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Article history:
Received 1 April 2014
Received in revised form 12 June 2014
Accepted 19 June 2014
Available online 28 June 2014
Keywords:
Rice husk
Activated carbon
Chemical activation
Surface area
Porous carbon
a b s t r a c t
Activated carbon (AC) with high purity and surface area was synthesized from rice husk (RH) using alkali
leaching at room temperature. Regular and pyridine FT-IR analysis had shown that the AC sample consists mainly of C@C aromatic bonds and did not have Brnsted or Lewis acid sites respectively. In addition, the XRD patterns indicate that all AC samples were amorphous with slight micro-crystalline features
due to the appearance of broad peaks at 2h = 24 and 44 respectively. The maximum surface area
obtained from the BET analysis was 2696 m2 g1 for the KOH activated carbon at 850 C with an impregnation ratio of 1:5 (RHC:KOH) under nitrogen ow. The SEM images also revealed the highly porous nature of the AC resulting in the high surface area. The TGA-DTG analysis of the AC samples showed that the
samples are thermally stable up to 900 C in nitrogen atmosphere.
2014 Elsevier Inc. All rights reserved.
1. Introduction
Activated carbons (AC) are usually characterized by their large
surface area, high micro-porosity and adsorption capacity, enabling
them to be utilized as an effective adsorbent in water treatment
processes [1]. Furthermore, AC has also been used as a support for
catalysis in various reactions [2,3]. In addition, AC has been utilized
as storage for natural gasses [4].
However, the commercial production of AC is not cost effective
and together with the fact that the regeneration of used AC is
extremely difcult, much attention has been given to synthesizing
amorphous activated carbon from renewable sources. Recently,
various types of agricultural wastes were used as the source for
the production of AC. Some recent examples are the use of coconut
shells, rice husks and empty fruit bunches of oil palm [57] to produce AC. This is also an approach to reduce environmental
pollution contributed by these agricultural wastes. There are, however, other alternative carbon sources such as animal waste and
polymers [8,9] which have been proven to be excellent precursors
for the synthesis of AC.
The synthesis of AC mainly comprises of two stages. Firstly, the
precursors/raw materials are carbonized at lower temperatures
(<800 C) to produce the black colored char which would be followed by activation at higher temperature [1]. AC is basically synthesized via chemical or physical activation. In the physical
activation process, the charcoal/carbonized materials are activated
at high temperature in the presence of steam or carbon dioxide. On
the other hand, chemical activation involves the impregnation of
chemicals such as potassium hydroxide (KOH), sodium hydroxide
(NaOH), zinc chloride (ZnCl2), and phosphoric acid (H3PO4) with
the carbonized char followed by activation in an inert atmosphere
usually under nitrogen aeration [10].
Rice husk or rice hull (RH) is an agricultural waste found in
abundance in rice producing countries mainly around the Asean
region. RH is the hard sheath that would be formed through the
absorption of silica from the soil to protect the rice grains within.
RH has been reported to consist mainly of organic ligno-cellulosic
biomass and ash [11]. The ash is mainly composed of about, 99
wt.% silica [12]. The silica from RH has been extensively studied
as a support in the eld of heterogeneous catalysis.
Ironically, the high silica content in RH remains a barrier
towards synthesizing pure amorphous carbon with large surface
area. Previous studies have reported the use of alkali leaching with
sodium hydroxide to produce high quality AC from RH [11,13]. This
method, however requires the RH to be reuxed with dilute
sodium hydroxide (NaOH) solution at a high temperature for a
certain period of time in order to remove the silica in the form of
sodium silicate solution.
317
Source
Macademia nut
shells
Kalderis et al. [10] Rice husk
Nakagawa et al.
[9]
Sugarcane
bagasses
PET
Rice husk
Rice husk
Rice husk
Present study
Rice husk
602
811
864
394
2434
1741
1015
2696
Table 1 shows related work concerning the synthesis of activated carbon from several carbon precursors. In this particular
study, however, AC, with high carbon content and surface area
(>2000 m2 g1) was successfully produced from RH by removing
silica via alkali leaching at room conditions (ca. 30 C).
2. Experimental
Table 2
AC samples prepared under various conditions from 1.0 M NaOH pre-treated RH.
Sample Impregnation ratio
(RHC:Activation
agent)
Activation
temperature
(C)
AC-A
AC-B
AC-C
AC-D
AC-E
AC-F
AC-G
AC-H
AC-I
AC-J
AC-K
AC-L
AC-M
AC-N
AC-O
AC-P
AC-Q
AC-R
AC-S
450
450
450
450
450
750
750
750
750
750
750
750
750
750
750
850
950
850
850
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
30
120
1:1
1:2
1:3
1:4
1:5
1:1
1:2
1:3
1:1
1:2
1:3
1:4
1:5
1:6
1:7
1:5
1:5
1:5
1:5
Air
Air
Air
Air
Air
N2
N2
N2
N2
N2
N2
N2
N2
N2
N2
N2
N2
N2
N2
NaOH
NaOH
NaOH
NaOH
NaOH
NaOH
NaOH
NaOH
KOH
KOH
KOH
KOH
KOH
KOH
KOH
KOH
KOH
KOH
KOH
2.1. Materials
The chemicals used were sodium hydroxide pellets (Qrec, 99%),
potassium hydroxide pellets (Qrec, 99%) and nitric acid (Qrec, 69%).
The rice husk (RH) was obtained from a rice mill in Penang,
Malaysia. All chemicals were of analytical grade and used without
further purication.
2.2. Preparation of the charcoal and activated carbon
2.2.1. Carbonization of rice husk waste (RHW)
About 30.0 g of clean RH was weighed and stirred with 1.0 M
HNO3 for 24 h to remove the metallic impurities. The RH was later
rinsed several times with distilled water to remove the remaining
acid content. It was then dried at room temperature and stored to
be used as a precursor for the synthesis of RHC. About 25.0 g of the
acid treated RH was stirred for 24 h in 500 mL of 1.0 M NaOH for
the removal of silica. The RHW (reddish brown solid after the
removal of silica from RH via sodium silicate solution) was ltered
and dried at 105 C for 24 h. This was followed by carbonization at
400 C for 4 h as described elsewhere, [14] under atmospheric conditions to obtain the black colored RHC. The RHC obtained was further processed by stirring it in 300 mL of 1.0 M NaOH at room
temperature for 20 min to remove any excess silica impurities in
order to obtain charcoal with high carbon content/purity. The charcoal was then ltered and rinsed with distilled water before being
dried at 105 C for 24 h.
2.2.2. Preparation of rice husk activated carbon (RHAC)
The activation was carried out by adding 3.0 g of RHC with 40%
(w/w) of the activating agent (NaOH or KOH) solution under various impregnation ratios (RHC:Activation agent) and stirred for
30 min at room conditions followed by sonication for 15 min.
The samples were then dried at 105 C for 48 h before activation
under normal atmospheric ow with a heating rate of 10 C min1
to achieve the nal activation temperature as listed in Table 2.
Activation was also carried out similarly under N2 ow for other
318
d002
k
2 sin h
Fig. 1. FT-IR spectra of the AC samples prepared under various activation temperatures, time and activating agent. Refer to Table 2 for the activation conditions of
samples in (a), (b), (c) and (d).
319
Fig. 2. The FT-IR spectra of sample AC-P: before and after pyridine adsorption.
(A)
+ Si
OH
Si
(B)
+ R
O
OH
O
(C)
+ R
N
O
R
Kk
B cos h
Fig. 3. The XRD patterns obtained for the AC samples which were prepared under
various conditions. Refer to Table 2 for the activation conditions for samples in (a),
(b) and (c).
320
Table 3
Interlayer spacing and micro-crystalline properties of the activated carbon samples
prepared from rice husk under various conditions.
Sample
d002 (nm)
d100 (nm)
Lc (nm)
La (nm)
AC-A
AC-B
AC-C
AC-D
AC-J
AC-K
AC-L
AC-M
AC-N
AC-O
AC-P
AC-Q
AC-R
AC-S
0.38
0.38
0.37
0.38
0.36
0.34
0.34
0.38
0.36
0.36
0.36
0.35
0.35
0.36
0.22
0.21
0.21
0.22
0.21
0.22
0.21
0.21
0.22
0.21
0.21
0.21
0.20
0.21
2.38
2.53
2.82
2.11
2.03
3.03
2.41
2.47
2.25
1.86
3.23
4.30
2.44
3.25
3.77
3.58
4.77
3.94
6.49
5.64
5.02
4.27
3.97
5.07
4.84
5.09
7.20
5.37
Table 4
The textural properties of the charcoal and activated carbon synthesized from NaOH
pre-treated rice husks under different conditions as summarized in Table 2.
