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Component Identifiers (CID)

Module Identifier (MID)


Engine Control System
(MID No. 036)

24
23

34

Component

35

0001

Injector Cylinder #1

0002

Injector Cylinder #2

0003

Injector Cylinder #3

0004

Injector Cylinder #4

0005

Injector Cylinder #5

0006

Injector Cylinder #6

0041

8 Volt DC Supply

0091

Throttle Position Sensor

0100

Engine Oil Level Sensor

0110

Engine Coolant Temperature Sensor

(C) HARNESS

0168

Electrical System Voltage

0172

Intake Manifold Air Temperature Sensor

0174

Fuel Temperature Sensor

0190

Engine Speed Sensor

0247

SAE J1939 Data Link

0248

CAT Data Link

33

17
19
3
25

CONN 11

0253

Personality Module

0261

Engine Timing Calibration

0262

5 Volt Sensor DC Power Supply

0266

Crank Without Injection Input

0267
0268

Remote Shutdown Input


Programmed Parameter Fault

0291

Engine Cooling Fan Solenoid

0296

Transmission Control

0342

Secondary Engine Speed Sensor

0444

Starter Motor Relay

0526

Turbo Wastegate Actuator

1603

Machine Control Module

1639

Machine Security System Module

1779

Fuel Rail Pressure Valve 1 Solenoid

1785

Inlet Manifold Pressure Sensor

1797

Fuel Rail Pressure Sensor

1834

Ignition Key Switch

2417

Ether Injection Control Solenoid

30

D3K, D4K and D5K


Track-Type Tractor
Electrical System

CONN 9

CONN 10
CONN 12

(RA) HARNESS

18
6
2

Component

0041

Sensor Power Supply (8 DCV)

0070

Parking Brake Switch

0091

Throttle Position Switch

0096

Fuel Level Sensor

0133

Transmission Pilot Pressure Solenoid

0148

Hystat Drive Pressure Sensor

0168

Electrical System Voltage

0190

Engine Speed Sensor

0247

J1939 Data Link

0262

5 Volt Sensor DC Power Supply

0268

Programmable Parameter

D3K:
FFF1-UP (XL)
LLL1-UP (LGP)
JTD1-UP (LGP)

13

Machine Control System


(MID No. 039)
CID

32

D4K:
MMM1-UP (XL)
RRR1-UP (LGP)

D5K:
WWW1-UP (XL)
YYY1-UP (LGP)
JLF1-UP (LGP)

38
39
(C) HARNESS

37
36
26
RH CONSOLE
29

0271

Action Alarm

0298

Service Brake Pedal Switch

0352

Lift Lever Position Sensor

0358

Implement Pilot Pressure Supply

0444

Starter Motor Relay

0490

Hydraulic Lockout Switch

0497

Tilt Right Solenoid

0498

Tilt Left Solenoid

0590

Engine Control Module

0600

Hydraulic Oil Temp Sensor

0681

Parking Brake Solenoid

0811

Gauge Cluster #1

1078

Blade Control Handle Raise/Lower Position

CONN 7
CONN 6

Volume 1 of 3: Cab
For Engine Serial Numbers C4E239-UP

4
CONN 28
5

(LA) HARNESS
CONN 30

2011 Caterpillar, All Rights Reserved

OPERATOR CONSOLE WIRING

1079

Blade Control Handle Tilt Position Sensor

1197

Blade Lower Solenoid

1198

Blade Raise Solenoid

1251

Alternator R-Terminal Signal

1482

Sensor Power Supply (10 DCV)

1558

Electronic Implement Control

1699

Joystick Forward/Reverse Position Sensor

1700

Joystick Left/Right Position Sensor

1703

Left Drive Pump Forward Proportional

1704

Left Drive Pump Reverse Proportional

1705

Right Drive Pump Forward Proportional

1706

Right Drive Pump Reverse Proportional

1707

Left Drive Motor Solenoid

1708

Right Drive Motor Solenoid

1870

Blade Control Handle Thumb Rocker

1884

Winch Spool In Solenoid

1885

Winch Spool Out Solenoid

1933

Blade Angle Left Solenoid

1934

Blade Angle Right Solenoid

1960

Ignition Key Reader

2213

Operator In Seat Switch

2143

Electronic Implement Control #3

2204

Auxiliary Lever #1 Position Sensor

2205

Auxiliary Lever #2 Position Sensor

2211

Auxiliary Valve #1 Port B Solenoid

2212

Auxiliary Valve #1 Port A Solenoid

2213

Auxiliary Valve #2 Port B Solenoid

2214

Auxiliary Valve #2 Port A Solenoid

2225

Hydraulic System Master ECM

2268

Winch Free Spool Solenoid

2305

Brake/Decelerator Pedal Position Sensor

2438

Winch Free Spool Switch

2440

Winch Brake Solenoid

2441

Winch Motor Pressure Sensor

2481

Winch Drive Away Switch

2482

Winch Drive Away Solenoid

14

Component

Volume 1 - Connector Location


Connector Number
CONN 1

Operator Gear Ratio Set/Recall Switch


Blade Shake Switch

2685

Left Drive Motor Speed Sensor #1


Right Drive Motor Speed Sensor #1
Right Drive Motor Speed Sensor #2

2754

Auxiliary #1 Switch

2755

Blade Control Mode Switch

2954

Unknown Electronic Implement Control

3020

Auxiliary Valve #1 Float Switch

3033

Fuel Efficient Reverse Switch

Pressure
Symbol

Temperature
Symbol

Component Location

2679

2688

20

27

2532

2687

Symbols

CONN 29

Powertrain Speed Range Control Position

Left Drive Motor Speed Sensor #2

EROPS CONSOLE WIRING

Harness And Wire Electrical Schematic Symbols

2500

2686

Printed in U.S.A.

The is a diagnostic code that indicates which circuit is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Schematic
Location

Machine
Location

G-8

Alarm - Action

Schematic
Location
I-14

Breaker - Blower HVAC

I-10

Control - HVAC Panel

J-11

Control - Hystat Base (LH)

J-8

CONN 2

I-14

Control - Hystat Handle (LH)

J-8

CONN 3

D-13

Control - Implement Base (RH)

H-8

CONN 4

E-13

Control - Implement Handle (RH)

H-8

CONN 5

I-13

Control - Machine

F-7

CONN 6

J-13

Ground - Console

D-13

CONN 7

J-13

Ground - Frame

B-7

10

CONN 8

G-11

Ground - Platform

B-7

11

CONN 9

I-11

Ground - Roof

D-14

12

CONN 10

I-10

Handle - Winch/Ripper

B-8

13

CONN 11

J-10

Instrument Cluster

G-8

14

CONN 12

J-10

Motor - Front Wiper

I-1

15

CONN 13

G-7

Motor - Rear Wiper

G-14

16

CONN 14

B-3

Power Port

I-11

17

CONN 15

C-3

Relay - Blower (High)

J-10

18

CONN 16

C-3

Relay - HVAC

I-11

19

CONN 17

C-3

Resistor - Can A Terminal #1

G-8

20

CONN 18

D-3

Sensor - Brake Pedal Decelerator

F-8

21

CONN 19

D-3

Sensor - Hydraulic Calibration

I-7

22

CONN 20

D-3

Switch - 4th Valve

C-9

23

CONN 21

E-3

Switch - 4th Valve Float

B-10

24

CONN 22

E-3

Switch - HVAC

J-11

25

CONN 23

F-3

CONN 24

G-3

Switch - Implement Lockout


Switch - Key

E-9
G-8

27

CONN 25

H-3

Switch - Lights

C-10

28

CONN 26

H-3

Switch - Operator Parking Brake

E-9

29

CONN 27

I-3

Switch - Operator Presence

H-10

30

CONN 28

A-8

Switch - Service Brake

F-8

31

CONN 29

F-8

Switch - Slow Engine Effeciency Reverse (SEER)

E-9

32

CONN 30

A-1

Switch - Throttle

B-8

33

Switch - Winch Drive Away

C-9

34

Switch - Winch Free Spool

C-10

35

CONN 8

The connectors shown in this chart are for harness to harness


connectors. Connectors that join a harness to a component are
generally located at or near the component.
See the Component Location Chart.

Level
Symbol

Flow
Symbol

Circuit Breaker
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

26

Switch - Wiper (Front)

D-9

36

Switch - Wiper (LH)

D-10

37

Switch - Wiper (Rear)

D-10

38

Switch - Wiper (RH)

D-9

39

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for Connector Plug

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

2
Plug

FUSE BOX
21
1

31

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
Fuse (5 Amps)

Component
Part Number

9X-1123

325-AG135 PK-14
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

DASH WIRING
CONN 13

CONN 27
11

10

15

CONN 26

16

8
CONN 2

Failure Mode Identifiers (FMI)


FMI No.

CONN 1

Failure Description
Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

(P) HARNESS

22

The FMI is a diagnostic code that indicates what type of failure has occurred.

CONN 24

CONN 16

Volume 1 - Resistor Specifications


Part No.
134-2540

CONN 17

Component Description
Resistor:

CAN A (Dash)

At room temperature unless otherwise noted.

FUSE BOX
(R) HARNESS

12
CONN 15

Related Electrical Service Manuals


Title

Form Number

Machine Control:

KENR6176

Engine Control:

KENR5390

CONN 4
CONN 22
CONN 21

CONN 3

CONN 19
CONN 20
CONN 18

PLATFORM WIRING

CONN 25
CONN 14

CONN 23

EROPS ROOF WIRING

Resistance (Ohms)
120

36 Page,

28a

(Dimensions: 48 inches x 35 inches)

CONN 5

KENR8665-01 VOL 1 of 3

CID

KENR8665-01
February 2011

(C) HARNESS

14

13

12

11

10

1
R-C5
1552269

EROPS CONSOLE

105-C24 RD-18
106-C139 WH-18
108-C149 RD-18
110-C98 RD-16
118-C32 GY-16
118-C99 GY-16
118-C100 GY-16
119-C59 PK-16
119-C80 PK-16
119-C81 PK-16
C-C24
1779654
CONN TO AC-C4
HVAC HARN
[LOC SH 3 A-10]

CONN 7

CONN TO AC-C1
HVAC HARN
[LOC SH 3 B-10]

CONN 6

R-C11
1552269
BK-16
BK-16

607-R32 PK-18
200-R30 BK-18

1
2

CONN TO GC-C1
ACCUGRADE CSL HARN
[LOC SH 3 J-2]

CONN 5

LH RR FLOOD LAMP ATCH


240-0102

508-R5 PU-18
509-R4 WH-18

120-C112 YL-16
120-C88 YL-18
120-C89 YL-16
120-C111 YL-16

515-C1 GY-12
C558-C12 BU-14
516-C2 GN-14
200-C123 BK-12

1
2
3
4

122-C56
122-C54
122-C55
122-C60

C-C25
1552272
522-C168 WH-16
517-C18 BU-14
125-C9 OR-16
A528-C102 YL-16

1
2
3
4

125-C3 OR-14
125-C10 OR-14
125-C11 OR-14
129-C19 BU-16

110-C98 RD-16
184-C108 BU-14
892-C110 BR-18
893-C143 GN-18
K960-C161 PK-18
K961-C158 GN-18
L856-C164 YL-18
L857-C159 GN-18

158-C14 BR-14
158-C66 BR-14
158-C179 BR-14
159-C144 BU-14
159-C145 BU-14
180-C62 GN-14

L872-C162 BU-14
T744-C160 WH-14

184-C108 BU-14
195-C177
195-C105
195-C117
195-C206
195-C210

LH RADIO SPEAKER
6T-7695

CONN TO W-C1
A/C CONDENSER HARN
[LOC SH 3 D-8]

CONN 2

CONN TO W-C6
A/C CONDENSER HARN
[LOC SH 3 D-8]

CONN 1

1
2
3
4

200-C69 BK-14
200-C20 BK-18
200-C85 BK-18
200-C86 BK-18
200-C119 BK-16
200-C170 BK-18
200-C109 BK-16
200-C207 BK-18
200-C79 BK-18
200-C183 BK-18
200-C191 BK-18
200-C8 BK-18
200-C15 BK-18
200-C17 BK-18

R-C15
1779654
158-R2 BR-12
200-R37 BK-12
159-R34 BU-12
200-R36 BK-12

200-C124 BK-16
200-C6 BK-16
200-C176 BK-18
200-C190 BK-18
200-C27 BK-18
200-C38 BK-18
200-C78 BK-18
200-C118 BK-18
200-C201 BK-18
200-C163 BK-16

R-C14
1552269
1
2

YL-18
YL-18
YL-18
YL-18
YL-18

200-C28 BK-18
200-C142 BK-14
200-C215 BK-16

+
-

521-R44 YL-16

200-C147
200-C171
200-C172
200-C175
200-C125

BK-18
BK-18
BK-18
BK-18
BK-16

200-C77 BK-12
202-C29 BK-18
202-C44 BK-18
202-C73 BK-18

202-C146 BK-16
202-C23 BK-18
202-C65 BK-18
202-C130 BK-18
202-C151 BK-18
202-C198 BK-18
202-C200 BK-18
202-C133 BK-18
202-C134 BK-18
202-C188 BK-18
202-C189 BK-18
202-C208 BK-18
307-C107 OR-18
308-C71 YL-16
308-C103 YL-18
308-C150 YL-18
320-C30 OR-16
500-C148 BR-16
502-C48 OR-18
502-C97 OR-16
503-C83 BR-16
505-C64 BU-18
505-C75 BU-16
506-C106 PU-18
507-C84 WH-18

106-R3 WH-18
106-R40 WH-18
106-R41 WH-18

106-C139 WH-18
108-C149 RD-18
110-C98 RD-16

108-R43 RD-18
118-R20 GY-16
119-R29 PK-16

118-C32 GY-16
118-C99 GY-16
118-C100 GY-16
118-C113 GY-16

158-R2 BR-12
158-R61 BR-14
158-R62 BR-14

GND
MOTOR
T
P

BK
GN
RD
YL

B+

1
2
3
4

R-C13
2305008
200-R31
503-R39
505-R28
119-R29

119-C59
119-C80
119-C81
119-C74

159-R34 BU-12
159-R63 BU-14
159-R64 BU-14
BK-16
BR-16
BU-16
PK-16

(16) REAR WIPER MOTOR


261-7996

200-R17
200-R42
200-R48
200-R11
200-R12
200-R15

PK-16
PK-16
PK-16
PK-16

125-C10 OR-14
125-C11 OR-14
125-C3 OR-14
125-C9 OR-16

BK-16
BK-18
BK-14
BK-18
BK-18
BK-18

158-C66 BR-14
159-C144 BU-14
159-C145 BU-14
184-C108 BU-14

200-C95 BK-10
200-C123 BK-12

200-R6 BK-10
200-R8 BK-18
200-R16 BK-18
200-R31 BK-16
200-R35 BK-18
200-R36 BK-12

200-C142 BK-14
200-C28 BK-18
200-C163 BK-16
200-C77 BK-12

200-R14 BK-10
200-R30 BK-18
200-R37 BK-12

202-C29 BK-18
202-C44 BK-18
202-C73 BK-18
202-C199 BK-16

500-R19 BR-16
502-R18 OR-16
503-R39 BR-16
505-R28 BU-16
508-R5 PU-18

202-C146 BK-16
500-C148 BR-16

509-R4 WH-18
511-R7 BR-18

502-C194 OR-16
502-C48 OR-18
502-C97 OR-16

512-R38 GN-18

503-C83 BR-16

521-R44 YL-16

607-R10
607-R33
607-R51
607-R32

C510-C7 WH-16
614-C13 PU-18

515-C1 GY-12
516-C2 GN-14
517-C18 BU-14
521-C4 YL-14
521-C181 YL-16
522-C168 WH-16
523-C91 BR-16
524-C52 BU-16
524-C87 BU-16
524-C196 BU-16
526-C58 YL-16
527-C51 GN-16
527-C120 GN-18
527-C197 GN-16
529-C92 WH-18
530-C63 OR-18

200-C15 BK-18
567-C214 WH-16

505-C195 BU-16
505-C64 BU-18
505-C75 BU-16

PK-18
PK-18
PK-14
PK-18

515-C1 GY-12
516-C2 GN-14
517-C18 BU-14

30

86
85

87
87a

B +
HI
MED-HI
MED
LOW
A/C
GND
BACKLIGHTING (+)
BACKLIGHTING (-)
B +
SIGNAL
GND

(25) SWITCH HVAC


202-2284
C-C13
2285856

(19) RELAY HVAC


115-1615

C-C31
9X1054
158-C179 BR-14
200-C215 BK-16
C510-C7 WH-16
521-C4 YL-14
120-C112 YL-16
124-C16 GN-12
200-C125 BK-16
202-C29 BK-18
202-C44 BK-18
320-C30 OR-16
523-C91 BR-16
524-C196 BU-16
709-C31 OR-18
709-C140 OR-18
C506-C250 WH-12
C703-C35 BR-18
F773-C39 OR-18
F774-C40 WH-18
F853-C41 BR-18
H710-C42 PK-18
H711-C43 GN-18
J764-C45 BR-18
J764-C141 BR-16
J943-C46 GN-18
J944-C47 BU-18
J946-C49 OR-18
K757-C50 YL-18
R981-C57 YL-18
Y934-C53 WH-18
129-C19 BU-16
200-C20 BK-18
180-C62 GN-14
200-C69 BK-14
202-C73 BK-18
G985-C166 PU-18
M700-C165 BR-18

1
5
2
4
3

C-C15
1552272
120-C112 YL-16
200-C125 BK-16
523-C91 BR-16
524-C196 BU-16

(5) HYSTAT CONTROL HANDLE (LH)


266-7634
CONN TO LW-C1
LH WIPER HARN
[LOC SH 3 E-7]

1
2
3
4

85

709-LA1 OR-18
J764-LA2 BR-18
F773-LA3 OR-18

C-C3
1552252
202-C29 BK-18
320-C30 OR-16
709-C31 OR-18
C703-C35 BR-18
F773-C39 OR-18
F774-C40 WH-18
F853-C41 BR-18
J764-C45 BR-18
R981-C57 YL-18

1
2
3
4
5
6
7
8
9
10
11
12

LA-C5
3E5179
202-LA19 BK-18
320-LA7 OR-16
709-LA20 OR-18
C703-LA11 BR-18
F773-LA3 OR-18
F774-LA6 WH-18
F853-LA12 BR-18
J764-LA21 BR-18
R981-LA5 YL-18

320-LA7 OR-16

C703-LA11 BR-18
F773-LA3 OR-18
F774-LA6 WH-18
F853-LA12 BR-18

522-C168 WH-16
527-C51 GN-16
527-C120 GN-18
527-C197 GN-16
607-C121 PK-14
608-C122 GN-14
892-C110 BR-18
893-C143 GN-18
A528-C102 YL-16
C558-C12 BU-14
K960-C161 PK-18
K961-C158 GN-18
L856-C164 YL-18
L857-C159 GN-18
L872-C162 BU-14
T744-C160 WH-14

709-LA9 OR-18
J764-LA10 BR-18
F853-LA12 BR-18

R981-LA5 YL-18

124-C16 GN-12

502-R18
500-R19
505-R28
503-R39
521-R44
607-R51
608-R52

1
2
3
4
5
6
7
8

C-C10
3E3388
502-C194 OR-16
500-C148 BR-16
505-C195 BU-16
503-C83 BR-16
521-C180 YL-16
607-C121 PK-14
608-C122 GN-14

C703-LA11 BR-18

(17) POWER PORT


178-7539
BK-14
BK-14

C-C27
1552269
1
2

A-C1
3E3364
RD-16
BK-16

CONN 9

C-C9
1552253
202-C44 BK-18
709-C140 OR-18
H710-C42 PK-18
H711-C43 GN-18
J764-C141 BR-16
J943-C46 GN-18
J944-C47 BU-18
J946-C49 OR-18
K757-C50 YL-18
Y934-C53 WH-18

200-R48 BK-14
200-R6 BK-10
200-R14 BK-10

106-R41
108-R43
118-R20
119-R29
158-R61
158-R62
159-R63
159-R64

(12) ROOF GROUND


M10
NOTE A

(22) HYDRAULIC CALIBRATION


SENSOR

(7) IMPLEMENT CONTROL HANDLE (RH)


266-7631
266-7632 SHOWN

709-RA6 OR-18
J764-RA7 BR-18
K757-RA8 YL-18

709-RA6 OR-18
709-RA17 OR-18
709-RA22 OR-18
A-T1
7X-1041

RD-16

A-T2
7X-1041

BK-16

CONN TO AIR SEAT


(HEATED SEAT ATCH)
CONN TO AIR SEAT
(HEATED SEAT ATCH)

H710-RA20 PK-18
H711-RA19 GN-18

J946-RA11 OR-18
J764-RA7 BR-18
J764-RA18 BR-18
J764-RA21 BR-16

709-RA17 OR-18
J764-RA18 BR-18
H711-RA19 GN-18

A
B
C

BK-18
YL-18
GN-18

BK-18
BK-18

GN-18
YL-18

MOM

1
2
3
4
5
6
7
8

C-C14
1552264
106-C139 WH-18
108-C149 RD-18
118-C113 GY-16
119-C74 PK-16
158-C66 BR-14
158-C178 BR-14
159-C145 BU-14
159-C144 BU-14

+
-

H100

307-FC23 OR-18
105-FC22 RD-18
C-C2
1552252

105-C24 RD-18
202-C65 BK-18
307-C107 OR-18
308-C103 YL-18
709-C76 OR-18
C992-C70 PU-18
F711-C115 GN-18
F712-C116 GY-18
F931-C114 PK-18
J764-C67 BR-18
M730-C72 YL-18

1
2
3
4
5
6
7
8
9
10
11
12

105-FC21
202-FC20
307-FC23
308-FC24

105-FC21 RD-18
105-FC8 RD-18
105-FC22 RD-18

RD-18
BK-18
OR-18
YL-18

F711-FC16 GN-18
F712-FC17 GY-18

202-FC4 BK-18
202-FC9 BK-18
202-FC14 BK-18
202-FC28 BK-18
202-FC15 BK-18
202-FC20 BK-18

709-FC1 OR-18
C992-FC6 PU-18
F711-FC18 GN-18
F712-FC19 GY-18
F931-FC5 PK-18
J764-FC2 BR-18
M730-FC3 YL-18

CONN 8

308-FC24
308-FC13
308-FC25
308-FC27

(1) ACTION ALARM


232-1792
FC-C1
2304009

F711-FC10 GN-18
F712-FC11 GY-18

YL-18
YL-18
YL-18
YL-18

308-FC13 YL-18
202-FC14 BK-18
202-FC9 BK-18
105-FC8 RD-18

F711-FC16 GN-18
F711-FC29 GN-18
F711-FC31 GN-18

(14) INSTRUMENT CLUSTER


254-4091
1
2
3
4
5
6
7
8
9
10
11
12

H414-FC7 YL-18

709-FC1 OR-18
C992-FC6 PU-18

OFF
ON
ST

(20) CAN A TERM RES #1


134-2540

A
B
C

H414-FC7 YL-18
202-FC15 BK-18

307-FC23 OR-18

C
S
B

CAN HIGH
CAN LOW
CAN SHIELD
PARK LAMPS
HORN
SUP INT USE
KEY SWITCH

202-FC4 BK-18
F931-FC5 PK-18
C992-FC6 PU-18

BK-16
WH-16
GN-16

(8) MACHINE CONTROL


304-5682
KEY SWITCH ON

(21) SENSOR BRAKE PEDAL DECEL


224-5530

FC-C5
1552267
709-FC1 OR-18
J764-FC2 BR-18
M730-FC3 YL-18

F712-FC11 GY-18
F712-FC19 GY-18

A
B
C

OR-18
BK-18
WH-18

BAT.
GND
SIG

FC-C8
1552264

F931-FC5 PK-18
J764-FC2 BR-18
M730-FC3 YL-18

308-FC27 YL-18
202-FC28 BK-18
F711-FC29 GN-18
F712-FC30 GY-18

1
2
3
4
5
6
7
8

CAT DATA LINK (+)


5V SENSOR SUPPLY
BACKUP ALARM
NEGATIVE BATTERY 1 (-)

CONN TO MR-C1
MSS HARNESS
[LOC SH 3 D-7]

CONN 29

ENGINE SPEED SNSR +


ENGINE SPEED SNSR CAT DATA LINK (-)
5V SENSOR RETURN
HYDRAULIC OIL TEMP SENDER
NEGATIVE BATTERY 2 (-)

DASH

WINCH DRIVE AWAY (N/C) (CAB)


WINCH DRIVE AWAY (N/O) (CAB)
SEER (N/C)
FUEL LEVEL SENDER
POSITIVE BATTERY 1 (+)

A315-C34 WH-18
A314-C33 OR-18
614-C167 PU-18

4 6

PARK BRAKE SW (N/C)


PARK BRAKE SW (N/O)
5TH VALVE FLOAT (N/C)

(29) SW OPERATOR PARKING BRAKE


341-7478

10

SNSR PRESS. OVRD ANLG


POSITIVE BATTERY 4 (+)
POSITIVE BATTERY 2 (+)
5TH VALVE FLOAT (N/O)
MY SP SW (N/C)
MY SP SW (N/O)

C-C12
2285856

200-C28 BK-18
202-C151 BK-18

TRACK SP SNSR SPLY (8V)


TRACK SP SNSR RTN (8V)
614-C182
E913-C37
E912-C36
614-C138

PU-18
YL-18
PU-18
PU-18

200-C183 BK-18
200-C38 BK-18
202-C198 BK-18

10

4 6

(26) SW IMPLEMENT LOCKOUT


245-6033

4 6

10

505-C64
507-C84
119-C80
503-C83
614-C82

119-C80 PK-16
119-C81 PK-16
200-C79 BK-18
200-C171 BK-18
503-C83 BR-16
505-C64 BU-18
505-C75 BU-16
507-C84 WH-18
614-C82 PU-18

BU-18
WH-18
PK-16
BR-16
PU-18

C-C30
2285856

200-C77 BK-12

N805-C211 BU-18

202-C146 BK-16

N809-C203 OR-18

200-C95 BK-10

N821-C213 GN-18

202-C199 BK-16

N822-C212 BR-18
N824-C205 PK-18
N825-C204 PK-18
P781-C135 GY-18
P782-C136 PK-18
P783-C131 WH-18
P784-C132 OR-18
R981-C57 YL-18
T744-C160 WH-14
Y934-C53 WH-18

200-C79 BK-18
505-C75 BU-16
119-C81 PK-16
200-C171 BK-18

10

4 6

(38) SW WIPER (REAR)


237-9157
C-C7
2285856

502-C48 OR-18
506-C106 PU-18
118-C100 GY-16
500-C148 BR-16
614-C96 PU-18
8

4 6

10

(36) SW WIPER (FRONT)


237-9154

SEER INDICATOR

C-C5
2285856

SERVICE BRAKE SW (N/C)


DCLR PEDAL SIGNAL
JOYSTICK STEERING SNSR
JOYSTICK FNR SNSR
IMPL PRESS SNSR
SERVICE BRAKE SW (N/O)
4TH VALVE CYL EXTEND
4TH VALVE CYL RETRACT
WORK LAMP STATUS
BLADE ANGLE SNSR
BLADE RAISE SELECT SNSR
BLADE TILT SELECT SNSR
4TH VALVE FLOAT (N/C)
WINCH FREE SPOOL (N/C) (CAB)
WINCH FREE SPOOL (N/O) (CAB)
SEER (N/O)
4TH VALVE PARITY
RIGHT TRACK SPEED SIGNAL A
RIGHT TRACK SPEED SIGNAL B
LEFT TRACK SPEED SIGNAL A
LEFT TRACK SPEED SIGNAL B
SW OPR PRESENCE (N/O)
SW OPR PRESENCE (N/C)
IMP LOCKOUT SW (N/O)
IMP LOCKOUT SW (N/C)
4TH VALVE FLOAT (N/O)
RIPPER (WINCH) LEVER
SNSR WINCH PRESS.
ACCEL/DCLR THUMB ROLLER
SW INCREMENT (N/O)
SW DECREMENT (N/O)
SW AUTO/MANUAL SELECT (N/C)
THROTTLE SWITCH POS S1
CAN A DATA LINK +

200-C85 BK-18
502-C97 OR-16
118-C99 GY-16
200-C147 BK-18

118-C99 GY-16
122-C55 BU-18
200-C85 BK-18
200-C147 BK-18
502-C97 OR-16
526-C58 YL-16
527-C120 GN-18
530-C63 OR-18
614-C61 PU-18

