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D Y PATIL
COLLEGE OF NURSING
PANEL DISCUSSION
ON
MATERIAL MANAGEMENT
SUBMITTED TO:
SUBMITTED BY:
Mrs.Rupali Salvi
Asso.Professor
Pimpri
OUTLINE
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
l)
Introduction
Definitions
Elements of material management
Principles of material management
Procedure of material management
Purchase transaction
Receipt and analysis
Selection of supply source
Placing order
Record maintenance
Payment
Inventory control
ABC and VED analysis
Planning for equipments for nursing care unit and hospital
Condemnation of material management
Application of material management to nursing service and education
Conclusion
References
MATERIAL MANAGEMENT
1) MATERIAL MANAGEMENT:
MATERIAL MANAGEMENT is concerned with providing
the drugs, supplies and equipment needed by health personnel to deliver health
services.
2) SUPPLIES:
Supplies are those item that are used up or consumed e.g. in hospital
supplies are drugs, surgical goods (disposables, glasswares), chemicals,
antiseptic food materials, stationaries (papers, pencil, ink, soap),linen etc.
3) EQUIPMENTS:
This term is used for more permanent type of articles and may be
classified as fixed & movables.
5) INVENTORYIt is the list of items which are present in the particular ward at the
time.
6) INDENT
It is the list of requirement which is essential in particular ward.
1) Demand estimation:
A large variety and number of materials are used in hospitals and other
health care institutions. The Advisory Committee for development of surgical
instruments, equipment & appliances (1963) identified 3200 items of
instruments & equipment being used in hospitals. This is just to illustrate the
variety & diversity of stores used for patient care in a hospital situations. There
is, therefore need for variety reduction of the materials as less the number of
materials, less will be the problems of planning & management of the same.
Along with variety reduction of the materials there is need for laying down
proper specification of the materials. In this area, the Indian Standards Institute
has been & is playing a very important role by standardizing a large number &
variety of instruments & equipments. The ISI has set up a number of technical
committees to work out the details of standards of surgical instruments,
glassware, anesthesia, equipments, dental machine, artificial limbs, surgical
dressing, utensils, electro medical instruments, rubber woods, etc. Along with
standardization, variety reduction, & proper classification of materials a major
area of activity of MP & MS is demand estimation of each category of material.
This should always be done keeping in view the trends in consumption pattern
over the last 2-3 years, objectives of the organization, changing clientele &
changing emphasis on various programs & activities in the health field. In this
field a sound data base & use of advance projection techniques are of great
use. These techniques are relatively simple & medical administrator should use
them frequently to streamline the MP& MS system.
2) Procurement :
Having drawn up the list of requirements, the next step in MP & MS is the
process of procurement of these materials. Most of the states & other
organizations have laid down detailed set of rules & regulations regarding the
procedure of ordering for materials. The financial authority is also vested in
various levels of the administrative hierarchy. The basic spirit behind all these
rules , regulations, procedures etc. is to maximize the value of money invested
in the purchase of stores. Organizations like Directorate General of Supplies &
Disposals (DGSD) play a crucial role in purchase which involve heavy costs.
Many states have medical stores depots which are centralized agencies of
procurement & stocking of medical stores. There is also a system of fixed
contract or running rate contract which is followed in large organizations &
some State Governments Limited tenders , rate enquiries local spot & emergent
purchase form a part of the complex sub- system of procurement. However , the
role of DGSD needs special mentioning in the sub- system of procurement of
bulk materials.
c) Rate contract: These are the most important contracts as far as health
institutions are concerned. Under these contracts the firms are asked to supply
stores at specific rates during the period covered by the contract. No fixed
quantities are mentioned. The purchaser is bound to order from the contractor
all stores under the contract, which are required to be purchased.
Value Analysis:
The obvious & elementary principle of material use is the right quality
of material. This includes questioning & analysis of each specification to see if
it could be amended or substituted to maximize the end use of material. This
process of analysis of the intrinsic value of the material for achieving the
objectives of the organization is termed as value analysis. This is a vital
function of a materials manager. The following considerations help to carry out
the value analysis.
a) Can the material be dispensed with ?
b) Can it be simplified?
c) Will a standard material do?
d) Is its value proportionate to its cost?
e) Is anything cheaper but equally good available in the market?
