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Synopsis
lntroduction
199l
29
---.------.----------33'11.
67'11.
Not to scale
2086ltN
AXLE LOAD (FULL)
521.5ltN
WHEEL LOAD
Strong pavement
Figure 1-Magnitude of pavement loading associated with a large
haulage truck
Weak pavement
Load
Load
\7
\7
Wearing course
-------
Vertical
strain
o
Sub-grade
30
JANUARY/FEBRUARY 1996
-1500
-3000
-31500
-4000
1
-10
CBR
100
1000
1996
31
....
lt
32
JANUARY/FEBRUARY 1996
It can
MDD unit
installation
WHEEL
LOAD
\71.._
J 111J 111i
Contact pressure
listed.
The Joumal of The South African lnstitute of Mn1ng and Metallurgy
Ev2
E 81 1
T h2Eeff 2
Base
Vertical strain
Ev3
Vertical strain
Ev4
h:J E elle 3
Sub-base
h4 Eettc\ 4
l
Sub-
J96
33
....
9000
-------------------------
Site 3: Layer 2 stabilized
Site 2: Layer 3 dump-rock layer too deep
in pavement structure
Maximum recommended vertical strain
= 2000 microstrains
2000
1000
o WillL-llWllWL_llW
_llillli
--
Mine site
Layer number
Figure S-Vertical strain recordings for various test sites and layers under a range of wheelloads
=-
--
S 3 :2 S 3 : 3-- S
.... 34
JANUARY/FEBRUARY 1996
From the foregoing, it is evident that both the DCP and the
CBR techniques of structural design have only limited applic
ability in the design of mine haulage roads. The DCP technique
can be employed in the determination of the location of
various pavement layers and their associated CBR values. In
general terms, the pavement strength profiles to be avoided
are those incorporating strong or stabilized layers deep in the
structure, which are associated with excessive vertical strains
in the pavement. Although the DCP data afford an insight
into the actual road structure as opposed to the design
structure and the strength of each !ayer actually achieved in
the field, the extent to which each type of design fulfils the
structural performance requirements can be determined only
from an analysis of the response of each !ayer to the
applied loads.
As regards the CBR structural-design technique, under
design can be associated with poor structural performance,
but the extent of any potential under- or over-design cannot
be quantified. When the DCP re-defined !ayer strengths were
analysed in conjunction with the CBR cover curves generated,
it was found that the DCP method, when applied judiciously,
can be used in the determination of safe (total) cover over in
situ materials. The method is thus exclusively recommended
for single !ayer design cases. Where cemented or stabilized
layers are included in a design, or where the optimal
structural design is sought, owing to the very different
properties of the
!ayer from those of normal road-building gravels, use should
be made of design techniques that can account for the different
material properties and more accurately predict their
performance.
Based on the experimental work completed, the
mechanistic method appears to provide the most tractable
and reliable approach to the structural design of haulage
roads in which the limiting vertical strain in each !ayer is
used as the design criterion. In addition, as shown by the
analysis of the various structural designs encountered, the
inclusion of a rock !ayer immediately below the wearing
course confers additional benefits in terms of reduced
structural thickness for similar load-bearing capacities. The
CBR COVER-CURVE
DESIGN TECHNIQUE
o
200
350
500
800
mm
mm
mm
mm
---
300 mm ferricrete
2 layers of 150 mm
E= 100 MPa
300 mm selected rock
E3000 MPa
f----1700 mm
In s1tu compacted
The Joumal of The South African lnstitute of Mining and Metallurgy
E=85MPa
--mm
Base 3000
35
....
Tablel
Selected
ferricrete
Selected
ferricrete
Selected
ferricrete
Selected
sandstone
ex-pit
<300mm
block size
lnsitu
compacted
Table 11
Material
description
Selected
ferricrete
Selected
sandstone
ex-pit
<300 mm
blocksize
In situ
compacted
OPTIMAL
MECHANISTIC
DESIGN
CBR DESIGN
TECHNIQUE
429 kN
1000
2000
429 kN
3000
4000
E=1 50MPa
E=150MPa
E= 100 MPa
E= 3000 MPa
E= 100 MPa
E= 3000 MPa
700
800
1200
.......................