524-C52
529-C92
120-C89
523-C91
614-C90

120-C88 YL-18
120-C89 YL-16
200-C86 BK-18
200-C172 BK-18
523-C91 BR-16
524-C52 BU-16
524-C87 BU-16
529-C92 WH-18
614-C90 PU-18

527-C120 GN-18
530-C63 OR-18
122-C55 BU-18
526-C58 YL-16
614-C61 PU-18

BU-16
WH-18
YL-16
BR-16
PU-18

4 6

10

C-C6
2285856

4 6

10

(28) SW LIGHTS
180-6615

4 6

10

(39) SW WIPER (RH)


237-9158
C-C8
2285856

614-C193 PU-18
J994-C185 GY-18
J994-C68 GY-18
J992-C186 YL-18
J993-C187 PK-18
614-C192 PU-18
8

C-C4
2285856

200-C118 BK-18
103-C152 YL-14
202-C23 BK-18

195-C105 YL-18
200-C190 BK-18
200-C191 BK-18
202-C188 BK-18
202-C189 BK-18
614-C174 PU-18
P781-C135 GY-18
P782-C136 PK-18

200-C78 BK-18
527-C51 GN-16
122-C54 BU-18
200-C170 BK-18

643-C25 GN-18
647-C22 GN-16
614-C21 PU-18

103-C152 YL-14
200-C118 BK-18
202-C23 BK-18
614-C21 PU-18
643-C25 GN-18
647-C22 GN-16

(37) SW WIPER (LH)


237-9158

200-C86 BK-18
524-C87 BU-16
120-C88 YL-18
200-C172 BK-18

122-C54 BU-18
200-C78 BK-18
200-C170 BK-18
527-C51 GN-16
614-C192 PU-18
614-C193 PU-18
J992-C186 YL-18
J993-C187 PK-18
J994-C68 GY-18
J994-C185 GY-18

200-C190
202-C188
202-C189
200-C191

10

4 6

(23) SW 4TH VALVE


249-9022

C-C26
2285856

THROTTLE SWITCH POS S2


THROTTLE SWITCH POS S3
THROTTLE SWITCH POS S4
CHARGE FILTER BYPASS SW
ADDRESS INPUT
CAN (B) DATA LINK (+)
CAN (B) DATA LINK (-)

BK-18
BK-18
BK-18
BK-18

CAN (A) DATA LINK (+)


CAN (A) DATA LINK (-)
CAN A DATA LINK -

10

4 6

MOM

C-C17
2285856

(35) SW WINCH FREE SPOOL


249-9037

4 6

10

C-C1
2285856

STRAP -GRND
7G-1060

200-C175 BK-18
202-C130 BK-18
202-C134 BK-18
709-C156 OR-18
A755-C126 PK-18
A756-C127 BU-18
A757-C128 GY-18
A758-C129 BR-18
H777-C137 OR-18
J764-C154 BR-18
J948-C157 PK-18

NOTE A

C-C11
1552273
202-C130 BK-18
A755-C126 PK-18
A756-C127 BU-18
A757-C128 GY-18
A758-C129 BR-18

195-C210 YL-18
N805-C211 BU-18
N822-C212 BR-18
614-C209 PU-18

195-C210 YL-18
200-C207 BK-18
202-C208 BK-18
614-C209 PU-18
N805-C211 BU-18
N821-C213 GN-18
N822-C212 BR-18

308-P1 YL-16

893-P34 GN-18
R997-P88 OR-18
321-P94 BR-18
202-P91 BK-14

893-P34 GN-18
893-P96 GN-18
893-P183 GN-18
893-P96 GN-18
893-P35 GN-18
893-P190 GN-18

892-P39 BR-18
R993-P100 BR-18
G434-P125 BU-18
202-P92 BK-14

915-P51 GN-18
975-P63 WH-18
A499-P90 BU-18
A958-P52 WH-18
C831-P78 GN-18
C958-P98 BU-18
C959-P97 BR-18
E918-P128 GN-18

A757-P156 GY-18
A758-P157 BR-18

P781-P118 GY-18
P782-P119 PK-18
N825-P229 PK-18

C831-P78 GN-18
C958-P98 BU-18
C959-P97 BR-18
C992-P163 PU-18

447-P102 PK-18
126-P84 PK-14
A314-P111 OR-18
A315-P112 WH-18
P862-P234 PK-18

F711-P14 GN-18
F711-P54 GN-18
F711-P208 GN-18

E913-P153 YL-18
E918-P128 GN-18
F711-P14 GN-18
F711-P56 GN-18
F711-P134 GN-18
F712-P57 GY-18
F712-P72 GY-18
F712-P135 GY-18
F773-P108 OR-18

497-P113 BU-18
J766-P114 PU-18
126-P87 PK-14
K944-P60 YL-18
K943-P59 OR-18
H801-P58 PU-18
K947-P62 YL-18
K946-P61 OR-18

F774-P110 WH-18
F853-P127 BR-18
F931-P162 PK-18

H708-P168 OR-18
H710-P148 PK-18

H713-P69 PK-18
H714-P70 OR-18
H777-P158 OR-18
H779-P115 GN-18

307-P120 OR-18
E918-P128 GN-18
915-P51 GN-18
H708-P168 OR-18
P730-P3 GN-18
A958-P52 WH-18
306-P42 GN-18
J765-P164 BU-18
H777-P158 OR-18
H779-P115 GN-18
N821-P227 GN-18
P860-P232 GY-18
N964-P47 BU-18
403-P44 GN-18
N823-P231 YL-18

F712-P220 GY-18
F712-P22 GY-18
F712-P172 GY-18

N964-P47 BU-18
N970-P187 YL-18

F712-P72 GY-18
F712-P55 GY-18
F712-P209 GY-18

N979-P73 GN-18

H802-P99 GY-18

J948-P152 PK-18
J992-P137 YL-18

200-P176 BK-18
321-P94 BR-18
447-P102 PK-18
497-P113 BU-18
506-P173 PU-18
507-P174 WH-18
529-P175 WH-18
530-P201 OR-18
769-P136 BU-18
770-P140 GN-18
833-P141 GY-18
835-P139 PU-18

N960-P77 OR-18

K757-P145 YL-18
K943-P59 OR-18
K944-P60 YL-18
K946-P61 OR-18
K947-P62 YL-18
K960-P18 PK-18
K960-P23 PK-18
K961-P19 GN-18
K961-P20 GN-18
L856-P185 YL-18
L857-P186 GN-18
L872-P28 BU-14
M700-P71 BR-18

P730-P3 GN-18
R993-P89 BR-18
R993-P101 BR-18
R997-P88 OR-18
T744-P189 WH-14
T744-P210 WH-14
T745-P195 YL-14

1
2
3
4
5
6

BK-18
PK-18
BU-18
GN-18
BR-18

COM
S1
S2
S3
S4

H708-P2 OR-18
H708-P129 OR-18
H708-P159 OR-18

4 6

10

709-C156 OR-18
J764-C154 BR-18
J948-C157 PK-18

(24) SW 4TH VALVE FLOAT


311-7069

1
2
3
4

WH-18
BR-18
YL-18
VI-18

VOLTAGE CONVERTER OUTPUT CIRCUIT


STARTING CIRCUIT
START AID CIRCUIT
MACHINE CONTROL CIRCUIT
ENGINE CONTROL CIRCUIT

CONN TO EN-C12
ENGINE HARN
[LOC SH 2 I-7]

HEATER AND AIR CONDITIONER CIRCUIT


TURN SIGNAL / WIPER WASHER CIRCUIT

CONN 23

CAT DATA LINK


CAN DATA LINK
RS-232 DATA LINK
IMPLEMENT CONTROL CIRCUIT

CAN DATA LINK A


CAN DATA LINK B
ACCUGRADE CONTROL CIRCUIT

OTHER COLOR DESCRIPTIONS

1
2
3
4
5
6
7
8
9
10
11
12

NOTE

DESCRIPTION

NOTE A:

ASSEMBLE TERMINALS TO DESIGNATED STUD

NOTE B:

THE FOLLOWING WIRES ARE TO BE TWISTED TOGETHER


(AT LEAST 1 TURN/25mm)
F711-GN
J813-BK
H708-OR
F870-BU

CONNS TO F-C1
CASE HARNESS
[LOC SH 2 I-11]

CONN 22
NOTE C:
NOTE F:

P-C17
1907613
1
A499-P90 BU-18
2
C958-P98 BU-18
3
C959-P97 BR-18
4
G434-P125 BU-18
5
H802-P166 GY-18
6
J765-P95 BU-18
7
J766-P114 PU-18
8
M792-P142 BU-18
9
R993-P101 BR-18
10
R993-P89 BR-18
11
R997-P88 OR-18

Y758-P48 PK-18

H802-P64 GY-18
H802-P166 GY-18

CONNS TO F-C11
CASE HARNESS
[LOC SH 2 I-11]

CONN 21

NOTE K:
NOTE J:

12

P-C5
1552252
127-P193 RD-18
893-P207 GN-18
892-P206 BR-18
403-P205 GN-18
195-P204 YL-18
200-P203 BK-18
F711-P208 GN-18
F712-P209 GY-18

RD-18
BK-18
YL-18
GN-18

L872-P28 BU-14
L872-P24 BU-14
L872-P199 BU-14
N979-P73 GN-18
N960-P77 OR-18
N957-P80 PK-18

M792-P142 BU-18
M928-P65 BU-18
M929-P66 WH-18
N964-P47 BU-18
P730-P3 GN-18

N809-P228 OR-18

N822-P226 BR-18

1
2
3
4
5
6
7
8
9
10
11
12

N970-P187 YL-18
N973-P188 BR-18

CONN TO GW-C4
PROD LINK 321SR HARN
[LOC SH 3 A-7]

1
2

CONN 18

P-C19
1552252

T744-P210 WH-14
T744-P189 WH-14
T744-P198 WH-14

N824-P230 PK-18
N825-P229 PK-18
N964-P47 BU-18
P730-P3 GN-18
P781-P118 GY-18

CONN 20

CONN 19

R997-P88 OR-18

N823-P231 YL-18

CONN TO GW-C1
PROD LINK 321SR HARN
[LOC SH 3 B-7]

CONN TO GW-C2
PROD LINK 321SR HARN
[LOC SH 3 B-7]

P-C7
3E3364

R993-P89 BR-18
R993-P101 BR-18
R993-P100 BR-18

N821-P227 GN-18

1
2
3
4
5
6
7
8
9
10
11
12

P-C4
3E5179
127-P107
200-P122
195-P131
403-P143

127-P192 RD-18
200-P15 BK-18
195-P26 YL-18
403-P27 GN-18

Y758-P48 PK-18

1
2
3
4
5
6
7
8
9
10
11
12

P782-P119 PK-18
N979-P73 GN-18
N960-P77 OR-18
N957-P80 PK-18

P783-P116 WH-18
P784-P117 OR-18

CONN TO PL-C1
PROD LINK 121SR HARN
[LOC SH 3 H-5]

CONN 17

P860-P232 GY-18
P-C11
1552269

P861-P233 PU-18
P862-P234 PK-18

N970-P187 YL-18
N973-P188 BR-18

R981-P109 YL-18

1
2

CONN TO PL-C4
PROD LINK 121SR HARN
[LOC SH 3 H-5]

CONN 16

R993-P100 BR-18
R997-P88 OR-18
T744-P198 WH-14
Y758-P48 PK-18
Y934-P144 WH-18

P-C2
1977261
A101-P178 GN-14

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

529-P175 WH-18
140-P235 BU-14
530-P201 OR-18
126-P82 PK-14
892-P37 BR-18
141-P236 PK-14
893-P35 GN-18
142-P237 BU-14
F711-P171 GN-18
130-P13 RD-14
F712-P172 GY-18

200-P40 BK-14

(11) GND PLATFORM


"M10 THD"
NOTE A

CONN TO FP-C10
FUSE PANEL HARN
[LOC SH 2 B-7]

CONN 15

P-C15
1552252

(33) SW THROTTLE
106-0107

A101-P178 GN-14
184-P124 BU-14
200-P197 BK-14
L872-P24 BU-14
T744-P210 WH-14
L873-P200 GY-14
T745-P195 YL-14

C-C19
1552272

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

NOTE H:

L856-P185 YL-18
L857-P186 GN-18

M792-P142 BU-18
M928-P65 BU-18
M929-P66 WH-18
N805-P225 BU-18

F712-P135 GY-18

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

NOTE G:

K961-P19 GN-18
K961-P20 GN-18
K961-P212 GN-18

M730-P105 YL-18

F711-P14 GN-18
F712-P72 GY-18

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

GROUND CIRCUIT

N973-P188 BR-18

K960-P18 PK-18
K960-P23 PK-18
K960-P211 PK-18

J994-P79 GY-18

K960-P23 PK-18
K961-P20 GN-18

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

WIRE GROUP COLOR DESCRIPTIONS

P-C16
3E5179

J993-P138 PK-18

A756-P155 BU-18
A757-P156 GY-18
A758-P157 BR-18
M792-P142 BU-18
Y758-P48 PK-18

ABBREV

CONN 24

HIGHWAYS

J766-P114 PU-18
K943-P59 OR-18
K944-P60 YL-18
K946-P61 OR-18
K947-P62 YL-18

J946-P146 OR-18

C992-P163 PU-18
M730-P105 YL-18
C703-P106 BR-18
F853-P127 BR-18
869-P74 PU-18
F931-P162 PK-18
J992-P137 YL-18
J993-P138 PK-18
643-P75 GN-18
K757-P145 YL-18
H710-P148 PK-18
H711-P149 GN-18
N822-P226 BR-18
P783-P116 WH-18
P784-P117 OR-18
N809-P228 OR-18
J994-P79 GY-18
770-P140 GN-18
833-P141 GY-18
769-P136 BU-18
835-P139 PU-18
G985-P16 PU-18
M700-P71 BR-18
E913-P153 YL-18
E912-P202 PU-18
N805-P225 BU-18
J948-P152 PK-18
C831-P78 GN-18
F773-P108 OR-18
J946-P146 OR-18
J944-P147 BU-18
Y934-P144 WH-18
A755-P154 PK-18
F711-P134 GN-18

COLOR ABBREVIATIONS
CONN TO EH-C1
EH HARNESS
[LOC SH 2 D-12]

AND
AND
AND
AND

F712-GY
U717-OR
P730-GN
J809-WH

L856-YL AND L857-GN


K960-PK AND K961-GN
J914-PU AND J913-GN

892-BR AND 893-GN


450-YL AND 451-BR
J921-PK AND J922-GY

SERVICE WITH RADIO AS.-CR900


[PART NO. 305-6191]
INSERT PINS INTO RECEPTACLE AS. AFTER ASSEMBLY INTO DOOR
FOR WINCH ATCH OPTION 2, ASSEMBLE CONNECTORS N-C1 AND N-C2
TO CONT A1 ECM 1. [SERVICE WITH ECM 1 PART NO. 300-3631]
CONNECTOR N-C10 TO REMAIN ASSEMBLED TO CONNECTOR N-C8.
JUMPER WIRE N970 TO REMAIN IN CONNECTOR N-C10.
[SERVICE WITH HARNESS N PART NO. 269-7697]
FOR WINCH WITH 4TH VALVE FUNCTION ATCH OPTION 2,
ASSEMBLE CONNECTORS N-C1 AND N-C2 TO CONT A1 ECM 1.
[SERVICE WITH ECM 1 PART NO. 300-3631].
DISASSEMBLE CONNECTOR N-C8 FROM N-C10. ASSEMBLE CONNECTORS
N-C8 AND N-C9 TO CONT A1 ECM 2. [SERVICE WITH ECM 2 PART NO. 300-3631]
TIE-WRAP CONNECTOR N-C10 TO HARNESS BREAKOUT.
[SERVICE WITH HARNESS N PART NO. 269-7697]
DOUBLE UPPERCASE LETTERS REPRESENT LOWER CASE LETTERS ON ACTUAL CONNECTOR
FOR RIPPER ATCH OPTION 2, ASSEMBLE CONNECTORS N-C1 AND N-C9 TO
CONT A1 ECM 1. [SERVICE WITH ECM 1 PART NO. 300-3631]
CONNECTOR N-C10 TO REMAIN ASSEMBLED TO CONNECTOR N-C8 .
JUMPER WIRE N970 TO REMAIN IN CONNECTOR N-C10.
[SERVICE WITH HARNESS N PART NO. 269-7697]

POWER
GROUND
SIGNAL

1
2
3
4
5
6
7
8
9
10
11
12

CONN TO GP-C1
ACCUGRADE PM400 HARN
[LOC SH 3 A-15]

CONN 14

IDENT

PART NO.

A
AC
AE
AH
C
CL
E
E
EG
EH
EH
EK
EN
EN
F
F
FA
FC
FN
FN
FP
FV
GA
GC
GF
GH
GJ
GP
GR
GV
GW
HN
LA
LH
LW
MR
NE
NE
P
P
PL
RA
RF
RH
RW
RL
R
W
WN
WN
Y

192-7805
276-4299
249-9048
249-9034
318-6093
318-6094
304-5165
318-6115
285-1973
249-9024
318-6100
285-1973
245-6040
318-6098
245-6037
318-6099
269-7686
245-6044
249-9065
318-6125
318-6095
318-6106
311-0295
249-9033
249-9031
249-9032
327-6133
249-9030
311-0305
311-0297
249-9035
269-7648
269-7656
249-9049
249-9060
249-9028
311-0302
327-6134
311-0294
318-6097
249-9069
269-7657
318-6105
249-9050
249-9061
245-6032
245-6043
185-4303
269-7667
318-6124
249-9062

WH
WH

249-9067
318-6127

AA
CC
EE
FF
GG
HH
LL

249-9072
249-9019
269-7658
249-9017
327-6138
249-9018
327-6139

239-5276 CHG 02 WIRING SYSTEM DIAGRAM


CHG SHEET NO. COORD LOC
DESCRIPTION
HARNESS AS.
00
SH 1
G-11
AIR SEAT
01
SH 3
D-2
HVAC
02
SH 2
I-7
AC COMPRESSOR
02
SH 3
D-8
GR CONT - AS400 BULKHEAD
03
SH 1
H-8
CONSOLE EROPS
01
SH 2
G-8
CONSOLE OROPS
01
SH 2
H-1
ELECTRONIC ENGINE
00
SH 2
H-1
ELECTRONIC ENGINE (FIREPLOW)
02
SH 2
H-3
INJECTOR CYLINDER JUMPER
04
SH 2
C-13
ELECTRO-HYDRAULIC
01
SH 2
C-13
ELECTRO-HYDRAULIC (FIREPLOW)
02
SH 2
I-3
INJECTOR CYLINDER JUMPER
08
SH 2
G-5
ENGINE AND HYSTAT
01
SH 2
G-5
ENGINE AND HYSTAT (FIRE PLOW)
06
SH 2
H-12
CASE
01
SH 2
H-12
CASE (FIRE PLOW)
00
SH 2
F-15
BACKUP ALARM
03
SH 1
E-11
DASH
02
SH 3
A-2, A-5
WINCH - CASE
01
SH 3
A-2, A-5
WINCH - CASE (FIRE PLOW)
00
SH 2
C-7
FUSE PANEL
02
SH 3
A-15
5TH VALVE (FIRE PLOW)
00
SH 3
H-11
ACCUGRADE DASH
05
SH 3
I-13
ACCUGRADE CONSOLE
01
SH 3
D-11
ACCUGRADE FRONT
02
SH 3
D-9
ACCUGRADE HOOD
00
SH 3
F-7
ACCUGRADE GPS DISPLAY
03
SH 3
G-13
ACCUGRADE POWER MODULE
00
SH 3
I-15
ACCUGRADE ROOF
01
SH 3
H-7
ACCUGRADE LASER DISPLAY
02
SH 3
G-4
GATEWAY WORLDVIEW
01
SH 2
I-5
HORN
04
SH 1
H-10
LEFT ARMREST
02
SH 3
D-8
GR CONT - LEFT BULKHEAD
01
SH 3
I-1
LH DOOR
01
SH 3
G-1
MACHINE SECURITY SYSTEM
02
SH 3
B-6
WN-RIP (OPTION 1)
00
SH 3
B-6
WN-RIP (OPTION 1) (FIRE PLOW)
01
SH 1
H-7
PLATFORM
01
SH 1
H-7
PLATFORM (FIREPLOW)
03
SH 3
I-4
PRODUCT LINK
03
SH 1
G-11
RIGHT ARMREST
02
SH 3
E-13
CAB (FIRE PLOW)
02
SH 3
D-8
GR CONT - RIGHT BULKHEAD
02
SH 3
H-1
RH DOOR
05
SH 2
B-12
ROOF - OROPS
05
SH 1
B-14
ROOF - EROPS
02
SH 3
F-1
A/C CONDENSER GP
00
SH 2
I-5
WINCH PUMP
01
SH 2
I-5
WINCH PUMP (FIRE PLOW)
02
SH 2
I-15
WASHER PUMPS
WIRE AS.
01
SH 2
H-15
HYD BYP SW
01
SH 2
H-15
HYD BYP SW (FIRE PLOW)
CABLE AS.
03
SH 2
F-7
POS (STARTER TO ALT)
04
SH 2
F-7
NEG (DISC SW TO GND)
03
SH 2
G-7
POS (BAT. TO STARTER)
06
SH 2
G-7
POS (BAT. TO ST TO JCT BLK)
00
SH 2
D-7
POS (PWR STUD TO MAIN BRKR)
04
SH 2
G-7
NEG (BAT. TO DISC SW)
00
SH 2
D-7
POS (MAIN BRKR TO MPR)

ATCH

ATCH

BK-16
BK-16

1
2

ATCH
ATCH

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

ATCH
ATCH

ATCH
ATCH

C-C32
2285856

200-C207 BK-18
202-C208 BK-18
N821-C213 GN-18

C-C21
2253854

WINCH-RIPPER
LEVER (ATCH)

H200

H200

122-C56 BU-16
200-C119 BK-16
526-C58 YL-16
527-C197 GN-16

1
2
3
4

CONN TO RW-C1
RH WIPER HARN
[LOC SH 3 D-7]

103-C152 YL-14
200-C27 BK-18
105-C24 RD-18
106-C139 WH-18
108-C149 RD-18
110-C98 RD-16
118-C32 GY-16
119-C59 PK-16
120-C111 YL-16
122-C60 BU-16
124-C93 GN-14
124-C94 GN-14
125-C3 OR-14
129-C19 BU-16
158-C14 BR-14
158-C66 BR-14
159-C144 BU-14
159-C145 BU-14
180-C62 GN-14
184-C108 BU-14
308-C150 YL-18
320-C30 OR-16
506-C106 PU-18
507-C84 WH-18
529-C92 WH-18
530-C63 OR-18
607-C121 PK-14
608-C122 GN-14
647-C22 GN-16
614-C184 PU-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

CONN TO FP-C1
FUSE PNL HARN
[LOC SH 2 C-7]

CONN 30

THIS SCHEMATIC IS FOR THE D3K, D4K, D5K TRACK-TYPE TRACTOR ELECTRICAL SYSTEM
PART NUMBER: 239-5276, CHANGE: 02, VOLUME: 1 of 3: EROPS ROOF

CONN 28

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

EROPS CONSOLE

13

12

11

10

PLATFORM

CAL

RH RR FLOOD LAMP STD


240-0102

14

(13) HANDLE WINCH/RIPPER


307-4673

122-C56 BU-16
200-C119 BK-16
526-C58 YL-16
527-C197 GN-16

607-R33 PK-18
200-R35 BK-18

ATCH

C-C23
1552272

R-C9
1552269

J765-P95 BU-18
J765-P165 BU-18
J765-P164 BU-18

J944-P147 BU-18

N824-P230 PK-18

CONN 25

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

195-P180 YL-14
306-P42 GN-18
322-P5 GY-14
403-P25 GN-18
450-P45 YL-18
451-P46 BR-18
521-P49 YL-16
522-P50 WH-16
709-P31 OR-18
892-P38 BR-18
893-P36 GN-18
915-P51 GN-18
A958-P52 WH-18
C831-P78 GN-18
F711-P54 GN-18
F712-P55 GY-18
F868-P9 OR-18
F869-P8 PK-18
H708-P159 OR-18
H801-P58 PU-18
J764-P76 BR-18
J765-P165 BU-18
J807-P7 BK-18
J808-P10 BK-18
K943-P59 OR-18
K944-P60 YL-18
K946-P61 OR-18
K947-P62 YL-18

J764-P33 BR-18
J764-P76 BR-18
J764-P104 BR-18
J764-P151 BR-18

H801-P58 PU-18
H802-P99 GY-18
J764-P33 BR-18
J764-P104 BR-18
J764-P151 BR-18
J765-P164 BU-18
J766-P114 PU-18
J943-P83 GN-18

P-C6
1471446

N957-P80 PK-18

H713-P69 PK-18
H714-P70 OR-18
H801-P58 PU-18

H711-P149 GN-18

751-P67 GN-18
752-P68 YL-18
H713-P69 PK-18
H714-P70 OR-18
709-P126 OR-18
202-P32 BK-14

F712-P57 GY-18
F712-P135 GY-18

H708-P168 OR-18

SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

P-C10
1673692

M792-P142 BU-18
M928-P65 BU-18
M929-P66 WH-18

G434-P125 BU-18

G434-P125 BU-18
G985-P16 PU-18

975-P63 WH-18
J764-P104 BR-18
202-P93 BK-14
C959-P97 BR-18
C958-P98 BU-18
H802-P99 GY-18
M928-P65 BU-18
M929-P66 WH-18
J943-P83 GN-18

CONN TO GF-C1
ACCUGRADE FR HARN
[LOC SH 3 B-14]

1
2
3
4
5
6
7
8
9
10
11
12

127-P194 RD-14

K943-P59 OR-18
K944-P60 YL-18
K946-P61 OR-18
K947-P62 YL-18
K960-P211 PK-18
K961-P212 GN-18
L856-P185 YL-18
L857-P186 GN-18
L872-P24 BU-14
L872-P199 BU-14
L873-P200 GY-14

F711-P21 GN-18
F711-P171 GN-18

E912-P202 PU-18

A499-P90 BU-18
126-P86 PK-14
126-P85 PK-14
P861-P233 PU-18
R981-P109 YL-18
F774-P110 WH-18

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT

1
2
3
4
5
6
7
8

J808-P10 BK-18

F711-P56 GN-18
F711-P134 GN-18
F711-P218 GN-18

A958-P52 WH-18
C703-P106 BR-18

P-C8
1552252

G434-P125 BU-18
H708-P2 OR-18
H708-P129 OR-18
H708-P159 OR-18
H713-P69 PK-18
H714-P70 OR-18
H801-P58 PU-18
H802-P64 GY-18
H802-P166 GY-18
J764-P76 BR-18
J765-P95 BU-18
J765-P165 BU-18
J766-P114 PU-18
J807-P7 BK-18

893-P36 GN-18
893-P207 GN-18

A756-P155 BU-18

BU-14
PK-18
GN-18
WH-14
YL-14
GY-14
YL-18
GN-18

751-P67 GN-18
752-P68 YL-18
975-P63 WH-18
E918-P128 GN-18
H708-P129 OR-18
H713-P69 PK-18
H714-P70 OR-18
H802-P64 GY-18
M928-P65 BU-18
M929-P66 WH-18

F869-P8 PK-18

893-P216 GN-18
893-P217 GN-18

A499-P90 BU-18
A755-P154 PK-18

L872-P199
K960-P211
K961-P212
T744-P189
T745-P195
L873-P200
L856-P185
L857-P186

A499-P90 BU-18
A958-P52 WH-18
C831-P78 GN-18
C958-P98 BU-18
C959-P97 BR-18
E918-P128 GN-18
F711-P21 GN-18
F711-P54 GN-18
F711-P171 GN-18
F711-P208 GN-18
F712-P22 GY-18
F712-P55 GY-18
F712-P172 GY-18
F712-P209 GY-18
F868-P9 OR-18

892-P38 BR-18
892-P206 BR-18

A315-P112 WH-18

450-P45 YL-18
451-P46 BR-18

H#

P-C14
3E3388

530-P201 OR-18

892-P213 BR-18
892-P214 BR-18

892-P39 BR-18
892-P182 BR-18
893-P34 GN-18
893-P183 GN-18
915-P51 GN-18
975-P63 WH-18
A314-P111 OR-18

DESCRIPTION
CIRCUIT CONNECTED

CONNECTOR

709-P17 OR-16
709-P31 OR-18
751-P67 GN-18
752-P68 YL-18
769-P136 BU-18
770-P140 GN-18
833-P141 GY-18
835-P139 PU-18
892-P37 BR-18
892-P38 BR-18
892-P206 BR-18
892-P213 BR-18
893-P35 GN-18
893-P36 GN-18
893-P207 GN-18
893-P216 GN-18
915-P51 GN-18
975-P63 WH-18
A101-P178 GN-14

