Академический Документы
Профессиональный Документы
Культура Документы
SERVICE MANUAL
ORIGINAL MANUAL ISSUE DATE: 2/2015
Version
1.0
1.1
1.2
1.3
Date
2/2015
6/ 2015
6/2015
7/2015
Subject
Original manual issue.
Add ECU Model
Correction of Block Diagram Model Name at Pg43 and Pg44
Add CR1 Model
9-888-176-04
MODEL LIST
MODEL
KDL-32R305C
KDL-32R305C
KDL-32R305C
KDL-40R355C
KDL-40R355C
KDL-40R355C
KDL-32R309C
KDL-40R359C
KDL-32R305C
KDL-40R355C
LA8
LA8
LA8
LA8
LA8
LA8
ECU
ECU
CR1
CR1
COLOR
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
COMMANDER
RM-YD093
RM-YD093
RM-YD093
RM-YD093
RM-YD093
RM-YD093
RM-YD093
RM-YD093
RM-YD093
RM-YD093
DEST.
Chile
Peru
Paraguay
Chile
Peru
Paraguay
Ecuador
Ecuador
Costa Rica
Costa Rica
MODEL
COLOR
COMMANDER
DEST.
Table of content
Description
Page
4
5
6
8
9
13
14
14
15
16
17
18
19
19
20
21
22
23
24
24
25
26
27
28
29
29
Description
Page
- ENGLISH
CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.
CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
Carry the TV with an adequate number of people; larger size TVs require two or more people.
Correct hand placement while carrying the TV is very important for safety and to avoid damages.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are pinched or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, metallized knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.
SAFETY CHECK-OUT
Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed
metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers
instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The
limit indication is 0.75 V, so analog meters must have an accurate low voltage scale.
The Simpsons 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all
battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).
SERVICE POSITION
As for this model, the bottom of rear cover is installed between the stand assy and the panel.
Therefore according to the following procedure when performing adjustment and operation check after the part replacement.
<KDL-32R305C>
1. Remove all screws on the Stand
to main unit (4 screws)
2-580-603-01
SCREW , M3X6
Attention: This photo is based on Sony criteria for appearing standing the
main unit after removing back cover and assembling the stand. But
considering mechanical design of MB2 models and normal service process,
it is not recommended to keep main unit standing by this status for
repairing/testing at repair center. Please pay attention for avoiding
possible scratch/deformation occurred.
Note: Remove rear cover, then assemble the stand to main unit. This
will cause the stand with main unit fit closely, scratch or deformation
may occurred easily on the stand or bezel deco.
SERVICE POSITION
As for this model, the bottom of rear cover is installed between the stand assy and the panel.
Therefore according to the following procedure when performing adjustment and operation check after the part replacement.
<KDL-32R309C>
1. Remove all screws on the Stand
to main unit (4 screws)
2-580-603-01
SCREW , M3X6
7-685-660-79
SCREW, Q4X10
Attention: This photo is based on Sony criteria for appearing standing the
main unit after removing back cover and assembling the stand. But
considering mechanical design of MB2 models and normal service process,
it is not recommended to keep main unit standing by this status for
repairing/testing at repair center. Please pay attention for avoiding
possible scratch/deformation occurred.
Note: Remove rear cover, then assemble the stand to main unit. This
will cause the stand with main unit fit closely, scratch or deformation
may occurred easily on the stand or bezel deco.
10
< KDL-40R355C>
1. Remove all screws on the Stand
to main unit (4 screws)
2-580-603-01
SCREW , M3X6
Attention: This photo is based on Sony criteria for appearing standing the
main unit after removing back cover and assembling the stand. But
considering mechanical design of MB2 models and normal service process,
it is not recommended to keep main unit standing by this status for
repairing/testing at repair center. Please pay attention for avoiding
possible scratch/deformation occurred.
Note: Remove rear cover, then assemble the stand to main unit. This
will cause the stand with main unit fit closely, scratch or deformation
may occurred easily on the stand or bezel deco.
11
< KDL-40R359C>
1. Remove all screws on the Stand
to main unit (4 screws)
2-580-603-01
Attention: This photo is based on Sony criteria for appearing standing the
main unit after removing back cover and assembling the stand. But
considering mechanical design of MB2 models and normal service process,
it is not recommended to keep main unit standing by this status for
repairing/testing at repair center. Please pay attention for avoiding
possible scratch/deformation occurred.
