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(9ISFSW)
Huntsville, Alabama 15th-17th May 2012
Despite the difficult global economic situation almost 250 delegates from 23 countries attended this event
in Huntsville, Alabama. This attendance, significantly higher than any previous event was attracted by the
ever increasing interest in FSW, the strength of the technical sessions, an industrial visit the NASAMarshall Flight Space Center and a social event at Jack Daniels.
80 technical papers were delivered on all aspects of FSW technology in excellent facilities provided by the
Von Braun Centre located in the heart of Huntsville. These papers described the advances in tooling
technology, different FSW techniques, joining of different materials and the ever increasing number of
industrial applications. A number of companies also exhibited their products during the symposium.
Delegates also visited Jack Daniels and enjoyed a tour of America's oldest distillery followed by an evening
of Southern hospitality including a BBQ and a spectacular sunset over the town of Lynchburg.
This event was run on behalf of the Friction Stir Welding Licensees Association by TWI, with a great deal of
local assistance from Concurrent Technologies Corporation, NASA and Huntsville University. The morning
after the Symposium over 130 delegates took the opportunity to visit NASA-Marshall Flight Space Center
taking a tour of their facilities which was very informative, engaging and provided the perfect end to event.
The FSW Licensees Association would like to thank all the local supporters with a special mention to Kevin
Colligan. The community of Huntsville put on a great event that will be talked about for years to come.
Figure 1 shows the Symposium venue
20.00
08.50
Session
Plenary
08.50-
09.20
Author(s)
Affiliation
Paper title
09.20-
A Wasson, A Kumar,
ExxonMobil URC
09.45
D Fairchild , M Macia
09.45-
A Nunes
10.10
Center
BALLROOM 1
BALLROOM 2
Session
Applications I
Inspection
Author(s)
Affiliation
Author(s)
Affiliation
Paper title
A Meyer
Wichita
10.35-
11.00
new Mercedes SL
M Kahnert,
11.0011.25
Paper title
M T Aerospace
D Burford
M Mestek,
M Windisch,
Aluminum Alloy AA
I Tessier,
M Okulla, H
Applications
University
Wichita
E Boldsaikhan State
University
Mississippi
Identification of periodic
Masny,
D Kolbe
11.25-
R Jones
Jacobs
11.50
P Srinivasa
Engineering -
ESTS Marshall
Space Flight
Center
LPSC/ISRO
Development of FSW
B Ma
State
University
H Schmidt
HBS
Rao
process parameters
11.50-
and
APS
12.15
Ravishankar,
characterization for
AA 2219 Propellant
Ramakrishana
tanks
Welding
BALLROOM 2
Session
Weld Performance
FSW Tools
Author(s)
Affiliation
Paper title
Author(s)
Affiliation
Paper title
J Mendoza, S Kahl
Sapa
Fatigue and
N Mochizuki1
Isel Co.,
Technology
tensile
T Takasugi2,
Ltd1
Two-phase Intermetallic
properties of
Y Kaneno2,
Osaka
friction stir
welds in
University2,
13.15-
AA6061-T6 and
Kinki
13.40
AA6082-T6
Unversity3,
from
Technology
production
Research
trials
Institute of
Osaka
Prefecture4
A Reynolds, W Tang
13.4014.05
University
Thermal
of South
Management
Carolina
for Production
T Leonhardt1
2
B Thompson
Rhenium