892-P37 BR-18
892-P53 BR-18

709-P30 OR-18
709-P103 OR-18
709-P126 OR-18
751-P67 GN-18
752-P68 YL-18
769-P136 BU-18
770-P140 GN-18
833-P141 GY-18
835-P139 PU-18
869-P74 PU-18

SYMBOL

CONN 26

507-P174 WH-18

892-P39 BR-18
892-P43 BR-18
892-P182 BR-18

308-P1 YL-16

CONN TO N-C6
WINCH HARNESS
[LOC SH 3 D-8]

521-P49 YL-16
522-P50 WH-16
529-P175 WH-18

751-P67 GN-18
752-P68 YL-18
769-P136 BU-18
770-P140 GN-18
833-P141 GY-18
835-P139 PU-18

321-P94 BR-18
403-P44 GN-18
447-P102 PK-18
450-P45 YL-18
451-P46 BR-18
497-P113 BU-18
521-P49 YL-16
522-P50 WH-16
643-P75 GN-18

BU-14
PK-14
BU-14
BU-14

202-P41 BK-10
(10) GND FRAME
"M10 THD"

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

(34) SW WINCH DRIVE AWAY


249-9047

YL
RD
GY/VI/BK
GY/VI

SPEAKER LH SPEAKER LH +
GROUND
NC
BAT. + MEMORY
BAT. + (12V)
SPEAKER RH SPEAKER RH +

CONN 27

1
2
3
4
5
6
7
8

184-P124 BU-14
195-P179 YL-14
322-P5 GY-14
506-P173 PU-18
507-P174 WH-18

200-C175 BK-18
202-C134 BK-18
H777-C137 OR-18

200-C176 BK-18
202-C133 BK-18
H779-C104 GN-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

GN/WH/BK
GN/WH
BK

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

403-P25 GN-18
403-P27 GN-18
403-P143 GN-18
403-P205 GN-18
447-P102 PK-18
450-P45 YL-18
451-P46 BR-18
497-P113 BU-18
506-P173 PU-18

709-P31 OR-18
709-P17 OR-16

709-P30 OR-18
709-P126 OR-18
709-P103 OR-18

126-P84 PK-14
126-P85 PK-14
126-P86 PK-14
126-P87 PK-14
140-P235 BU-14
141-P236 PK-14
142-P237 BU-14
195-P181 YL-18
200-P40 BK-14
202-P32 BK-14
202-P41 BK-10
202-P91 BK-14
202-P92 BK-14
202-P93 BK-14
306-P42 GN-18
307-P120 OR-18

195-C105 YL-18
P782-C136 PK-18
P781-C135 GY-18
614-C174 PU-18

195-C117 YL-18
P784-C132 OR-18
P783-C131 WH-18
614-C173 PU-18

195-C117 YL-18
200-C176 BK-18
202-C133 BK-18
614-C173 PU-18
H779-C104 GN-18
P783-C131 WH-18
P784-C132 OR-18

103-C152 YL-14
105-C24 RD-18
106-C139 WH-18
108-C149 RD-18
110-C98 RD-16
118-C32 GY-16
119-C59 PK-16
120-C111 YL-16
122-C60 BU-16
124-C93 GN-14
124-C94 GN-14
125-C3 OR-14
129-C19 BU-16
158-C14 BR-14
158-C66 BR-14
159-C144 BU-14
159-C145 BU-14
180-C62 GN-14
184-C108 BU-14
200-C27 BK-18
308-C150 YL-18
320-C30 OR-16
506-C106 PU-18
507-C84 WH-18
529-C92 WH-18
530-C63 OR-18
607-C121 PK-14
608-C122 GN-14
614-C184 PU-18
647-C22 GN-16

KEY SWITCH (CRANK)


IMP SHUTOFF SOL
HYSTAT OVERRIDE SOL
ON/OFF DRIVER RTN 1-4
WINCH BRAKE SOL
PARK BRAKE SOL
START RELAY
START RELAY RETURN
WN DR AWAY LAMP
WN FREE SPOOL CAB LAMP
4TH VALVE FLOAT INDICATOR
5TH VALVE FLOAT INDICATOR
ADDRESS OUTPUT
ALTERNATOR R TERMINAL
AUX LEVER #2 (CUSTOM)

BK-14
BK-14
BK-14
BK-14
BK-18
BK-10

447-P102 PK-18
450-P45 YL-18
451-P46 BR-18
497-P113 BU-18
521-P49 YL-16
522-P50 WH-16

P-C3
1471445

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

J2

200-C201 BK-18
202-C200 BK-18
N824-C205 PK-18

K757-C50 YL-18

M730-C72 YL-18

SOL BLADE ANGLE LEFT


SOL BLADE ANGLE RIGHT
BLADE RAISE SOL
BLADE LOWER SOL
JOYSTICK CONT/PHS/LIGHT BAR/VARIOUS SNSRS
NEGATIVE BATTERY 4 (-)

(32) SW SEER
311-7070

J994-C26 GY-18
J994-C68 GY-18
J994-C185 GY-18

PK-18
GN-18
YL-18
GN-18
BU-14
BR-18

PWM DRVR RTN (9-12)


10V SENSOR RETURN
NEGATIVE BATTERY 3 (-)
LEFT MOTOR SOL
RIGHT MOTOR SOL
PWM DRIVER RETURN (5-8)
BLADE TILT RIGHT SOL
BLADE TILT LEFT SOL
SW AUTO/MANUAL SELECT (N/O)

C-C29
2285856

POSITIVE BATTERY 3 (+)


LEFT PUMP FORWARD SOL
LEFT PUMP REVERSE SOL
PWM DRIVER RETURN (1-4)
RIGHT PUMP FORWARD SOL
RIGHT PUMP REVERSE SOL

195-C206 YL-18
N809-C203 OR-18
N825-C204 PK-18
614-C202 PU-18
8

1
2
3
4
5
6
7
8

CIRCUIT NOT CONNECTED

195-P11 YL-16
195-P26 YL-18
195-P131 YL-18
195-P179 YL-14
195-P180 YL-14
195-P204 YL-18
200-P15 BK-18
200-P122 BK-18
200-P176 BK-18
200-P197 BK-14
200-P203 BK-18
202-P12 BK-18
306-P42 GN-18
321-P94 BR-18
322-P5 GY-14

403-P44 GN-18
403-P27 GN-18
403-P25 GN-18
403-P143 GN-18
403-P205 GN-18

L872-P28 BU-14
M700-P71 BR-18
M730-P105 YL-18
P781-P118 GY-18
P782-P119 PK-18
P783-P116 WH-18
P784-P117 OR-18
R981-P109 YL-18
T744-P198 WH-14
Y934-P144 WH-18
643-P75 GN-18
J994-P79 GY-18
N805-P225 BU-18
N822-P226 BR-18
N821-P227 GN-18
N809-P228 OR-18
N825-P229 PK-18
N824-P230 PK-18
N823-P231 YL-18
P860-P232 GY-18
P861-P233 PU-18
P862-P234 PK-18
140-P235 BU-14
141-P236 PK-14
142-P237 BU-14

J1

140-P235
141-P236
142-P237
184-P124

306-P42 GN-18
321-P94 BR-18

(31) SW SERVICE BRAKE


191-3587
1
2
3
4

F712-FC17 GY-18
F712-FC30 GY-18
F712-FC32 GY-18

118-C100 GY-16
195-C206 YL-18
200-C28 BK-18
200-C38 BK-18
200-C183 BK-18
200-C201 BK-18
202-C151 BK-18
202-C198 BK-18
202-C200 BK-18
500-C148 BR-16
502-C48 OR-18
506-C106 PU-18
614-C96 PU-18
614-C138 PU-18
614-C167 PU-18
614-C182 PU-18
614-C202 PU-18
A314-C33 OR-18
A315-C34 WH-18
E912-C36 PU-18
E913-C37 YL-18
N809-C203 OR-18
N824-C205 PK-18
N825-C204 PK-18

RADIO AM FM CD
248-4152

CONN TO N-C5
WINCH HARNESS
[LOC SH 3 D-8]

126-P82 PK-14
127-P107 RD-18
127-P192 RD-18
127-P193 RD-18
127-P194 RD-14
130-P13 RD-14

200-P40 BK-14
200-P122 BK-18
200-P197 BK-14
200-P203 BK-18
200-P15 BK-18
200-P176 BK-18

202-P32
202-P91
202-P92
202-P93
202-P12
202-P41

1
2
3
4
5
6
7
8

130-P13 RD-14
892-P213 BR-18
893-P216 GN-18
H708-P2 OR-18
J808-P10 BK-18
N964-P47 BU-18
P730-P3 GN-18
Y758-P48 PK-18

195-P181 YL-18
195-P11 YL-16
195-P26 YL-18
195-P179 YL-14
195-P180 YL-14
195-P204 YL-18
195-P131 YL-18

CHASSIS GND
BAT. GND
BAT. + (POS)

FC-C4
1552272

F711-FC10 GN-18
F711-FC18 GN-18

E913-C37 YL-18

K960-C161
K961-C158
L856-C164
L857-C159
L872-C162
M700-C165

B+

P-C13
1552264

RD-18
RD-18
RD-18
RD-14

140-P235 BU-14
141-P236 PK-14
142-P237 BU-14

CONN 13

C992-C70 PU-18

J993-C187 PK-18

YL-16
PU-16
OR-16
BR-16

FC-C3
1552267

FC-C6
3E5179

L872-C162 BU-14
M700-C165 BR-18
M730-C72 YL-18
P781-C135 GY-18
P782-C136 PK-18
P783-C131 WH-18
P784-C132 OR-18
R981-C57 YL-18
T744-C160 WH-14
Y934-C53 WH-18
643-C25 GN-18
J994-C26 GY-18
N805-C211 BU-18
N822-C212 BR-18
N821-C213 GN-18
N809-C203 OR-18
N825-C204 PK-18
N824-C205 PK-18

R
1
2
3
4

E912-C36 PU-18

J992-C186 YL-18

(27) SW KEYSTART
110-7887

FC-C7
1552272
308-FC25 YL-18

C558-C12 BU-14
C703-C35 BR-18

J946-C49 OR-18

NOTE A

POWER
GROUND
FNR SENSOR
OPEN
OPEN
STEERING SNSR

H100

C546-C101 WH-16

J948-C157 PK-18

(9) CONSOLE GROUND


"M10 THD"

SWITCH C

WH-18
BR-18
YL-18
VI-18
GY-18
BU-18

MOM

SWITCH B

RIGHT ARM REST

J943-C46 GN-18

RH RADIO SPEAKER
6T-7695

SWITCH A

195-P181 YL-18
307-P120 OR-18
308-P1 YL-16
521-P49 YL-16
522-P50 WH-16
709-P103 OR-18
892-P182 BR-18
893-P183 GN-18
A314-P111 OR-18
A315-P112 WH-18
A755-P154 PK-18
A756-P155 BU-18
A758-P157 BR-18
A757-P156 GY-18
C703-P106 BR-18
C992-P163 PU-18
E912-P202 PU-18
E913-P153 YL-18
F711-P56 GN-18
F712-P57 GY-18
F773-P108 OR-18
F774-P110 WH-18
F853-P127 BR-18
F931-P162 PK-18
G985-P16 PU-18
H710-P148 PK-18
H711-P149 GN-18
H777-P158 OR-18
H779-P115 GN-18
J764-P151 BR-18
J943-P83 GN-18
J944-P147 BU-18
J946-P146 OR-18
J948-P152 PK-18
J992-P137 YL-18
J993-P138 PK-18
K757-P145 YL-18
K960-P18 PK-18
K961-P19 GN-18
L856-P185 YL-18
L857-P186 GN-18

195-P11 YL-16
202-P12 BK-18
709-P17 OR-16
F711-P21 GN-18
F712-P22 GY-18
F868-P9 OR-18
F869-P8 PK-18
J807-P7 BK-18

PK-14
PK-14
PK-14
PK-14
PK-14

127-P107
127-P192
127-P193
127-P194

P-C1
1607690
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

195-C177 YL-18
307-C107 OR-18
308-C71 YL-16
521-C181 YL-16
522-C168 WH-16
709-C155 OR-18
892-C110 BR-18
893-C143 GN-18
A314-C33 OR-18
A315-C34 WH-18
A755-C126 PK-18
A756-C127 BU-18
A758-C129 BR-18
A757-C128 GY-18
C703-C35 BR-18
C992-C70 PU-18
E912-C36 PU-18
E913-C37 YL-18
F711-C115 GN-18
F712-C116 GY-18
F773-C39 OR-18
F774-C40 WH-18
F853-C41 BR-18
F931-C114 PK-18
G985-C166 PU-18
H710-C42 PK-18
H711-C43 GN-18
H777-C137 OR-18
H779-C104 GN-18
J764-C153 BR-18
J943-C46 GN-18
J944-C47 BU-18
J946-C49 OR-18
J948-C157 PK-18
J992-C186 YL-18
J993-C187 PK-18
K757-C50 YL-18
K960-C161 PK-18
K961-C158 GN-18
L856-C164 YL-18
L857-C159 GN-18

ROLLER

C510-C7 WH-16

J944-C47 BU-18

CONN 3

POWER
GROUND
ROLLER SIGNAL
CALIBRATION

(6) IMPLEMENT CONTROL BASE (RH)


328-0895
1
2
3
4
5
6

H710-RA20 PK-18

MOM

WH-20
BR-20
YL-20
VI-20
DK GN-20
DK BU-20
TN-20
PK-20
YL/BU-20
OR-20
GY-20
PLUGGED

RA-C3
2305010

(30) OPERATOR PRESENCE SW


216-0814

C-C28
1552267
202-C73 BK-18
M700-C165 BR-18
G985-C166 PU-18

202-RA23 BK-18
J943-RA5 GN-18
Y934-RA10 WH-18
J944-RA12 BU-18

J943-RA5 GN-18
J944-RA12 BU-18
J946-RA11 OR-18
K757-RA8 YL-18
Y934-RA10 WH-18

AIR SEAT

1
2
3
4
5
6
7
8
9
10
11
12

126-P82
126-P84
126-P85
126-P86
126-P87

709-P30 OR-18
J764-P33 BR-18
869-P74 PU-18

A
B
C

C-C20
2144208

RA-C2
2304009

202-RA23 BK-18

MOM

511-R7 BR-18
512-R38 GN-18

R-C10
3E3388
WH-18
RD-18
GY-16
PK-16
BR-14
BR-14
BU-14
BU-14

BK
GN
RD
YL

P-C12
3E3388

P-C20
3E3370

11
12

A758-C129 BR-18

J764-C67 BR-18
J764-C153 BR-18
J764-C154 BR-18
J764-C45 BR-18
J764-C141 BR-16

MOTOR
1
2
3
4

108-R43 RD-18
106-R40 WH-18
512-R38 GN-18
511-R7 BR-18

RA-C5
1907612
1
202-RA23 BK-18
2
709-RA22 OR-18
3
H710-RA20 PK-18
4
H711-RA19 GN-18
5
J764-RA21 BR-16
6
J943-RA5 GN-18
7
J944-RA12 BU-18
8
J946-RA11 OR-18
9
K757-RA8 YL-18
10
Y934-RA10 WH-18

A757-C128 GY-18

H779-C104 GN-18

BK-16
BR-16
OR-16
GY-16

509-R4 WH-18
508-R5 PU-18
200-R42 BK-18

A756-C127 BU-18

H777-C137 OR-18

CONN 4

200-R17
500-R19
502-R18
118-R20

A315-C34 WH-18

H711-C43 GN-18

GND

R-C12
2305008

A528-C102 YL-16
A755-C126 PK-18

H710-C42 PK-18

WH
BK

R-C3
1552264

892-C110 BR-18
893-C143 GN-18
A314-C33 OR-18

G985-C166 PU-18

106-R3 WH-18
200-R16 BK-18

POWER
GROUND
FNR SENSOR
OPEN
OPEN
STEERING SNSR

WH-18
BR-18
YL-18
VI-18
GY-18
BU-18

1
2
3
4
5
6

709-C31 OR-18
709-C140 OR-18
709-C76 OR-18
709-C155 OR-18
709-C156 OR-18

F853-C41 BR-18

FRONT RH FLOOD LAMP ATCH


240-0102

DOME LAMP
084-4277

LEFT ARM REST

647-C22 GN-16

F774-C40 WH-18

1
2

SWITCH B

(2) BREAKER BLOWER HVAC


229-8377

643-C25 GN-18

F931-C114 PK-18
R-C1
1552264
OR-16
BR-16
BU-16
BR-16
YL-16
PK-14
GN-14

607-R10 PK-18
200-R11 BK-18

35A

614-C173 PU-18
614-C174 PU-18
614-C202 PU-18
614-C61 PU-18
614-C82 PU-18
614-C90 PU-18
614-C96 PU-18
614-C167 PU-18

F773-C39 OR-18

FRONT RH LONG RANGE


154-7986 STD
240-0101 ATCH

C506-C250 WH-12

614-C5 PU-18
614-C13 PU-18
614-C192 PU-18
614-C193 PU-18
614-C209 PU-18
614-C21 PU-18
614-C138 PU-18
614-C182 PU-18
614-C184 PU-18
614-C169 PU-18

F712-C116 GY-18

1
2

(15) FRONT WIPER MOTOR


262-0319

607-C121 PK-14
608-C122 GN-14

F711-C115 GN-18

FRONT LH LONG RANGE


154-7986 STD
240-0101 ATCH

R-C7
1552269

ROLLER

(4) HYSTAT CONTROL BASE (LH)


284-8207

MOM

608-R13 GN-18
608-R1 GN-18
608-R9 GN-18
608-R52 GN-14

1
2

SWITCH A

LA-C3
1552273

J764-LA2 BR-18
J764-LA10 BR-18
J764-LA21 BR-18

C506-C250 WH-12
521-C180 YL-16
521-C4 YL-14
521-C181 YL-16

POWER
GROUND
ROLLER SIGNAL
CALIBRATION

H300

CONN 11

87
87a

WH-20
BR-20
YL-20
VI-20
DK GN-20
DK BU-20
TN-20
PLUGGED
PLUGGED
OR-20
GY-20
PLUGGED

1
2
3
4
5
6
7
8
9
10
11
12

202-LA19 BK-18
F774-LA6 WH-18
R981-LA5 YL-18

709-LA1 OR-18
709-LA9 OR-18
709-LA20 OR-18

608-R9 GN-18
200-R8 BK-18

CONN 10
195-C177 YL-18
307-C107 OR-18
308-C71 YL-16
521-C181 YL-16
522-C168 WH-16
643-C25 GN-18
709-C155 OR-18
892-C110 BR-18
893-C143 GN-18
A314-C33 OR-18
A315-C34 WH-18
A755-C126 PK-18
A756-C127 BU-18
A757-C128 GY-18
A758-C129 BR-18
C703-C35 BR-18
C992-C70 PU-18
E912-C36 PU-18
E913-C37 YL-18
F711-C115 GN-18
F712-C116 GY-18
F773-C39 OR-18
F774-C40 WH-18
F853-C41 BR-18
F931-C114 PK-18
G985-C166 PU-18
H710-C42 PK-18
H711-C43 GN-18
H777-C137 OR-18
H779-C104 GN-18
J764-C153 BR-18
J943-C46 GN-18
J944-C47 BU-18
J946-C49 OR-18
J948-C157 PK-18
J992-C186 YL-18
J993-C187 PK-18
J994-C26 GY-18
K757-C50 YL-18
K960-C161 PK-18
K961-C158 GN-18
L856-C164 YL-18
L857-C159 GN-18
L872-C162 BU-14
M700-C165 BR-18
M730-C72 YL-18
N805-C211 BU-18
N809-C203 OR-18
N821-C213 GN-18
N822-C212 BR-18
N824-C205 PK-18
N825-C204 PK-18
P781-C135 GY-18
P782-C136 PK-18
P783-C131 WH-18
P784-C132 OR-18
R981-C57 YL-18
T744-C160 WH-14
Y934-C53 WH-18

FRONT LH FLOOD LAMP ATCH


240-0102

R-C8
1552269

LA-C2
2304009

CONN 12

30

86

1
2

R-C6
1552269
608-R13 GN-18
200-R15 BK-18

202-LA19 BK-18
320-LA7 OR-16

10

4 6

567-C214 WH-16
158-C178 BR-14
158-C179 BR-14
158-C14 BR-14

200-C215 BK-16

C-C16
1552252
1
125-C11 OR-14
2
C546-C101 WH-16
3
C558-C12 BU-14
4
516-C2 GN-14
5
517-C18 BU-14
6
567-C214 WH-16
7
200-C8 BK-18
8
614-C5 PU-18
9
200-C17 BK-18
10
125-C10 OR-14
11
A528-C102 YL-16
12
200-C142 BK-14

1
5
2
4
3

(3) HVAC CONTROL PANEL


267-5239

124-C93 GN-14
124-C94 GN-14
124-C16 GN-12

C-C22
3E5179
1
2
3
4
5
6
7
8
9
10
11
12

BU-16
BU-18
BU-18
BU-16

C506-C250 WH-12
C546-C101 WH-16
200-C6 BK-16
515-C1 GY-12

MOM

(Dimensions: 48 inches x 35 inches)

36 Page,

KENR8665-01 VOL 1 of 3

H300

103-C152 YL-14

(18) RELAY BLOWER HIGH


115-1615

C-C18
9X1054

MOM

106-R3 WH-18
106-R40 WH-18
108-R43 RD-18
118-R20 GY-16
200-R8 BK-18
200-R11 BK-18
200-R12 BK-18
200-R15 BK-18
200-R16 BK-18
200-R17 BK-16
200-R42 BK-18
500-R19 BR-16
502-R18 OR-16
508-R5 PU-18
509-R4 WH-18
511-R7 BR-18
512-R38 GN-18
607-R10 PK-18
608-R1 GN-18
608-R9 GN-18
608-R13 GN-18

608-R1 GN-18
200-R12 BK-18

CONN 42

50
114

113

Component
Injector Cylinder #1

0002

Injector Cylinder #2

0003

Injector Cylinder #3

0004

Injector Cylinder #4

0005

Injector Cylinder #5

0006

Injector Cylinder #6

0041

8 Volt DC Supply

0091

Throttle Position Sensor

0100

Engine Oil Level Sensor

0110

Engine Coolant Temperature Sensor

0168

Electrical System Voltage

0172

Intake Manifold Air Temperature Sensor

0174

Fuel Temperature Sensor

0190

Engine Speed Sensor

0247

SAE J1939 Data Link

0248

CAT Data Link

0253

Personality Module

0261

Engine Timing Calibration

0262

5 Volt Sensor DC Power Supply

0266

Crank Without Injection Input

0267
0268

Remote Shutdown Input


Programmed Parameter Fault

0291

Engine Cooling Fan Solenoid

0296

Transmission Control

0342

Secondary Engine Speed Sensor

0444

Starter Motor Relay

0526

Turbo Wastegate Actuator

1603

Machine Control Module

1639

Machine Security System Module

1779

Fuel Rail Pressure Valve 1 Solenoid

1785

Inlet Manifold Pressure Sensor

1797

Fuel Rail Pressure Sensor

1834

Ignition Key Switch

2417

Ether Injection Control Solenoid

CONN 43

62

95

94

55

56

75
NOT SHOWN

79
73
104
85
47

77
69

70
103

42

D3K, D4K and D5K


Track-Type Tractor
Electrical System
71
42

D3K:
FFF1-UP (XL)
LLL1-UP (LGP)
JTD1-UP (LGP)

CONN 23

Machine Control System


(MID No. 039)
CID

D4K:
MMM1-UP (XL)
RRR1-UP (LGP)

D5K:
WWW1-UP (XL)
YYY1-UP (LGP)
JLF1-UP (LGP)

Component

41

0041

Sensor Power Supply (8 DCV)

0070

Parking Brake Switch

0091

Throttle Position Switch

0096

Fuel Level Sensor

0133

Transmission Pilot Pressure Solenoid

0148

Hystat Drive Pressure Sensor

109

0168

Electrical System Voltage

0190

Engine Speed Sensor

0247

J1939 Data Link

0262

5 Volt Sensor DC Power Supply

0268

Programmable Parameter

0271

Action Alarm

0298

Service Brake Pedal Switch

0352

Lift Lever Position Sensor

0358

Implement Pilot Pressure Supply

0444

Starter Motor Relay

0490

Hydraulic Lockout Switch

0497

Tilt Right Solenoid

CONN 40

74
CONN 38

81
59

87

EN-C4 (J1)

0498

Tilt Left Solenoid

0590

Engine Control Module

0600

Hydraulic Oil Temp Sensor

0681

Parking Brake Solenoid

0811

Gauge Cluster #1

1078

Blade Control Handle Raise/Lower Position

Volume 2 of 3: Engine and Chassis


For Engine Serial Numbers C4E239-UP

110
76

E-C1 (J2)

115

49
51

2011 Caterpillar, All Rights Reserved

ENGINE WIRING

1079

Blade Control Handle Tilt Position Sensor

1197

Blade Lower Solenoid

1198

Blade Raise Solenoid

1251

Alternator R-Terminal Signal

1482

Sensor Power Supply (10 DCV)

1558

Electronic Implement Control

1699

Joystick Forward/Reverse Position Sensor

1700

Joystick Left/Right Position Sensor

1703

Left Drive Pump Forward Proportional

1704

Left Drive Pump Reverse Proportional

1705

Right Drive Pump Forward Proportional

1706

Right Drive Pump Reverse Proportional

1707

Left Drive Motor Solenoid

1708

Right Drive Motor Solenoid

1870

Blade Control Handle Thumb Rocker

Harness And Wire Electrical Schematic Symbols

86

107

Symbols
Volume 2 - Component Location
Schematic
Location

Component

1884

Winch Spool In Solenoid

1885

Winch Spool Out Solenoid

Alternator

H-7

1933

Blade Angle Left Solenoid

Batteries

H-7

1934

Blade Angle Right Solenoid

Block, Fuse

E-2

1960

Ignition Key Reader

Block, Junction

2213

Operator In Seat Switch

Breaker, HVAC Blower

2143

Electronic Implement Control #3

2204

Auxiliary Lever #1 Position Sensor

2205

Auxiliary Lever #2 Position Sensor

2211
2212

Alarm, Backup

Machine
Location

F-14

40

Component

Schematic
Location

Machine
Location

Pressure
Symbol

Sensor, Track Speed (Left)

H-14

41

Sensor, Track Speed (Right)

H-14

84

42

Sensor, Water In Fuel

I-4

85

43

Sensor, Winch Pressure

J-4

86

E-6

44

Solenoid, A/C Compressor

J-6

87

J-8

45

Solenoid, Blade (Lower)

D-14

88

Breaker, Main

E-6

46

Solenoid, Blade (Raise)

D-14

89

Control, Engine

J-1

47

Solenoid, Blade Angle (Left)

E-14

90

Control, HVAC

J-8

48

Solenoid, Blade Angle (Right)

E-14

91

Auxiliary Valve #1 Port B Solenoid

Ground, Engine

G-6

49

Solenoid, Blade Tilt (Left)

D-14

92

Auxiliary Valve #1 Port A Solenoid

Ground, Frame #1

G-6

50

Solenoid, Blade Tilt (Right)

C-14

93

2213

Auxiliary Valve #2 Port B Solenoid

Ground, Frame #2

G-6

51

Solenoid, Engine Injector

J-2

94

CONN 8

G-8

2214

Auxiliary Valve #2 Port A Solenoid

Ground, OROPS Cab

E-11

52

Solenoid, Fuel Pump

G-4

95

CONN 9

H-8

2225

Hydraulic System Master ECM

Ground, OROPS Roof

A-14

53

Solenoid, Hystat Override

H-4

96

CONN 10

H-8

2268

Winch Free Spool Solenoid

Handle, Winch/Ripper Control

B-8

54

Solenoid, Implement Override

C-14

97

CONN 11

H-8

2305

Brake/Decelerator Pedal Position Sensor

Horn, Forward

J-4

55

Solenoid, Left Pump (Forward)

I-4

98

CONN 13

H-11

2438

Winch Free Spool Switch

Module, PRM

J-4

56

Solenoid, Left Pump (Reverse)

I-4

99

CONN 15

B-7

2440

Winch Brake Solenoid

Motor, Door Washer Pump (LH)

J-14

57

Solenoid, Parking Brake

H-4

100

CONN 21

I-11

2441

Winch Motor Pressure Sensor

Motor, Door Washer Pump (RH)

J-14

58

Solenoid, Right Pump (Forward)

I-4

101

CONN 22

I-11

2481

Winch Drive Away Switch

Motor, Starter

H-7

59

Solenoid, Right Pump (Reverse)

I-4

102

CONN 23

I-7

2482

Winch Drive Away Solenoid

Motor, Washer Pump (Front)

J-14

60

Solenoid, Smart Mast

G-4

103

CONN 24

D-12

2500

Powertrain Speed Range Control Position

Motor, Washer Pump (Rear)

J-14

61

Solenoid, Start Aid

I-4

104

CONN 31

F-14

2532

Operator Gear Ratio Set/Recall Switch

Plugs, Glow

H-4

62

Solenoid, Track Motor (Left)

H-14

105

CONN 32

J-13

2679

Blade Shake Switch

Port, Power

I-8

63

Solenoid, Track Motor (Right)

G-14

106

CONN 33

B-11

2685

Left Drive Motor Speed Sensor #1

Relay, Blower (High)

J-8

64

Solenoid, Winch Reel (In)

J-4

107

CONN 34

I-11

2686

Left Drive Motor Speed Sensor #2

Relay, Horn

A-6

65

Solenoid, Winch Reel (Out)

J-4

108

CONN 35

I-11

2687

Right Drive Motor Speed Sensor #1

Relay, Lighting #1

B-6

66

Suppressor, Arc

G-4

109

CONN 36

J-11

2688

Right Drive Motor Speed Sensor #2

Relay, Lighting #2

B-6

67

Suppressor, HVAC Arc

J-6

110

CONN 37

C-7

2754

Auxiliary #1 Switch

Relay, Main Power

E-6

68

Switch, 4th Valve

F-8

111

CONN 38

J-6

2755

Blade Control Mode Switch

Relay, Start

G-7

69

Switch, 4th Valve Float

I-8

112

CONN 39

83

J-5

Connector Number

Service Connector

Resistor, CAN A Terminal #2

G-4

70

Switch, Air Inlet

H-4

113

Resistor, Excitation

H-4

71

Switch, Disconnect

H-7

114

CONN 41

J-5

3033

Fuel Efficient Reverse Switch

Sender, Fuel Level


Sensor, Air Temperature

G-14
H-4

72
80

Switch, HVAC Refridgerent Pressure

J-6

115

CONN 42

I-3

Switch, Hydraulic Bypass #1

I-14

116

CONN 43

J-3

Sensor, Coolant Temperature

H-4

73

Switch, Hydraulic Bypass #2

I-14

117

I-4

74

Switch, Hydraulic Bypass #3

I-14

118

I-4

75

Switch, Implement Lockout

A-7

119

Sensor, Engine Speed

H-4

76

Switch, Lights

G-8

120

Sensor, Fuel Rail Pressure

G-4

77

Switch, Operator Parking Brake

B-7

121

Sensor, Hydraulic Temperature

G-14

78

Switch, Slow Engine Effeciency Reverse (SEER)

I-8

122

Sensor, Intake Manifold Pressure

G-4

79

Switch, Throttle

E-7

123

Sensor, Oil Pressure

G-4

81

Switch, Winch Drive Away

F-8

124

Sensor, Pressure Override Analog

F-14

82

Switch, Winch Free Spool

F-8

125

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

CONN 39

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

46

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

CONN 41
CONN 37

68

67

65

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

66

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

108
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

101

96

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

98

B-4

Auxiliary Valve #1 Float Switch

Sensor, Crank Speed/Timing (Primary)

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Schematic
Location

Unknown Electronic Implement Control

Sensor, Crank Speed/Timing (Secondary)

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

The connectors shown in this chart are for harness to harness


connectors. Connectors that join a harness to a component are
generally located at or near the component. See the
Component Location Chart.