The stores ordered are received in the store. A reasonable sound policy &
methodology of inspection of incoming stores is an essential elements of MP &
MS. The inspection policy should enunciate the sampling procedure for
inspection & this procedure must be followed. The lot thus picked up by a
random sampling method be subjected to physical & chemical inspection. Basic
facilities for such examination be created in the organization itself depending
upon the size of stores turnover , governmental & commercial chemical
laboratories should also be made use of for analysis of chemical composition of
drugs etc. Investments made in sound sampling policy & procedure will go long
way in assuring the right quality of materials supplied to the organization.
4) Storage:
The medical stores should be situated near the other stores of the
hospital. It should be easily accessible to suppliers as well as indentors.
Location of the store will, therefore, be guided by the flow activity of the stores.
The store should be of adequate size to accommodate all the drugs, instruments,
appliances etc. required for use in form of steel racks with shelves.
Refrigeration should be provided for storage of thermo labile items. A graded
temperature zone concept is essential in medical stores. Separation of stores of
various types, i.e. injections, tablets, local use agents from others, poisons from
non-poisonous, inflammable from non-inflammable etc. dictates the layout of
the stores. Drugs & medicines should be grouped according to the
pharmacological actions & in accordance with the classification adopted in the
formulary. Alphabetical arrangement group-wise enables easy identification &
retrieval. Items received later from the supplies should be stored behind similar
items & the principle of First out (FIFO) should be adopted.
5) Inventory control:
2. Organizing
3. Staffing
4. Directing
5. Controlling
6. Reporting
7. Budgeting
8. Sound purchasing methods
9. Skilful and hard poised negotiations
10.Effective purchase system
11.Should be simple
12.Must not increase other costs
13.Simple inventory control programme
There are seven principles of material management which must be kept in mind
to ensure good results. Health managers should follow the principles or rights.
1. Right Item
2. Right Quality
3. Right Price
4. Right Source
5. Right Delivery
6. Right Method
7. Right People
I.
II.
III.
IV.
PROCESS OF PURCHASE
Storage
Payment and maintain all the records and files for reference
An inventory is a detailed list of all articles on the ward, their specifications and
standard number or quantity. The pacification makes it possible to identify the
article by size, number or description. The standard indicates the quantity that
should be kept on the floor.
Frequent counts are an aid in maintaining and tracing equipment. Such articles
as flashlight scissors, needles, hypodermic syringes, stethoscope, and
sphygnornaometers may require a daily count. These items disappear or are
articles easier. Some articles may be counted weekly or monthly. For others
such as furniture, probably an annual or semiannual inventory is sufficient.
The actual count of articles which is made on the wards is known as a physical
inventory.
Inventory in general means a stock of goods. The specifications make it possible
to identity the article by size, number or description. The standard indicates the
quantity that should be kept. Sometimes the condition and cost of items are
included.
II
MEANING OF INVENTORY:
III.
PURPOSES OF INVENTORY:
1.
Inventory helps to check the standard count and corrections made as
necessary.
2.
Taking of inventory not only gives an opportunity to determine whether
the standard has been maintained but it provides a good chance to dispose of
excess and obsolete materials.
3.
4.
5.
6.
The purpose of inventory is to determine appropriate levels of holding
inventories the ordering sequence and the quantities, so that the total cost
incurred are minimized.
7.
8
Articles borrowed from central supply room or another ward may be
located and returned.
9.
b) Daily count
II] Perpetual inventory method This is the best accurate and effective
method of inventory.
III]ABC method- This method is based on the fact that some stock items have
a much higher annual usage value than others.
IV] VED ( Vital essential desirable )In this method each stock items is
classified on either vital essential desirable based on how critical the item is for
providing health Services.
V].Two bin methods.- This method separates the stock of each item into bins.
( Boxes ) one bin contains the main stock, the second small bin contains
enough stock to satisfy demands
during the period necessary for
replenishment.
Organization of Inventory:I.
Preferably the day or days selected for inventory are those on which
the nursing load is the lightest.
II.
Time and assignments are planned so that all personnel may assist in
the count.
III.
IV.
Checklist for room articles and individual bedside equipments are set
up.
V.
VI.
IX.
Totals of all articles are assembled the figures are compared with the
standard.
X.
XI.