Alloys Inc
EWI2
Developments of Tungsten
Tool Materials for Friction
of Very High
Strength alloy
Hard Metals
7050 Friction
Stir Welds
C Dong1
China FSW
Analysis of
M Miyake1,
Tohoku
Q Meng1, C Li1,
Center
Friction Stir
Y S Sato1,
University1
X Feng
14.0514.30
(Beijing
Lap Welding
H Kokawa ,
FSW
for the
Y Takaku1, T
Hitachi Ltd
Material properties
governing wear of Co-based
2
Technology
Fuselage Skin
Omori ,
Co Ltd)1,
Structure
K Ishida1, S
No. 14
Imano2,
Institute of
S H C Park2, S
China
Hirano2
Electronics
Technology
Group
Corporation2
P Upadhyay,
University
Effect of
S Dodds1,
A P Reynolds
of South
backing plate
H Jones1,
Carolina
thermal
S Cater
Research
14.30-
property on
Institute
14.55
friction stir
(Sheffield
welding of 1"
Hallam
thick AA6061
University)1
TWI Ltd2
Session
Variants I
Modelling I
B Thompson1,
1
15.20-
EWI1 , RTI2
1
Development
H Schmidt
HBS
Challenges in
J Root , R George ,
of an All-in-
Engineering thermomechanical
M Eff1, S Sedha2
APS
Welding
Elimination
15.45
Technique for
Thin Section
Aluminum
Z W Chen, S Yazdanian AUT
University
15.4516.10
The Role of
University
Tool-Workpiece Interface
Joint Interface
Fehrenbacher
of
Temperature Measurement
on Tensile-
N Duffie,
Wisconsin
Madison
M Zinn,
Friction Stir
F Pfefferkorn,
Lap Diffusion
Welding
Welds
D Andrews,
16.10-
TWI Ltd
M Russell, J Martin
Recent
A Gonzalez-
University
Model-based process
developments
Rodriguez1
of
in FSW at TWI
16.35
G Panoutsos
Sheffield
K Beamish2
Welding
TWI Ltd2
M Mahfouf1
T Suda, Y Sakamoto, T Nippon
A Feasibility
M Brendel,
Mississippi
Miyamichi T Sato
Study for
J Schneider
State
University
Sharyo.Ltd
16.35-
Stationary
17.00
Shoulder Self-
Reacting Pin
Forces
Tool Welding
Session 5
08.3008.55
08.5509.20
BALLROOM 2
Process I
FSP
Chairperson: M Mahoney
Author(s)
Affiliation
Paper title
Author(s)
Affiliation
Paper title
Swedish
Control of
J Rodelas J
The Ohio
Cederqvist
Nuclear Fuel
temperature, power
Lippold
State
O Garpinger,
and Waste
University
T Oberg
Management
Co
canisters
K Ross
Joining and
C Sorensen
Technology,
Implementation of a
Kitamura1,
Welding
Inc.
Robust Temperature
H Fujii1,
Research
Control Algorithm
Y Morisada1,
Institute,
A Ogawa2
Osaka
University1
JFE Steel
Corporation2
T Shinoda,
Kosei
Relationship between
09.20-
Y Yohei
Aluminum
09.45
Katsuragi, K
Co.,Ltd.
C- W
National
Fabrication of locally
Chung
J-N Aoh,
Cheng
J-S Lin
University
Process regimes in
T Nagaoka1
Osaka
Echeverria
H Watanabe1, Municipal
E Aldanondo,
consequences for
M Fukusumi1, Technical
P Alvarez, E
Y Kitamura2,
processing
Tani
LORTEK
up
Arruti
09.4510.10
Reserch
1
T Mizuno , G
Institute
Abe2,
AMC
Y Morisada3,
Corporation2
H Fujii3
Joining and
Welding
Research
Institute,
Osaka
University3
Session 6
Applications II
J Laye1,
Aircrafts structural
D Fonda1,
Naval
High-Temperature Grain
A Bigot2 ,
CRV,
parts demonstrators
K Knipling1,
Research
10.35-
T Odivre1,
manufactured using
A Pilchak2
Laboratory1
Stir Welds
11.00
Constellium
Constellium
Air Force
11.0011.25
Bordesoules ,
Research
C Hantrais1
Laboratory2
F Marie1,
F Batalla2,
Innovation
C Hantrais1
Works,
J Wolk2,
Laboratory
welding
C Scheck2,
Naval
Operations