Harness and Wire Symbols


Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

Engine Control:

KENR5390

FUSE BLOCK WIRING

Failure Mode Identifiers (FMI)

48

Data valid but above normal operational range.


Data valid but below normal operational range.
Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
9X-1123

Fuse (5 Amps)

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

97
(RL) HARNESS

61

57
72

WASHER TANK
60

53
LH CONSOLE

CONN 31
CONN 22
CONN 36

CONN 21
78

The FMI is a diagnostic code that indicates what type of failure has occurred.

CONN 35

AIR CONDITIONER GP

(F) HARNESS

CONN 9

(Y) HARNESS
92
CONN 32

52

Volume 2 - Resistor, Sender and Solenoid Specifications


Part No.
134-2540
178-9570
238-9397
252-4734

Component Description
Resistor:
Solenoid:
Resistor:
Solenoid:

257-8924

Sender:

269-4669

Solenoid:

Left Pump (Forward), Left Pump (Reverse), Track Motor (Left),


Track Motor (Right), Winch Reel (In), Winch Reel (Out),
Right Pump (Forward), Right Pump (Reverse)

273-5070

Solenoid:

Start Aid

Fuel Level

111

91

88

124
125

CONN 34
Resistance (Ohms)
120
3.5 0.15
120
7.5 0.4
Empty - 240-250
Full - 28-33

CAN A
A/C Compressor
Excitation
Hystat Override, Parking Brake

112

120

119

122

123

LH TRACK MOTOR

4.26
13.25 0.5

At room temperature unless otherwise noted.

CONN 11
RH TRACK MOTOR
CONN 33
CONN 13

CONN 10

54

Volume 2 - Off Machine Switch Specification


Part No.
236-6923

Function
A/C Refridgerent

Actuate

Deactuate

Low: 275 kPa (40 psi)


Low: 170 kPa (25 psi)
High: 2800 kPa (406 psi) High: 1750 kPa (254 psi)

Contact Position

64
45

Normally Open

121

106

With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).

RH CONSOLE

83

Contact position is normally open below low setting deactuation. Closed from low setting actuation to high setting deactuation. Open above high setting actuation.

FUSE BLOCK

82
84
105

CONN 8

89

90

93

(CL) HARNESS

CONN 37

CASE WIRING

Component
Part Number

Wire Gauge
Wire Color

HYDRAULIC PUMP WIRING

58

117

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

63

116
118 NOT SHOWN

40

Failure Description

1
2

325-AG135 PK-14

99

44

HYDRAULIC TANK

Receptacle
Pin or Socket Number

102

CONN 15

Part Number: for Connector Receptacle

Plug

100

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Form Number
KENR6176

L-C12
3E-5179

Related Electrical Service Manuals


Title

L-C12
3E-5179

AG-C4
111-7898
Part Number: for Connector Plug

Machine Control:

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions

Volume 2 - Connector Location

3020

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Level
Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

2954

The is a diagnostic code that indicates which circuit is faulty.

Temperature
Symbol

43

CONN 40

FMI No.

Printed in U.S.A.

OROPS ROOF WIRING

ELECTRO-HYDRAULIC VALVE

CONN 24

(Dimensions: 48 inches x 35 inches)

0001

KENR8665-01 VOL 2 of 3

CID

KENR8665-01
February 2011

80

36 Page,

Component Identifiers (CID)


Module Identifier (MID)
Engine Control System
(MID No. 036)

A
B
C

Vs
GROUND
SIGNAL

(70) CAN A TERM RESISTOR #2


134-2540

1
2
3

10

4 6

(120) SW LIGHTS
180-6615
CL-C4
2285856

K943-EN14
K944-EN24
K946-EN31
K947-EN25

NOTE A

OR-18
YL-18
OR-18
YL-18

L730-E47 OR-18
Y947-E39 BR-18
994-E56 GY-18

(95) FUEL PUMP SOLENOID


294-7375

BK-18
BK-18

1
2

(103) SMART MAST SOLENOID


294-7375

BK-18
BK-18

1
2

Y946-E51
Y947-E39
Y948-E40
Y950-E25
Y951-E26

Y950-E25 YL-18
Y951-E26 PU-18

NOTE A

10

4 6

(111) SW 4TH VALVE


249-9022
CL-C26
2285856

(69) RELAY START


115-1615
EN-C21
9X1054
30
1
86
5
2
85 4
87
3
87a

115-EN62 RD-12
306-EN47 GN-16
J765-EN59 BU-16
304-EN28 WH-12

430-EN35 BU-18

H451-EN40 GN-18

375-EN83 BR-18

BU-18
BR-18
BR-18
YL-18
PU-18

E-C15
1552269

127-EN10 RD-18
127-EN11 RD-18
127-EN13 RD-18
127-EN33 RD-18
195-EN29 YL-18
202-EN3 BK-18
202-EN8 BK-18
202-EN9 BK-18
202-EN16 BK-18
202-EN32 BK-18
375-EN83 BR-18
382-EN81 PK-18
383-EN80 GN-18
430-EN35 BU-18
892-EN20 BR-18
893-EN21 GN-18
A287-EN36 BK-18
F711-EN17 GN-18
F712-EN22 GY-18
H451-EN40 GN-18

(51) FRAME GROUND #2

614-CL193 PU-18
J994-CL15 GY-18
J994-CL14 GY-18
J992-CL186 YL-18
J993-CL187 PK-18
614-CL192 PU-18

4 6

10

CL-C1
2285856

CL-C21
2253854

(88) SOLENOID BLADE LOWER


304-1142
EH-C5
1552269

103-CL152 YL-14
200-CL27 BK-18
105-CL24 RD-18
751-EH13 GN-18
752-EH11 YL-18

H802-EH7 GY-18
H802-EH6 GY-18
H802-EH8 GY-18
(93) SOLENOID BLADE TILT RIGHT
304-1143
EH-C7
1552269
BK-18
1
M928-EH9 BU-18
BK-18
2
H802-EH7 GY-18

124-CL93 GN-14
124-CL94 GN-14
125-CL3 OR-14
129-CL19 BU-16

103-CL152 YL-14
105-CL24 RD-18
110-CL98 RD-16
124-CL93 GN-14
124-CL94 GN-14
125-CL3 OR-14
129-CL19 BU-16
180-CL62 GN-14
184-CL108 BU-14
200-CL27 BK-18
308-CL150 YL-18
320-CL30 OR-16
607-CL121 PK-14
608-CL122 GN-14
614-CL4 PU-18
647-CL22 GN-16

CONN TO P-C8
PLATFORM HARN
[LOC SH 1 G-3]

CONN 24

M928-EH9 BU-18
M929-EH10 WH-18

FP-C1
2253861
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

110-CL98 RD-16

1
2
3
4
5
6
7
8
9
10
11
12

+ BATTERY (1)
+ BATTERY (2)
- BATTERY (4)
GROUND

+ BATTERY (3)
+ BATTERY (4)

CAN A DATALINK + (J1939)


CAN A DATALINK - (J1939)

CAT DATALINK + (J1939)


CAT DATALINK - (J1939)
START AID SOL RTN
START AID SOL (+)

SW TO GROUND RTN

KEY SW ON

AIR INLET RSTR SW


USER DEFINED SHUTDOWN
SNSR - WATER IN FUEL

START AID RELAY

180-CL62 GN-14
184-CL108 BU-14
308-CL150 YL-18
320-CL30 OR-16

607-CL121 PK-14
608-CL122 GN-14
647-CL22 GN-16
614-CL4 PU-18

A9
15

A8
A7
A6

10

FWD HORN
113-8490

B7
B6

15

FP FR LTG 2
180-0614

C7
C6

20

LTG RLY 2
113-8492

B8

15

A4M1
113-8491

B9

FP FR LTG 1
180-0614

C9
15

C8

A12C
113-8491

D9
15

A5
A3

A4

10

A1

A2

KEY SWITCH
113-8490
A5:M2
113-8491

B3
B2

15

B5
20

B4

LTG RLY 1
113-8492

15

C5

(43) FUSE BLOCK

103-FP34 YL-14
103-FP5 YL-14
103-FP36 YL-14

115-FP35 RD-10
115-FP26 RD-10

105A

CONN TO C-C21
CAB HARN
[LOC SH 1 B-2]
103-FP5 YL-14
200-FP42 BK-18
105-FP7 RD-18
106-FP24 WH-18
108-FP33 RD-18
110-FP16 RD-16
118-FP21 GY-16
119-FP22 PK-16
120-FP23 YL-16
122-FP20 BU-16
124-FP49 GN-14
124-FP50 GN-14
125-FP1 OR-14
129-FP11 BU-16
158-FP65 BR-14
158-FP66 BR-14
159-FP67 BU-14
159-FP68 BU-14
180-FP13 GN-14
184-FP51 BU-14
308-FP2 YL-18
320-FP47 OR-16
506-FP69 PU-18
507-FP70 WH-18
529-FP71 WH-18
530-FP72 OR-18
607-FP43 PK-14
608-FP44 GN-14
647-FP38 GN-16
614-FP12 PU-18

D8
D7

105-FP7 RD-18
106-FP24 WH-18
108-FP33 RD-18
110-FP16 RD-16
112-FP27 PU-10
112-FP28 PU-10
112-FP29 PU-10
112-FP30 PU-10
112-FP31 PU-10
112-FP32 PU-10

106-FP24
108-FP33
112-FP27
112-FP28
112-FP29
115-FP26
118-FP21
119-FP22
120-FP23
122-FP20
142-FP75
158-FP18
159-FP19
614-FP12

114-FP46 RD-16
114-FP45 RD-14
114-FP8 RD-14

E918-EH15 GN-18
H708-EH16 OR-18
H713-EH5 PK-18
H714-EH4 OR-18

- BATTERY (1)
- BATTERY (2)
- BATTERY (3)

B1

D1

BUS BAR BLK TO RLY


245-6034

H713-EH5 PK-18
975-EH3 WH-18

EH-C1
3E5179

INJ 4 HIGHSIDE DRVR

GR CONT 3
113-8491

308-FP2 YL-18
200-FP3 BK-18
112-FP32 PU-10
112-FP31 PU-10

1
2

C4

(44) JUNCTION BLOCK


172-4863

C3

112-FP30 PU-10
112-FP29 PU-10
112-FP28 PU-10

(123) SW THROTTLE
106-0107

C2

COM
S1
S2
S3
S4

BK-18
PK-18
BU-18
GN-18
BR-18

C1

1
2
3
4
5
6

10

202-CL130 BK-18
A755-CL126 PK-18
A756-CL127 BU-18
A757-CL128 GY-18
A758-CL129 BR-18

PWR PORT
113-8490

112-FP27 PU-10

CL-C11
1552273

15

CBL-FF4 RD-2

GR CONT 2
113-8491

200-CL176 BK-18
202-CL133 BK-18
H779-CL104 GN-18

(46) BREAKER MAIN


171-2212

751-EH13 GN-18
752-EH11 YL-18
975-EH1 WH-18
E918-EH15 GN-18
H708-EH16 OR-18
H713-EH5 PK-18
H714-EH4 OR-18
H802-EH6 GY-18
M928-EH9 BU-18
M929-EH10 WH-18

INTK MAN PRESS. SIG


OIL PRESS. SIGNAL
INJ 1 HIGHSIDE DRVR
INJ 2 HIGHSIDE DRVR
INJ 3 HIGHSIDE DRVR

D6

CL-C17
2285856

D5

D4

D3

D2

(125) SW WINCH FREE SPOOL


249-9037

D1

10

HVAC
113-8491

4 6

20

AIR HEAT SEAT


113-8492

15

195-CL117 YL-18
P784-CL132 OR-18
P783-CL131 WH-18
614-CL174 PU-18

CBL-GG1 RD-2

975-EH1 WH-18

FUEL RAIL PRESS. SIG


CRANK SPEED SIG
PUMP CAM SPEED SIG

200-CL175 BK-18
202-CL134 BK-18
H777-CL137 OR-18

(89) SOLENOID BLADE RAISE


304-1142
EH-C4
1552269

(92) SOLENOID BLADE TILT LEFT


304-1143
EH-C6
1552269
BK-18
1
M929-EH10 WH-18
BK-18
2
H802-EH8 GY-18

INTK MAN AIR TEMP SIG


COOL. TEMP SIG
SMART WASTEGATE GROUND
DIAGNOSTIC GROUND
INTK MAN AIR PRESS. PWR SPLY
OIL PRESS. PWR SPLY
FUEL RAIL PRESS.PWR SPLY

(124) SW WINCH DRIVE AWAY


249-9047

CBL-LL1 RD-2

975-EH3 WH-18
975-EH12 WH-18
975-EH2 WH-18
975-EH14 WH-18

COMMON SNSR GROUND


INK MAN AIR PRESS. GROUND
OIL PRESS. GROUND
F RAIL PRESS. GROUND

FP-C7
1249636

(91) SOLENOID BLADE ANGLE RIGHT


304-1142
EH-C3
1552269
BK-18
1
752-EH11 YL-18
BK-18
2
975-EH14 WH-18

INJ 3 DRVR RTN


INJ 2 DRVR RTN
INJ 1 DRVR RTN

FP-C6
1249636

102-FP4 BU-14

H714-EH4 OR-18
975-EH2 WH-18

CAN A CAN A +
FUEL PUMP SOL SIG
FUEL PUMP SOL RTN

C211-E44 BK-18
M795-E17 WH-18

(90) SOLENOID BLADE ANGLE LEFT


304-1142
EH-C2
1552269
BK-18
1
751-EH13 GN-18
BK-18
2
975-EH12 WH-18

1
2

DATALINK DATALINK +

195-CL105 YL-18
P782-CL136 PK-18
P781-CL135 GY-18
614-CL173 PU-18

(68) RELAY MAIN POWER


241-8367

BK-18
BK-18

SMART WASTEGATE PWM SIG


DIAG PWR SPLY (BAT)

C4.4 ENGINE

FP-C8
3E3364

1
2

SPEED SNSR SUPPLY

HARNESS SUPPLIED WITH MACHINE

BK-18
BK-18

BK-18
BK-18

INJ 4 DRVR RTN

BK-18
BK-18
BK-18
BK-18

202-CL198 BK-16

X731-E55 BU-18
X920-E57 BR-18
X921-E58 PK-18
X922-E59 WH-18
X923-E64 OR-18
X926-E35 GY-18
X927-E34 YL-18
X928-E33 GN-18
X929-E8 BU-18

E-C2
1552269

J765-EN59 BU-16

CBL-CC1 BK-00

200-CL118 BK-18
103-CL152 YL-14
202-CL26 BK-18

200-CL95 BK-12

NOTE A

F711-EN43 GN-18
F712-EN41 GY-18

(81) OIL PRESSURE SENSOR


278-5225

E-C5
2304013

R997-E48 OR-18
Y948-E40 BR-18
Y946-E51 BU-18

K779-EN30 PU-18

(52) OROPS CAB GROUND

EN-C7
1552267

(50) FRAME GROUND #1

200-CL77 BK-12

202-CL146 BK-14

1
2

1
2
3

195-EN29 YL-18

GR CONT 1
113-8491

CASE

PU-18
PU-18
PU-18
PU-18
PU-18

Vs
GROUND
SIGNAL

WH-18
BR-18
OR-18
BR-18
OR-18

A9

R997-F16 OR-18
R993-F17 BR-18
A499-F18 BU-18

M795-E17
P920-E53
R997-E48
T993-E38
T997-E46

20

1
2
3

309-EN46 GY-18
K779-EN30 PU-18

(77) FUEL RAIL PRESSURE SENSOR


311-6342

E-C6
2304013

A287-EN36 BK-18

A8

(82) SENSOR PRESSURE OVERRIDE ANALOG


261-0420

BATTERY
GROUND
SIGNAL

H801-EN2
H801-EN4
H801-EN5
H801-EN6
H801-EN7

NOTE A

643-CL25 GN-18
647-CL22 GN-16
614-CL21 PU-18

200-CL190
202-CL188
202-CL189
200-CL191

BK-14
BK-14
BK-18
BK-18

(109) SUPPRESSOR ARC


106-8704

EN-C28
1552269

H708-EN18 OR-18
H708-EN49 OR-18
H708-EN52 OR-18

(49) GROUND ENGINE

GROUND STRAP
7G-1060

L731-E37 BR-18
L731-E66 BR-18
L731-E68 BR-18

T997-E46 OR-18
T993-E38 BR-18
X731-E55 BU-18

A7

K757-CL50 YL-18
M700-CL165 BR-18
M730-CL72 YL-18
N805-CL200 BU-18
N809-CL211 OR-18
N821-CL202 GN-18
N822-CL201 BR-18
N824-CL213 PK-18
N825-CL212 PK-18
P781-CL135 GY-18
P782-CL136 PK-18
P783-CL131 WH-18
P784-CL132 OR-18
R981-CL57 YL-18
Y934-CL53 WH-18

202-EN64
202-EN65
200-EN67
200-EN39

CONN 8

(71) EXCITATION RESISTOR


238-9397

1
2

E-C8
2370227

1
2
3

H451-EN40 GN-18

CBL-AA1 RD-2

CONN TO FC-C6
DASH HARNESS
[LOC SH 1 G-11]

195-EN37 YL-18
K779-EN30 PU-18

Vs
GROUND
SIGNAL

A5

J994-CL14 GY-18
J994-CL15 GY-18
J994-CL13 GY-18
F-C12
2370227

(41) ALTERNATOR
346-9825
-

(79) INTAKE MANIFOLD


AIR PRESSURE SENSOR
278-5273

A4

C558-CL12 BU-14
C703-CL35 BR-18
C992-CL70 PU-18
E912-CL36 PU-18
E913-CL37 YL-18
F711-CL115 GN-18
F712-CL116 GY-18
F773-CL39 OR-18
F774-CL40 WH-18
F853-CL41 BR-18
F931-CL114 PK-18
G985-CL166 PU-18
H710-CL42 PK-18
H711-CL43 GN-18
H777-CL137 OR-18
H779-CL104 GN-18

709-CL76 OR-18
C992-CL70 PU-18
F711-CL115 GN-18
F712-CL116 GY-18
F931-CL114 PK-18
J764-CL67 BR-18
M730-CL72 YL-18

EN-C2
1552269

F712-EN22 GY-18
F712-EN41 GY-18
F712-EN42 GY-18

A3

CONN 31
WARNING GP-BACKUP

CONN 10

382-EN81 PK-18

SPARE 20A
113-8492

C546-CL101 WH-16

J943-CL46 GN-18
J944-CL47 BU-18
J946-CL49 OR-18
J948-CL157 PK-18
J992-CL186 YL-18
J993-CL187 PK-18

321-F9 BR-18
J765-F10 BU-18

CBL-AA1 RD-2

B+

(62) GLOW PLUG ASSEMBLY


292-9880

383-EN80 GN-18

BK-18
BU-18
BU-18
OR-18

15

A314-CL33 OR-18
A315-CL34 WH-18
A528-CL102 YL-16
A755-CL126 PK-18
A756-CL127 BU-18
A757-CL128 GY-18
A758-CL129 BR-18
C506-CL87 WH-12

J764-CL153 BR-18
J764-CL67 BR-18
J764-CL154 BR-18
J764-CL45 BR-16
J764-CL141 BR-18

F-C8
1552269
1
2

403-EN38 GN-18

D+

C211-E44
C967-E42
E965-E52
L730-E47

SPARE 15A
113-8491

FA-C1
3E3364
321-FA1 BR-18
J765-FA2 BU-18

(40) ALARM-BACKUP
170-0950

CONN TO RA-C5
RIGHT ARM HARNESS
[LOC SH 1 I-10]

RD-18
RD-18
BK-18
BK-18

893-EN21 GN-18
892-EN20 BR-18

996-E10 GN-18
996-E69 GN-18
996-E70 GN-18

BK-18
BK-18

310-EN19 PU-8

F711-EN17 GN-18
F711-EN43 GN-18
F711-EN44 GN-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

F711-EN17 GN-18
F712-EN22 GY-18

A6

Y934-CL53 WH-18

309-EN46 GY-18

MOTOR

1
2
3
4
5
6
7
8
9
10
11
12

994-E56 GY-18
995-E43 BU-18

10

P781-CL135 GY-18
P782-CL136 PK-18
P783-CL131 WH-18
P784-CL132 OR-18
R981-CL57 YL-18
T744-CL160 WH-14

A958-EN53 WH-18

CL-C2
1552252
105-CL24 RD-18
202-CL65 BK-18
307-CL107 OR-18
308-CL103 YL-18

1
2

EN-C4
2451042 J1

127-EN33 RD-18
127-EN13 RD-18

115-EN70 RD-6

643-CL25 GN-18
647-CL22 GN-16

709-CL155 OR-18
709-CL31 OR-18
709-CL140 OR-18
709-CL76 OR-18
709-CL156 OR-18

C967-E42 BU-18
L731-E68 BR-18

1
2

SIGNAL
GROUND

RADIO
113-8490

BU-18
OR-18
GN-18
BR-18
PK-18
PK-18

A287-EN36 BK-18

(80) INTAKE MANIFOLD TEMP


313-2455

15

N805-CL200
N809-CL211
N821-CL202
N822-CL201
N824-CL213
N825-CL212

1
2
3
4
5
6
7
8
9
10
11
12

430-EN35 BU-18
A287-EN36 BK-18

127-EN10
127-EN11
202-EN16
202-EN32

E-C7
2304011

(113) SW AIR INLET


276-4836

EN-C14
1761477

915-EN23 GN-18

CBL-EE1 RD-00

BAT

(96) SOLENOID HYSTAT OVERIDE


252-4734

995-E43 BU-18
L731-E66 BR-18

1
2

SIGNAL
GROUND

A2

G434-F7 BU-18
R993-F8 BR-18

1
2

SIGNAL
GROUND

M700-CL165 BR-18
M730-CL72 YL-18

MTR

892-EN20 BR-18
893-EN21 GN-18

304-EN28 WH-12

1
2

202-EN3 BK-18
202-EN8 BK-18
202-EN9 BK-18

E-C10
2304011
(73) COOL TEMP SENSOR
238-0112

(100) SOLENOID PARKING BRAKE


252-4734

996-E70 GN-18
P920-E53 BR-18

1
2

SIGNAL
GROUND

SPARE 15A
113-8491

(78) SENSOR HYDRAULIC TEMP


238-0112

L872-CL162 BU-14

915-EN23 GN-18
H708-EN18 OR-18

522-EN27 WH-16

(75) SECONDARY SPEED/TIMING SNSR


238-0120

BK-18
BK-18

1
2

EN-C16
1552269

521-EN26 YL-16

X923-E64 OR-18

(47) ENGINE CONTROL


331-7540

E-C3
2388247

A1

F-C7
2304011

L857-CL159 GN-18

(59) STARTER
300-4415

A958-EN53 WH-18
H708-EN49 OR-18

450-EN74 YL-18
451-EN75 BR-18

(114) SW DISCONNECT
7N-0718

CONN 11

996-E69 GN-18
E965-E52 BU-18

1
2

SIGNAL
GROUND

(76) ENGINE SPEED SENSOR


116-6680
1
2

EN-C1
1552269

430-EN35 BU-18

CBL-CC1 BK-00

CONN TO LA-C5
LEFT ARM HARNESS
[LOC SH 1 J-10]

CL-C9
1552253
202-CL44 BK-18
709-CL140 OR-18
H710-CL42 PK-18
H711-CL43 GN-18
J764-CL141 BR-18
J943-CL46 GN-18
J944-CL47 BU-18
J946-CL49 OR-18
K757-CL50 YL-18
Y934-CL53 WH-18

403-EN38 GN-18

CBL-HH2 BK-00

(104) SOLENOID START AID


273-5070

(74) PRIMARY SPEED/TIMING SNSR


238-0120

B9

L856-CL164 YL-18

1
2
3
4
5
6
7
8
9
10
11
12

1
2

451-EN75 BR-18
450-EN74 YL-18

383-EN80 GN-18

(42) TOP BATTERY


9X-3404 "OPT 'X' 900 CCA"

(101) SOLENOID RIGHT PUMP FORWARD


269-4669

EN-C10
1552269

382-EN81 PK-18

NEG

1
2

EN-C26
1552269
382-EN81 PK-18
383-EN80 GN-18

322-EN12 GY-18
375-EN83 BR-18

CBL-FF1 RD-00
CBL-HH1 BK-00
CBL-HH2 BK-00
POS

CL-C3
1552252

515-CL1 GY-12
516-CL2 GN-14
517-CL18 BU-14
607-CL121 PK-14
608-CL122 GN-14

306-EN47 GN-16

NEG

CBL-FF4 RD-2

CONN TO
(30) OPERATOR PRESENCE SW
[LOC SH 1 H-10]