The cost of each item is multiplied by the number used in a given period
and then these items are tabulated in descending numerical value order.
It will be seen that first 10% of items approximately account for 70%, the
next 20% for 20% of value and the last 70% account for 10% of value.
It has been seen that a large number of items consume only a small
percentage of resources and vice- versa.
A Items represent the high cost centre, B items represent the immediate
cost centres, and C- items represent low cost centres.
A very close control is exercised over A items while less stringent control
is adequate for those in the category B, and less attention for category C.
A-
Items
1. Tight controls
2. Rigid estimates of requirements
3. Strict and close watch
4. Safety stocks should be low
5. Management of items should be done at top management level.
B-
Items
1. Moderate control
2. Purchase based on rigid requirements
3. Reasonably strict watch and control
4. Safety stocks moderate
5. Management be done at middle level
C-
Items
1. Ordinary control measure
2. Purchase based on usage estimates
3. Controls exercises by store keeper.
4. Safety stocks high
5. Management be done at lower levels..
Class
Number of items
70%
20%
10%
FSN Analysis
It is based on rate of consumption.
The items can be classified into:
1. Fast moving
2. Slow moving
3. Non- moving
4. Obsolete
An understanding of the movement of items helps to keep proper levels of
inventories by deciding a rational policy or reordering. This method is based on
the fact that some stock items have a much higher annual usage value than
others. This after doing a cost analysis, stock items are separated into three
classes with the following characteristics
VED ANALYSIS
The stores when subjected to analysis based on their criticality can be classified
into vital, essential and desirable stores. This analysis is termed as VED
analysis.
1. Vital: items without which treatment comes to standstill: i.e. nonavailability can not be tolerated.
2. Essential: items whose non availability can be tolerated for 2-3 days,
because similar or alternative items are available.
3. Desirable: items whose non availability can be tolerated for a long
period. Although the proportion of vital, essential and desirable items
varies from hospital to hospital depending on the type and quantity of
workload, on an average vital items are 10%, essential items are 40% and
desirable items make 50% of total items available.
Although not included in scientific VED analysis, in some public organizations
which are static or inefficiently managed, there is a peculiar category of U
items which can be grouped as unnecessary. These unnecessary items get
purchased due to the following reasons.
a)
b)
c)
Fear of change
d)
e)
SDE Analysis
Unit value is the basis of this analysis and not the annual consumption
value.
H - Unit value > 1000 (Sanctioned by higher officials)
M - Unit value 100 to 1000
L - Unit value < 100
ABC & VED Analysis (Matrix module: criticality Vs cost)
It is possible to conduct a two dimensional analysis taking into consideration
cost on one hand , i.e. A,B,C categories, and critically VED on the other.
Findings of ABC and VED analysis can be coupled and further grouping can be
done to evolve a priority system of management of stores:
Coupling matrix model
Cat I
Cat II
Cat III
Av
Ae
Bv
Be
Bd
Cv
Ce
Cd
Ad
An example for the coupling matrix model for equipment between criticality
and cost
Defibrillator
X-ray machine
Air- curtains
Ventilator
Electric cautery
Ultrasonic wash
machine
6
Oxygen regulator
Patient trolley
Electronic BP machine
Cell 1 contains vital and high cost items like defibrillator. It must be
noted that a material manager has to comprehensively supervise category
1 items since an item may be a low cost one but critical for patient care.
( oxygen regulator)
Category I items: these items are the most important ones and require
control by the administrator himself.
Category II items: these items are of intermediate importance and should
be under control of the officer in charge of the stores.
Category III items: these items are of least importance which can be left
under the control of the store keeper.
Items with high criticality (V), but required in small quantity (A) should
receive highest priority. Items with low criticality (D) and which are
required in big quantity should receive least priority
Good administration aims at seeing that a ward is so arranged and equipped, that
good Nursing is possible. Economy of effort and maintenance facilitated and the
time and energy of personnel is conserved.
-Goddard-
E.C.G.
Ventilators
Etc.
Medication
Gauze
Glove
Grown
I.V. set
Syringe
Catheter
Etc.
Since safe water supply is not always assured, hospitals must have their own
purification system. Also there should be plumbing system.
3. Disposal of waste liquids and solids.
Disposal of waste both solid and liquid is a totally neglected area. A hospital
incinarator good for the waste management.