S Szpara2,
Surface
SAS
S Nimer3,
Warfare
M Zupan3
Center -
EADS
Airbus
R Everett1,
Naval
X-Ray Tomography of CP
Research
Carderock
Incorporating Fiducial
Markers
Division2
University of
Maryland
Baltimore
County3
P McGill
NASA/MFSC
Damage Tolerance
G Wagner1,
J Burkholder
11.2511.50
Institute of
Materials
and Ti-alloy/Ti-alloy-joints
D Eifler1,
Science and
Aluminium Alloy
Engineering1
Gutensohn2
PFW
Aerospace
AG2
H Okada,
Kawasaki
Application study of
R Mishra2,
Missouri
M Fujimoto,
Heavy
refill FSSW on
J Su1,
K Kamimuki
J Wang1,
Science and
R Xu3, J
Technology
Bader3
University of
R Moriarty3,
North
J Baumann4
Texas2,
11.5012.15
Processed Ti-6Al-4V
1
Rolls-Royce
Corporation3
The Boeing
Company4
BALLROOM 2
Session
Variants II
Metallurgy
13.15-
Author(s)
Affiliation
Paper title
Author(s)
Affiliation
Paper title
K Colligan
Concurrent
Friction Stir
F Nadeau1,
Aluminium
13.40
P Gougeon1,
Technology
Centre
Using Fixed
(NRC)1
Gap Bobbin
Laval
Tools
University2
G Hostetter, Technologies
Welding of
A O'Donnell Corporation
J Chen,
Joining and
Effect of
C Russell1
H Fujii,
welding
Material Flow
P-S Chen2
Qualis
Y Sun,
research
By Double-
Corporation
Formed Domes
K Kondoh
University
Stir Welding
on Weld
14.05
Structure and
Mechanical
Properties of
Magnesium
Alloy
Naval Surface
Lammlein
WA
Carderock
assisted
14.05-
Ferrando,
Division
friction stir
14.30
A Floyd
S Mironov, H
Tohoku
University
friction-stirred superaustenitic
Kokawa
stainless steel
welding and
application to
processing of
various metals
Session
Nickel Alloys
Modelling II
J Lippold,
Microstructure Y Morisada
Joining and
Three-dimensional Visualization of
J Rule
University
and
H Fujii, Y
Welding
14.55-
mechanical
Kawahito,
Research
Radiography
15.20
properties of
K Nakata,M
Institute,
three friction
Tanaka
Osaka
stir processed
nickel-base
University
alloys
B Jasthi1 2
Abergast
Microstructure- N Dialami,
E Chen3,
Advanced
Mechanical
Materials
Abergast4,
Universidad
M Chiumenti,
Politecnica
Properties of
M Cervera,
de Cataluna
Processing
Friction Stir
C Agelet de
Laboratory1,
Kaligotla1,2,
Department of
Alloy 718
M West2,
Materials and
1
15.20-
C Widener
Metallurgical
15.45
Engineering2
S Howard2
South Dakota
School of Mines
and Technology
Transition45
Technologies
Inc3,
Deceased4
Brazilian
Rodrguez
Fernndez, National
15.4516.10
Dissimilar lap
M Nourani,
A S Milani,
British
Columbia-
alloy
carbon steel to S
A Jose
Laboratory
alloy 625 by
Yannacopoulos, Okanagan
Ramirez
(LNNano) -
friction stir
C Yan
Londoo
CNPEM/ABTLus, welding
Campus
State University
of Campinas
(Unicamp)
BALLROOM 1
BALLROOM 2
Session
Process II
FSSW
Chairperson:, M Fujimoto
08.3008.55
Author(s)
Affiliation
Jeroen De
Backer1
Lars
Paper title
Author(s)
Affiliation
Paper title
P Prangnell, Y
The University
SKB AB2
Chen
of Manchester
side-tilt angle
3
ESAB AB
on process
Cederqvist2
Mikael
joint strength in
Soron3
robotic friction
stir welding
AP
Ecole centrale
Tool Path
Y Sun, H Fujii
JWRI
Control And
G Racineux,
Effort During
J-Y Hascoet
Friction Stir
steel sheets
08.55-
Welding In A
09.20
Parallel
Kinematic
Machine Using
Intelligent CAM
Approach
C Smith,
T Yasui1, H
Toyohashi
K Schroeder
Inc.