A
B
C

(102) SOLENOID RIGHT PUMP REVERSE


269-4669

X731-E55 BU-18
994-E56 GY-18
X920-E57 BR-18
X921-E58 PK-18
X922-E59 WH-18

EN-C9
1552269
K947-EN25 YL-18
H801-EN6 PU-18

304-EN28 WH-12

(42) BOTTOM BATTERY


3T-5760 "STD 750 CCA"

1
2

C967-E42 BU-18
995-E43 BU-18
C211-E44 BK-18

E-C4
2388247

10

447-F5 PK-18
R993-F24 BR-18

1
2

BK-18
BK-18

K961-CL158 GN-18

CONN 9

CL-C28
1552267

202-CL29 BK-18
320-CL30 OR-16
709-CL31 OR-18
C703-CL35 BR-18
F773-CL39 OR-18
F774-CL40 WH-18
F853-CL41 BR-18
J764-CL45 BR-16
R981-CL57 YL-18

K946-EN31 OR-18
H801-EN5 PU-18

BR-18
BR-18
BR-18
BR-18

Y946-E51 BU-18
E965-E52 BU-18
P920-E53 BR-18

B8

R993-F17 BR-18
R997-F16 OR-18

F-C6
2304011

(72) SENDER FUEL LEVEL


257-8924

R993-F6 BR-18

L872-CL162 BU-14
M700-CL165 BR-18
M730-CL72 YL-18
P781-CL135 GY-18
P782-CL136 PK-18
P783-CL131 WH-18
P784-CL132 OR-18
R981-CL57 YL-18
T744-CL160 WH-14
Y934-CL53 WH-18
643-CL25 GN-18
J994-CL13 GY-18
N805-CL200 BU-18
N822-CL201 BR-18
N821-CL202 GN-18
N809-CL211 OR-18
N825-CL212 PK-18
N824-CL213 PK-18

CONN TO AIR SEAT


[LOC SH 1 I-11]

1
2

202-CL73 BK-18
M700-CL165 BR-18
G985-CL166 PU-18

EN-C8
1552269

L731-E37
T993-E38
Y947-E39
Y948-E40

T997-E46 OR-18
L730-E47 OR-18
R997-E48 OR-18

SPARE 10A
113-8490

R993-F8 BR-18
R993-F24 BR-18

M792-F29 BU-18

POS

(99) SOLENOID LEFT PUMP REVERSE


269-4669

X920-E57 BR-18
X921-E58 PK-18
X922-E59 WH-18
X923-E64 OR-18
X926-E35 GY-18
X927-E34 YL-18
X928-E33 GN-18
X929-E8 BU-18

B7

C958-F3 BU-18
H802-F4 GY-18

1
2

180-CL62 GN-14
200-CL69 BK-14

202-EN64 BK-14
202-EN65 BK-14
202-EN3 BK-18
202-EN8 BK-18
202-EN9 BK-18
202-EN16 BK-18
202-EN32 BK-18

309-EN46 GY-18
310-EN19 PU-8

CL-C27
1552269

1
2

EN-C6
1552269
K943-EN14 OR-18
H801-EN4 PU-18

CBL-EE1 RD-00
CBL-FF1 RD-00
CBL-HH1 BK-00

(63) POWER PORT


178-7539

(98) SOLENOID LEFT PUMP FORWARD


269-4669

20

(106) SOLENOID MOTOR RIGHT


269-4669

M792-F28 BU-16
M792-F27 BU-16

129-CL19 BU-16
200-CL20 BK-18

320-CL30 OR-16

614-CL21 PU-18
614-CL173 PU-18
614-CL174 PU-18
614-CL192 PU-18
614-CL193 PU-18
614-CL204 PU-18
614-CL208 PU-18

1
2

B6

F-C5
1552269

CONN 13

J766-F33 PU-18

CL-C33
2285856

K944-EN24 YL-18
H801-EN2 PU-18

INJECTOR #4
320-0677

(94) FUEL INJECTORS

B5

J766-F31 PU-18
J766-F30 PU-18

CONN TO P-C1
PLATF HARN
[LOC SH 1 G-7]

(122) SW SEER
311-7070

EN-C5
1552269

200-EN39 BK-18
200-EN67 BK-18

X928-E33 GN-18
X927-E34 YL-18
X926-E35 GY-18

CONN 42

SIGNAL
GROUND
POWER

BK-18
BK-18
BK-18

B4

J765-F10 BU-18

10

4 6

1
2
3

BK-16
BK-16
BK-16
BK-16

B3

497-F23 BU-18
J766-F31 PU-18
770-F35 GN-18
833-F36 GY-18

1
2
3
4

VS
GROUND
SIGNAL A
SIGNAL B

(84) SNSR TRACK SPEED RIGHT


319-6491

H802-F4 GY-18
H802-F2 GY-18

200-CL209 BK-18
202-CL210 BK-18
N824-CL213 PK-18

308-CL71 YL-18
308-CL103 YL-18
308-CL150 YL-18

614-CL4 PU-18
614-CL181 PU-18
614-CL5 PU-18
614-CL171 PU-18
614-CL180 PU-18
614-CL169 PU-18

H451-EN40 GN-18
200-EN39 BK-18
195-EN34 YL-18

YL-14
YL-18
YL-18
YL-18
YL-18

B2

F-C4
1552272

H802-F26 GY-18

A314-CL33 OR-18
A315-CL34 WH-18
A528-CL102 YL-16
A755-CL126 PK-18
A756-CL127 BU-18
A757-CL128 GY-18
A758-CL129 BR-18
C558-CL12 BU-14
C703-CL35 BR-18
C992-CL70 PU-18
E912-CL36 PU-18
E913-CL37 YL-18
F711-CL115 GN-18
F712-CL116 GY-18
F773-CL39 OR-18
F774-CL40 WH-18
F853-CL41 BR-18
F931-CL114 PK-18
G985-CL166 PU-18
H710-CL42 PK-18
H711-CL43 GN-18
H777-CL137 OR-18
H779-CL104 GN-18
J764-CL153 BR-18
J943-CL46 GN-18
J944-CL47 BU-18
J946-CL49 OR-18
J948-CL157 PK-18
J992-CL186 YL-18
J993-CL187 PK-18
J994-CL13 GY-18
K757-CL50 YL-18
K960-CL161 PK-18

195-EN58
195-EN37
195-EN57
195-EN29
195-EN34

(85) SENSOR WATER IN FUEL


313-1663

EG1
EG2
EG3
EG4

B1

C959-F1 BR-18
H802-F2 GY-18

1
2

892-CL110 BR-18
893-CL143 GN-18

CONN 23

195-CL207 YL-18
N809-CL211 OR-18
N825-CL212 PK-18
614-CL208 PU-18

EN-C19
2733143

EG-C1
1134630
1
2
3
4

CONDNSR BKR 2
173-3175

769-F37 BU-18
770-F35 GN-18
833-F36 GY-18
835-F38 PU-18
A499-F18 BU-18
C958-F3 BU-18
C959-F1 BR-18
G434-F7 BU-18

F-C3
1552269
(105) SOLENOID MOTOR LEFT
269-4669

497-F32 BU-18

709-CL155 OR-18
892-CL110 BR-18
893-CL143 GN-18
A314-CL33 OR-18
A315-CL34 WH-18
A755-CL126 PK-18
A756-CL127 BU-18
A758-CL129 BR-18
A757-CL128 GY-18
C703-CL35 BR-18
C992-CL70 PU-18
E912-CL36 PU-18
E913-CL37 YL-18
F711-CL115 GN-18
F712-CL116 GY-18
F773-CL39 OR-18
F774-CL40 WH-18
F853-CL41 BR-18
F931-CL114 PK-18
G985-CL166 PU-18
H710-CL42 PK-18
H711-CL43 GN-18
H777-CL137 OR-18
H779-CL104 GN-18
J764-CL153 BR-18
J943-CL46 GN-18
J944-CL47 BU-18
J946-CL49 OR-18
J948-CL157 PK-18
J992-CL186 YL-18
J993-CL187 PK-18
K757-CL50 YL-18
K960-CL161 PK-18
K961-CL158 GN-18
L856-CL164 YL-18
L857-CL159 GN-18

CONN TO P-C10
PLATFORM HARNESS
[LOC SH 1 F-3]

614-CL204 PU-18
202-CL205 BK-18
N821-CL202 GN-18

202-CL133 BK-18
202-CL134 BK-18
202-CL188 BK-18
202-CL189 BK-18
202-CL26 BK-18
202-CL65 BK-18
202-CL130 BK-18
202-CL151 BK-18
202-CL197 BK-18
202-CL210 BK-18
202-CL205 BK-18
202-CL146 BK-14
202-CL29 BK-18
202-CL44 BK-18
202-CL73 BK-18
307-CL107 OR-18

CL-C32
2285856

E-C13
1552272
X922-E59 WH-18
X928-E33 GN-18
X923-E64 OR-18
X929-E8 BU-18

15

497-F34 BU-18
497-F23 BU-18

321-F9 BR-18
447-F5 PK-18
497-F32 BU-18
769-F37 BU-18
770-F35 GN-18
833-F36 GY-18
835-F38 PU-18
A499-F18 BU-18
C958-F3 BU-18
C959-F1 BR-18
G434-F7 BU-18
H802-F26 GY-18
J765-F10 BU-18
J766-F33 PU-18
M792-F29 BU-18
R993-F6 BR-18
R993-F17 BR-18
R997-F16 OR-18

195-CL177 YL-18
307-CL107 OR-18
308-CL71 YL-18

310-EN19 PU-8

R WIPER
113-8491

321-F9 BR-18
447-F5 PK-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

202-CL146 BK-14
307-CL107 OR-18
308-CL71 YL-18
515-CL1 GY-12
516-CL2 GN-14
517-CL18 BU-14
607-CL121 PK-14
608-CL122 GN-14
643-CL25 GN-18
709-CL155 OR-18

INJECTOR #3
320-0677

SWITCHED
POWER OUT

10

(83) SENSOR TRACK SPEED LEFT


319-6491

CL-C20
2144208

497-F34 BU-18
J766-F30 PU-18
769-F37 BU-18
835-F38 PU-18

1
2
3
4

(112) SW 4TH VALVE FLOAT


311-7069

UNSWITCHED
POWER OUT

BACKLIGHT
113-8490

200-CL77 BK-12
200-CL95 BK-12
200-CL123 BK-12

10

4 6

195-EN58 YL-14
306-EN47 GN-16
322-EN12 GY-18
403-EN38 GN-18
450-EN74 YL-18
451-EN75 BR-18
521-EN26 YL-16
522-EN27 WH-16
709-EN60 OR-18
892-EN20 BR-18
893-EN21 GN-18
915-EN23 GN-18
A958-EN53 WH-18
C831-EN63 GN-18
F711-EN44 GN-18
F712-EN42 GY-18
F868-EN79 OR-18
F869-EN78 PK-18
H708-EN52 OR-18
H801-EN7 PU-18
J764-EN66 BR-18
J765-EN59 BU-16
J807-EN76 BK-18
J808-EN77 BK-18
K943-EN14 OR-18
K944-EN24 YL-18
K946-EN31 OR-18
K947-EN25 YL-18

127-EN71 RD-10

RD-12
RD-6
RD-10
YL-18
PU-8
BR-18

C9

L872-CL162 BU-14
T744-CL160 WH-14

200-CL69 BK-14
200-CL8 BK-18
200-CL17 BK-18
200-CL20 BK-18
200-CL77 BK-12

127-EN10 RD-18
127-EN11 RD-18
127-EN13 RD-18
127-EN33 RD-18
127-EN71 RD-10
127-EN1 RD-14

127-EN1 RD-14

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

115-EN62
115-EN70
127-EN71
195-EN57
310-EN19
375-EN83

10

110-CL98 RD-16
125-CL9 OR-16
184-CL108 BU-14
195-CL177 YL-18

202-CL29 BK-18
202-CL44 BK-18
202-CL73 BK-18
202-CL198 BK-16
F-C2
1552272

195-CL206 YL-18
N805-CL200 BU-18
N822-CL201 BR-18
200-CL203 BK-18
1

115-EN62 RD-12
115-EN70 RD-6

EN-C12
1673693

INJECTOR #2
320-0677

Y950-E25 YL-18
Y951-E26 PU-18

C8

WINCH FILTER
BYPASS SWITCH
(ATCH)

(45) BREAKER HVAC BLOWER


229-8377

M795-E17 WH-18

BK-16
BK-16
BK-16
BK-16

CONN 43

C7

CONN 34

VS
GROUND
SIGNAL A
SIGNAL B

35A

C6

CONN TO GC-C1
ACCUGRADE
CSL HARN
[LOC SH 3 H-13]

87a

MAIN PWR
RELAY

C5

CONN 21

CL-C22
3E5179
110-CL98 RD-16
184-CL108 BU-14
892-CL110 BR-18
893-CL143 GN-18
K960-CL161 PK-18
K961-CL158 GN-18
L856-CL164 YL-18
L857-CL159 GN-18

87

EK1
EK2
EK3
EK4

1
2
3
4

C4

1
2
3
4
5
6
7
8
9
10
11
12

86

EK-C1
1134630

BR-18
GY-18
PK-18
YL-18

C3

(118) SW HYDRAULIC BYPASS #3


134-0404

M792-WH1 BU-16

CONN TO P-C17
PLATFORM HARN
[LOC SH 1 E-3]

X920-E57
X926-E35
X921-E58
X927-E34

30

C2

M792-WH1 BU-16

1
2
3
4
5
6
7
8
9
10
11
12

E-C12
1552272

85

C1

A499-F18 BU-18
C958-F3 BU-18
C959-F1 BR-18
G434-F7 BU-18
H802-F26 GY-18
J765-F10 BU-18
J766-F33 PU-18
M792-F29 BU-18
R993-F6 BR-18
R993-F17 BR-18
R997-F16 OR-18

1
2

SPARE 10A
113-8490

(117) SW HYDRAULIC BYPASS #2


134-0404

200-CL175 BK-18
200-CL176 BK-18
200-CL190 BK-18
200-CL191 BK-18
200-CL203 BK-18
200-CL27 BK-18
200-CL183 BK-18
200-CL118 BK-18
200-CL182 BK-18
200-CL172 BK-18
200-CL109 BK-14

+1
-2

EN-C25
2304011
375-EN83 BR-18
195-EN57 YL-18

FORWARD HORN

124-CL16 GN-12

F-C11
1552254

M792-F28 BU-16

322-HN1 GY-16
200-HN2 BK-16

1
2

(55) HORN FORWARD


164-9425

CONN 40

200-CL95 BK-12
200-CL6 BK-16
200-CL209 BK-18
200-CL142 BK-14
200-CL123 BK-12

(116) SW HYDRAULIC BYPASS #1


134-0404

HN-C1
1552269

10

CONN 35

517-CL18 BU-14
125-CL9 OR-16
A528-CL102 YL-16

CONN 38

HN-C2
3E3364

DOME/RADIO
113-8490

CONN 22

CL-C25
1552272
1
2
3
4

EN-C18
1552269
322-EN12 GY-18
200-EN67 BK-18

15

CONN TO AC-C1
HVAC HARN
[LOC SH 3 D-2]

50

FUSE FOR
MAIN PWR RLY

FR WIPER
113-8491

M792-F27 BU-16

CONN TO P-C16
PLATFORM HARN
[LOC SH 1 E-3]

YL-18
YL-18
YL-18
YL-18
YL-18

521-EN26 YL-16
522-EN27 WH-16

1
2

996-E10 GN-18

INJECTOR #1
320-0677

15

WASHER PUMPS

195-CL177
195-CL105
195-CL117
195-CL206
195-CL207

30

UNSWITCHED
FUSE

EN-C11
1552269

C506-CL87 WH-12

184-CL108 BU-14
1
2
3
4
5
6
7
8
9
10
11
12

X929-E8 BU-18
BATTERY + IN

WINCH (ATCH)
AE-C4
3E3364
521-AE4 YL-16
522-AE7 WH-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

NOTE A

RR WIPER
113-8491

200-F11 BK-18
321-F9 BR-18
447-F5 PK-18
497-F32 BU-18
506-F14 PU-18
507-F15 WH-18
529-F13 WH-18
530-F12 OR-18
769-F37 BU-18
770-F35 GN-18
833-F36 GY-18
835-F38 PU-18

(56) PRM
275-0490

D9

180-CL62 GN-14

F-C1
1552252

507-Y8 WH-18
200-Y4 BK-18

MOTOR

129-CL19 BU-16

(108) SOL WINCH REEL OUT


269-4669

15

CONN 36

1
2

WN-C4
1552269
F868-WN3 OR-18
J808-WN7 BK-18

D8

(61) WASHER PUMP REAR


209-4481
Y-C4
1237615

1
2
3
4

(107) SOL WINCH REEL IN


269-4669

D7

CONN TO AC-C4
HVAC HARN [LOC
SH 3 D-2]

CL-C24
1779654
515-CL1 GY-12
C558-CL12 BU-14
516-CL2 GN-14
200-CL123 BK-12

1
2

D6

CONN 32

125-CL3 OR-14
125-CL11 OR-14
125-CL10 OR-14
125-CL9 OR-16

200-CL8 BK-18
614-CL5 PU-18
200-CL17 BK-18
125-CL10 OR-14
A528-CL102 YL-16
200-CL142 BK-14

CONN 41

E-C1
2451042 J2

115-EN62 RD-12
115-EN70 RD-6

D5

124-CL93 GN-14
124-CL94 GN-14
124-CL16 GN-12

PU-18
BK-18
WH-18
WH-18
OR-18

F869-WN4 PK-18
J807-WN6 BK-18

Vs
GROUND
SIGNAL

D4

MOTOR

506-F14
200-F11
507-F15
529-F13
530-F12

1
2
3
4
5
6

GN-18
BR-18
WH-18

WN-C3
1552269

(110) HVAC ARC SUPPRESSOR


106-8704

1
2

A
B
C

D3

530-Y6 OR-18
200-Y3 BK-18

PU-18
WH-18
WH-18
OR-18

PU-18
BK-18
WH-18
WH-18
OR-18

709-WN1 OR-18
J764-WN5 BR-18
C831-WN2 GN-18

(86) SENSOR WINCH PRESSURE


214-6863

WN-C2
3E3370

D2

506-Y7
507-Y8
529-Y5
530-Y6

506-Y7
200-Y9
507-Y8
529-Y5
530-Y6

110-CL98 RD-16

1
2
3
4
5
6
7
8

(87) AC COMPRESSOR CLUTCH


178-9570 "A/C COMPRESSOR"

AE-C1
1552269
589-AE1 GN-18
522-AE2 WH-18

B +
HI
MED-HI
MED
LOW
A/C
GND
BACKLIGHTING (+)
BACKLIGHTING (-)
B +
SIGNAL
GND

BK-14
BK-14

1
2

709-EN60 OR-18
C831-EN63 GN-18
F868-EN79 OR-18
F869-EN78 PK-18
J764-EN66 BR-18
J807-EN76 BK-18
J808-EN77 BK-18

WN-C1
3E3388
709-WN1 OR-18
C831-WN2 GN-18
F868-WN3 OR-18
F869-WN4 PK-18
J764-WN5 BR-18
J807-WN6 BK-18
J808-WN7 BK-18

FP RR LTG
180-0614

(58) DOOR WASHER PUMP RH


209-4481
Y-C3
1237615

F-C9
1552273

1
2
3
4
5
6
7
8
9
10
11
12

A
B

EN-C17
1552264

CONDNSR BKR 1
173-3175

Y-C5
3E3382

125-CL11 OR-14
C546-CL101 WH-16
C558-CL12 BU-14
516-CL2 GN-14
517-CL18 BU-14

MOM

529-Y5 WH-18
200-Y2 BK-18

(48) HVAC CONTROL PANEL


267-5239

CL-C16
1552252

103-CL152 YL-14
105-CL24 RD-18

AE-C2
1552269
589-AE5 GN-18
522-AE6 WH-18

MOM

MOTOR

BK-18
BK-18
BK-18
BK-18
BK-18

87
87a

MOM

200-Y9
200-Y1
200-Y2
200-Y3
200-Y4

(57) DOOR WASHER PUMP LH


209-4481
Y-C2
1237615

85

MOM

(Dimensions: 48 inches x 35 inches)

36 Page,

KENR8665-01 VOL 2 of 3

30

86

(115) HVAC REFRIG PRESS SW


236-6923
NOTE: SWITCH SHOWN BEFORE CHARGE
IS APPLIED

20

506-Y7 PU-18
200-Y1 BK-18

1
5
2
4
3

HVAC ENGINE
AE-C3
1684999
521-AE4 YL-16
589-AE3 GN-16

MOM

C506-CL87 WH-12
C546-CL101 WH-16
200-CL6 BK-16
515-CL1 GY-12

(64) RELAY BLOWER HIGH


115-1615

CL-C18
9X1054

(60) WASHER PUMP FRONT


209-4481
Y-C1
1237615
MOTOR

15

10

L WIPER
113-8491

11

20

12

SPARE 20A
113-8492

13

MOM

14

115-FP26
115-FP35
118-FP21
119-FP22
120-FP23
122-FP20

103-FP5 YL-14
105-FP7 RD-18
106-FP24 WH-18
108-FP33 RD-18
110-FP16 RD-16
118-FP21 GY-16
119-FP22 PK-16
120-FP23 YL-16
122-FP20 BU-16
124-FP49 GN-14
124-FP50 GN-14
125-FP1 OR-14
129-FP11 BU-16
158-FP65 BR-14
158-FP66 BR-14
159-FP67 BU-14
159-FP68 BU-14
180-FP13 GN-14
184-FP51 BU-14
200-FP42 BK-18
308-FP2 YL-18
320-FP47 OR-16
506-FP69 PU-18
507-FP70 WH-18
529-FP71 WH-18
530-FP72 OR-18
607-FP43 PK-14
608-FP44 GN-14
614-FP12 PU-18
647-FP38 GN-16

RD-10
RD-10
GY-16
PK-16
YL-16
BU-16

WH-18
RD-18
PU-10
PU-10
PU-10
RD-10
GY-16
PK-16
YL-16
BU-16
BU-14
BR-12
BU-12
PU-18

112-FP29
142-FP75
158-FP18
120-FP23
112-FP28
106-FP24
118-FP21
119-FP22
112-FP27
159-FP19
122-FP20
614-FP12
115-FP26
108-FP33

PU-10
BU-14
BR-12
YL-16
PU-10
WH-18
GY-16
PK-16
PU-10
BU-12
BU-16
PU-18
RD-10
RD-18

124-FP9 GN-12
124-FP49 GN-14
124-FP50 GN-14
102-FP4 BU-14
103-FP36 YL-14
105-FP7 RD-18
110-FP16 RD-16
112-FP30 PU-10
112-FP31 PU-10
112-FP32 PU-10

125-FP1 OR-14
126-FP10 PK-14
126-FP62 PK-18
126-FP63 PK-14
129-FP11
130-FP25
140-FP76
141-FP77
142-FP75

BU-16
RD-14
BU-14
PK-14
BU-14

114-FP8 RD-14
115-FP35 RD-10
124-FP9 GN-12
125-FP1 OR-14
126-FP10 PK-14
129-FP11 BU-16
130-FP25 RD-14
140-FP76 BU-14
141-FP77 PK-14
180-FP13 GN-14
184-FP17 BU-14
195-FP14 YL-14
A101-FP15 GN-14

158-FP18 BR-12
158-FP65 BR-14
158-FP66 BR-14

159-FP19 BU-12
159-FP67 BU-14
159-FP68 BU-14

112-FP32 PU-10
125-FP1 OR-14
124-FP9 GN-12
180-FP13 GN-14
184-FP17 BU-14
112-FP31 PU-10
195-FP14 YL-14
103-FP36 YL-14
129-FP11 BU-16
A101-FP15 GN-14
112-FP30 PU-10
141-FP77 PK-14
140-FP76 BU-14
102-FP4 BU-14
110-FP16 RD-16
115-FP35 RD-10
126-FP10 PK-14
114-FP8 RD-14
105-FP7 RD-18
130-FP25 RD-14

CONN 37
180-FP13 GN-14

(97) SOLENOID IMPLEMENT OVERRIDE


304-1141

184-FP17 BU-14
184-FP51 BU-14
184-FP52 BU-14

EH-C9
1552269
1
2

WIRE GROUP COLOR DESCRIPTIONS

E918-EH15 GN-18
H708-EH16 OR-18
195-FP14 YL-14

GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

ELECTRO-HYDRAULIC VALVE

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON


200-FP3 BK-18
200-FP40 BK-16
200-FP41 BK-16
200-FP53 BK-18
200-FP42 BK-18

VOLTAGE CONVERTER OUTPUT CIRCUIT


STARTING CIRCUIT
START AID CIRCUIT
MACHINE CONTROL CIRCUIT
ENGINE CONTROL CIRCUIT

308-FP2 YL-18

HEATER AND AIR CONDITIONER CIRCUIT

320-FP47 OR-16

TURN SIGNAL / WIPER WASHER CIRCUIT

322-FP48 GY-14

CAT DATA LINK

506-FP69 PU-18

CAN DATA LINK

507-FP70 WH-18

RS-232 DATA LINK


IMPLEMENT CONTROL CIRCUIT

529-FP71 WH-18
FP-C10
1977259

CL-C19
1552272
709-CL156 OR-18
J764-CL154 BR-18
J948-CL157 PK-18

608-RL1 GN-18
200-RL12 BK-18

607-RL32 PK-18
200-RL30 BK-18

1
2

LH RR FLOOD LAMP ATCH


240-0102

RL-C6
1552269
608-RL13 GN-18
200-RL15 BK-18

200-RL8 BK-18
200-RL12 BK-18
200-RL15 BK-18
200-RL48 BK-14
200-RL11
200-RL30
200-RL35
200-RL49

607-RL10
607-RL51
607-RL32
607-RL33
200-RL48 BK-14
200-RL49 BK-14

(53) OROPS ROOF GROUND

1
2

POWER
GROUND

VI-18

CAL

1
2

FR LH LONG RNG
154-7986 STD
240-0101 ATCH

CONN 15

RL-C1
1552269
1
2

200-CL172
200-CL182
200-CL183
202-CL151
202-CL197
614-CL171
614-CL180
614-CL181
A314-CL33
A315-CL34
E912-CL36
E913-CL37

CL-C10
3E3364
607-CL121 PK-14
608-CL122 GN-14

CONN 33

PK-18
PK-14
PK-18
PK-18

BK-18
BK-18
BK-18
BK-18
BK-18
PU-18
PU-18
PU-18
OR-18
WH-18
PU-18
YL-18

608-RL1 GN-18
608-RL9 GN-18
608-RL13 GN-18
608-RL52 GN-14

RL-C9
1552269
607-RL33 PK-18
200-RL35 BK-18

RL-C7
1552269
607-RL10 PK-18
200-RL11 BK-18

RH RR FLOOD-LAMP STD
240-0102

1
2

4 6

10

(121) SW OPERATOR PARKING BRAKE


341-7478
CL-C13
2285856

FR RH LONG RNG
154-7986 STD
240-0101 ATCH

4 6

10

(67) RELAY LIGHTING #2


115-1615
FP-C4
9X1054
30
1
86
5
2
85 4
87
3
87a

126-FP62 PK-18

607-FP43 PK-14

BU-14
YL-14
GY-14
PU-18
WH-18

614-FP12 PU-18

NOTE B:

THE FOLLOWING WIRES ARE TO BE TWISTED TOGETHER


(AT LEAST 1 TURN/25mm)

CONNECTOR

YL-14
GN-16
BK-16
PK-14

NOTE F:

RD-14
RD-16
OR-16
GY-14

NOTE G:

(119) SW IMPLEMENT LOCKOUT


245-6033
CL-C14
2285856

CIRCUIT NOT CONNECTED

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

F711-GN
J813-BK
H708-OR
F870-BU

NOTE H:

AND
AND
AND
AND

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

F712-GY
U717-OR
P730-GN
J809-WH

L856-YL AND L857-GN


K960-PK AND K961-GN
J914-PU AND J913-GN

H#

892-BR AND 893-GN


450-YL AND 451-BR
J921-PK AND J922-GY

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

SERVICE WITH RADIO AS.-CR900


[PART NO. 305-6191]
INSERT PINS INTO RECEPTACLE AS. AFTER ASSEMBLY INTO DOOR

COLOR ABBREVIATIONS

FOR WINCH ATCH OPTION 2, ASSEMBLE CONNECTORS N-C1 AND N-C2


TO CONT A1 ECM 1. [SERVICE WITH ECM 1 PART NO. 300-3631]
CONNECTOR N-C10 TO REMAIN ASSEMBLED TO CONNECTOR N-C8.
JUMPER WIRE N970 TO REMAIN IN CONNECTOR N-C10.
[SERVICE WITH HARNESS N PART NO. 269-7697]
FOR WINCH WITH 4TH VALVE FUNCTION ATCH OPTION 2,
ASSEMBLE CONNECTORS N-C1 AND N-C2 TO CONT A1 ECM 1.
[SERVICE WITH ECM 1 PART NO. 300-3631].
DISASSEMBLE CONNECTOR N-C8 FROM N-C10. ASSEMBLE CONNECTORS
N-C8 AND N-C9 TO CONT A1 ECM 2. [SERVICE WITH ECM 2 PART NO. 300-3631]
TIE-WRAP CONNECTOR N-C10 TO HARNESS BREAKOUT.
[SERVICE WITH HARNESS N PART NO. 269-7697]
DOUBLE UPPERCASE LETTERS REPRESENT LOWER CASE LETTERS ON ACTUAL CONNECTOR
FOR RIPPER ATCH OPTION 2, ASSEMBLE CONNECTORS N-C1 AND N-C9 TO
CONT A1 ECM 1. [SERVICE WITH ECM 1 PART NO. 300-3631]
CONNECTOR N-C10 TO REMAIN ASSEMBLED TO CONNECTOR N-C8 .
JUMPER WIRE N970 TO REMAIN IN CONNECTOR N-C10.
[SERVICE WITH HARNESS N PART NO. 269-7697]

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

PART NO.