4. Refrigeration, air conditioning, ventilation and environment control.
Air conditioning is required for protection of sophisticated electronic
equipment, X ray, machines etc.
5. Transport
Lifts are needed for vertical transport. There should be separate lifts for patients,
visitors, staff and supply. Patients lift should accommodate a standard hospital
bed. Sides of the lift must be protected to prevent damage by trolleys. Lift
surfaces and flooring should be capable of easy cleaning and disinfection.
Ventilation, communication and emergency escape system should be provided
on all lifts. As for horizontal transport also trolleys and ramps with gentle
gradient are useful.
6. Supply of medical gases , compressed air, hot water, vacuum suction
and gas plants
Piped supply of medical gases , compressed air, vacuum suction , hot water,
steam, necessitates thoughtful planning at all stages to consider problems of
Easy uninterrupted safe supply
Fire and explosion hazards
Easy of servicing and maintenance without disrupting hospital
services.
7. Laundry- A hospital laundry has 2 separate areas, with provision for
decontamination and sterilising of soiled linen.
8. Fire hazard- there should be consideration of ventilation, exhaust
systems and adequate earthing of all electrical installation.
2) It should be repairedIt is the basic responsibility of CSSSD (Central sterile supply services
department) department that repairing of particular equipment according to the
condition means proper repairing should be essential for proper working condition
& using west time.
It is the important department the hospital which provides sterile & non
sterile equipment & supply according to the need & requirement of hospital.
Ward sister
Indent
(Inventory)
Verify
CSSSD
Supply
AIMS OF CSSSD
1. Standard
There are established quantities which are required to meet the
needs of a particular ward or division. For example, a ward may have a
standard of six 2 cc luer syringes which is the number the head nurse should
keep on hand at all times. When one is broken the pieces are exchanged for a
new one if this is the system which exists in the institution. If one is lost, it
should the system which exists in the institution. If one is lost, it should be
replaced, but the total number should not exceed six which is the standard
for her ward.
Standards are determined by-
2. Type of service- A surgical ward will need more instruments and dressings,
a medical ward more syringes and physical examination equipment.
5. Degree and types of illness- Neurologic patients may require more bedsides,
rubber mattresses, and linen than patients with an other type of illness.
7. Durability- Whereas the standard for face basins will be one for every
patients unit, the thermometer standard will be higher since breakage is
inevitable.
8. The period of time between ordering. - Standards for supplies are partially
determined by the necessity to order for a day, a week, or a month.
2.Exchange system
3. Inventory
4. Requisitions:A requisition is a written order for supplies & equipments or for the repair. This
may be the head nurse or some one else specifically delegated the responsibility.
REQUISITION FORM
Department-
S.NO
Date-
Item
No.
In Words
Remark
3. To prevent over ordering & errors in ordering the head nurse is provided
with list of equipments with specifications.
In a busy ward, the head nurse cannot carry responsibility for all details of
ward management. A student nurse may have a short experience in assuming
responsibility for supplies & equipment, usually in connection with her treatment
room assignment.
A non-nurse assistant could relieve the head nurse of the entire responsibility
in this area.
1. Keeping shelves stocked- Any one of these individuals could easily keep a
check on the amounts in cupboards or on shelves ready for use making sure
that there is always enough available.
3. Taking inventory- The individual assigned to the task of handling supplies &
equipment may also take the periodic (daily & weekly) counts of equipment
as necessary to keep track of it.
4. Need for a routine Procedure- The only way to ensure the efficient
management of the activities associated with supplies & equipment is to
establish a definite routine & set up specific directions for its
accomplishment.
WASTE
Material which is not used in proper way or semi use & through.
MIS USE
It is related the using more number of items comparison requirement.
uirment.
Following Items Are Mostly Becomes Waste & Mis Use in the Hospitals
These are following criteria use by hospital to prevent on misuse & pilferage.
1. Keep stock in locked- It is the responsibility to head nurse that all equipment
on supply are keep in locked for prevention for misuse & pilferage.
3. Keep authority on his own hand- It is the responsibility of head nurse that
keep what authority on his own hand means subordinates are not having any
type of authority.
DISPOSAL
Once the equipment has been condemned it should be quarantined or thrown
away.
