Rights Reserved.

STATUS ON
ERROR OFF

ERROR ON
STATUS OFF

ET

3A
Stuck Status Light

Exit Test

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PSA-66-ST
Repair Guide

1A

NO LIGHTS

Has main controller (140-00004 or 140-00005)

been replaced?

NO

YES

Has daughterboard (140-00026 or 140-00027)

been replaced?

Main Controller
NO

YES
Has keyboard (280-00001) been replaced?

YES

DB
Daughterboard

NO

YES
Has printer engine (400-00005 or 400-00006) and
cable (150-00006) been replaced?

MC

KB
Keyboard

NO

PE
Printer Engine

Label unit LEVEL 6 no lights

Copyright 2001 2004 FutureLogic, Inc. All Rights Reserved.

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PSA-66-ST
Repair Guide

2A

DOUBLE LIGHTS

Has the unit been connected to automatic firmware

loading utility (and the load failed)?

NO

Load Firmware

YES

Has daughterboard (140-00026 or 140-00027)

been replaced?

NO

NO

YES

MC
Main Controller

YES
Has printer engine (400-00005 or 400-00006) and
cable (150-00006) been replaced?

DB
Daughterboard

YES

Has main controller (140-00004 or 140-00005)

been replaced?

LF

NO

PE
Printer Engine

Label unit LEVEL 6 double lights

Copyright 2001 2004 FutureLogic, Inc. All Rights Reserved.

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PSA-66-ST
Repair Guide

3A

STUCK STATUS LIGHT

Has keyboard (280-00001) been replaced?

NO

YES

Has daughterboard (140-00026 or 140-00027)

been replaced?

Keyboard

NO

NO

YES

MC
Main Controller

YES
Has printer engine (400-00005 or 400-00006) and
cable (150-00006) been replaced?

DB
Daughterboard

YES

Has main controller (140-00004 or 140-00005)

been replaced?

KB

NO

PE
Printer Engine

Label unit LEVEL 6 stuck status light

Copyright 2001 2004 FutureLogic, Inc. All Rights Reserved.

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PSA-66-ST
Repair Guide

MC

Main Controller

Replace main controller board

140-00004 or 140-00005

100-00008

150-00010
140-00004 (Netplex)
140-00005 (RS232)

DB

Daughterboard

Replace daughterboard
140-00026 or 140-00027
140-00026 (Netplex)
140-00027 (RS232)

150-000012
or 150-00009

Copyright 2001 2004 FutureLogic, Inc. All Rights Reserved.

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PSA-66-ST
Repair Guide

KB

Keyboard

Replace membrane panel

280-00001
280-00001

150-00024

PE

Printer Engine

Replace printer engine and cable

400-00005 or 400-00006 and 150-00006
150-00010

100-00008

140-00004 (Netplex)
140-00005 (RS232)

400-00005
or 400-00006

Copyright 2001 2004 FutureLogic, Inc. All Rights Reserved.

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PSA-66-ST
LF

Repair Guide
Load Firmware

Load Firmware with Download Utility

Firmware
Download
Utility

PL

Paper Low Sensor Failure

Replace Paper Low Sensor and Cable

150-00024

280-00001

150-00024

Copyright 2001 2004 FutureLogic, Inc. All Rights Reserved.

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PSA-66-ST
Repair Guide

C0

Replace Front Bezel Cable

150-00008

Front Bezel Cable

140-00018
150-00008

C1

Main Unit Cable

Replace Main Unit Cable

150-00012 or 150-00009
140-00026 (Netplex)
140-00027 (RS232)

150-00012
or 150-00009

Copyright 2001 2004 FutureLogic, Inc. All Rights Reserved.

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PSA-66-ST
Repair Guide

CS

Chute Sensor Failure

Replace Paper in Chute Sensor

140-00018
140-00018
150-00008

50

50 Pin Cable

Replace 50 Pin Cable

150-00010

Release the
finger latches
to eject the
ribbon cable

Make sure to connect the black end of the ribbon cable to the rear daughter board
and the gray end to the main controller.

Copyright 2001 2004 FutureLogic, Inc. All Rights Reserved.

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PSA-66-ST
Repair Guide

ET

Exit Test

UNIT REPAIRED
Unit Passed

Test Unit

Futurelogic
Exit Test
Utility

Unit Failed
Communications Failure

DB

Paper Sensor Failure

PE

Head Up Sensor Failure

PE

Door Open Sensor Failure

DB

Beeper Failure

DB

Paper Low Sensor Failure

PL

Copyright 2001 2004 FutureLogic, Inc. All Rights Reserved.

,
,
,
,
,
,

MC

MC

MC

MC

MC

,
,
,
,
,

50

50

50

50

50

MC

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PSA-66-ST
Repair Guide
Front Bezel Failure

C0

Rear Bezel Failure

C1

Paper in Chute Failure

CS

,
,
,

MC

DB

MC

MC

Autoload Failure

Blue Lever
in closed
position

NO

Close
Lever

Start
YES

Resistance
across Main
Controller J3
pins 4 and 5 =
0?

YES

MC

Main Controller

NO

PE
Printer Engine

Copyright 2001 2004 FutureLogic, Inc. All Rights Reserved.

PUBN Page 12 of 15 11/30/2004

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50

FutureLogic, Inc.
425 East Colorado Street Suite 100
Glendale, CA 91205 USA
Phone 818.244.4700 Fax 818.244.4764
www.futurelogic-inc.com