A
AC
AE
AH
C
CL
E
E
EG
EH
EH
EK
EN
EN
F
F
FA
FC
FN
FN
FP
FV
GA
GC
GF
GH
GJ
GP
GR
GV
GW
HN
LA
LH
LW
MR
NE
NE
P
P
PL
RA
RF
RH
RW
RL
R
W
WN
WN
Y

192-7805
276-4299
249-9048
249-9034
318-6093
318-6094
304-5165
318-6115
285-1973
249-9024
318-6100
285-1973
245-6040
318-6098
245-6037
318-6099
269-7686
245-6044
249-9065
318-6125
318-6095
318-6106
311-0295
249-9033
249-9031
249-9032
327-6133
249-9030
311-0305
311-0297
249-9035
269-7648
269-7656
249-9049
249-9060
249-9028
311-0302
327-6134
311-0294
318-6097
249-9069
269-7657
318-6105
249-9050
249-9061
245-6032
245-6043
185-4303
269-7667
318-6124
249-9062

WH
WH

249-9067
318-6127

AA
CC
EE
FF
GG
HH
LL

249-9072
249-9019
269-7658
249-9017
327-6138
249-9018
327-6139

239-5276 CHG 02 WIRING SYSTEM DIAGRAM


CHG SHEET NO. COORD LOC
DESCRIPTION
HARNESS AS.
00
SH 1
G-11
AIR SEAT
01
SH 3
D-2
HVAC
02
SH 2
I-7
AC COMPRESSOR
02
SH 3
D-8
GR CONT - AS400 BULKHEAD
03
SH 1
H-8
CONSOLE EROPS
01
SH 2
G-8
CONSOLE OROPS
01
SH 2
H-1
ELECTRONIC ENGINE
00
SH 2
H-1
ELECTRONIC ENGINE (FIREPLOW)
02
SH 2
H-3
INJECTOR CYLINDER JUMPER
04
SH 2
C-13
ELECTRO-HYDRAULIC
01
SH 2
C-13
ELECTRO-HYDRAULIC (FIREPLOW)
02
SH 2
I-3
INJECTOR CYLINDER JUMPER
08
SH 2
G-5
ENGINE AND HYSTAT
01
SH 2
G-5
ENGINE AND HYSTAT (FIRE PLOW)
06
SH 2
H-12
CASE
01
SH 2
H-12
CASE (FIRE PLOW)
00
SH 2
F-15
BACKUP ALARM
03
SH 1
E-11
DASH
02
SH 3
A-2, A-5
WINCH - CASE
01
SH 3
A-2, A-5
WINCH - CASE (FIRE PLOW)
00
SH 2
C-7
FUSE PANEL
02
SH 3
A-15
5TH VALVE (FIRE PLOW)
00
SH 3
H-11
ACCUGRADE DASH
05
SH 3
I-13
ACCUGRADE CONSOLE
01
SH 3
D-11
ACCUGRADE FRONT
02
SH 3
D-9
ACCUGRADE HOOD
00
SH 3
F-7
ACCUGRADE GPS DISPLAY
03
SH 3
G-13
ACCUGRADE POWER MODULE
00
SH 3
I-15
ACCUGRADE ROOF
01
SH 3
H-7
ACCUGRADE LASER DISPLAY
02
SH 3
G-4
GATEWAY WORLDVIEW
01
SH 2
I-5
HORN
04
SH 1
H-10
LEFT ARMREST
02
SH 3
D-8
GR CONT - LEFT BULKHEAD
01
SH 3
I-1
LH DOOR
01
SH 3
G-1
MACHINE SECURITY SYSTEM
02
SH 3
B-6
WN-RIP (OPTION 1)
00
SH 3
B-6
WN-RIP (OPTION 1) (FIRE PLOW)
01
SH 1
H-7
PLATFORM
01
SH 1
H-7
PLATFORM (FIREPLOW)
03
SH 3
I-4
PRODUCT LINK
03
SH 1
G-11
RIGHT ARMREST
02
SH 3
E-13
CAB (FIRE PLOW)
02
SH 3
D-8
GR CONT - RIGHT BULKHEAD
02
SH 3
H-1
RH DOOR
05
SH 2
B-12
ROOF - OROPS
05
SH 1
B-14
ROOF - EROPS
02
SH 3
F-1
A/C CONDENSER GP
00
SH 2
I-5
WINCH PUMP
01
SH 2
I-5
WINCH PUMP (FIRE PLOW)
02
SH 2
I-15
WASHER PUMPS
WIRE AS.
01
SH 2
H-15
HYD BYP SW
01
SH 2
H-15
HYD BYP SW (FIRE PLOW)
CABLE AS.
03
SH 2
F-7
POS (STARTER TO ALT)
04
SH 2
F-7
NEG (DISC SW TO GND)
03
SH 2
G-7
POS (BAT. TO STARTER)
06
SH 2
G-7
POS (BAT. TO ST TO JCT BLK)
00
SH 2
D-7
POS (PWR STUD TO MAIN BRKR)
04
SH 2
G-7
NEG (BAT. TO DISC SW)
00
SH 2
D-7
POS (MAIN BRKR TO MPR)

ATCH

ATCH

ATCH
ATCH

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

ATCH
ATCH

ATCH
ATCH

Components are shown installed


Components
on a fullyare
operable
shown installed
machine on
with
a the
fullykey
operable
and engine
machine
off, with
transmission
the key and
shifter
engine off, transmission shifter
in neutral and with parking brake
in neutral
set. and with parking brake set.
Refer to the appropriate Service
ReferManual
to the appropriate
for Troubleshooting,
Service Manual
Specifications
for Troubleshooting,
and Systems Specifications
Operations. and Systems Operations.

ATCH

THIS SCHEMATIC IS
THIS
FORSCHEMATIC
THE D3K, D4K,
IS FOR
D5KTHE
TRACK-TYPE
_ _ _ _ _ _ _TRACTOR
_ _ _ _ _ _ELECTRICAL
_ _ _ _ _ _ _ _SYSTEM
____
PART NUMBER: 239-5276,
PART CHANGE:
NUMBER:02,
XXX-XXXX,
VOLUME:CHANGE:
1 of 3: ENGINE
XX, VERSION:
& CAB XX

FUSE PANEL

OROPS CONSOLE

DESCRIPTION

ASSEMBLE TERMINALS TO DESIGNATED STUD

FR RH FLOOD LAMP ATCH


240-0102

10

HIGHWAYS

NOTE A:

200-CL182 BK-18
202-CL197 BK-18
200-CL183 BK-18

11

OTHER COLOR DESCRIPTIONS

CONN 39

DESCRIPTION

NOTE K:

12

ACCUGRADE CONTROL CIRCUIT


CONN TO
SERV CONN

NOTE

NOTE J:

13

CAN DATA LINK B

CIRCUIT CONNECTED
892-FP54 BR-18
893-FP55 GN-18
A101-FP15 GN-14
F711-FP73 GN-18
F712-FP74 GY-18

OROPS ROOF

14

A
B
C
D
E
F
G
H
J

SYMBOL

NOTE C:
114-FP45
114-FP46
320-FP47
322-FP48

893-FP55 GN-18
892-FP54 BR-18
F712-FP74 GY-18
F711-FP73 GN-18

CAN DATA LINK A

647-FP38 GN-16
647-FP39 GN-16
647-FP37 GN-16

102-FP4 BU-14
647-FP39 GN-16
200-FP41 BK-16
608-FP44 GN-14

103-FP34
647-FP37
200-FP40
607-FP43

126-FP62 PK-18
200-FP53 BK-18

200-FP53 BK-18
892-FP54 BR-18
893-FP55 GN-18
F711-FP73 GN-18
F712-FP74 GY-18

608-FP44 GN-14

529-FP71 WH-18
140-FP76 BU-14
530-FP72 OR-18
126-FP63 PK-14
892-FP54 BR-18
141-FP77 PK-14
893-FP55 GN-18
142-FP75 BU-14
F711-FP73 GN-18
130-FP25 RD-14
F712-FP74 GY-18

(65) RELAY HORN


115-1615
FP-C5
9X1054
30
1
86
5
2
85 4
87
3
87a

PU-18
YL-18
PU-18
PU-18
8

1
2

200-CL172 BK-18
202-CL151 BK-18

614-CL181
E913-CL37
E912-CL36
614-CL180

608-RL9 GN-18
200-RL8 BK-18

530-FP72 OR-18
A101-FP15 GN-14
184-FP52
195-FP14
322-FP48
506-FP69
507-FP70

(66) RELAY LIGHTING #1


115-1615
FP-C3
9X1054
30
1
86
5
2
85 4
87
3
87a

A315-CL34 WH-18
A314-CL33 OR-18
614-CL171 PU-18

RL-C8
1552269

1
2

CONN TO P-C2
PLATFORM HARNESS
[LOC SH 1 C-3]

SIGNAL

FR LH FLOOD LAMP ATCH


240-0102

BK-18
BK-18
BK-18
BK-14

NOTE A

WH-18
BR-18
YL-18

WINCH-RIPPER
LEVER (ATCH)

607-RL51 PK-14
608-RL52 GN-14

BK-16
BK-16

1
2
3
4

RL-C5
1552269

RL-C11
1552269
BK-16
BK-16

(54) HANDLE WINCH/RIPPER


307-4673

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

FP-C9
9W1951

IDENT

135

(GR) HARNESS

CONN 17

CONN 47

CONN 2
CONN 1

Electrical System Voltage Above Normal

168 - 04

Electrical System Voltage Below Normal

248 - 02

Invalid Cat Data Link Data

248 - 09

Cat Data Link Not Communicating

248 - 12

Cat Data Link Malfunction

262 - 03

5 Volt Sensor Power Supply Voltage Above Normal

262 - 04

5 Volt Sensor Power Supply Voltage Below Normal

497 - 3

Tilt Right Solenoid Shorted High

497 - 5

Tilt Right Solenoid Open Circuit

497 - 6

Tilt Right Solenoid Current Above Normal

498 - 3

Tilt Left Solenoid Shorted High

498 - 5

Tilt Left Solenoid Open Circuit

CONN 49
CONN 57
CONN 48
CONN 52

154

CONN 5

498 - 6

Tilt Left Solenoid Current Above Normal

874 - 3

Mode Select Switch Open/Shorted High

874 - 4

Mode Select Switch Short to Ground

875 - 3

Manual Select Switch Open/Shorted High

875 - 4

Manual Select Switch Short to Ground

1197 - 3

Blade Lower Solenoid Shorted High

1197 - 5

Blade Lower Solenoid Open Circuit

1197 - 6

Blade Lower Solenoid Current Above Normal

1198 - 3

Blade Raise Solenoid Shorted High

1198 - 5

Blade Raise Solenoid Open Circuit

1198 - 6

Blade Raise Solenoid Current Above Normal

148
163
160
159

166

147

D3K, D4K and D5K


Track-Type Tractor
Electrical System

CONN 54

2114 - 3

Blade Control Handle Trigger Switch Open/Shorted High

2114 - 4

Blade Control Handle Trigger Switch Short to Ground

2233 - 0

Blade Lower Pilot Pressure Data Above Normal

2233 - 1

Blade Lower Pilot Pressure Data Below Normal

2233 - 3

Blade Lower Pilot Pressure Voltage Above Normal

2233 - 4

Blade Lower Pilot Pressure Voltage Below Normal

2234 - 3

Hydraulic Pump Boost Pressure Solenoid Shorted High

2234 - 5

Hydraulic Pump Boost Pressure Solenoid Open Circuit

2234 - 6

Hydraulic Pump Boost Pressure Solenoid Current Above Normal

2235 - 3

Counterbalance Valve Bypass Solenoid Shorted High

2235 - 5

Counterbalance Valve Bypass Solenoid Open Circuit

2235 - 6

Counterbalance Valve Bypass Solenoid Current Above Normal

2324 - 3

Voltage of the solenoid circuit is above normal for the solenoid


valve (2) for the counterbalance valve.

2324 - 5

An open in the circuit exists for the solenoid valve (2) for the
counterbalance valve.

2324 - 6

There is a short to ground in the solenoid circuit for the solenoid


valve (2) for the counterbalance valve.

CONN 51

CONN 53

(GC) HARNESS
CONN 50
164

D3K:
FFF1-UP (XL)
LLL1-UP (LGP)
JTD1-UP (LGP)

146

D4K:
MMM1-UP (XL)
RRR1-UP (LGP)

D5K:
WWW1-UP (XL)
YYY1-UP (LGP)
JLF1-UP (LGP)

145
158

157

CONN 19

The is a diagnostic code that indicates which circuit is faulty.

144
CONN 18

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

156 GPS NOT SHOWN

155 GPS NOT SHOWN

CONN 20

Diagnostic Codes For The Accugrade Laser System

CONN 25

Display (CB), Electronic Mast (EM), Laser Receiver (LR)


Diagnostic
Code

Description
Display Fault Messages

Volume 3 of 3: Accugrade and Attachments


For Engine Serial Numbers C4E239-UP

126

CB 1

Set Limits Fault

CB 2

Lost Beam, Check Setup

CB 3

Calibration Failure, Check Setup

CB 4

Calibration Failure, Check Valve Hardware

CB 5

Calibration Failure, Restart

CB 6

Wrong Blade Motion, Check Valve Hardware

CB 7

Calibration Failure, Restart

CB 8

No Blade Movement, Check Valve Hardware

CB 9

Calibration Failure, Restart

CB 10

Set Limits Fault, Restart

CB 11

Low Voltage, Service

CB 12

System Hours Lost, Continue

CB 13

Valve Calibration Lost, Recalibrate

CB 14

Memory Error, Recalibrate Valves

CB 15

Memory Fault, Service

CB 16

Linked Mode Sensor Missing, Check EM and LR Connections

CB 17

CAN Network Failure, Service

CB 18

CAN Network Failure, Service

CB 19

CAN Network Failure, Service

CB 20

CAN Controller Hardware Error, Check

CB 21

Remote AM Swith Failure, Service

CB 22

VM Missing, Service

CB 23

Unsupported Device, Cycle Power

CB 24

Duplicate Left/Right Device, Service

CB 25

Elevation Limit Left, Check Bench Setup

CB 26

Elevation Limit Right, Check Bench Setup

CB 27

Internal Fault, Cycle Power

CB 28

Invalid Serial Number, Service

CB 29

VM Intermittant, Check Connection

CB 30

Duplicate Sensor Serial Number, Service

CB 31

Recalibrate Linked Mode Elevation

CB 32

ECM Disconnected, Service

CB 33

VM Failure, Service

CB 34

VM Failure, Service

CB 35

VM Fault, Service

CB 36

Left Laser Receiver Missing

CB 40

Laser receiver hardware failure, Service

CB 41

Control Latency, Cycle Power

CB 42

Control Latency, Cycle Power

CB 43

Laser Interference, Check Laser Setup

CB 44

Laser Interference, Check Laser Setup

CB 46

Slope ratio out of limits

CB 47

Sensor Missing, Check Harness Connections

CB 48

Invalid Password

CB 49

Password Expired

CB 50

Serial Number Fault, Service

CB 52

Sensor not Supported, Reconfigure

CB 56

Reference Target Not Found, Service

CB 57

Password Expired

CB 61

Service Agreement Expired

CB 62

VM Fault, Service

CB 63

Calibration Fault, Check Setup


Laser Receiver Fault Messages

CONN 7
184

131

2011 Caterpillar, All Rights Reserved

CONN 6

HVAC WIRING

ACCUGRADE HOOD WIRING

PRODUCT LINK WIRING

Component

142

Actuator, Water Valve

129

CONN 29

CONN 55
165

141

162

129

CONN 4

F-2

Control, Product Link PL121SR

E-1

130

CONN 5

I-13, J-2

Control, Product Link PL300SR

B-5

131

CONN 6

B-11

132

CONN 7

A-11

133

CONN 12

E-7

C-14

Control, Ripper/Winch

B-14

Control, Winch

D-14

134

CONN 14

H-12

Diode, HVAC

C-8

135

CONN 16

E-3
E-3

Display, Accugrade (GPS)

C-6

136

CONN 17

Display. Accugrade (Laser)

J-5

137

CONN 18

A-7, D-3

Indicator, Seat Belt

G-2

138

CONN 19

B-7, E-3

Lever, 4th Valve Lever

I-2

139

CONN 20

B-7
F-14

Lever, 5th Valve Lever

I-2

140

CONN 25

Light Bar, Left

J-8

141

CONN 26

B-12, E-14
B-12, E-14
D-7

Light Bar, Middle

J-8

142

CONN 27

Light Bar, Right

J-8

143

CONN 28

Mast, Electric (LH)

G-9

144

CONN 29

D-7

145

CONN 44

F-14

F-9
B-8

146

CONN 45

A-12

Motor, Condenser # 1

D-11

147

CONN 46

C-12

Motor, Condenser # 2

C-10

148

CONN 47

F-12

E-5

149

CONN 48

F-12
G-12

Motor, Door Wiper (RH)

D-5

150

CONN 49

Motor, Wiper (Front)

I-1

151

CONN 50

Motor, Wiper (Rear)

I-4

152

CONN 51

153

CONN 52

154

CONN 53

I-10

CONN 54

J-10

Receiver, GPS (RH)

F-10

156

CONN 55

F-8, H-8

CONN 56

G-8, J-8

Receiver, Laser (LH)

G-9

157

Receiver, Laser (RH)

F-9

158

Relay, Condenser #1

D-10

159

Relay, Condenser #2

C-10

160

Relay, Seat Belt Indicator


Resistor, B Terminal #1

F-2
H-8

161

Resistor, B Terminal #2

G-12

163

A-8
H-8

164

G-12

166

Solenoid, 5th Valve (Lower)

F-3

167

Solenoid, 5th Valve (Raise)

F-3

168

A-11

169

Resistor, D Terminal #2

LR 4

Serial Number Format Fault, Service

LR 5

Serial Number Format Fault, Service

EM 2
EM 15
EM 21
EM 23
EM 24
EM 25
EM 26
EM 29
EM 30
EM 31
EM 32

Solenoid, Drive Away (Option #1)

(FC) HARNESS
CONN 14

185
CONN 54

CONN 57

Harness And Wire Electrical Schematic Symbols


Symbols

Pressure
Symbol

Temperature
Symbol

Product Link Service Tool

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

J-12

155

Serial Number Format Fault, Service

Internal Failure, Service


Limit Switch Failure, Service
Motor/Encoder Fault, Service
Elevation Fault, Verify Bench
Memory Fault, Service
Memory Fault, Service
Memory Fault, Service
Memory Fault, Service
Internal Fault, Service
Motor/Encoder Fault, Service
Memory Fault, Service
Check Connection, Check Harness Connection

F-11

G-10

Memory Fault, Service

EM 1

Accugrade Test Port

Receiver, GPS (LH)

LR 3

Elevation Limit, Check Bench Setup


Electric Mast Fault Messages

I-12

I-2
J-14

LR 2

LR 148

Accugrade Service Connector

Port, Power #2
Radio, Accugrade

Resistor, Blower Speed


Resistor, D Terminal #1

127

E-2

CONN 3

Memory Fault, Service

Check Connection

D-8, I-4

128

LR 1

LR 21

D-8, I-4

127

Communication Fault, Service

End of Travel, Check Setup

CONN 1

C-7
C-5

LR 0

Flash Program Fault, Retry

126

I-10

Motor, Door Wiper (LH)

137 NOT SHOWN

A-9

Alarm, Accugrade

Motor, Blower

CONN 56

Machine
Location

Coil, MSS Exciter


Control, Machine Security

Mast, Electric (RH)

136

Schematic
Location

Connector Number

Schematic
Location

CONN 2

Control, Ripper

143

LR 6

Volume 3 - Connector Location

Volume 3 - Component Location

128

LR 20

Printed in U.S.A.

CONN 44

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

E-1

The connectors shown in this chart are for harness to harness


connectors. Connectors that join a harness to a component are
generally located at or near the component.
See the Component Location Chart.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

162

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

165

Solenoid, Drive Away (Option #2)

C-11

170

Solenoid, Free Spool (Option #1)

A-11

171

Solenoid, Free Spool (Option #2)

C-11

172

Solenoid, Ripper (Lower) (4th Valve)

B-12

173

Solenoid, Ripper (Lower) (Option #2)

E-12

174

Solenoid, Ripper (Raise) (4th Valve)

B-12

175

Solenoid, Ripper (Raise) (Option #2)

E-12

176

Solenoid, Winch Brake (Option #1)

A-11

177

Solenoid, Winch Brake (Option #2)

C-11

178

Switch, 5th Valve Float

H-2

179

Switch, Lights (Front #1)

G-2

180

Switch, Lights (Front #2)

G-2

181

Switch, Lights (Rear)

H-2

182

Switch, Seat Belt

F-2

183

Switch, Thermostat

B-8

184

Module, Power

I-11

185

Harness and Wire Symbols

Related Electrical Service Manuals


Title

Form Number

Machine Control:

KENR6176

Engine Control:

KENR5390

Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for Connector Plug

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

2
Plug

Volume 3 - Resistor Specifications


Part No.
134-2540

Component Description
Resistor:

Resistance (Ohms)

CAN B & CAN D

120

At room temperature unless otherwise noted.

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
9X-1123

Fuse (5 Amps)

325-AG135 PK-14
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".

CONN 53

ACCUGRADE CONSOLE WIRING

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

CONN 26

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.
Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

151

175

CONN 26

CONN 1

152

CONN 2

10

CONN 27

CONN 27

Data valid but above normal operational range.

(N) HARNESS

(NE) HARNESS

176

133
134

CONN 46

173
NOT SHOWN 132

CONN 45
174

The FMI is a diagnostic code that indicates what type of failure has occurred.

153

183

179

(FN) HARNESS

CONN 5

(FN) HARNESS

149

150

182
RIPPER/WINCH CONTROL

177

171
178

WINCH AR

168
169

172
(RW) HARNESS

180

170

167

(LW) HARNESS

181
WINCH AR
138

CONN 12

CONN 28

CONN 4
CONN 3
140
161

139

CONN TO C-C19 or CL-C19

FIREPLOW 5TH VALVE WIRING

WINCH\RIPPER WIRING (OPTION 1)

WINCH\RIPPER WIRING (OPTION 2)

FIREPLOW CAB WIRING

Component
Part Number

DOOR WIPER WIRING

Wire Gauge
Wire Color

(Dimensions: 48 inches x 35 inches)

Component

168 - 03

KENR8665-01 VOL 3 of 3

CID-FMI

KENR8665-01
February 2011

CONN 16
130

36 Page,

Component Identifiers (CID)


Module Identifier (MID)
Accugrade Laser System
Implement ECM (MID No. 114)

14

13

12

11

10

ACCUGRADE (ATCH)

(Dimensions: 48 inches x 35 inches)

A
B
C
D
E
F
G
H

N957-GR6 PK-18
N961-GR11 PK-18
N958-GR10 OR-18
N960-GR7 OR-18

110-GC2 RD-16

184-GC6 BU-14
T744-GC10 WH-14
K960-GC14 PK-18
K961-GC17 GN-18
L856-GC20 YL-18
L857-GC23 GN-18
N957-GC28 PK-18
N958-GC29 PK-18
N961-GC30 OR-18
N967-GC33 GY-18
N976-GC32 PU-18
N960-GC31 OR-18

1
2
3
4
5
6
7
8
9
10
11
12

184-GC5 BU-14
184-GC6 BU-14
184-GC37 BU-18

GC-C3
1552252
184-GC1 BU-14

110-GC2 RD-16
184-GC1 BU-14
892-GC8 BR-18
893-GC9 GN-18
K960-GC12 PK-18
K961-GC15 GN-18
L856-GC18 YL-18
L857-GC21 GN-18

892-GC8 BR-18
893-GC9 GN-18
K960-GC14 PK-18
K960-GC13 PK-18

CONN 51

K960-GC40 PK-18
K960-GC12 PK-18

K960-GC41 PK-18

GA-C4
3E5179
110-GA1 RD-16
184-GA3 BU-14
892-GA66 BR-18
893-GA68 GN-18
K960-GA23 PK-18
K961-GA26 GN-18
L856-GA29 YL-18
L857-GA32 GN-18

1
2
3
4
5
6
7
8
9
10
11
12

T744-GC7 WH-14

GA-C6
2305008
184-GA44 BU-18
T744-GA47 WH-18
E752-GA51 YL-18
E753-GA53 WH-18

GA-C7
2305008
184-GA45 BU-18
T744-GA48 WH-18
E752-GA50 YL-18
E753-GA54 WH-18

T744-GA13 WH-14

CONN 54

K960-GC42 PK-18

CONN TO C-C22
EROPS CSL HARN
OR CL-C22
OROPS CSL HARN
[C-C22 LOC SH 1 H-14]
[CL-C22 LOC SH 2 H-11]

CONN 5

ACCUGRADE
SERVICE
CONNECTOR

CONN 50

GC-C1
1552252
110-GC2 RD-16
184-GC5 BU-14
892-GC8 BR-18
893-GC9 GN-18
K960-GC13 PK-18
K961-GC16 GN-18
L856-GC19 YL-18
L857-GC22 GN-18

1
2
3
4
5
6
7
8
9
10
11
12

A
B
C
D
E
F
G
H
J

184-GA3 BU-14

K961-GC43 GN-18
K961-GC15 GN-18

N957-GC28
N958-GC29
N961-GC30
N967-GC33
N976-GC32
N960-GC31

K961-GC25 GN-18

L856-GC19 YL-18
L856-GC20 YL-18

L856-GC18 YL-18

L857-GC22 GN-18
L857-GC23 GN-18

L857-GC21 GN-18

L872-GC4 BU-18
N957-GC28 PK-18
N958-GC29 PK-18
N960-GC31 OR-18
N961-GC30 OR-18
N967-GC33 GY-18
N976-GC32 PU-18
T744-GC3 WH-14
T744-GC10 WH-14
T744-GC46 WH-18

K961-GC45 GN-18
K960-GC42 PK-18

PK-18
PK-18
OR-18
GY-18
PU-18
OR-18

GA-C5
1552264
N957-GA37
N958-GA38
N961-GA39
N967-GA40
N976-GA41
N960-GA43

1
2
3
4
5
6
7
8

184-GA44 BU-18
184-GA45 BU-18
184-GA46 BU-18

PK-18
PK-18
OR-18
GY-18
PU-18
PK-18

GC-C7
2532695
L872-GC4 BU-18

A
B
C
D
E
F

K960-GC24 PK-18
K961-GC25 GN-18

T744-GC7 WH-14
T744-GC35 WH-18

CONN 14

A101-GP4 GN-14
200-GP2 BK-14
184-GP5 BU-14
200-GP3 BK-14

184-GP5 BU-14

(127) ACCUGRADE ALARM


167-8712

K960-GA23 PK-18

200-GP1 BK-14

K961-GA28 GN-18
K961-GA65 GN-18

L856-GA29 YL-18

L856-GA31 YL-18
L856-GA67 YL-18

L857-GA32 GN-18

L857-GA34 GN-18
L857-GA69 GN-18

L872-GP6
T744-GP7
L873-GP8
T745-GP9
200-GP12
200-GP10

BU-14
WH-14
GY-14
YL-14
BK-18
BK-18

N957-GA37
N958-GA38
N960-GA43
N961-GA39
N967-GA40
N976-GA41

WH

110-GV1 RD-16
184-GV18 BU-18
892-GV21 BR-18
893-GV20 GN-18
A106-GV12 YL-18
C218-GV13 BK-18
E752-GV8 YL-18
E753-GV9 WH-18
T744-GV15 WH-16