To quarantine the equipment means removing it from clinical use and putting it
somewhere it cannot be used which is allocated as an area for scrapped
equipment.
There may be an alternative use for this equipment:
Third world charity
Research project
Training
Sold on to vetinary practice, etc.
If there is an alternative use, the equipment may be held in the quarantine area
until it can be handed over. Whoever takes the equipment must sign a form
agreeing that the equipment is 'taken as seen'. All service and inventory labels
must be removed, and all patient information deleted (where the device has IT
storage capability)
The equipment that cannot be found an alternative use must be disposed of
safely. This will usually include:
Removal of lead acid, Nickel Cadmium or other alkaline batteries for
separate disposal in line with trust policies.
Evacuation of Cathode ray tubes to prevent the risk of implosion (Usually
by breaking off the nipple at the back of the tube).
Removal of in line fuses.
Cleaning and decontamination.
Removal of all means to power up the device. (i.e. On hard wired devices
the mains cable should be cut off.)
Removal of all hoses able to pressurize a device (if driven by gases)
Once these precautions have been taken, the equipment may be thrown in the
skip to be taken to the local landfill site, or incinerated where appropriate.
Date:
From: EBME DEPT
To:
WARD MANAGER
Copies to:
_______________________________________________________________________
EQUIPMENT CONDEMNING NOTE No:........... /.....................
Job no:
.....................................................................................
Equipment Description:
.......................................................................................
Make:
.......................................................................................
Model:
.......................................................................................
Serial No:
.......................................................................................
.......................................................................................
Purchase Date:
.......................................................................................
.......................................................................................
...........................................................................................................................................
Additional Information:
....................................................................................................
...........................................................................................................................................
The equipment located in the ................................Dept / Ward
at.................................... Hospital should be replaced.
If you require further information please contact: Ext.
Signed ..........................................EBME MANAGER
_____________________________________________________________________________
Replacement Cost..............................
Priority.....................................
Supplier..................................
Date commissioned.........................................
NURSING IMPLICATIONS:
a) Obtaining the best value for hospitals expenses
The money spend by the hospital on tax payers,patients and stake
holders money is used to obtain the greatest value in return.The
length of the life and usefulness of material determine what are the
best investment.
Eg. Hospital linen should endure many washing and tensile
strength is an important consideration while purchasing
sheet,pillow covers and towels
b) Maintaining adequate supply
Hospital should keep adequate supply of material in hand at all
times ordering large quantities and overstocking cheaper goods are
avoided.The 6 months supply should be kept in mind
10)
11)
time.
12)
14)
Delegate the responsibility about proper use equipment & supply to well
known person.
15)
16)
Educate the nurses, doctors & others persons about use of equipment &
supply.
CONCLUSION:
Materials management today is a distinct area of industrial management and
plays a vital role in production and productivity. This concept aims at cost
reduction, as a result of integrated approach towards the management of
materials at all stages viz., planning, purchasing, receiving, stocking and
disposal.
Materials management is concerned with the planning and programming of
materials and equipments, market research for purchase, pre-design value
analysis, procurement of all materials including capital goods, raw materials,
components and assembles, finished material, packaging and packing of
material, inventory control etc.
Materials management is a body of knowledge which helps the manager to
improve the productivity of capital by reducing materials costs, preventing large
amounts of capital being locked up for long periods
Abstract
Operating room (OR) scheduling information systems can decrease
perioperative labor costs. Material management information systems can
decrease perioperative inventory costs. We used computer simulation to
investigate whether using the OR schedule to trigger purchasing of
perioperative supplies is likely to further decrease perioperative inventory costs,
as compared with using sophisticated, stand-alone material management
inventory control. Although we designed the simulations to favor financially
linking the information systems, we found that this strategy would be expected
to decrease inventory costs substantively only for items of high price ($1000
each) and volume (>1000 used each year). Because expensive items typically
have different models and sizes, each of which is used by a hospital less often
than this, for almost all items there will be no benefit to making daily
adjustments to the order volume based on booked cases. We conclude that, in a
hospital with a sophisticated material management information system, OR
managers will probably achieve greater cost reductions from focusing on
negotiating less expensive purchase prices for items than on trying to link the
OR information system with the hospitals material management information
system to achieve just-in-time inventory control.
Abstract
REFERENCES: