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Efficiency
Presenter: Dan Watkins, LEED BD+C
Sales Engineer
Bornquist, Inc.
Boiler Types
Efficiency Definition
Non-Condensing
Condensing
Maximizing Efficiency
Understanding Efficiency
Outdoor Reset
Short Cycle Prevention
Hybrid Systems
Non-Condensing
Cast Iron
Steel Tube
Copper Fin
Modulating
75-88% Efficiencies
Condensing
Cast Aluminum
Stainless Steel
Cast Iron
Dual Heat
Exchanger
85-99% Efficiencies
depending on
operating conditions
Therma
le
fficienc
y
Condensing Boilers
98% EFFICIENT
Condensing Boilers
3/20/12
Condensing Boilers
3/20/12
Condensing Boilers
3/20/12
Condensing Boilers
10
3/20/12
Condensing Boilers
11
Oil
3
2
Typical household
sewage
Gas
5
4
Battery acid
Gastric acid
3
Vinegar
Lemon
juice
3/20/12
pH-Value
Acidic
0
Clean rain
water
Rain
water
10
11
12
Basic
Tap
water
Distilled
water
(neutral)
Condensing Boilers
10
11
12
Ammonia
Lake
water
12
3/20/12
Condensing Boilers
13
3/20/12
Condensing Boilers
14
Condensing/Modulating Boiler
3/20/12
Condensing Boilers
15
WATER
VAPOUR
LIQUID
3/20/12
Condensing Boilers
16
CO2 +2 H2O
Condensing Boilers
17
Steam
970 Btus
Ice melting
(Latent heat of fusion)
Ice
3/20/12
144 Btus
Condensing Boilers
18
3/20/12
Condensing Boilers
19
1 part gas
10 parts air
Condensing Boilers
20
140
60
131
55
122
50
113
45
104
40
95
35
86
30
77
25
Lower CO2
=Lower Dew point
=Less Condensation
2
3/20/12
10 11 12
Condensing Boilers
CO2 in Vol %
21
3/20/12
Condensing Boilers
22
3/20/12
Condensing Boilers
23
3/20/12
Condensing Boilers
24
Outdoor Reset
Designing a Reset Curve
Cycle Efficiency
How the cycle suffers
Adjusting the differential
Buffer Tanks
Piping Systems
28
CHICAGO, IL
29
Cycle
Eciency
Curve
Analysis
30
31
32
33
34
35
36
Therms
HDDs
Therms/HDD
December
January
Best ?
February
March
etc
Total Therms
Total HDD
37
38
39
40
BOILER
BOILER
BOILER
BOILER
42
180
140
180
140
Condensing
Boiler
Non-condensing
Boilers
BuerTank
Condensing
Boiler
Non-condensing
Boilers
Design Guidelines
Final Thoughts
Thank You!
60