Sample
RHC
AC-B
AC-G
AC-J
AC-K
AC-L
AC-M
AC-N
AC-O
1.750
155.5
594.9
682.6
1075
1394
2121
886.1
990.6
Micro
Meso
0.192
0.340
0.401
0.636
0.837
1.022
0.655
0.818
0.028
0.192
0.228
0.362
0.345
0.589
0.176
0.097
0.150
0.121
0.172
0.260
0.444
0.243
0.359
0.515
DKJS (nm)
Yield, C (%)
12.80
8.410
7.210
9.592
8.543
3.714
6.490
6.168
23.80
19.83
18.24
18.96
18.09
17.61
17.21
16.74
16.02
Table 5
BET results of the activated carbon produced from NaOH pre-treated rice husks by
KOH activation at various activation temperatures and time as listed in Table 2.
Sample
AC-M
AC-P
AC-Q
AC-R
AC-S
2121
2696
1592
1499
1908
Micro
Meso
1.022
1.496
1.293
0.882
1.038
0.589
0.274
0.052
0.319
0.442
0.243
0.691
1.056
0.383
0.374
DKJS (nm)
Yield, C (%)
3.714
2.634
3.150
4.845
4.258
17.21
17.05
16.58
17.45
16.65
and smaller micro-pores began to develop which eventually contribute to the increase in the surface area of the AC samples, from
683 m2 g1 to 2121 m2 g1. Consequently, this also leads to the
samples having higher micro-pore volume as shown in Table 4.
However, impregnation ratio higher than 1:5 (RHC: KOH) seemed
to be detrimental for the surface area of the AC samples resulting
in the surface area of the samples to decrease to 991 m2 g1.
The activation temperature of the samples is also instrumental
for the development of the micro-pores ensuring the production of
AC samples with large surface area. The highest surface area
obtained for the AC sample was 2696 m2 g1 (impregnation ratio
1:5, RHC: KOH) at an activation temperature of 850 C. Activation
at 750 C and 950 C however, produced AC samples with a relatively lower surface area (2121 and 1592 m2 g1 respectively).
Increasing the activation temperature usually enhances the activation process, which is crucial for the creation of new pores [25]. On
the other hand, very high activation temperatures are reported to
cause violent gasication reactions which would lead to the
destruction of the micro-pores and ultimately lowering the surface
area of the AC [26].
321
RHC
AC-B
AC-G
AC-M
AC-P
Elements
C
Si
Na
71.45
63.44
83.79
85.78
91.34
25.47
31.78
15.27
11.90
8.14
0.25
3.39
0.94
0.61
0.12
2.83
1.39
1.71
0.41
Fig. 6. The transformation of the non-porous RHC (Fig. 6a and b) to porous carbon as shown in Fig. 6c (AC-M) and Fig. 6d (AC-P) respectively upon activation. The TEM images
of AC-M and AC-P (Fig. 6e and f) indicating the presence of carbon nanoparticles.
322
Fig. 7. TGA-DTG thermograms for the (a) RHC and (b) AC-P samples under N2 ow similar to the activation process.
6KOH
2K 3H2 2K2 CO3
weight loss for RHC happened between 165 and 600 C with
18.35 wt.% loss followed by another stage from 600 to 900 C with
10.85 wt.% loss. These two stages of weight losses could be attributed to the violent gasication of the organic volatiles [35] and the
decomposition of the lignin found in the charcoal respectively [36].
The rst stage of weight-loss of the AC sample was observed
around 30150 C whereby 14.87 wt.% loss took place. The higher
weight loss of the AC sample indicates its excellent adsorptive
properties in which it could trap more water molecules due to its
micro-porous nature compared to the charcoal which is relatively
non-porous. The second/nal stage of weight loss of the AC sample
was observed to be around 150900 C with 9.683 wt.% loss. This is
attributed to the decomposition of the most tightly held organic
volatiles within the carbon matrix such as lignin, similar to the
results obtained from RHC [35].
4. Conclusions
It was observed that alkali leaching at room temperature was
sufcient for the removal of silica from RH. Highly porous AC
was synthesized having a high surface area (>2000 m2 g1). Activation using KOH seemed to be more effective than NaOH due to the
higher reactivity of the potassium metal (Eq. (3)) and the charcoal.
Carbon samples activated at high temperatures (P750 C) with
KOH consist predominantly of aromatic C@C bonds indicating a
thermally stable compound.
Acknowledgement
We would like to thank the Government of Malaysia for the
Research University Grant (Ac. No. 1001/PKIMIA/814127) which
partly supported this work. We would also like to thank the
Malaysian Ministry of Higher Education for providing MyBrain15
Scholarship to L.M.
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