Depth (mm)
Critica! limiting
design criteria
2000 microstrains
E= 85 MPa
E= 85 MPa
Figure 8-Results in terms of design criteria for vertical strain as determinad for the CBR and mechanistic optimal designs
... 36
JANUARY/FEBRUARY 1996
2. KAurMAN, W.W., and AuLT, J.C. Tlll' design of surface mine haul roads
manual. USDO!Jrfonnation Circular 8758. United States Bureau of
Mines, 1977. pp. 2-7, 19-30.
3. PoRTER, 0.). Development ofthe originalmethod for highway design. Proc.
ASCE, vol. 75. 1949.
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assemblies.Jbid.
5. TURNBULL, W.J., and AHLVIN, R.G. ,\\athematical expression of the CBR
relationships. Proceedings 4th f!llcrnational Corference on Soil Mechanics
and Foundation Engineering. Lcmdon, 1957 vol. 2, p. 178.
6. AHLVIN, R.G., ULERY, H.H., HlHIII"L' R. L., and RICE, ).L. Multiplc ll'heel
heavy gear load pavement tes h. 1:\dsic report. USA Waterways
Experimental Station Report, AF\\'L-TR-70113. 1971. vol. l.
7. KLEYN, E.G. The use ofthe dynamic cone pcnctrometer (DCP). Rcport
L2174. Pretoria, Transvaal Provincial Administration Roads Branch, 1975.
8. KLEYN, E.G., MAREE, ).H., and S.l 1 IL'I', P.F. Application of a portable
pavement dynamic cone penuromcter to determine the in situ bearing
properties of road pavement laycrs and subgrades in South Africa.
ESOPT JI. Amsterdam, 1982.
9. KLEYN, E.G. Aspects of pavement cvaluation and designas determined
with aid of a dynamic cone pcnetrometel. University of Pretoria, ,\\.Eng.
thesis, 1984.
10. DE BEER, M. Permanent deformation of pavements with lightly ccmented
layers. Drqft Research Repon D\'PT-35. Pretoria. DRTT, 1988.
11. KLEYN, E.G., and VAN HEERDEt-. ,\\.j.j. Ana!ysis and classification of DCP
survey data. Proceedngs 1983 Annua/Ji'ansportation Convention.
johannesburg, 1983. vol. 29.
12. DE BEER, M., HoRAK, E,, and \'ssrH, A.T. Thc multi-depth deflectometer
(MDD) system for determining thc effective dastic moduli of pavement
layers. ASTM STP 1026. 1989.
13. BASSON, j.E.B., WIJNBERGER, O.j , ami SKUUET\. ). The multi-depth dcflec
tometer: a multi stage sensor for thc measurcment of resilient dctlcction
and permanent deformation al va1 ious dcpths in road pavements. X!TRR
Technical Report RP/3181. Pretoria, CSIR, 1981.
14. ELSYM5A. Interactive version 5!1 users guide. FHWA, 1985.
15. FREEME, C.R. Evaluation ofpawmcnt behaviour for major rehabilitation of
roads. NITRR Technical Reporr R!'/19183. Pretoria, CSIR, 1983.
16. MAREE, ).H., VAN ZYL, N.J.W., ami riZEEME, C. R. The effective modu!i and
the stress dependence of pawmcnl materiab as measured in some HVS
tests. Session H qfTransportarion!r!frasrru, rure, Annual Transportation
Convention (ATC). Pretoria, 1982.
17. THOMPSON, R.)., and VISSER, A.T. Thc strunural design of surfacc mine haul
roads, Haul roads research pn;r, Stagc 1 contract reportjor AJ!COAL,
University of Pretoria, Oct. 1994.
JANUARY/FEBRU 1 '
; 9Dc
37
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