Tahara1,
University of
09.2009.45
Path Planning
and
T Suzuki ,
Programming
M Tsubaki1,
Technology
Aichi Industrial
1
System With
M Fukumoto ,
Technology
Real-Time
N Kawamoto2,
Institute2
Adaptive
H Furuzawa2,
Kosei Aluminium
Control for
T Shinoda3,
Co Ltd3
Friction Stir
Y Katsuragi3
Processing of
Cast Surfaces
FSW of 3D-
E Aldanondo,
A Grimm, G
Structures and
A Echeverria,
Gbel, U
Flexible
P Alvarez,
09.45-
Fssel,
Components
E Arruti
10.10
E Beyer
and Aspects of
S Schulze,
Fraunhofer IWS
Optimization
Methodologies
for Clamping
LORTEK
Systems
Session
FSW Steel
Non Ferrous
10
Advanced Metal
Approaches to
G Wagner,
University of
Mahoney1
Products1,
Consistently
O Klag,
Kaiserslautern
Welded AZ91/AA5454-Joints
Achieve Full
D Eifler
10.35-
Z Feng3,
Ridge National
Penetration in
11.00
R Steel2,
Laboratories3
Pipeline Steel
S Packer1,
Welds Using
P Higgins2
Friction Stir
Welding
MegaStir
R Steel,
J Petersen,
11.0011.25
Technologies
S Sanderson,
Friction Stir
Welding of
B de Meester ,
Catholique de
temperature mechanical
Thick Section
A Denquin2,
Louvain1
relative strengths in
Steel
P Higgins, S
C Jonckheere1 Universit
A Simar
Onera
Packer
alloys
NRG1,
Luzginova1 ECN2,
TWI Ltd
N Kolluri
of Friction Stir
3
Murthy1,
2
11.2511.50
Fnol1,
et
A Simar , R
Steel with an
Shabadi1,
Universit Lille
E Schuring ,
J Martin3,
Tool Material
W Kyffin
Welding of P91
B de Meester2
dispersion strengthened Cu
based materials.
Institute of
for Nuclear
Mechanics,
Applications
Materials and
Civil
Engineering,
Universit
Catholique de
Louvain2
T Curtis,
South Dakota
Mechanical and I
T Johnson,
School of Mines
corrosion
11.50-
E East,
and Technology
properties of
A H Jones1,
12.15
J Bharat,
dissimilar 4142
S Cater2
C Widener,
and S7 tool
C Odubhghail2
M Carriker,
steel friction
Ltd2
material flow
M West
Stir welds
BALLROOM 2
Session
Applications III
11
Author(s)
Affiliation
Paper title
Author(s)
Affiliation
EWI1,
Friction Stir
J Wolk1,
Naval Surface
Thompson
GDLS
K Doherty2
ARL3
13.1513.40
Warfare Center
S Szpara1,
Naval Research
Aluminum for
C Scheck
Laboratory
Stotler1,
Military Vehicle
M Zupan3
University of
Applications
Z Pramann ,
C Niese , T
Paper title
Maryland -
J Seaman1,
Baltimore County3
M Eff1, R
Spencer1,
P White1
A Roos,
Helmholtz-Zentrum Application of
J Lippold
Geesthacht
J Livingston
University
Ti-6Al-4V
Joining
13.40-
Carstensen,
on Advanced
14.05
J F dos
Automotive
Santos
Structural
Applications
C Dong1,
Application of
D Gesto1
G Li1, K Ma2
(Beijing FSW
Friction Stir
D Verdera1,
Technology Co
Welding in
M Gonzlez , AIMEN
An Alternative to Quench
Ltd)1
Rolling Stock
G Pena3
CSR Zhuzhou
14.0514.30
Electric Locomotive
2
Co Ltd
Manufacturing
Technology
Centre
Metallography
Characterization
Department AIMEN
Technology
Centre2
Materials Science
Area, School of
Industrial
Engineering University of Vigo3
14.30-
N Seo,
Nippon Light