Note: Remove rear cover, then assemble the stand to main unit. This
will cause the stand with main unit fit closely, scratch or deformation
may occurred easily on the stand or bezel deco.
12
13
1-1. KDL-32R305C
1-1-1. BASE STAND
REF. No. PART No.
1
DESCRIPTION
4-571-382-01
2-580-603-01
MARK
STAND (32)
14
1-1. KDL-32R305C
1-1-2. REAR COVER
REF. No. PART No.
2
4-571-380-11
DESCRIPTION
MARK
REAR COVER 32
SCREW , M3X6
15
1-1. KDL-32R305C
1-1-3. POWER BOARD, A BOARD AND SPEAKER
REF. No. PART No.
9
12
3
4
11
7
6
13
3
4
4
5
6
7
8
9
10
11
12
13
1-493-032-11
1-895-803-31
1-895-803-21
1-895-804-11
1-910-110-56
1-910-109-64
1-910-110-55
1-910-110-57
4-571-386-01
4-538-884-01
4-542-280-01
1-859-127-11
DESCRIPTION
MARK
KDL-32R305C LA8
KDL-32R305C CR1
10
13
4-679-053-01
SCREW, M3X6
7-685-245-14
SCREW 3*6mm
7-682-903-19
2-580-592-01
16
1-1. KDL-32R305C
1-1-4. LCD PANEL, DECO and COVER, BOTTOM
REF. No.
14
15
16
17
18
14
17
PART No.
A-2076-175-A
4-571-384-01
4-571-383-01
4-570-410-01
4-571-381-01
DESCRIPTION
MARK
LCM ASSY (32) TPT315B5-DXJSFE SE1J
BRACKET, STAND R 32
BRACKET, STAND L 32
DECO (32)
COVER, BOTTOM (32)
16
4-542-283-01
18
BOLT, M3
15
17
1-1. KDL-32R305C
1-1-5. MISCELLANEOUS
PART No.
1-492-066-31
1-846-428-53
1-846-425-43
DESCRIPTION
REMOTE COMMANDER (RM-YD093)
CORD SET, POWER-SUPPLY
CORD SET, POWER-SUPPLY
MARK
KDL-32R305C LA8
KDL-32R305C CR1
18
1-2. KDL-32R309C
1-2-1. BASE STAND
REF. No. PART No.
1
DESCRIPTION
4-571-382-01
2-580-603-01
MARK
STAND (32)
19
1-2. KDL-32R309C
1-2-2. REAR COVER
2
4-571-380-01
DESCRIPTION
MARK
REAR COVER 32
SCREW , M3X6
20
1-2. KDL-32R309C
1-2-3. POWER BOARD, A BOARD AND SPEAKER
9
11
12
3
4
5
6
7
8
9
10
11
12
13
1-493-032-11
1-895-803-11
1-895-804-11
1-910-110-56
1-910-109-64
1-910-110-55
1-910-110-57
4-571-386-01
4-542-280-01
4-538-884-01
1-859-127-11
DESCRIPTION
MARK
10
13
4-679-053-01
SCREW, M3X6
7-685-245-14
7-682-903-19
2-580-592-01
21
1-2. KDL-32R309C
1-2-4. LCD PANEL, DECO and COVER, BOTTOM
14
17
15
16
A-2076-175-A
15
16
17
18
4-571-384-01
4-571-383-01
4-570-410-01
4-571-381-01
4-542-283-01
DESCRIPTION
LCM ASSY (32)
(TPV LCM:LVG315DXJE1AEZ2S0X)
BRACKET, STAND R
BRACKET, STAND L
DECO (32)
COVER, BOTTOM (32)
MARK
BOLT
18
22
1-2. KDL-32R309C
1-2-5. MISCELLANEOUS
PART No.
1-492-066-31
1-846-425-42
DESCRIPTION
REMOTE COMMANDER (RM-YD093)
CORD SET, POWER-SUPPLY
MARK
23
1-3. KDL-40R355C
1-3-1. BASE STAND
REF. No. PART No.
1
4-571-397-01
2-580-603-01
DESCRIPTION
MARK
24
1-3. KDL-40R355C
1-3-2. REAR COVER
REF. No. PART No.
2
DESCRIPTION
4-571-395-11
MARK
SCREW , M3X6
25
1-3. KDL-40R355C
1-3-3. POWER BOARD, A BOARD AND SPEAKER
10
4
9
11
12
3
4
4
5
6
7
8
9
10
11
12
1-493-033-11
1-895-803-61
1-895-803-51
1-895-804-11
1-910-110-86
1-910-109-70
1-910-109-88
1-910-110-59
4-571-404-01
4-542-280-01
4-538-884-01
DESCRIPTION
MARK
KDL-40R355C LA8
KDL-40R355C CR1
13
13
6
5
4-679-053-01
SCREW, M3X6
7-685-245-14
SCREW 3*6mm
7-682-903-19
2-580-592-01
26
1-3. KDL-40R355C
1-3-4. LCD PANEL, DECO and COVER, BOTTOM
REF. No.
14
15
16
17
18
14
16
17
15
PART No.
DESCRIPTION
A-2076-176-A
4-571-403-01
4-571-402-01
4-570-410-01
4-571-396-01
4-542-283-01
MARK
BOLT, M3
18
27
1-3. KDL-40R355C
1-3-5. MISCELLANEOUS
PART No.
1-492-066-31
1-846-428-53
1-846-425-43
DESCRIPTION
MARK
REMOTE COMMANDER (RM-YD093)
CORD SET, POWER-SUPPLY
KDL-40R355C LA8
CORD SET, POWER-SUPPLY
KDL-40R355C CR1
28
1-4. KDL-40R359C
1-4-1. BASE STAND
REF. No. PART No.
1
4-571-397-01
2-580-603-01
DESCRIPTION
MARK
29
1-4. KDL-40R359C
1-4-2. REAR COVER
4-571-395-01
DESCRIPTION
MARK
SCREW , M3X6
30
1-4. KDL-40R359C
1-4-3. POWER BOARD, A BOARD AND SPEAKER
10
3
4
8
11
9
12
3
4
5
6
7
8
9
10
11
12
13
1-493-033-11
1-895-803-41
1-895-804-11
1-910-110-86
1-910-109-70
1-910-109-88
1-910-110-59
4-571-404-01
4-542-280-01
4-538-884-01
1-859-127-11
DESCRIPTION
MARK
7
13
4-679-053-01
SCREW, M3X6
7-685-245-14
7-682-903-19
SCREW M3X6
2-580-592-01
31
1-4. KDL-40R359C
1-4-4. LCD PANEL, DECO and COVER, BOTTOM
REF. No.
14
16
17
15
PART No.
14
A-2076-176-A
15
16
17
18
4-571-403-01
4-571-402-01
4-570-410-01
4-571-396-01
4-542-283-01
DESCRIPTION
MARK
BOLT, M3
18
32
1-4. KDL-40R359C
1-4-5. MISCELLANEOUS
PART No.
1-492-066-31
1-846-425-42
DESCRIPTION
REMOTE COMMANDER (RM-YD093)
CORD SET, POWER-SUPPLY
MARK
33
Hold the panel from the middle of bezel, and lift rear cover
in the direction of the arrow.
KDL-40R355C/40R359C
Hold the panel from the middle of bezel, and lift rear cover
in the direction of the arrow.
34
35
36
37
38
39
4-570-411-01
LENS
40
SEC 2. ADJUSTMENT
HOW TO ENTERING SERVICE MODE
1) standby mode
a.Turn on the main power switch to place this set in standby mode.
b.Press the buttons on the remote commander as follows, and entering service mode.
2) power on mode
a.Turn on the main power switch to place this set in Power on mode.
b.Press the buttons on the remote commander as follows, and entering service mode.
>>
>>
>>
>>
<[
32
<[ 16_TPT315B5-DX
<[
On
<[
AUTO
>>
<[
5
0000001
KDL-32R305C
<[
OFF
<[
Factory
<[
0
]>
]>
]>
]>
]>
]>
]>
]>
[</>Set[Home]Exit
KDL-32R305C /40R355C LA8 /KDL-32R309C / 40R359C ECU / KDL-32R305C / 40R355C CR1
When replace Main Board or panel, please confirm " SERIAL NUMBER
EDIT " and "MODEL NAME EDIT" in service mode.
If they are different, please select a suitable thing.
41
ADJUSTMENT
Function
1)<DISPLAY><5><VOL+><Power>
2)<Left><Right><Mute><Ok><Mute><VOL+>
<RETURN>/<Power off-on>
Service mode on
4) After entering service mode, then turn off the power switch.
42
43
44
DIAGRAMS
Panel
CN9901
CN403(32 inch)/CN408(40 inch)
CN9101
CN701
CN601
CN404
Main Board
Power Board
CN202
T-Con Board
IR Board
45
DIAGRAMS
KDL-40R355C
KDL-32R305C
H Board
H Board
46
DIAGRAMS
KDL-40R359C
H Board
H Board
47
DIAGRAMS
KDL-40R355C
TAPE SIZE:
KDL-32R305C:
25MM*50MM
KDL-40R355C:
25MM*50MM
20MM*80MM
The purpose for the tape stick is to make the cables fixed.