E752-GV8 YL-18
E753-GV9 WH-18
T744-GV10 WH-18

110-GV1 RD-16
184-GV18 BU-18
892-GV21 BR-18
893-GV20 GN-18
A106-GV12 YL-18
C218-GV13 BK-18
E752-GV8 YL-18
E753-GV9 WH-18

K960-GV11 PK-18

A106-GV12 YL-18
C218-GV13 BK-18

K960-GV11 PK-18
K961-GV5 GN-18
L856-GV6 YL-18
L857-GV7 GN-18

CONN 56

PK-18
PK-18
PK-18
OR-18
GY-18
PU-18
T744-GA48 WH-18
T744-GA49 WH-18
T744-GA47 WH-18
T744-GA63 WH-16

T744-GA13 WH-14

PM PWR 1 A
SW RTN 1 B
SW PWR 2 C
SW RTN 2 D
AWAKE E
AWAKE RTN F

A
B
C
D
E
F
G
H

RD
BK
OR

12

GP-C3
6D5257

GN-14
BU-14
GY-14
WH-14
YL-14

1
2
3
4

(143) LIGHT BAR RIGHT


286-9124
PWR
GND
RS232-RX
RS232-TX

FOR GPS OPTION


CONN TO GJ-C2
ACCUGRADE GPS HARN
GA-C9 GV-C2
[LOC SH 3 F-8]
1552252 3E5179
1
110-GA1 RD-16
2
184-GA35 BU-18
3
892-GA66 BR-18
4
893-GA68 GN-18
5
A106-GA61 YL-18
6
C218-GA62 BK-18
7
E752-GA59 YL-18
8
E753-GA60 WH-18
9
T744-GA63 WH-16
10
N958-GA38 PK-18
11
N960-GA43 PK-18

K960-GA25 PK-18
K960-GA64 PK-18

K961-GA26 GN-18

(185) POWER MODULE


226-9169
+ BATTERY A
GROUND B
+ BATTERY C
GROUND D

A
B
C
D
E
F
G
H

200-GP2 BK-14
200-GP3 BK-14
200-GP10 BK-18
200-GP12 BK-18

A101-GP4
L872-GP6
L873-GP8
T744-GP7
T745-GP9

WH

K961-GV5 GN-18
L856-GV6 YL-18
L857-GV7 GN-18

E753-GA53 WH-18
E753-GA54 WH-18
E753-GA55 WH-18
E753-GA60 WH-18

CONN TO
LASER DISPLAY

GP-C2
3R9965

CONN TO P-C15
PLATFORM HARN
[LOC SH 1 A-3]

RD
BK
OR

(142) LIGHT BAR MIDDLE


286-9124
PWR
GND
RS232-RX
RS232-TX

E752-GA50 YL-18
E752-GA51 YL-18
E752-GA52 YL-18
E752-GA59 YL-18

ACCUGRADE CONSOLE

A101-GP4 GN-14
184-GP5 BU-14
200-GP1 BK-14
L872-GP6 BU-14
T744-GP7 WH-14
L873-GP8 GY-14
T745-GP9 YL-14

1
2
3
4

893-GV20 GN-18
892-GV21 BR-18

A106-GA61 YL-18
C218-GA62 BK-18

C218-GA62 BK-18
A106-GA61 YL-18

1
2
3
4
5
6
7
8
9
10
11
12

WH

110-GV1 RD-16
T744-GV2 WH-18
184-GV18 BU-18

892-GA66 BR-18
893-GA68 GN-18

CONN 53

T744-GC35 WH-18

GP-C1
3E5179

184-GA35 BU-18

184-GA4 BU-18
GC-C4
3E3388

K961-GC45 GN-18

GC-C5
8T8736
184-GC37 BU-18
T744-GC46 WH-18

GA-C8
2305008
184-GA46 BU-18
T744-GA49 WH-18
E752-GA52 YL-18
E753-GA55 WH-18

110-GA1 RD-16

K961-GC44 GN-18

L872-GC4 BU-18
T744-GC3 WH-14

RD
BK
OR

K960-GC24 PK-18

K961-GC16 GN-18
K961-GC17 GN-18

ACCUGRADE
ROOF (ATCH)

1
2
3
4

GV-C1
1471444

(141) LIGHT BAR LEFT


286-9124
PWR
GND
RS232-RX
RS232-TX

K960-GA64
K961-GA65
L856-GA67
L857-GA69

FOR GPS OPTION


CONN TO GJ-C3
ACCUGRADE GPS HARN GA-C10
[LOC SH 3 F-8]
1552254
PK-18
GN-18
YL-18
GN-18

N976-GA41
N967-GA40
N961-GA39
N957-GA37

PU-18
GY-18
OR-18
PK-18

GA-C2
1552267
K960-GA25 PK-18
K961-GA28 GN-18
GA-C3
1552267
L856-GA31 YL-18
L857-GA34 GN-18

H
GRADE CONTROL - POWER MODULE

GV-C3
1907613
K960-GV11 PK-18
K961-GV5 GN-18
L856-GV6 YL-18
L857-GV7 GN-18

1
2
3
4
5
6
7
8
9
10
11
12

T744-GV2 WH-18
T744-GV10 WH-18

T744-GV15 WH-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

106-RF3 WH-18
106-RF40 WH-18
108-RF43 RD-18
110-RF83 RD-16
118-RF20 GY-16
200-RF8 BK-18
200-RF11 BK-18
200-RF12 BK-18
200-RF15 BK-18
200-RF16 BK-18
200-RF17 BK-16
200-RF42 BK-18
200-RF103 BK-18
500-RF19 BR-16
502-RF18 OR-16
508-RF5 PU-18
509-RF4 WH-18
511-RF7 BR-18
512-RF38 GN-18
607-RF9 PK-18
607-RF13 PK-18
609-RF1 YL-18
609-RF10 YL-18

(137) LASER DISPLAY


282-8241
BATTERY +
BATTERY KEYSWITCH
DIMMING

CDL +
CDL -

BK-16
BK-16

110-RF70
110-RF81
110-RF82
110-RF84
110-RF85
110-RF86
110-RF21
110-RF22

COM 1 TX
COM 1 RX
COM 1 GND

CONN 2

CONN TO W-C6
A/C CONDENSER HARN
[LOC SH 1 I-14]

CAN B+

CONN 1

158-RF2 BR-12
158-RF62 BR-14
158-RF61 BR-14

200-RF103 BK-18
200-RF89 BK-14

200-RF95
200-RF23
200-RF90
200-RF91
200-RF92
200-RF93
200-RF94

158-RF2 BR-12
200-RF37 BK-12
159-RF34 BU-12
200-RF36 BK-12

1
2
3
4

GND

RF-C13
2305008

MOTOR
T
P

BK
GN
RD
YL

B+

200-RF31
503-RF39
505-RF28
119-RF29

1
2
3
4

BK-16
BK-16

K960-GH2 PK-18

K960-GH15 PK-18
K960-GH34 PK-18

GH-C3
1552267
L856-GH28 YL-18
L857-GH31 GN-18

K960-GH14 PK-18
K960-GH35 PK-18

CONN TO LH-C2
[LOC SH 3 B-8]
(166) CAN D TERM RES #2
134-2540

A
B
C

K960-GH12 PK-18
K960-GH13 PK-18
K961-GH3 GN-18

K961-GH19 GN-18
K961-GH36 GN-18

L872-GH10
K960-GH13
K961-GH17
T744-GH21
T745-GH25
L873-GH27
L856-GH29
L857-GH32

K961-GH18 GN-18
K961-GH37 GN-18

CONN TO P-C14
PLATFORM HARN
[LOC SH 1 H-3]

CONN 25

1
2
3
4
5
6
7
8

GF-C1
1552264
L872-GF1
K960-GF2
K961-GF3
T744-GF4
T745-GF5
L873-GF6
L856-GF7
L857-GF8

GF-C2
1552264
BU-14
PK-18
GN-18
WH-14
YL-14
GY-14
YL-18
GN-18

1
2
3
4
5
6
7
8

GH-C1
3E3388
L872-GH1
K960-GH2
K961-GH3
T744-GH4
T745-GH5
L873-GH6
L856-GH7
L857-GH8

K961-GH16 GN-18
K961-GH17 GN-18
BU-14
PK-18
GN-18
WH-14
YL-14
GY-14
YL-18
GN-18

L856-GH7 YL-18

L857-GH8 GN-18

BU-14
PK-18
GN-18
WH-14
YL-14
GY-14
YL-18
GN-18

K960-LH2 PK-18
K961-LH3 GN-18
T744-LH4
T745-LH5
L873-LH6
L856-LH7
L857-LH8

E
F
G
H
I
J

WH-14
YL-14
GY-14
YL-18
GN-18

L872-AH1
K960-AH2
K961-AH3
T744-AH4

1
2
3
4

BU-14
PK-18
GN-18
WH-14

L872-AH1 BU-14

L873-GH26 GY-14
L873-GH27 GY-14

T744-GH4 WH-14

T744-GH20
T744-GH21
T744-GH22
T744-GH23

T745-GH5 YL-14

RD
OR

L872-GH11
K960-GH14
K961-GH18
T744-GH22
T745-GH24
L873-GH26
L856-GH30
L857-GH33
T744-GH23

WH-14
WH-14
WH-14
WH-14

T745-GH24 YL-14
T745-GH25 YL-14

GH-C5
3E5179
BU-14
PK-18
GN-18
WH-14
YL-14
GY-14
YL-18
GN-18
WH-14

1
2
3
4
5
6
7
8
9
10
11
12

BK
BK
BK
BK

BK

BK
GY
OR

A
B
C
D
E
F
G
H
I
J

K960-AH2 PK-18
K961-AH3 GN-18
T744-AH4 WH-14

L872-GH10 BU-14
L872-GH9 BU-14
L872-GH11 BU-14

L873-GH6 GY-14

BK
BK
OR
BK

A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S

RD
BK
WH
BU
GY
GN

WH
BL
GY
GN

110-GJ11 RD-18
GJ-C2
3E5179

SPARE
GND
CAN 2 L
CAN 2 S
SPARE
RS232
PWR +
SPARE
RS232 RX1
CAN 1 S
CAN 1 L
ID PIN
CAN 2 H
CAN 1 H
RS232 RX2
RS232 TX2

PWR (+)
TERMINATION CONT
CAN HIGH
CAN LOW
PWR CONT
PWR (-)

RD-20
BU-20
GN-20
WH-20
BR-20
BK-20

A
B
C
D
E
F

PWR
NO TERM REQ
CAN H
CAN L
PWR ON REQ
PWRGND

A
B
C
D
E
F

CONN TO GA-C9
ACCUGRADE DASH HARN
[LOC SH 3 I-8]

CONN 56

CABLE COILED LASER 2 RH


276-0764

(157) RECEIVER LASER LH


342-9559

RH-C1
1552252
L872-RH1
K960-RH2
K961-RH3
T744-RH4
T745-RH5
L873-RH6
L856-RH7
L857-RH8
T744-RH9

BU-14
PK-18
GN-18
WH-14
YL-14
GY-14
YL-18
GN-18
WH-14

L872-RH1
T744-RH9
K960-RH2
K961-RH3
T744-RH4
T745-RH5
L873-RH6
L856-RH7
L857-RH8

BU-14
WH-14
PK-18
GN-18

CONN 52

RH COILED CABLE GPS


RH-C2 311-4862
2302566
A
RD
B
BU
C
GN
D
WH

WH-14
YL-14
GY-14
YL-18
GN-18

E
F
G
H
I
J

BK

BK
BK
OR
BK

RD
OR
BK
BK
BK
BK

BK

GY
OR

A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S

RD
BK
WH
BU
GY
GN

WH
BL
GY
GN

CONN 47

CONN TO RH-C2
[LOC SH 3 A-8]

SPARE
GND
CAN 2 L
CAN 2 S
SPARE
RS232 TX1
PWR +
SPARE
RS232 RX1
CAN 1 S
CAN 1 L
ID PIN
CAN 2 H
CAN 1 H
RS232 RX2
RS232 TX2

A
B
C
D
E
F
G
H
I
J

CONN 55

PWR
NO TERM REQ
CAN H
CAN L
PWR ON REQ
PWRGND
PWRGND
PWR
NC
NC

A
B
C
D
E
F
G
H
I
J

RD-14
BU-20
GN-20
WH-20
BR-20
BK-14
GY-14
OR-14

CONN TO GA-C10
ACCUGRADE DASH HARN
[LOC SH 3 H-8]

(145) MAST ELEC RH


226-2333

CABLE COILED LASER 10 RH


311-4863

(156) RH RECEIVER GPS


291-1913

T744-GJ23 WH-18
110-GJ7 RD-16
184-GJ8 BU-18

1
2
3
4
5
6
7
8
9
10
11
12

E752-GJ24 YL-18
E753-GJ22 WH-18
T744-GJ13 WH-16
N958-GJ5 PK-18
N960-GJ18 OR-18

1
2
3
4
5
6
7
8
9
10
11
12

K960-GJ2
K961-GJ1
L856-GJ3
L857-GJ4

K961-GJ1 GN-18
K960-GJ2 PK-18
L856-GJ3 YL-18
L857-GJ4 GN-18
N958-GJ5 PK-18
N961-GJ6 OR-18
T744-GJ9 WH-18
T744-GJ10 WH-18
E753-GJ22 WH-18
E752-GJ24 YL-18

110-GJ11 RD-18
110-GJ12 RD-16

110-GJ7 RD-16
184-GJ8 BU-18
E752-GJ24 YL-18
E753-GJ22 WH-18
K960-GJ2 PK-18
K961-GJ1 GN-18
L856-GJ3 YL-18
L857-GJ4 GN-18
N957-GJ19 PK-18
N958-GJ5 PK-18
N960-GJ18 OR-18
N961-GJ6 OR-18
N967-GJ17 GY-18
N976-GJ16 PU-18

GJ-C3
1907613

ACCUGRADE TEST PORT

A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
AA
BB
CC
DD
EE
FF
GG
HH
II
JJ
KK
MM
NN
PP
QQ
RR

PK-18
GN-18
YL-18
GN-18

N976-GJ16 PU-18
N967-GJ17 GY-18
N961-GJ6 OR-18
N957-GJ19 PK-18

T744-GJ13 WH-16

110-GJ12 RD-16
184-GJ8 BU-18

T744-GJ9 WH-18
T744-GJ10 WH-18
T744-GJ14 WH-18
T744-GJ15 WH-18
T744-GJ23 WH-18

N976-GJ16
N967-GJ17
N960-GJ18
N957-GJ19

PU-18
GY-18
OR-18
PK-18

T744-GJ14 WH-18
T744-GJ15 WH-18

A
RD-20
B
BU-20
C
GN-20
D
WH-20
E
BR-20
F
BK-20
CABLE COILED LASER 2 LH
276-0764

A
B
C
D
E
F

(158) RECEIVER LASER RH


342-9559

GRADE CONT - HOOD (GPS)

1
2
3
4

VI-18

CAL

WH-18
BR-18
YL-18

POWER
GROUND

VI-18

CAL

SIGNAL

CONN TO C-C19
EROPS CSL HARN
OR CL-C19
OROPS CSL HARN
[C-C19 LOC SH 1 B-10]
[CL-C19 LOC SH 2 B-8]

4 6

10

10

4 6

BR-18
BR-18
BR-18
BR-18

CONN TO P-C12
PLATFORM HARN
[LOC SH 1 I-3]

RF-C27
2285856

4 6

10

(181) SW LIGHTS FRONT #2


180-6615

CONN 27

1B

2B

1A

2A

(138) INDICATOR SEAT BELT


259-2384
RF-C30
2055471

(183) SW SEAT BELT


258-8373
1
2

200-RF23 BK-18
110-RF22 RD-18
U729-RF25 PU-18

(167) 5TH VALVE LOWER SOL


304-1142

(161) RELAY SEAT BELT INDICATOR


115-1615
1
5
2
4
3

M702-RF108 BU-18

502-RF18
500-RF19
505-RF28
503-RF39
521-RF44

RF-C1
1552264
OR-16
BR-16
BU-16
BR-16
YL-16

106-RF41
108-RF43
118-RF20
119-RF29
158-RF61
158-RF62
159-RF63
159-RF64

RF-C10
3E3388
WH-18
RD-18
GY-16
PK-16
BR-14
BR-14
BU-14
BU-14

(168) 5TH VALVE RAISE SOL


304-1142

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

RD-18
WH-18

86
85

30

87
87a

CONN TO C-C10
EROPS CSL HARN
[LOC SH 1 C-14]

CONN 4

CONN TO C-C14
EROPS CSL HARN
[LOC SH 1 B-14]

CONN 3

N-C6
3E3388
1
2
3
4
5
6
7
8

CONN TO P-C13
PLATFORM HARN
[LOC SH 1 I-3]

CONN 26

(134) WINCH CONTROL


300-3631

FREE SPOOL SOL RETURN


REEL IN SOL RETURN

SOL
SOL
SOL
SOL

SUPPLY
SUPPLY
RETURN
RETURN

REEL OUT SOL SUPPLY


DRIVE AWAY SOL SUPPLY

NOTE J

(132) RIPPER CONTROL


307-4673

F869-N25
F870-N27
J813-N30
J808-N28

Y758-N40 PK-18

F868-N26 OR-18
U717-N31 OR-18

1
2
3
4
5
6
7
8

N-C8
2312296
195-N34 YL-18
N812-N35 GN-18
F712-N36 GY-18
202-N41 BK-18
709-N43 OR-18
F711-N38 GN-18
Y758-N22 PK-18

RIPPER RAISE CYL EXTEND SOL


RIPPER LOWER CYL RETRACT RTN

RIPPER LOWER CYL RETRACT SOL

1
2

W-C2
9X1054
158-W8 BR-12

202-N41 BK-18
202-N15 BK-18
202-N14 BK-18

158-W8 BR-12
200-W10 BK-14
159-W9 BU-12
200-W11 BK-14

LOCATION CODE ENABLE

F869-N25 PK-18
(147) CONDENSER MOTOR #1
304-3716

F870-N27 BU-18
H708-N32 OR-18
J807-N1 BK-18

158-W8 BR-12
159-W9 BU-12
200-W11 BK-14
200-W1 BK-16
200-W2 BK-16
200-W7 BK-14

J808-N28 BK-18

1
2
3
4

FN-C2
1552269
F870-FN1 BU-18
J809-FN2 BK-18

N964-N21 BU-18

F870-N27
J809-N29
J813-N30
H708-N32
P730-N33
U717-N31

BU-18
BK-18
BK-18
OR-18
GN-18
OR-18

1
2
3
4
5
6

FN-C1
3E3382
F870-FN1
J809-FN2
J813-FN4
H708-FN6
P730-FN5
U717-FN3

BU-18
BK-18
BK-18
OR-18
GN-18
OR-18

FN-C3
1552269
U717-FN3 OR-18
J813-FN4 BK-18

1
2

(172) SOL FREE SPOOL


279-6529

521-W12 YL-18

CONN 1

C557-W5 OR-12

CONN TO FC-C8
DASH HARNESS
[LOC SH 1 F-8]

FN-C4
1552269
P730-FN5 GN-18
H708-FN6 OR-18

1
2

CONN 29

159-W9 BU-12

BK
BK

(178) SOL WINCH BRAKE


259-8194

1
2

+BATTERY
-BATTERY
REEL IN SOL SUPPLY
REEL IN SOL RETURN

REEL OUT
REEL OUT
FREE SPOOL
FREE SPOOL

RIPPER
RIPPER
RIPPER
RIPPER

RAISE
RAISE
LOWER
LOWER

SOL
SOL
SOL
SOL

SOL
SOL
SOL
SOL

SUPPLY
RETURN
SUPPLY
RETURN

SUPPLY
RETURN
SUPPLY
RETURN

DRIVE AWAY SOL SUPPLY


DRIVE AWAY SOL RETURN

CAN+
CAN-

130-NE2 RD-14
130-NE3 RD-18
130-NE1 RD-18
130-NE4 RD-18

202-NE11 BK-14

F868-NE30
J808-NE29
F870-NE25
J809-NE26

J921-NE12
J922-NE13
J914-NE14
J913-NE15

521-W14 YL-16
200-W13 BK-14

ATCH WIRE, CABLE, COMPONENT

1
2

195-NE20 YL-18
202-NE11 BK-14

CONN TO C-C25
EROPS CSL HARN
[SH 1 LOC J-13]
OR
CONN TO CL-C25
OROPS CSL HARN
[SH 2 LOC I-14]

GN-18
GY-18
PU-18
PK-18
BU-18

H708-NE21 OR-18
J807-NE23
J808-NE29
J809-NE26
J813-NE27
J913-NE15
J914-NE14
J921-NE12
J922-NE13
P730-NE17

WH-18
BK-18
WH-18
WH-18
GN-18
PU-18
PK-18
GY-18
GN-18

F711-NE18
F712-NE24
F868-NE30
F869-NE22
J807-NE23

GN-18
GY-18
PU-18
PK-18
WH-18

AC-C1
3E3376

AC-C2
1779646
522-AC1 WH-16
517-AC3 BU-14
124-AC11 GN-16
A528-AC13 YL-16

1
2
3
4

CONN TO P-C12
PLATFORM HARN
[LOC SH 1 I-3]

CONN 27

P730-NE17 GN-18

579-AC8 BR-12

CONN 26
517-AC3 BU-14
516-AC4 GN-14
C568-AC5 WH-12
1
2

(171) SOL FREE SPOOL


279-6529

515-AC6 GY-12
579-AC8 BR-12

F870-NE25
J809-NE26
J813-NE27
H708-NE21
P730-NE17
U717-NE28

U717-NE28 PU-18
J813-NE27 WH-18

1
2
3
4
5
6

FN-C1
3E3382
F870-FN1
J809-FN2
J813-FN4
H708-FN6
P730-FN5
U717-FN3

BU-18
BK-18
BK-18
OR-18
GN-18
OR-18

CONN 45

F711-NE18 GN-18
F712-NE24 GY-18

WINCH-CASE

13

1
2

AC-C6
6T6505

THERM IN
THERM OUT

1
1

AC-C5
6T6505

FN-C3
1552269
U717-FN3 OR-18
J813-FN4 BK-18

FN-C4
1552269
P730-FN5 GN-18
H708-FN6 OR-18

1
2

1
2

(169) SOL DRIVE AWAY


279-6529

(177) SOL WINCH BRAKE


259-8194

CONN TO C-C24
EROPS CSL HARN
[SH 1 LOC J-13]
OR
CONN TO CL-C24
OROPS CSL HARN
[SH 2 LOC I-14]

AC-C4
1779649
1
2
3
4

515-AC6 GY-12
C568-AC5 WH-12
516-AC4 GN-14
200-AC14 BK-12

AC-C3
1552272
124-AC11 GN-16
A528-AC13 YL-16
200-AC12 BK-16

CONN 7

1
2
3
4

BATTERY +
CONTROL SIG
FEEDBACK SIG
GROUND

AC-C7
6T6505
AC-C8
6T6505
AC-C9
6T6505
AC-C10
6T6505
AC-C11
6T6505

(184) THERMOSTAT SW
3E-5464

CONN TO P-C4
PLATFORM HARN
[LOC SH 1 D-3]

CONN 19

CONN TO P-C7
PLATFORM HARN
[LOC SH 1 D-3]
(164) BLOWER SPEED RESISTOR
282-3475

LOW

MEDIUM

MED-HIGH

HIGH

CONN 18

127-GW16
200-GW20
195-GW22
403-GW18

1
2
3
4
5
6
7
8
9
10
11
12

RD-18
BK-18
YL-18
GN-18

N979-GW15 GN-18
N960-GW11 OR-18
N957-GW9 PK-18

127-GW17 RD-18

195-GW3 YL-18
195-GW22 YL-18

195-GW23 YL-18

200-GW2 BK-18
200-GW20 BK-18

200-GW21 BK-18

403-GW4 GN-18
403-GW18 GN-18

403-GW19 GN-18

N957-GW9 PK-18

N960-GW11 OR-18
N970-GW13 YL-18

892-GW5 BR-18
893-GW6 GN-18
F711-GW7 GN-18
F712-GW8 GY-18
N957-GW9 PK-18
N960-GW11 OR-18
N970-GW13 YL-18
N973-GW14 BR-18
N979-GW15 GN-18

N973-GW14 BR-18
N979-GW15 GN-18
F712-GW8 GY-18

GW-C4
1552269
1
2

N970-GW13 YL-18
N973-GW14 BR-18

F711-GW7 GN-18
127-GW17 RD-18

MOTOR

403-GW19 GN-18

(126) WATER VALVE


265-9620

200-GW21 BK-18

WINCH AS.

195-GW23 YL-18

HVAC BOX

11

KEYSWITCH ON
GND
CAN DATA LINK +
CAN DATA LINK EXCITER COIL SIGNAL
EXCITER COIL RETURN

COLOR ABBREVIATIONS
ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

10

(131) PRODUCT LINK CONTROL PL300SR


262-1421
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

CDL +
CDL -

NOTE

DESCRIPTION

NOTE A:

ASSEMBLE TERMINALS TO DESIGNATED STUD

NOTE B:

THE FOLLOWING WIRES ARE TO BE TWISTED TOGETHER


(AT LEAST 1 TURN/25mm)
F711-GN
J813-BK
H708-OR
F870-BU

RS-232 PORT 1 - TXD

NOTE C:

RS-232 PORT 1-RXD


RS-232 PORT 1-DTR

NOTE F:
NOTE G:

RS-232 PORT 1-DCD


RS-232 PORT 1-GND

CAN A-

NOTE H:

CAN A+

NOTE K:

BATTERY +

AND
AND
AND
AND

F712-GY
U717-OR
P730-GN
J809-WH

L856-YL AND L857-GN


K960-PK AND K961-GN
J914-PU AND J913-GN

892-BR AND 893-GN


450-YL AND 451-BR
J921-PK AND J922-GY

SERVICE WITH RADIO AS.-CR900


[PART NO. 305-6191]
INSERT PINS INTO RECEPTACLE AS. AFTER ASSEMBLY INTO DOOR
FOR WINCH ATCH OPTION 2, ASSEMBLE CONNECTORS N-C1 AND N-C2
TO CONT A1 ECM 1. [SERVICE WITH ECM 1 PART NO. 300-3631]
CONNECTOR N-C10 TO REMAIN ASSEMBLED TO CONNECTOR N-C8.
JUMPER WIRE N970 TO REMAIN IN CONNECTOR N-C10.
[SERVICE WITH HARNESS N PART NO. 269-7697]
FOR WINCH WITH 4TH VALVE FUNCTION ATCH OPTION 2,
ASSEMBLE CONNECTORS N-C1 AND N-C2 TO CONT A1 ECM 1.
[SERVICE WITH ECM 1 PART NO. 300-3631].
DISASSEMBLE CONNECTOR N-C8 FROM N-C10. ASSEMBLE CONNECTORS
N-C8 AND N-C9 TO CONT A1 ECM 2. [SERVICE WITH ECM 2 PART NO. 300-3631]
TIE-WRAP CONNECTOR N-C10 TO HARNESS BREAKOUT.
[SERVICE WITH HARNESS N PART NO. 269-7697]
DOUBLE UPPERCASE LETTERS REPRESENT LOWER CASE LETTERS ON ACTUAL CONNECTOR

R-TERM

NOTE J:

FOR RIPPER ATCH OPTION 2, ASSEMBLE CONNECTORS N-C1 AND N-C9 TO


CONT A1 ECM 1. [SERVICE WITH ECM 1 PART NO. 300-3631]
CONNECTOR N-C10 TO REMAIN ASSEMBLED TO CONNECTOR N-C8 .
JUMPER WIRE N970 TO REMAIN IN CONNECTOR N-C10.
[SERVICE WITH HARNESS N PART NO. 269-7697]

OR-18
GN-18
YL-18
BR-18

N970-PL11 YL-18
N973-PL12 BR-18
N979-PL1 GN-18
N979-PL8 GN-18
N979-PL14 GN-18

+ BATTERY
- BATTERY
KEYSWITCH
R-TERM
TX
LOGGER GND
RX
SIGNAL GND
DTR
DCD
LOGGER TXD
LOGGER RXD

PL-C2
9X4813
N979-PL8 GN-18
N960-PL9 OR-18
N957-PL10 PK-18

A
B
C

CONN TO
PRODUCT LINK
SERVICE TOOL

CONN 57

IDENT

PART NO.