Development of
K Jha,
Bhabha Atomic
Microstructural and
H Hori, H
Metal
Cold plate by
R N Singh
Research Centre
mechanical properties of
Friction stir
Welding
Bhanumurthy
Zr alloy
Hino,
14.55
G K Dey, K N
Mahule
Session
Plenary
12
Affiliation
S H C Park1
N Tominaga , Y Yoshimura
15.40
Paper title
Laboratory,
Hitachi Ltd1,
MitsubishiHitachi Metals
Machinery Inc2
15.40-
D Bolser
16.00
The Boeing
FSW Standards
Company
16.00-
Closing
16.10
Friday 18 May
OPTIONAL VISIT TO NASA, HUNTSVILLE
POSTER SESSION
Author(s)
Affiliation
Paper title
J Hilgert,
J F Dos
Santos,
N Huber
I Eker
Cys Insaat
S Tanaka,
M Kumagai
J Dong,
Mohammadi ,
Canada2
T Saeid4,
A H Kokabi ,
Tehran, Iran3,
A P Gerlich2
S Jurak,
E Boldsaikhan,
Joints
D Burford
Wichita State University
A V Iyer,
E Boldsaikhan,
D Burford
J Buller1,
AB
Motors Corporation
Handyside1, F
extrusions
Baratzadeh ,
B Carlson2,
E
Boldsaikhan1,
D Burford1
T Saeid1,
A AbdollahZadeh2,
F Kargar2,
M
Jafarzadegan2
E Cole,
University of Wisconsin-Madison
LORTEK
Material flow in FSW butt and lap welds and its implications
F Pfefferkorn,
N Ferrier,
M Zinn, N
Duffie
P Alvarez,
E Aldanondo,
E Arruti,
A Echeverria
C Jonckheere1, Universit Catholique de Louvain1
B de Meester1, Onera2
A Denquin2,
A Simar1
S Gascoyne1,
1
B Wynne ,
J Martin2,
P Prangnell3
C Leito1,
University of Coimbra1
D Verdera2,
Aimen2
D Gesto2,
D Rodrigues1,
A Loureiro1
V Racherla,
M Imam,
K Biswas
B Xiao1,
1
Q Yang ,
Academy of Sciences
Z-Y Ma1,
C-C Guo ,
Z-Z Tang3
E Hoyos, D
Lopez, H
lvarez
Z Ma, Z
Zhang, B I
Academy of Sciences
Xiao
F Miyasaka1,
Y Hirata1,
Y Katayama2,
T Fuse2
K Mroczka1,
A Pietras2
Institute of Welding2
rolled elements
I Galvo1,
D Verdera2,
AIMEN2
D Gesto2,
A Loueiro1,
D Rodrigues1
Z Wei1, P
Shahri1,
Technology2
R Sandstrm1,
W Osikowicz2
H Das, S
Jadavpur University
Basak, T K Pal
V Richter-
Trummer1,
Universidade do Porto1,
P Irving2,
X Zhang2,
M Pacchione3,
M Beltro4,
J-F dos
Santos4
M A Mofid,
A AbdollahZadeh
M Shtrikman,
N Kashchuk
Technologies
M Fukumoto,
Y Shimoda,
M Tsubaki,
T Yasui
Islamic Azad University Najaf Abad
A
1
Emamikhah ,
Branch
A Atefat2,
B Ghasemi ,
A Abbasi2
Dharamendara REVA ITM
M
P Prangnell,
University of Manchester
Y Chen
S Naik, S
Balaji
P McGill,
NASA/MFSC
J Burkholder
S Brooke1,
V Bradford
Aluminum Alloy
NASA/MSFC EM321, NASA/MSFC
EM102
M Mestek1,
M Kahnert1,
Munich2
D Klobcar1,
L Kosec2,
University of Ljubljana1
ALSI12
A Smolej2,
J Tuek1
S Sunger ,
M Zah2
M Ahmed1 2,
B Wynne ,
J Martin3
Proceedings
The proceedings of this highly successful symposium are available on CD-ROM. The papers presented
provided an overview of the current state of the art, presenting novel work, some incremental, but some
reporting significant advances in technology and applications.
The CD is also available from the Library at TWI Ltd. Please contact library@twi.co.uk
(Tel: +44 (0)1223 899000,