48
DIAGRAMS
KDL-40R359C
TAPE SIZE:
KDL-32R309C:
25MM*50MM
20MM*80MM
KDL-40R359C:
25MM*50MM
20MM*80MM
The purpose for the tape stick is to make the cables fixed.
49
END
9-888-176-04
Sony Corporation
50
NG
LED Indicator
Function check
Yes or OK
Yes
Yes
OK
OK
Power On Key
Function check
V-Line/H-Line
Abnormal?
OK
Check IR Cable
Connection
Does Backlight
turn On?
Does Picture
appear?
No
Yes
Power Cable
connection Check
OK
Panel Cable(FFC)
Connection Check
NG
NG
OK
No or NG
No
Reinstall
Power Cable
Reinstall
Panel Cable
NG
Reinstall
IR Cable
Check TV Function
Exchange
PSU board
NG
Exchange
IR board
NG
NG
Check TV Function
OK
Check TV Function
OK
Exchange
Main board
OK
OK
Check TV Function
Check TV Function
NG
NG
Exchange
Main board
OK
Finish Repair
OK
OK
Check TV Function
Exchange
Panel
Exchange
Panel
Check TV Function
Check TV Function
Finish Repair
OK
Finish Repair
51
1: KDL-32R305C LA8
2: V6.00
1: KDL-32R309C CR1
2: V7.00
1.
Model Name
2. Software Version
1.
1: KDL-32R309C ECU
2: V7.30
1.
Model Name
2. Software Version
Model Name
2. Software Version
Software Download
store the software Package to USB memory.
52
2) Starting update
Orange LED is flushing. (1~2min)
Note: During the upgrade period, please do not disturb or lost power.
Or some damage might cause to the unit and can not boot up later.
3) Finish update
Lights up Green LED again and TV is turned on.
53
54
Note: During the upgrade period, please do not disturb or lost power. Or some
damage might cause to the unit and can not boot up later.
3. Press Ok
5 Finish update.
When finished software update, the TV will restart
automatically.
5. Unplug AC power cord and disconnect USB memory.
6. Plug the AC power cord then turn on the TV.
55
Service Mode
Wide Band Turning
Range Scan
Self diagnosis history
Status Information
LVDS Spectrum(%)
Panel Selection
NO_SIGNAL_MUTE
TUNING SYSTEM
STATUS DIGITAL RF INFORMATION
Low of HPD
SERIAL NUMBER EDIT
MODEL NAME EDIT
TEST RESET
UART Selection
MHL TMDS Termination
SELF CHECK
BACK
>>
>>
>>
>>
<[
32
]>
<[ 16_TPT315B5-DX
]>
<[
On
]>
<[
AUTO
]>
>>
<[
5
]>
0000001
KDL-32R305C
<[
OFF
]>
<[
Factory
]>
<[
0
]>
[</>Set[Home]Exit
<<
00002-00003-00002
[Home] Exit
Panel operation time by hour
Boot count
Total operation time by hour
You can check the TV set operation time, boot count and panel operation time in service menu although this model doesnt support self-diagnostics.
After you have completed the repairs, clear the result display to 0.
Clearing the Self Check Diagnostic List
56
MODEL NAME
If the user select this menu, the below editing menu is appeared and adjusting it like "Program Labels" editing way.
XXX-XXXXXXX,
"X" part can change in below way by Remote Commander. Press up/down arrow key to scroll character ("A-Z","0-9","_") and press right arrow key to move the next position.
These number should be affected to "Product Information" in Setting Menu
* After user input data , press <Enter> will pop dialog to inform user to confirm data (Input data correct ?)
* Once data confirm and save into EEPROM , gray out this item , user will not able to adjust
Edit:
Serial Number
When you select the SERIAL NUMBER EDIT item in the service mode, use right key to enter edit mode.
SERIAL NUMBER EDIT
0000001
Use the up and down key to edit the first bit of the SERIAL NUMBER 0~9
Use the left and right key to switch bit.
SERIAL NUMBER EDIT
0000001
* After user input data , press <Enter> will pop dialog to inform user to confirm data (Input data correct ?)
* Once data confirm and save into EEPROM , gray out this item , user will not able to adjust
57