A
AC
AE
AH
C
CL
E
E
EG
EH
EH
EK
EN
EN
F
F
FA
FC
FN
FN
FP
FV
GA
GC
GF
GH
GJ
GP
GR
GV
GW
HN
LA
LH
LW
MR
N
NE
NE
P
P
PL
RA
RF
RH
RW
RL
R
W
WN
WN
Y

192-7805
276-4299
249-9048
249-9034
318-6093
318-6094
304-5165
318-6115
285-1973
249-9024
318-6100
285-1973
245-6040
318-6098
245-6037
318-6099
269-7686
245-6044
249-9065
318-6125
318-6095
318-6106
311-0295
249-9033
249-9031
249-9032
327-6133
249-9030
311-0305
311-0297
249-9035
269-7648
269-7656
249-9049
249-9060
249-9028
269-7683
311-0302
327-6134
311-0294
318-6097
249-9069
269-7657
318-6105
249-9050
249-9061
245-6032
245-6043
185-4303
269-7667
318-6124
249-9062

WH
WH

249-9067
318-6127

AA
CC
EE
FF
GG
HH
LL

249-9072
249-9019
269-7658
249-9017
327-6138
249-9018
327-6139

239-5276 CHG 02 WIRING SYSTEM DIAGRAM


CHG SHEET NO. COORD LOC
DESCRIPTION
HARNESS AS.
00
SH 1
G-11
AIR SEAT
01
SH 3
D-2
HVAC
02
SH 2
I-7
AC COMPRESSOR
02
SH 3
D-8
GR CONT - AS400 BULKHEAD
03
SH 1
H-8
CONSOLE EROPS
01
SH 2
G-8
CONSOLE OROPS
01
SH 2
H-1
ELECTRONIC ENGINE
00
SH 2
H-1
ELECTRONIC ENGINE (FIREPLOW)
02
SH 2
H-3
INJECTOR CYLINDER JUMPER
04
SH 2
C-13
ELECTRO-HYDRAULIC
01
SH 2
C-13
ELECTRO-HYDRAULIC (FIREPLOW)
02
SH 2
I-3
INJECTOR CYLINDER JUMPER
08
SH 2
G-5
ENGINE AND HYSTAT
01
SH 2
G-5
ENGINE AND HYSTAT (FIRE PLOW)
06
SH 2
H-12
CASE
01
SH 2
H-12
CASE (FIRE PLOW)
00
SH 2
F-15
BACKUP ALARM
03
SH 1
E-11
DASH
02
SH 3
A-2, A-5
WINCH - CASE
01
SH 3
A-2, A-5
WINCH - CASE (FIRE PLOW)
00
SH 2
C-7
FUSE PANEL
02
SH 3
A-15
5TH VALVE (FIRE PLOW)
00
SH 3
H-11
ACCUGRADE DASH
05
SH 3
I-13
ACCUGRADE CONSOLE
01
SH 3
D-11
ACCUGRADE FRONT
02
SH 3
D-9
ACCUGRADE HOOD
00
SH 3
F-7
ACCUGRADE GPS DISPLAY
03
SH 3
G-13
ACCUGRADE POWER MODULE
00
SH 3
I-15
ACCUGRADE ROOF
01
SH 3
H-7
ACCUGRADE LASER DISPLAY
02
SH 3
G-4
GATEWAY WORLDVIEW
01
SH 2
I-5
HORN
04
SH 1
H-10
LEFT ARMREST
02
SH 3
D-8
GR CONT - LEFT BULKHEAD
01
SH 3
I-1
LH DOOR
01
SH 3
G-1
MACHINE SECURITY SYSTEM
01
SH 3
D-13
WN-RIP (OPTION 2)
02
SH 3
B-6
WN-RIP (OPTION 1)
00
SH 3
B-6
WN-RIP (OPTION 1) (FIRE PLOW)
01
SH 1
H-7
PLATFORM
01
SH 1
H-7
PLATFORM (FIREPLOW)
03
SH 3
I-4
PRODUCT LINK
03
SH 1
G-11
RIGHT ARMREST
02
SH 3
E-13
CAB (FIRE PLOW)
02
SH 3
D-8
GR CONT - RIGHT BULKHEAD
02
SH 3
H-1
RH DOOR
05
SH 2
B-12
ROOF - OROPS
05
SH 1
B-14
ROOF - EROPS
02
SH 3
F-1
A/C CONDENSER GP
00
SH 2
I-5
WINCH PUMP
01
SH 2
I-5
WINCH PUMP (FIRE PLOW)
02
SH 2
I-15
WASHER PUMPS
WIRE AS.
01
SH 2
H-15
HYD BYP SW
01
SH 2
H-15
HYD BYP SW (FIRE PLOW)
CABLE AS.
03
SH 2
F-7
POS (STARTER TO ALT)
04
SH 2
F-7
NEG (DISC SW TO GND)
03
SH 2
G-7
POS (BAT. TO STARTER)
06
SH 2
G-7
POS (BAT. TO ST TO JCT BLK)
00
SH 2
D-7
POS (PWR STUD TO MAIN BRKR)
04
SH 2
G-7
NEG (BAT. TO DISC SW)
00
SH 2
D-7
POS (MAIN BRKR TO MPR)

D
ATCH

ATCH

ATCH

ATCH
ATCH

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

ATCH
ATCH

ATCH
ATCH

Components are shown installed


Components
on a fullyare
operable
shown installed
machine on
with
a the
fullykey
operable
and engine
machine
off, with
transmission
the key and
shifter
engine off, transmission shifter
in neutral and with parking brake
in neutral
set. and with parking brake set.
Refer to the appropriate Service
ReferManual
to the appropriate
for Troubleshooting,
Service Manual
Specifications
for Troubleshooting,
and Systems Specifications
Operations. and Systems Operations.

ATCH
ATCH

THIS SCHEMATIC IS
THIS
FORSCHEMATIC
THE D3K, D4K,
IS FOR
D5KTHE
TRACK-TYPE
_ _ _ _ _ _ _TRACTOR
_ _ _ _ _ _ELECTRICAL
_ _ _ _ _ _ _ _SYSTEM
____
PART NUMBER: 239-5276,
PART CHANGE:
NUMBER:02,
XXX-XXXX,
VOLUME:CHANGE:
1 of 3: ENGINE
XX, VERSION:
& CAB XX

KEYSWITCH ON

ATCH

BATTERY -

PRODUCT LINK
PL300SR (ATCH)

AIR CONDITIONING

12

893-GW6 GN-18
892-GW5 BR-18

127-GW1 RD-18
127-GW16 RD-18

MOTOR

CONN TO P-C13
PLATFORM HARN
[LOC SH 1 H-3]

WINCH-RIPPER CONTROL (OPTION 1)

14

522-AC1 WH-16
200-AC10 BK-16

U717-NE28 PU-18

NE-C6
1552273
BU-18
WH-18
WH-18
OR-18
GN-18
PU-18

(146) BLOWER MOTOR


277-7715

200-AC14 BK-12
200-AC2 BK-12
200-AC10 BK-16

FN-C2
1552269
F870-FN1 BU-18
J809-FN2 BK-18

1
2
3
4
5
6
7
8

GW-C3
1607690

127-GW1 RD-18
893-GW6 GN-18
892-GW5 BR-18
403-GW4 GN-18
195-GW3 YL-18
200-GW2 BK-18
F711-GW7 GN-18
F712-GW8 GY-18

GW-C2
1552252

GY-12
GN-14
BU-14
WH-16

C568-AC5 WH-12

1
2
3
4
5
6
7
8

H708-NE21 OR-18
J808-NE29 BK-18

579-AC8 BR-12
200-AC2 BK-12

515-AC6
516-AC4
517-AC3
522-AC1

NE-C5
3E3388
130-NE2 RD-14

(129) MACHINE SECURITY CONTROL


218-0404

MR-C3
1552269
T901-MR16 YL-18
T902-MR7 PK-18

GW-C1
3E5179

CONN 6

1
2
3
4
5
6
7
8

SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

MR-C4
1552264
308-MR15 YL-18
202-MR2 BK-18
F711-MR6 GN-18
F712-MR17 GY-18
T901-MR16 YL-18
T902-MR7 PK-18

1
2
3
4
5
6
7
8
9
10
11
12

CONN 20

(173) RIPPER LOWER SOL


304-1142

CIRCUIT GROUPING DESIGNATION

1
2

CONN TO P-C5
PLATFORM HARN
[LOC SH 1 D-3]

NE-C4
1552264

F711-NE18
F712-NE24
F868-NE30
F869-NE22
F870-NE25

PK-18
GY-18
PU-18
GN-18

J914-NE14 PU-18
J913-NE15 GN-18

CONNECTOR

(135) HVAC DIODE


106-8704

W-C7
1552269

(175) RIPPER RAISE SOL


304-1142

4TH VALVE-RIPPER

202-NE5 BK-18
202-NE6 BK-18
202-NE7 BK-18
202-NE9 BK-18
202-NE8 BK-18
202-NE10 BK-18

PU-18
BK-18
BU-18
WH-18

1
2

NE-C3
1552269
195-NE20 YL-18

130-NE4 RD-18
202-NE8 BK-18
F869-NE22 PK-18
J807-NE23 WH-18

J921-NE12 PK-18
J922-NE13 GY-18

CIRCUIT NOT CONNECTED

C556-W6 BU-12
200-W11 BK-14

1
2

DESCRIPTION
CIRCUIT CONNECTED

MSS (ATCH)

CONDENSER GP (ATCH)
NE-C2
1552269

SYMBOL
12 uH

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

W-C5
1779646

NE-C1
1607689

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

(170) SOL DRIVE AWAY


279-6529

MOTOR

B+

308-MR15 YL-18
202-MR2 BK-18
F711-MR6 GN-18
F712-MR17 GY-18

1
2
3
4
5
6
7
8

(128) MSS EXCITER COIL


206-5203

J914-N47 PU-18

BK
GN
RD
YL

0.47 uF

(160) CONDENSER RELAY #2


115-1615
1
2

1
2
3
4

1
2

PL-C4
3E3364
N970-PL11 YL-18
N973-PL12 BR-18

N960-PL15
N979-PL14
N970-PL11
N973-PL12

(130) PRODUCT LINK CONTROL PL121SR


336-3545
1
2
3
4
5
6
7
8
9
10
11
12

PRODUCT LINK
PL121SR (ATCH)

MR-C1
3E3388

CONN TO R-C14
ROOF-EROPS HARN
[LOC SH 1 I-14]

4
3

BK-16
YL-16
GN-16
BU-16

MOTOR
T

H#

1
2

N979-PL1 GN-18
N960-PL2 OR-18
N957-PL3 PK-18

PL-C3
1552252
127-PL4 RD-18
200-PL5 BK-18
195-PL6 YL-18
403-PL7 GN-18
N957-PL13 PK-18

N960-PL2 OR-18
N960-PL9 OR-18
N960-PL15 OR-18

HIGHWAYS

RH WIPER

521-W12 YL-18
521-W14 YL-16

521-W3 YL-16
200-W2 BK-16

W-C3
9X1054

200-RW1
526-RW2
527-RW3
122-RW4

BU-16
BK-16
YL-16
GN-16

200-W10 BK-14
200-W13 BK-14

521-W3 YL-16
521-W4 YL-16

BK-18
BK-18
GN-18
PU-18
PK-18
GY-18
GN-18

GND

RW-C2
2305008
122-RW4
200-RW1
526-RW2
527-RW3

RD-18
BK-18
YL-18
GN-18

RD-18
YL-18
BK-18
GN-18

N957-PL3 PK-18
N957-PL10 PK-18
N957-PL13 PK-18

OTHER COLOR DESCRIPTIONS

DOOR GP-RH

W-C6
3E3364

CONN 16

ACCUGRADE CONTROL CIRCUIT

NOTE F
C557-W5 OR-12
200-W7 BK-14

1
2

MOTOR

CONN TO P-C11
PLATF HARN
[LOC SH 1 C-3]

CAN DATA LINK B

CONN 28

F868-N26 OR-18

130-NE1 RD-18
202-NE5 BK-18
195-NE20 YL-18

IMPLEMENT CONTROL CIRCUIT


CAN DATA LINK A

W-C4
1779646

N-C7
1552273

CONN 17

127-PL4
200-PL5
195-PL6
403-PL7

1
2
3
4
5
6
7
8
9
10
11
12

RS-232 DATA LINK

LH WIPER

CONN TO C-C23
CONSOLE-EROPS HARN
[LOC SH 1 A-8]

F712-N24 GY-18
F712-N36 GY-18
F712-N37 GY-18

J809-N29
J813-N30
J913-N46
J914-N47
J921-N44
J922-N45
N812-N35

CONN TO P-C19
PLATF HARN
[LOC SH 1 D-3]

MACHINE CONTROL CIRCUIT


ENGINE CONTROL CIRCUIT

CONN 2

CONN 46

202-NE10 BK-18

START AID CIRCUIT

CAN DATA LINK

3E3376

J913-N46 GN-18

130-NE3 RD-18
202-NE7 BK-18

B+

(150) RH DOOR WIPER MOTOR


261-7992
"4A NOM, 7A MAX"

(148) CONDENSER MOTOR #2


304-3716

+BATTERY
-BATTERY

STARTING CIRCUIT

CAT DATA LINK

CONN TO R-C15
ROOF-EROPS HARN
[LOC SH 1 I-14]

1
2
3
4

F711-N23 GN-18
F711-N39 GN-18
F711-N38 GN-18

Y758-N22 PK-18

202-NE6 BK-18
202-NE9 BK-18

VOLTAGE CONVERTER OUTPUT CIRCUIT

BK
BR
BU
YL

C557-W5 OR-12
521-W4 YL-16
200-W1 BK-16

WINCH-RIPPER (OPTION 2)

LOCATION CODE 1
LOCATION CODE 2

1
2
3
4

PL-C1
3E5179

HEATER AND AIR CONDITIONER CIRCUIT

W-C1
1779649

(159) CONDENSER RELAY #1


115-1615

J921-N44 PK-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

BK-16
BR-16
BU-16
YL-16

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

DOOR GP-LH

C556-W6 BU-12

+BATTERY
-BATTERY
KEY SWITCH

200-LW1
523-LW2
524-LW3
120-LW4

YL-16
BK-16
BR-16
BU-16

MOTOR

TURN SIGNAL / WIPER WASHER CIRCUIT

(174) SOL RIPPER LOWER


304-1142

195-N34 YL-18
195-N13 YL-18
195-N6 YL-16

J922-N45 GY-18

(133) RIPPER/WINCH CONTROL


311-0263

GROUND CIRCUIT

NOTE F
N-C11
1552269
J914-N47 PU-18
J913-N46 GN-18

P730-N33 GN-18
U717-N31 OR-18

N-C9
2304009
RIPPER RAISE CYL EXTEND RTN

PK-18
BU-18
BK-18
BK-18

120-LW4
200-LW1
523-LW2
524-LW3

1
2
3
4

CONN 12

709-N20 OR-18
709-N42 OR-16
709-N43 OR-18
J809-N29 BK-18
J807-N1 BK-18

1
2
3
4
5
6
7
8
9
10
11
12

Y758-N40 PK-18

1
2
3
4
5
6
7
8
9
10
11
12

1
2

(176) SOL RIPPER RAISE


304-1142

195-N13 YL-18
N964-N21 BU-18
F712-N24 GY-18
202-N15 BK-18
709-N20 OR-18
F711-N23 GN-18
N812-N35 GN-18

1
2
3
4
5
6
7
8

N-C10
2312301

BATTERY+
ADDRESS IN
CAN A DATA LINK - (J1939)
GROUND
10V SENSOR SUPPLY
CAN A DATA LINK + (J1939)
ADDRESS OUT

N-C12
1552269
J921-N44 PK-18
J922-N45 GY-18

OR-18
BK-18
BU-18
GN-18
PK-18

N-C2
2304009

REEL IN
FREE SPOOL
DRIVE AWAY
REEL OUT

CONN TO C-C15
CONSOLE-EROPS HARN
[LOC SH 1 J-10]

N-C1
2312296

BATTERY+
ADDRESS IN
CAN A DATA LINK - (J1939)
GROUND
10V SENSOR SUPPLY
CAN A DATA LINK + (J1939)
ADDRESS OUT

NOTE G, H

H708-N32
J808-N28
N964-N21
P730-N33
Y758-N22

127-PL4
195-PL6
200-PL5
403-PL7

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
LW-C2
2305008

3E3376

RF-C28
2285856

WIRE GROUP COLOR DESCRIPTIONS

(149) LH DOOR WIPER MOTOR


261-7993

BEACON CONNECTOR

110-RF21 RD-18

FIREPLOW/
5TH VALVE

195-N6 YL-16
202-N14 BK-18
709-N42 OR-16
F711-N39 GN-18
F712-N37 GY-18
F868-N26 OR-18
F869-N25 PK-18
J807-N1 BK-18

1
2

YL
RD
GY/VI/BK
GY/VI

(180) SW LIGHTS FRONT #1


180-6615

N-C5
1552264
1
2
3
4
5
6
7
8

RF-C32
1552269
110-RF83 RD-16
200-RF103 BK-18

SPEAKER LH SPEAKER LH +
GROUND
NC
BAT. + MEMORY
BAT. + (12V)
SPEAKER RH SPEAKER RH +

GN/WH/BK
GN/WH
BK

M702-RF108 BU-18

P864-FV3 OR-18

ACCUGRADE (ATCH)

108-RF43 RD-18
106-RF40 WH-18
512-RF38 GN-18
511-RF7 BR-18

1
2
3
4
5
6
7
8

200-RF94 BK-18
140-RF102 BU-14

ACCUGRADE GPS DISPLAY (ATCH)

GRADE CONTROL - HOOD (LASER)

RADIO AM FM CD
248-4152

RF-C26
2285856

10

200-RF95 BK-18
U729-RF25 PU-18

1
2

RF-C3
1552264
509-RF4 WH-18
508-RF5 PU-18
200-RF42 BK-18

607-RF106 PK-14
110-RF86 RD-18

RF-C2
9X1054

P863-FV1 WH-18

200-RF93 BK-18
141-RF101 PK-14

FIREPLOW CAB

INSERT WIRE IN NE-C1 [B-14], PIN 51

B+

(182) SW LIGHTS REAR


180-6615

RF-C29
1552269

FV-C2
1552269
N807-FV2 PK-18
P863-FV1 WH-18

BK
GN
RD
YL

609-RF105 YL-14
110-RF85 RD-18

P862-RF98 PK-18

N807-FV2 PK-18

MOTOR
1
2
3
4

200-RF92 BK-18
142-RF100 BU-14

U729-RF25 PU-18

INSERT WIRE IN NE-C1 [B-14], PIN 50

GND

RF-C25
2285856

P860-RF96 GY-18

1
2

RF-C12
2305008
BK-16
BR-16
OR-16
GY-16

(179) SW 5TH VALVE FLOAT


311-7069

4 6

P861-RF97 PU-18

N808-FV4 PU-18

WH
BK

(151) FRONT WIPER MOTOR


262-0319

N823-RF80 YL-18

INSERT WIRE IN NE-C1 [B-14], PIN 48

FR RH FLOOD LAMP ATCH


240-0102

SIGNAL

(139) 4TH VALVE LEVER


307-4673

J948-RF78 PK-18

FV-C1
1552269
N808-FV4 PU-18
P864-FV3 OR-18

1
2

M702-RF108 BU-18

NOTE K

PWR
NO TERM REQ
CAN H
CAN L
PWR ON REQ
PWRGND

POWER
GROUND

INSERT WIRE IN NE-C1 [B-14], PIN 49

PWR (+)
TERMINATION CONT
CAN HIGH
CAN LOW
PWR CONT
PWR (-)

WH-18
BR-18
YL-18

709-RF72 OR-18
709-RF74 OR-18
709-RF73 OR-18

SWITCH INPUT 4
CAN LOW 0
CAN HIGH 0
CAN HIGH 1
CAN LOW 1
RS-232 TXD 2
RS-232 RXD 2
RS-232 S GND 2
4S-232 S GND 1
RS-232 RXD 1
RS-232 TXD 1
SWITCH INPUT 5
BATTERY +
WAKE UP
SWITCH INPUT 1
SWITCH INPUT 6
RCA LINE OUT HIGH
RCA LINE OUT LOW
CAT DATA LINK CAT DATA LINK +
CAN SHIELD
RS-232 RTS 0
RS-232 CTS 0
RS-232 RXD 0
RS-232 TXD 0
RADIO SWITCH
SWITCH INPUT 2
GROUND
AWAKE RETURN
AWAKE
RS-S32 S GND 0

FR RH LONG RNG
154-7986 STD
240-0101 ATCH

608-RF107 GN-14
110-RF84 RD-18

609-RF105 YL-14
609-RF1 YL-18
609-RF10 YL-18

J764-RF77
J764-RF76
J764-RF75
J764-RF99

1
2

200-RF91 BK-18
J764-RF99 BR-18
P860-RF96 GY-18

607-RF106 PK-14
607-RF9 PK-18
607-RF13 PK-18

SWITCH INPUT 0
SWITCH INPUT 3
BATTERY +
SWITCH GND
GROUND

FR LH LONG RANGE
154-7986

(140) 5TH VALVE LEVER


307-4673

521-RF44 YL-16

(136) DISPLAY GPS


244-1716

GJ-C1
1805305

AH-C2
2302566

AH-C1
3E3376

CONN 48

L857-GH31 GN-18
L857-GH32 GN-18
L872-GH1 BU-14

L872-LH1 BU-14
L872-LH1
K960-LH2
K961-LH3
T744-LH4
T745-LH5
L873-LH6
L856-LH7
L857-LH8

1
2
3
4
5
6
7
8

GH-C6
1552272
L872-GH9 BU-14
K960-GH15 PK-18
K961-GH19 GN-18
T744-GH20 WH-14

L857-GH33 GN-18
L857-GH39 GN-18

ACCUGRADE FRONT

LH-C1
3E3388

LH COILED CABLE GPS


LH-C2 311-4862
2302566
A
RD
B
BU
C
GN
D
WH

CONN 49

L856-GH30 YL-18
L856-GH38 YL-18
L856-GH29 YL-18
L856-GH28 YL-18

CONN 44

GH-C4
1552264
BU-14
PK-18
GN-18
WH-14
YL-14
GY-14
YL-18
GN-18

(155) LH RECEIVER GPS


291-1913

1
2
3
4

1
2
3
4

608-RF107 GN-14
608-RF32 GN-18
608-RF33 GN-18

PWR
NO TERM REQ
CAN H
CAN L
PWR ON REQ
PWRGND
PWRGND
PWR
NC
NC

A
B
C
D
E
F
G
H
I
J

RD-14
BU-20
GN-20
WH-20
BR-20
BK-14
GY-14
OR-14

1
2

RF-C7
1552269
609-RF10 YL-18
200-RF11 BK-18

200-RF17
500-RF19
502-RF18
118-RF20

511-RF7 BR-18

(144) MAST ELEC LH


226-2333

RF-C6
1552269
607-RF13 PK-18
200-RF15 BK-18

110-RF82 RD-18
P861-RF97 PU-18
P862-RF98 PK-18
110-RF81 RD-18

512-RF38 GN-18
608-RF33 GN-18
200-RF35 BK-18

1
2

FR LH FLOOD LAMP ATCH


240-0102

1
2

DOME LAMP
084-4277

509-RF4 WH-18

RH RR FLOOD LAMP STD c0


240-0102

A
B
C
D
E
F
G
H
I
J

709-RF74 OR-18
J764-RF76 BR-18
J948-RF78 PK-18

500-RF19 BR-16
502-RF18 OR-16
503-RF39 BR-16
505-RF28 BU-16
508-RF5 PU-18

+
-

609-RF1 YL-18
200-RF12 BK-18

CONN 5

RF-C24
3E3376

(165) CAN D TERM RES #1


134-2540

RF-C9
1552269

(163) CAN B TERM RES #2


134-2540

BK-18
BK-16
BK-18
BK-14
BK-18
BK-18

200-RF14 BK-10
200-RF30 BK-18
200-RF37 BK-12

200-RF6 BK-10
200-RF14 BK-10

RH RADIO SPEAKER c0
6T-7695

A
B
C

CONN TO C-C22
EROPS CSL HARN
OR CL-C22
OROPS CSL HARN
[C-C22 LOC SH 1 I-13]
[CL-C22 LOC SH 2 H-11]

200-RF48 BK-14

511-RF7 BR-18
512-RF38 GN-18

CABLE COILED LASER 10 LH


311-4863

RF-C23
1552272
709-RF73 OR-18
J764-RF77 BR-18
J948-RF78 PK-18

ACCUGRADE CD610 LASER DISPLAY (ATCH)

63
64
65
66
67
68
69

BK-14
BK-14

RF-C22
1552272
709-RF72 OR-18
J764-RF75 BR-18
N823-RF80 YL-18

200-RF6 BK-10
200-RF8 BK-18
200-RF16 BK-18
200-RF31 BK-16
200-RF35 BK-18
200-RF36 BK-12

(162) CAN B TERM RES #1


134-2540

A
B
C

1
2
3
4
5
6
7
8
9
10
11
12

200-RF89 BK-14

ACCUGRADE DASH (ATCH)

GH-C2
1552267
K960-GH12 PK-18
K961-GH16 GN-18

BK-18
BK-18
BK-14
BK-18
BK-18
BK-18
BK-18

BK-16
BR-16
BU-16
PK-16

(152) REAR WIPER MOTOR


261-7996

PIN
PIN
PIN
PIN
PIN
PIN
PIN

(153) POWER PORT #2


178-7539

521-RF44 YL-16
200-RF11
200-RF17
200-RF42
200-RF48
200-RF12
200-RF15

C-C20,
C-C20,
C-C20,
C-C20,
C-C20,
C-C20,
C-C20,

RF-C8
1552269

200-RF90 BK-14
184-RF71 BU-14

RF-C14
1552269
1
2

IN
IN
IN
IN
IN
IN
IN

607-RF9 PK-18
200-RF8 BK-18

184-RF71 BU-14

RF-C15
1779654

WIRE
WIRE
WIRE
WIRE
WIRE
WIRE
WIRE

106-RF3 WH-18
200-RF16 BK-18

159-RF34 BU-12
159-RF63 BU-14
159-RF64 BU-14

ALARM
ALARM RET
H

RF-C20
1552252
110-RF70 RD-16
184-RF71 BU-14

142-RF100 BU-14

LH RADIO SPEAKER c0
6T-7695

CONN TO W-C1
A/C CONDENSER HARN
[LOC SH 1 I-14]

INSERT
INSERT
INSERT
INSERT
INSERT
INSERT
INSERT

YL-18
GY-18
PU-18
PK-18
BU-14
PK-14
BU-14

141-RF101 PK-14

+
-

CAN BCAN D+
CAN D-

RD-16
RD-18
RD-18
RD-18
RD-18
RD-18
RD-18
RD-18

118-RF20 GY-16
119-RF29 PK-16
140-RF102 BU-14

LH RR FLOOD LAMP ATCH c0


240-0102
508-RF5 PU-18
509-RF4 WH-18

N823-RF80
P860-RF96
P861-RF97
P862-RF98
140-RF102
141-RF101
142-RF100

110-RF83 RD-16

608-RF32 GN-18
200-RF30 BK-18

1
2

RF-C5
1552269

108-RF43 RD-18

RF-C11
1552269

CONN 55
A
B
C

106-RF3 WH-18
106-RF40 WH-18
106-RF41 WH-18

MOM

POWER
GND
COM2 TXD
COM2 RXD
CAN HI
COM1 TXD
COM1 RXD
CAN LO

NOTE C

GR-C3
1678987
184-GR1 BU-14
T744-GR2 WH-14
N960-GR7 OR-18
N957-GR6 PK-18
K960-GR5 PK-18
N958-GR10 OR-18
N961-GR11 PK-18
K961-GR8 GN-18

36 Page,

KENR8665-01 VOL 3 of 3

(154) GPS RADIO


255-2424

184-GR1 BU-14
T744-GR2 WH-14
K960-GR5 PK-18
K961-GR8 GN-18

GC-C2
3E5179

2k OHM

GR-C1
1552252

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